Energy-saving crushing device for edible mushroom processing
By designing a detachable scraper and bearing structure in the edible fungus crushing device, the positioning and synchronous rotation of the scraper is achieved by adsorption of positioning iron rods and magnetic blocks, the problems of scraper wear and powder residue are solved, and the cleaning efficiency and operation convenience of the equipment are improved.
Patent Information
- Application Number
- CN202510296112.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The scraper of the existing edible fungus crushing device is prone to wear during high-speed rotation, which affects the scraping efficiency and the convenience of equipment operation.
A crushing device including an upper fan and a lower fan is designed. The upper fan and the lower fan are connected by rotation. A feeding tray is fixed outside the lower fan. A detachable scraper and bearing are provided outside the upper fan. A gap is provided between the scraper and the side wall of the feeding tray, and the positioning and synchronous rotation of the scraper is achieved by adsorption of the positioning iron rod and the magnetic block.
Effectively clean the remaining powder in the feeding tray, extend the service life of the scraper, and improve the operation convenience and overall efficiency of the equipment.
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Figure CN120132974A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of edible mushroom processing, and specifically relates to an energy-saving pulverizing device for edible mushroom processing. Background Art
[0002] In the field of edible mushroom processing, in order to improve the edible value of edible mushrooms, common processes include first drying the edible mushrooms, then finely pulverizing them into a powder state, and further processing them into products such as biscuits. In this process, stone mills, as a traditional and effective pulverizing tool, are widely used in the pulverizing operation of edible mushrooms. However, there are several deficiencies in the design of current stone mill pulverizing devices on the market. Specifically, most devices are equipped with a scraper structure on the upper fan part, aiming to drive the scraper to move by the rotation of the upper fan to remove the powder accumulated on the material receiving tray. Although this design has good intentions, there are significant problems in practice: since the scraper needs to closely adhere to the surface of the material receiving tray and the lower fan to ensure the scraping effect, combined with the high-speed rotation characteristics of the upper fan, the scraper is extremely prone to wear. After long-term operation, the wear of the scraper not only affects its scraping efficiency, causing powder residue, but also the upper fan and the scraper are installed together, making it inconvenient to clean the powder remaining in the material receiving tray, reducing the overall operation convenience of the equipment. Summary of the Invention
[0003] The present invention aims to solve the technical problems existing in the prior art; for this purpose, the present invention proposes an energy-saving pulverizing device for edible mushroom processing.
[0004] The object of the present invention can be achieved by the following technical solutions:
[0005] An energy-saving pulverizing device for edible mushroom processing, including a processing table, on which there are an upper fan and a lower fan for pulverizing edible mushrooms, and the upper fan and the lower fan are rotationally connected.
[0006] The outside of the lower fan is fixedly connected with a material receiving tray for collecting the pulverized edible mushrooms, the upper fan is detachably connected with a scraper for cleaning the inner side of the material receiving tray, there is a gap between the scraper and the outside of the lower fan and the side wall of the material receiving tray, and there is a bearing on the outside of the upper fan that can be clamped with the scraper to rotate synchronously with the scraper.
[0007] As a further scheme of the present invention: a fixed seat is fixedly connected to the outside of the upper fan, a bent rod is connected to the fixed seat through a plugging mechanism, a card slot is opened at one end of the bent rod, a first groove is opened at the other end of the bent rod, and a second groove is opened on one side of the fixed seat.
[0008] As a further scheme of the present invention: a fixed rod is fixedly connected to the top of the scraper, and a plug rod adapted to the card slot is fixedly connected to the top end of the fixed rod.
[0009] As a further solution of the present invention: The plugging mechanism includes a guide post that can slide in the first groove and can be reset. A collar is fixedly connected to the guide post through a convex block, and the collar is slidably connected between the bent rod and the fixed seat respectively.
[0010] As a further solution of the present invention: A first limiting groove communicating with the first groove is provided on the bent rod, and a second limiting groove communicating with the second groove is provided on the fixed seat. Both the first limiting groove and the second limiting groove are slidably connected with the convex block.
[0011] As a further solution of the present invention: An activity groove is provided on the bearing, and a positioning iron rod is fixedly connected to the bent rod. The positioning iron rod and the activity groove are on the same vertical line.
[0012] As a further solution of the present invention: A magnetic block is fixedly connected to the bearing, and the top of the magnetic block is flush with the bottom of the cavity of the activity groove.
