Material lifting and conveying device of open rubber mixing mill and process of material lifting and conveying device
By designing the in-place release assembly including a hot dip box and a capture mesh barrel in the material lifting and conveying device of the open mixer, combining physical scraping and thermal stripping effects, the problem of residual glue and scraper deposits in the transport belt is solved, and the feed purity and equipment service life are improved.
Patent Information
- Application Number
- CN202510582883.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-05-07
AI Technical Summary
The material lifting conveyor device of the open glue mixer transport belt after transporting glue, a certain amount of glue will remain on the surface, resulting in low purity of the feed. After the scraper is used for a long time, the high-viscosity glue will easily accumulate and become hard, which may cause wear on the surface of the belt.
A material lifting and conveying device including a diagonal bracket, a transmission roller, a conveying belt, a scraper and an in-place release assembly was designed. The hot dip box and a capture mesh barrel combined with a physical scraping and thermal stripping effect is used to effectively remove residual glue on the surface of the scraper, and the floating residual glue in the hot water cavity is salvaged in advance through the follow-up assembly to avoid secondary contamination.
It improves the feed purity of the open glue mixer, reduces wear caused by the scraper glue accumulation, extends the equipment usage cycle, and realizes self-purification of the hot water chamber through the linkage structure, reducing the frequency of manual maintenance.
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Figure CN120080444A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rubber mixing material transfer, and particularly to a material lifting and conveying device and process for an open rubber mixer. Background Art
[0002] An open rubber mixer is a device used for the preliminary mixing and plasticizing of rubber. It consists of two horizontally placed rollers, which evenly mix raw materials through shearing, extrusion, etc. To improve production efficiency and achieve continuous operation, a belt conveyor is often used in combination to transport materials such as rubber or additives from a lower position to the feeding port of the rubber mixer. The belt conveyor can not only reduce the manual handling intensity but also achieve automatic feeding, improving the safety and stability of the entire rubber mixing process.
[0003] In the prior art, after the conveyor belt of the material lifting and conveying device of an open rubber mixer transports rubber material, a certain amount of rubber material will remain on the surface. To improve the feeding purity of the open rubber mixer, a scraper is often provided at the bottom of the conveyor belt to scrape off the residual rubber. However, after long-term use, highly viscous rubber material is likely to adhere to and accumulate on the lower edge of the scraper, and the accumulated rubber may cause wear to the surface of the belt after hardening. Summary of the Invention
[0004] The purpose of the present invention is to solve the problem that after the conveyor belt of the material lifting and conveying device of an open rubber mixer in the prior art transports rubber material, a certain amount of rubber material remains on the surface. To improve the feeding purity of the open rubber mixer, a scraper is often provided at the bottom of the conveyor belt to scrape off the residual rubber. However, after long-term use, highly viscous rubber material is likely to adhere to and accumulate on the lower edge of the scraper, and the accumulated rubber may cause wear to the surface of the belt after hardening, and to propose a material lifting and conveying device and process for an open rubber mixer.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions: A material lifting and conveying device for an open rubber mixing mill, comprising an inclined support frame, a driving roller, and a conveying belt. The driving rollers are rotatably connected to both the highest and lowest positions of the inclined support frame. The outer walls of the two driving rollers are commonly sleeved with the same conveying belt. A pressing component for pre-flattening the rubber material is arranged at the top of the inclined support frame. The pressing component includes a pressing roller, a triangular block, and an extension rod. A bottom cross plate is fixedly arranged at the bottom of the inclined support frame. A hot dip tank is fixedly arranged on the top of the bottom cross plate. An arc-shaped tank is fixedly arranged on the side of the hot dip tank. A suspension seat is fixedly arranged at the top of the side of the hot dip tank. A common column is rotatably connected to the side of the suspension seat. One end of the common column is fixedly connected to one end of an extension folding rod. A rubber scraping knife is fixedly arranged at the other end of the extension folding rod. An in-place release component for releasing the scraped rubber material into the hot dip tank is arranged on the outer wall of the rubber scraping knife. The in-place release component includes a fixed cam, a rubber pushing frame, a lifting column, and a driving component. The driving component includes a common cylinder, a transfer rack, and a transfer gear. A partition plate is arranged at the middle position inside the hot dip tank. A capture mesh cylinder is rotatably connected to one side of the partition plate in the hot dip tank. A follower component controlled by the driving component is arranged at the position of the rotating shaft of the capture mesh cylinder. The follower component drives the capture mesh cylinder to separate the detached rubber material from the hot water and release it into the cavity of the hot dip tank.
[0006] Optionally, triangular blocks are symmetrically and fixedly arranged at the bottommost end of the top surface of the inclined support frame. A threaded column is movably inserted into the top of the triangular block. A locking crank is threadedly screwed onto the outer wall of one end of the threaded column. An extension rod is fixedly arranged at the other end of the threaded column. A pressing roller is rotatably connected to the top of the extension rod.
[0007] Optionally, the fixed cam is fixedly connected to the side of the suspension seat. A rubber pushing frame is movably inserted into the outer wall of the rubber scraping knife. A pushing rod is fixedly arranged at the bottom of one end of the rubber pushing frame. A rectangular groove is formed on the side of the pushing rod. A lifting column is fixedly arranged at the bottom of the side of the pushing rod. The lifting column extends to the outer wall of the fixed cam. A guiding column is fixedly arranged at the bottom of the rectangular groove of the pushing rod. An avoidance hole is formed at the top of the extension folding rod. The top of the guiding column passes through the avoidance hole. One end of a return spring is fixedly connected to the outer wall of the guiding column. The other end of the return spring is fixedly connected to the bottom of the end of the extension folding rod.
[0008] Optionally, a horizontal U-shaped frame is fixedly arranged on the side of the hot dip tank. A common cylinder is fixedly arranged on the top of the horizontal U-shaped frame. A transfer rack is fixedly arranged at the output end of the common cylinder. A transfer gear is stably meshed with the top of the transfer rack. One end of the common column is fixedly connected to the center position of the side of the transfer gear.
[0009] Optionally, the follower component includes a flipping gear, a vertical rack, and a driven column. A flipping gear is fixedly arranged at the end of the rotating shaft of the capture mesh cylinder. The pitch diameter of the flipping gear is smaller than the pitch diameter of the transfer gear. The vertical rack is vertically and stably meshed with the side of the flipping gear.
[0010] Optionally, a vertical shifting groove is formed on the front side of the vertical rack bar, a stepped block is inserted into the vertical shifting groove in a vertically movable manner, the stepped block includes a wide section and a narrow section, the width of the narrow section of the stepped block is the same as the width of the vertical shifting groove, the width of the wide section of the stepped block is greater than the width of the vertical shifting groove, and the narrow section of the stepped block is inserted into the interior of the vertical shifting groove.
[0011] Optionally, a top horizontal groove, an inclined groove, and a bottom horizontal groove are sequentially formed on the side surface of the transfer rack bar, the top horizontal groove, the inclined groove, and the bottom horizontal groove are sequentially connected end to end, the vertical height of the top horizontal groove is higher than the vertical height of the bottom horizontal groove, the top horizontal groove and the bottom horizontal groove are parallel to the extending path of the output end of the common cylinder, and a driven column is fixedly arranged at the top of the vertical rack bar, and the diameter of the driven column is the same as the width of the top horizontal groove, the inclined groove, and the bottom horizontal groove.
[0012] Optionally, the rotating shaft of one of the transmission rollers is fixedly connected to the output end of the lifting motor, the housing of the lifting motor is fixedly arranged on the side surface of the inclined support frame, and triangular guide plates are symmetrically and fixedly arranged at two edge positions on the top surface of the inclined support frame.
[0013] Optionally, spraying holes are equidistantly arranged on the inner wall of the arc-shaped box, and an edge pipe is fixedly connected to the side surface of the arc-shaped box.