[0013] As a further solution of the present invention: A feed hopper is fixedly connected to the top of the upper fan. A conveying channel is penetrated through the top of the upper fan. A discharge port is penetrated through the top of the receiving tray. A guide plate is fixedly connected to the outside of the lower fan and below the discharge port.
[0014] As a further solution of the present invention: A pretreatment box is fixedly connected to the top of the processing table through a bracket. A pressure roller that can rotate relatively is arranged in the pretreatment box. Two inclined plates are fixedly connected to the pretreatment box and above the pressure roller.
[0015] As a further solution of the present invention: A support block is fixedly connected to the pretreatment box. A reciprocating lead screw that can rotate is arranged on the support block, and a push plate is arranged on the reciprocating lead screw.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. In this application, by separating the fixed seat from the bent rod and pressing down the bent rod, the positioning iron rod is stuck in the activity groove. At the same time, the two scraping plates are respectively attached to the lower fan and the receiving tray, and the scraping plates are positioned by the adsorption of the positioning iron rod and the magnetic block. When the bearing is rotated, the residual powder in the receiving tray can be cleaned by the cooperation of the two scraping plates.
[0018] 2. In this application, the edible fungi are crushed by the pressure roller to reduce the size of the edible fungi, which is beneficial for the edible fungi to enter the conveying channel, so as to facilitate the upper fan and the lower fan to crush the edible fungi and prevent the edible fungi from blocking the conveying channel and affecting the crushing operation.
[0019] 3. In this application, by setting a push plate that reciprocates up and down in the pretreatment box, the effect of feeding is achieved, preventing edible fungi from being unable to pass through between the two pressure rollers due to their excessive size. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the first - perspective three - dimensional view of the present invention;
[0021] Figure 2 is the second - perspective three - dimensional view of the present invention;
[0022] Figure 3 is the three - dimensional view of the upper fan, lower fan and material receiving tray of the present invention;
[0023] Figure 4 is of the present invention Figure 3 the partial enlarged view at A in;
[0024] Figure 5 is the three - dimensional sectional view of the bent rod, collar and fixed seat of the present invention;
[0025] Figure 6 is the exploded view of the bent rod, fixed seat and collar of the present invention;
[0026] Figure 7 is the three - dimensional view of the fixed seat of the present invention;
[0027] Figure 8 is the three - dimensional sectional view of the upper fan, lower fan and material receiving tray of the present invention;
[0028] Figure 9 is the three - dimensional view of the pretreatment box of the present invention;
[0029] Figure 10 is the three - dimensional sectional view of the pretreatment box of the present invention.
[0030] In the figures: 1, processing table; 2, upper fan; 3, lower fan; 4, material receiving tray; 5, scraper; 6, bearing; 7, fixed seat; 8, plug - in mechanism; 81, guide post; 82, convex block; 83, collar; 84, spring; 9, bent rod; 10, card slot; 11, first groove; 12, second groove; 13, fixed rod; 14, plug rod; 15, first limit groove; 16, second limit groove; 17, movable groove; 18, positioning iron rod; 19, magnet; 20, feed hopper; 21, conveying channel; 22, crushing motor; 23, rotating shaft; 24, discharge port; 25, guide plate; 26, support; 27, pretreatment box; 28, pressure roller; 29, transmission gear; 30, grinding motor; 31, support block; 32, reciprocating lead screw; 33, push plate; 34, bevel gear; 35, inclined plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] Embodiment 1
[0033] Please refer to Figures 1 - 8 As shown, the present application provides an energy-saving crushing device for edible fungi processing, including a processing table 1. A upper fan 2 and a lower fan 3 for crushing edible fungi are arranged on the processing table 1, and the upper fan 2 and the lower fan 3 are rotatably connected to each other;
[0034] An under-tray 4 for collecting the crushed edible fungi is fixedly connected to the outside of the lower fan 3. A scraping plate 5 for cleaning the inside of the under-tray 4 is detachably connected to the upper fan 2. A gap is provided between the outside of the lower fan 3 and the side wall of the under-tray 4 for the scraping plate 5. A bearing 6 capable of being clamped with the scraping plate 5 to rotate synchronously with the scraping plate 5 is arranged on the outside of the upper fan 2. After the equipment is shut down after the crushing treatment of the edible fungi, there is powder residue in the under-tray 4. By moving the collar 83 to drive the guide post 81 and the convex block 82 to move, the guide post 81 is then moved out of the second limiting groove 16, and the convex block 82 is moved out of the second groove 12. After that, the guide post 81 moves into the first groove 11, and the convex block 82 moves into the first limiting groove 15, and the collar 83 is completely separated from the fixed seat 7. Then, the bent rod 9 is pressed, so that under the combined use of the clamping groove 10 and the insertion rod 14, the whole bent rod 9 descends, so that it is not at the same height as the fixed seat 7. And as the bent rod 9 descends, the positioning iron rod 18 is stuck at the movable groove 17. Then, one of the scraping plates 5 is attached to the lower fan 3, and through the adsorption between the positioning iron rod 18 and the magnet 19, the fixing of the scraping plate 5 is realized. Then, the other scraping plate 5 is attached to the under-tray 4, and through the adsorption between the positioning iron rod 18 and the magnet 19, the fixing of the scraping plate 5 is realized. Then, by rotating the bearing 6, the two scraping plates 5 rotate synchronously, so that by using the cooperation of the two scraping plates 5, the powder residue in the under-tray 4 can be cleaned. After the powder residue in the under-tray 4 is cleaned, the above structure can be restored to its original position.