[0014] A material lifting and conveying process for an open rubber mixer comprises the following steps: S1. Normal conveying of the rubber compound and continuous cleaning of the surface of the conveying belt by the scraping knife. Workers or conveying equipment put the rubber compound into the lower end of the conveying belt. The conveying belt is driven by the lifting motor and the transmission roller to send the rubber compound at a low altitude into the feeding port of the open rubber mixer at a high altitude, and the scraping knife continuously scrapes the residual rubber compound on the surface of the conveying belt. S2. Self-cleaning of the scraping knife. The conveying belt stops rotating, and the in-place release assembly controls the scraping knife to gradually rotate to the top of the immersion tank. During this period, the capture semi-cylinder is controlled by the follower assembly to turn over and sink into the hot liquid inside the inner cavity of the hot dipping tank, and the rubber compound accumulated on the outer wall of the scraping knife falls off into the capture net cylinder under the soaking of hot water. S3. Reset of the scraping knife and restoration of continuous cleaning of the surface of the conveying belt by the scraping knife. The in-place release assembly controls the scraping knife to gradually rotate back to the bottom of the conveying belt. During this period, the capture semi-cylinder is controlled by the follower assembly to turn over to an inverted state, and the rubber compound inside the capture semi-cylinder is released into the cavity of the hot dipping tank.
[0015] Compared with the prior art, the present invention has the following advantages: 1. The present invention is provided with a scraping knife and a positioning and releasing component at the bottom of the conveying belt. A hot dipping tank is arranged at the bottom of the scraping knife. A partition plate is arranged inside the hot dipping tank to divide the hot dipping tank into two independent chambers. One chamber is empty, and the other chamber is filled with a certain amount of hot water. A capture net cylinder is rotatably arranged inside the hot dipping tank in the hot water chamber. A follower component is arranged on the side of the capture net cylinder. The positioning and releasing component can drive the scraping knife to move into the hot water chamber at regular intervals. By using the physical scraping of the positioning and releasing component and the "thermal stripping" effect of the hot water, the residual glue on the surface of the scraping knife is released into the capture net cylinder, which to a certain extent solves the problem that after the conveying belt of the material lifting and conveying device of the open mill transports the rubber material, a certain amount of rubber material will remain on the surface. In order to improve the feeding purity of the open mill, a scraping knife is often arranged at the bottom of the conveying belt to scrape off the residual glue. However, after long-term use of the scraping knife, the highly viscous rubber material is easily adhered and accumulated on the lower edge of the scraping knife, and the accumulated glue may cause wear to the surface of the belt after hardening.
[0016] 2. The present invention is provided with a scraping knife and a positioning and releasing component at the bottom of the conveying belt. A hot dipping tank is arranged at the bottom of the scraping knife. A partition plate is arranged inside the hot dipping tank to divide the hot dipping tank into two independent chambers. One chamber is empty, and the other chamber is filled with a certain amount of hot water. A capture net cylinder is rotatably arranged inside the hot dipping tank in the hot water chamber. A follower component is arranged on the side of the capture net cylinder. Before the scraping knife is gradually controlled by the positioning and releasing component and enters the hot dipping tank, the positioning and releasing component controls the follower component to drive the capture net cylinder to fish away the rubber material floating on the surface of the hot dipping tank. A linkage structure is formed by setting the follower component and the capture net cylinder. Before the scraping knife enters the hot water chamber of the hot dipping tank, the follower component is controlled to drive the capture net cylinder to fish and clean the residual glue floating inside the hot water chamber first, so as to avoid the scraping knife contacting the floating residual glue during the process of entering the hot water chamber, resulting in a decline in the cleaning effect or secondary pollution. It can effectively keep the water body inside the hot water chamber clean, improve the softening and falling-off efficiency of the residual glue on the surface of the scraping knife, and improve the overall cleaning quality. At the same time, the early execution of the fishing action reduces the possibility of long-term accumulation of rubber material in the hot water chamber, delays the problem of water body deterioration, extends the service life of the equipment, and realizes the self-purification process of the hot water chamber through the pre-treatment mechanism of the linkage structure, reducing the frequency of manual maintenance. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is Figure 1 a schematic diagram of the structure from another perspective.
[0019] Figure 3 It is a schematic diagram of the structure of the pressing component.
[0020] Figure 4 It is a schematic diagram of the structure of the hot dipping tank and its connecting parts.
[0021] Figure 5 Another perspective structural schematic diagram of Figure 4 .
[0022] Figure 6 Structural schematic diagram of the doctor blade and the in-place release assembly.
[0023] Figure 7 Structural schematic diagram of the doctor blade and its connecting member.
[0024] Figure 8 Structural schematic diagram of the transfer gear and its connecting member.
[0025] Figure 9 Structural schematic diagram of the capture net cylinder and its connecting member.
[0026] Figure 10 Another Figure 9 Partial enlarged structural schematic diagram at position A of
[0027] Figure 11 Structural schematic diagram of the capture net cylinder and its connecting member.