[0035] A fixed seat 7 is fixedly connected to the outside of the upper fan 2. A bent rod 9 is connected to the fixed seat 7 through a plugging mechanism 8. A clamping groove 10 is opened at one end of the bent rod 9, a first groove 11 is opened at the other end of the bent rod 9, and a second groove 12 is opened on one side of the fixed seat 7.
[0036] A fixing rod 13 is fixedly connected to the top of the scraping plate 5. The top of the fixing rod 13 is fixedly connected with a plug rod 14 adapted to the clamping groove 10. Protrusions are arranged on the surface of the plug rod 14.
[0037] The plugging mechanism 8 includes a guide post 81 that can slide in the first groove 11 and can reset. A collar 83 is fixedly connected to the guide post 81 through a convex block 82. The collar 83 is slidably connected between the bent rod 9 and the fixed seat 7 respectively. A spring 84 is fixedly connected in the second groove 12. The spring 84 is fixedly connected to the guide post 81.
[0038] A first limiting groove 15 communicating with the first groove 11 is formed in the bent rod 9. A second limiting groove 16 communicating with the second groove 12 is formed in the fixed seat 7. Both the first limiting groove 15 and the second limiting groove 16 are slidably connected with the convex block 82.
[0039] An activity groove 17 is formed in the bearing 6. A positioning iron rod 18 is fixedly connected to the bent rod 9. The positioning iron rod 18 and the activity groove 17 are on the same vertical line.
[0040] A magnetic block 19 is fixedly connected to the bearing 6. The top of the magnetic block 19 is flush with the bottom of the cavity of the activity groove 17.
[0041] A feed hopper 20 is fixedly connected to the top of the upper fan 2. A conveying channel 21 is formed through the top of the upper fan 2. A crushing motor 22 is fixedly connected to the processing table 1. The output end of the crushing motor 22 is fixedly connected with a rotating shaft 23. One end of the rotating shaft 23 penetrates through the lower fan 3 and is fixedly connected with the upper fan 2. The crushing motor 22 is electrically connected to an external power supply and is controlled by an external control program. A discharge port 24 is formed through the top of the material receiving tray 4. A guide plate 25 is fixedly connected to the outside of the lower fan 3 and below the discharge port 24. The crushed edible fungi fall into the feed hopper 20 and enter between the upper fan 2 and the lower fan 3 through the conveying channel 21. As the upper fan 2 rotates on the lower fan 3, the edible fungi are crushed into a powder state. Then the powder falls on the material receiving tray 4. The scraping plate 5 moves along with the upper fan 2, so that the powder can be pushed to the discharge port 24 by the scraping plate 5. After that, the powder is discharged through the guide plate 25.
[0042] Embodiment Two
[0043] On the basis of Embodiment One, refer to Figure 1 、 Figure 2 、 Figure 9 and Figure 10 as shown.