[0028] In the figure: 1, inclined support frame; 2, controller; 3, partition board; 4, conveyor belt; 5, driving roller; 6, lifting motor; 7, bottom horizontal board; 71, triangular guide plate; 8, pressing roller; 9, extension rod; 10, locking crank; 11, threaded column; 12, triangular block; 13, hot dip tank; 131, water replenishing pipe; 14, horizontal U-shaped frame; 141, common cylinder; 15, arc-shaped box; 151, edge pipe; 152, injection hole; 16, guide post; 17, return spring; 18, rectangular groove; 19, lifting column; 20, push rod; 21, glue pushing frame; 22, doctor blade; 23, extension folding rod; 231, avoidance hole; 24, transfer gear; 25, common column; 26, fixed cam; 27, suspension seat; 28, transfer tooth rod; 281, top horizontal groove; 282, inclined groove; 283, bottom horizontal groove; 29, driven column; 30, vertical tooth rod; 31, vertical movement groove; 32, stepped block; 33, flipping gear; 34, capture net cylinder; 341, separation hole. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0030] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0031] Referring to Figure 1-11 , a material lifting and conveying device and process for an open mill, including a diagonal support frame 1, a driving roller 5, and a conveyor belt 4. The driving rollers 5 are rotatably connected to both the highest and lowest positions of the diagonal support frame 1. The output end of the lifting motor 6 is fixedly connected to the rotating shaft of one of the driving rollers 5, and the housing of the lifting motor 6 is fixedly arranged on the side of the diagonal support frame 1. Triangular guide plates 71 are symmetrically and fixedly arranged at both edge positions on the top surface of the diagonal support frame 1. The same conveyor belt 4 is sleeved on the outer walls of the two driving rollers 5. A pressing assembly for pre-flattening the rubber material is arranged at the top of the diagonal support frame 1.
[0032] The pressing assembly includes a pressing roller 8, a triangular block 12, and an extension rod 9. Triangular blocks 12 are symmetrically and fixedly arranged at the bottommost positions on the top surface of the diagonal support frame 1. A threaded column 11 is movably inserted into the top of the triangular block 12. The part of the threaded column 11 inserted into the triangular block 12 is a smooth section without threads, and the rest of the outer wall has external threads. A locking crank 10 is screwed into this part. One end of the outer wall of the threaded column 11 is screwed with the locking crank 10, and the other end of the threaded column 11 is fixedly provided with an extension rod 9. The top of the extension rod 9 is rotatably connected to a pressing roller 8. By rotating the threaded column 11, the pressing roller 8 at the top of the extension rod 9 can be rotated to an appropriate position above the conveyor belt 4. The cooperation between the conveyor belt 4 and the pressing roller 8 ensures that the rubber material is stably transported from the bottommost position on the top surface of the conveyor belt 4 to the topmost position on the top surface of the conveyor belt 4.
[0033] A bottom cross plate 7 is fixedly arranged at the bottom of the diagonal support frame 1. A hot dip tank 13 is fixedly arranged on the top of the bottom cross plate 7. An arc-shaped tank 15 is fixedly arranged on the side of the hot dip tank 13. Spray holes 152 are equidistantly arranged on the inner wall of the arc-shaped tank 15. An edge pipe 151 is fixedly connected to the side of the arc-shaped tank 15. Users can, according to actual needs, externally connect a hot air blower to the edge pipe 151 and choose whether to dry the following scraper 22 after the scraper 22 is hot-dipped.
[0034] A suspension seat 27 is fixedly arranged at the top of the side of the hot dip tank 13. A common column 25 is rotatably connected to the side of the suspension seat 27. One end of the common column 25 is fixedly connected to one end of an extended folding rod 23. A scraper 22 is fixedly arranged at the other end of the extended folding rod 23. A positioning release assembly for releasing the scraped rubber material into the hot dip tank 13 is arranged on the outer wall of the scraper 22.
[0035] The in-place release component includes a fixed cam 26, a glue pushing frame 21, a lifting column 19 and a driving component. The driving component includes a common cylinder 141, a transfer rack 28 and a transfer gear 24. A partition plate 3 is arranged at the middle position of the inner cavity of the hot dipping tank 13. A water supply pipe 131 is arranged on one side of the partition plate 3 of the hot dipping tank 13, and a certain amount of stable hot water can be introduced into this chamber, and the temperature of the hot water is set appropriately.
[0036] The fixed cam 26 is fixedly connected to the side of the suspension seat 27. The cross-sectional shape of the vertical surface of the fixed cam 26 is a shape with a semi-circle at the top and an ellipse at the bottom. The outer wall of the glue scraping knife 22 is movably inserted into the glue pushing frame 21. One end of the bottom of the glue pushing frame 21 is fixedly provided with a pushing rod 20. A rectangular groove 18 is opened on the side of the pushing rod 20. A lifting column 19 is fixedly arranged at the bottom of the side of the pushing rod 20. The lifting column 19 extends to the outer wall of the fixed cam 26. A guiding column 16 is fixedly arranged at the bottom of the rectangular groove 18 of the pushing rod 20. An avoidance hole 231 is opened at the top of the extending folding rod 23. The top of the guiding column 16 passes through the avoidance hole 231. One end of the outer wall of the guiding column 16 is fixedly connected to one end of the return spring 17, and the other end of the return spring 17 is fixedly connected to the bottom of the end of the extending folding rod 23.
[0037] A capture net cylinder 34 is rotatably connected to the side of the hot dipping tank 13. Separation holes 341 are equidistantly arranged on the outer wall of the capture net cylinder 34. The partition plate 3 divides the inner cavity of the hot dipping tank 13 into two independent chambers. A follower assembly controlled by the driving component is arranged at the position of the rotating shaft of the capture net cylinder 34 on one side of the hot dipping tank 13. The follower assembly drives the capture net cylinder 34 to separate the released rubber material from the hot water and release it into the cavity of the hot dipping tank 13. A horizontal U-shaped frame 14 is fixedly arranged on the side of the hot dipping tank 13. A common cylinder 141 is fixedly arranged on the top of the horizontal U-shaped frame 14. The output end of the common cylinder 141 is fixedly provided with a transfer rack 28. A transfer gear 24 is stably meshed with the top of the transfer rack 28. One end of the common column 25 is fixedly connected to the center position of the side of the transfer gear 24.
[0038] The follower assembly includes a flipping gear 33, a vertical rack 30 and a driven column 29. A flipping gear 33 is fixedly arranged at the end of the rotating shaft of the capture net cylinder 34. The pitch diameter of the flipping gear 33 is smaller than the pitch diameter of the transfer gear 24. A vertical rack 30 is vertically and stably meshed with the side of the flipping gear 33. A vertical moving groove 31 is opened on the front side of the vertical rack 30. A stepped block 32 is movably inserted into the vertical moving groove 31 along the vertical direction. The stepped block 32 includes a wide section and a narrow section. The width of the narrow section of the stepped block 32 is the same as the width of the vertical moving groove 31, and the width of the wide section of the stepped block 32 is larger than the width of the vertical moving groove 31. The narrow section of the stepped block 32 is inserted into the vertical moving groove 31, and the stepped block 32 assists the vertical rack 30 to stably displace in the vertical direction.
[0039] On the side of the transfer rack 28, a top horizontal groove 281, an inclined groove 282, and a bottom horizontal groove 283 are successively formed. The top horizontal groove 281, the inclined groove 282, and the bottom horizontal groove 283 are connected end to end in sequence. The vertical height of the top horizontal groove 281 is higher than that of the bottom horizontal groove 283. The top horizontal groove 281 and the bottom horizontal groove 283 are parallel to the extending path of the output end of the common cylinder 141. A driven column 29 is fixedly arranged at the top of the vertical rack 30. The diameter of the driven column 29 is the same as the widths of the top horizontal groove 281, the inclined groove 282, and the bottom horizontal groove 283.
[0040] The specific implementation steps and principles of the present invention are as follows: Reference Figure 2 As shown in the figure, in the initial state, a partition plate 3 is arranged inside the hot dipping tank 13 to divide the hot dipping tank into two independent chambers. One chamber is empty, and the other chamber is filled with a certain amount of hot water. The capture net cylinder 34 is in an inverted state and hangs above the cavity of the hot dipping tank 13. The rubber scraping knife 22 is in a state of being attached to the bottom of the conveying belt 4. The rubber material is normally conveyed, and the rubber scraping knife 22 continuously cleans the surface of the conveying belt 4. Workers or conveying equipment put the rubber material into the low end of the conveying belt 4. The conveying belt 4 is driven by a lifting motor 6 and a transmission roller 5 to send the rubber material at a low altitude into the feeding port of the open mill at a high altitude. The rubber scraping knife 22 continuously scrapes the residual rubber material on the surface of the conveying belt 4. At this time, the driven column 29 is inside the bottom horizontal groove 283.
[0041] When the rubber scraping knife 22 performs self-cleaning, the controller 2 controls the lifting motor 6 to stop rotating, and the common cylinder 141 retracts. The conveying belt 4 stops rotating. Since the pitch circle diameter of the flipping gear 33 is smaller than that of the transfer gear 24, before the rubber scraping knife 22 gradually rotates to the top of the immersion tank 13, specifically, the transfer rack 28 and the transfer gear 24 drive the rubber scraping knife 22 to rotate. The driven column 29 moves along the bottom horizontal groove 283, the inclined groove 282, and the top horizontal groove 281, and quickly drives the capture net cylinder 34 to be flipped and sunk into the hot liquid inside the cavity of the hot dipping tank 13 under the control of the follower assembly through the vertical rack 30 and the flipping gear 33. During this period, the lifting column 19 moves along the outer wall of the fixed cam 26, forcing the rubber pushing frame 21 to move along the outer wall of the rubber scraping knife 22. The rubber material accumulated on the outer wall of the rubber scraping knife 22 falls off into the capture net cylinder 34 under the soaking of hot water.
[0042] When the rubber scraping knife 22 resets and the rubber scraping knife 22 resumes continuous cleaning of the surface of the conveying belt 4, the in-place release assembly controls the rubber scraping knife 22 to gradually rotate back to the bottom of the conveying belt 4 through the above-mentioned components. During this period, the capture net cylinder 34 is controlled by the follower assembly to be flipped to the inverted state by using the above-mentioned corresponding components, and the rubber material inside the capture net cylinder 34 is released into the cavity of the hot dipping tank 13.
[0043] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. A material lifting and conveying device for an open rubber mixing mill, comprising a diagonal support frame, a transmission roller, and a conveying belt, characterized in that: The highest and lowest points of the diagonal support frame are both rotatably connected with transmission rollers, and the outer walls of the two transmission rollers are commonly sleeved with the same conveyor belt. The top of the diagonal support frame is provided with a pressing component for pre-flattening the rubber material, and the pressing component includes a pressing roller, a triangular block, and an extension rod; A bottom cross plate is fixedly provided at the bottom of the diagonal support frame, a hot dip box is fixedly provided at the top of the bottom cross plate, an arc box is fixedly provided at the side of the hot dip box, a suspension seat is fixedly provided at the top of the side of the hot dip box, a common column is rotatably connected to the side of the suspension seat, one end of the common column is fixedly connected to one end of an extension folding rod, a scraper is fixedly provided at the other end of the extension folding rod, an in-place release component for releasing the scraped rubber material into the hot dip box is provided on the outer wall of the scraper, and the in-place release component includes a fixed cam, a glue pushing frame, a lifting column and a driving component; The driving assembly includes a common cylinder, a transfer gear rod, and a transfer gear. A partition plate is provided in the middle position of the inner cavity of the hot dip box. The hot dip box is rotatably connected to a capture net cylinder on one side of the partition plate. A follower assembly controlled by the driving assembly is provided at the rotating shaft position of the capture net cylinder. The follower assembly drives the capture net cylinder to separate the detached rubber from the hot water and release it into the cavity of the hot dip box.
2. The material lifting and conveying device of an open rubber mixing mill according to claim 1, characterized in that: A triangular block is symmetrically fixed at the bottom of the top surface of the diagonal support frame, a threaded column is movably inserted into the top of the triangular block, a locking crank is threaded into the outer wall of one end of the threaded column, an extension rod is fixed at the other end of the threaded column, and a pressure holding roller is rotatably connected to the top of the extension rod.
3. The material lifting and conveying device of an open rubber mixing mill according to claim 1, characterized in that: The fixed cam is fixedly connected to the side of the suspension seat, and a rubber pushing frame is movably inserted into the outer wall of the rubber scraper, a pushing rod is fixedly provided at the bottom of one end of the rubber pushing frame, a rectangular groove is opened on the side of the pushing rod, a lifting column is fixedly provided at the bottom of the side of the pushing rod, and the lifting column extends to the outer wall of the fixed cam, and a guide column is fixedly provided at the bottom of the rectangular groove of the pushing rod, an avoidance hole is opened at the top of the extension folding rod, and the top of the guide column passes through the avoidance hole, the outer wall of the guide column is fixedly connected to one end of the return spring, and the other end of the return spring is fixedly connected to the bottom of the end of the extension folding rod.
4. The material lifting and conveying device for an open rubber mixing mill according to claim 1, characterized in that: A horizontal U-frame is fixedly provided on the side of the hot dip box, a common cylinder is fixedly provided on the top of the horizontal U-frame, a transfer gear rod is fixedly provided on the output end of the common cylinder, a transfer gear is stably meshed on the top of the transfer gear rod, and one end of the common column is fixedly connected to the center position of the side of the transfer gear.
5. The material lifting and conveying device for an open rubber mixing mill according to claim 4, characterized in that: The follower assembly includes a flip gear, a vertical gear rod, and a driven column. A flip gear is fixedly arranged at the end of the capture net cylinder shaft. The pitch circle diameter of the flip gear is smaller than the pitch circle diameter of the transfer gear. The side of the flip gear is vertically and stably meshed with a vertical gear rod.
6. The material lifting and conveying device for an open rubber mixing mill according to claim 5, characterized in that: A vertical shift groove is provided on the front side of the vertical gear rod, and a step block is movably inserted into the vertical shift groove along the vertical direction. The step block includes a wide section and a narrow section. The narrow section of the step block has the same width as the vertical shift groove, and the wide section of the step block is larger than the width of the vertical shift groove. The narrow section of the step block is inserted into the vertical shift groove.
7. The material lifting and conveying device for an open rubber mixing mill according to claim 5, characterized in that: The side surface of the transfer gear rod is sequentially provided with a top transverse groove, an inclined groove, and a bottom transverse groove, and the top transverse groove, the inclined groove, and the bottom transverse groove are sequentially connected end to end, the vertical height of the top transverse groove is higher than the vertical height of the bottom transverse groove, and the top transverse groove and the bottom transverse groove are parallel to the extension path of the output end of the common cylinder, and a driven column is fixedly arranged on the top of the vertical gear rod, and the diameter of the driven column is the same as the width of the top transverse groove, the inclined groove, and the bottom transverse groove.
8. The material lifting and conveying device for an open rubber mixing mill according to claim 1, characterized in that: One of the transmission roller shafts is fixedly connected to the output end of the lifting motor, the lifting motor housing is fixedly arranged on the side of the diagonal support frame, and triangular guide plates are symmetrically fixedly arranged at two edge positions of the top surface of the diagonal support frame.
9. The material lifting and conveying device for an open rubber mixing mill according to claim 1, characterized in that: The inner wall of the arc box is provided with injection holes at equal intervals, and the side surface of the arc box is fixedly connected with an edge tube.
10. A material lifting and conveying process for an open rubber mixer, used for a material lifting and conveying device for an open rubber mixer as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, the rubber material is conveyed normally and the rubber scraper continuously cleans the surface of the conveyor belt. Workers or conveying equipment put the rubber material into the lower end of the conveyor belt. The conveyor belt is driven by the lifting motor and the transmission roller to send the low-altitude rubber material to the high-altitude open rubber mixer feed port. The rubber scraper continuously scrapes the residual rubber material on the surface of the conveyor belt. S2, the scraper blade self-cleans, the conveyor belt stops, and the release assembly controls the scraper blade to gradually rotate to the top of the immersion box. During this period, the capture half cylinder is controlled by the follower assembly to flip and sink into the hot liquid in the hot immersion box. The rubber accumulated on the outer wall of the scraper blade is soaked in hot water and falls off into the capture net cylinder; S3, the scraper blade is reset and restored to continuously clean the surface of the conveyor belt. The release assembly in place controls the scraper blade to gradually rotate and return to the bottom of the conveyor belt. During this period, the capture half-cylinder is controlled by the follow-up assembly to flip to an inverted state, releasing the rubber inside the capture half-cylinder into the cavity of the hot dip box.
Citation Information
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