[0044] The top of the processing table 1 is fixedly connected with a pretreatment box 27 through a bracket 26. A rotatable pressure roller 28 is arranged in the pretreatment box 27. Transmission gears 29 are fixedly connected to the two pressure rollers 28. The transmission gears 29 and the pressure rollers 28 are connected by shafts. The two transmission gears 29 are meshed with each other. An external crushing motor 30 is fixedly connected to the outside of the pretreatment box 27. The crushing motor 30 is fixedly connected to one of the pressure rollers 28. The crushing motor 30 is electrically connected to an external power supply and is controlled by an external control program. Two inclined plates 35 are fixedly connected to the pretreatment box 27 and above the pressure rollers 28. The crushing motor 30 is turned on, and by the transmission action of the transmission gears 29, the two pressure rollers 28 rotate relatively. The dried edible fungi are poured into the pretreatment box 27. Under the guiding action of the inclined plates 35, the edible fungi fall between the two pressure rollers 28, so that the two pressure rollers 28 can be well used to crush the edible fungi.
[0045] Embodiment III
[0046] On the basis of Embodiment I, refer to Figure 1 , Figure 2 , Figure 9 and Figure 10 as shown.
[0047] A support block 31 is fixedly connected to the pretreatment box 27. A rotatable reciprocating lead screw 32 is arranged on the support block 31. A push plate 33 is arranged on the reciprocating lead screw 32. The push plate 33 is slidably connected to the pretreatment box 27. Bevel gears 34 are fixedly connected to both the reciprocating lead screw 32 and the pressure roller 28. The two bevel gears 34 are meshed with each other. Only one pressure roller 28 is provided with a bevel gear 34, and the bevel gear 34 and the pressure roller 28 are connected by a shaft. The crushing motor 30 is turned on. By the transmission action of the bevel gears 34, the reciprocating lead screw 32 rotates, and then the push plate 33 reciprocates up and down. The dried edible fungi are poured into the pretreatment box 27. Under the pressing action of the push plate 33, a feeding effect is achieved, so that the two pressure rollers 28 can be well used to crush the edible fungi.
[0048] Embodiment IV
[0049] Combining Embodiment I, Embodiment II and Embodiment III, refer to Figures 1 - 10 as shown.
[0050] By separating the fixed seat 7 from the bent rod 9 and pressing the bent rod 9, the positioning iron rod 18 is stuck in the movable groove 17. At the same time, the two scraping plates 5 are respectively attached to the lower fan 3 and the material receiving tray 4, and the scraping plates 5 are positioned by adsorbing the positioning iron rod 18 and the magnet 19. When the rotating bearing 6 is rotated, the residual powder in the material receiving tray 4 can be cleaned by the combined use of the two scraping plates 5.
[0051] Working principle of the present invention: By turning on the crushing motor 22, the upper fan 2 is driven to rotate through the rotating shaft 23. Then, by turning on the grinding motor 30 and utilizing the transmission of the transmission gear 29, the two pressure rollers 28 rotate relatively. At the same time, by utilizing the transmission of the bevel gear 34, the reciprocating lead screw 32 rotates, and then the push plate 33 moves up and down reciprocally. Pour the dried edible fungi into the pretreatment box 27. Through the guiding action of the inclined plate 35, the edible fungi fall between the two pressure rollers 28. Under the pressing action of the push plate 33, the two pressure rollers 28 can be well utilized to crush the edible fungi. The crushed edible fungi fall into the feed hopper 20 and enter between the upper fan 2 and the lower fan 3 through the conveying channel 21. As the upper fan 2 rotates on the lower fan 3, the edible fungi are crushed into a powder state. Then the powder falls on the receiving tray 4. The scraper 5 moves with the upper fan 2, so that the powder can be pushed to the discharge port 24 by the scraper 5. Then, the powder is discharged through the guide plate 25. After the equipment is shut down after the crushing treatment of the edible fungi, there is powder residue in the receiving tray 4. By moving the collar 83 to drive the guide post 81 and the convex block 82 to move, the guide post 81 is removed from the second limiting groove 16, and the convex block 82 is removed from the second groove 12. Then, the guide post 81 moves into the first groove 11, and the convex block 82 moves into the first limiting groove 15. The collar 83 is completely separated from the fixed seat 7, and the spring 84 is in a compressed state under the action of the guide post 81. Then, press the bent rod 9. Thus, under the combined use of the clamping groove 10 and the plug 14, the whole bent rod 9 descends (and under the action of the spring 84, the collar 83 and the guide post 81 return to their original states), so that it is not at the same height as the fixed seat 7. As the bent rod 9 descends, the positioning iron rod 18 is stuck at the movable groove 17. Then, one of the scrapers 5 is attached to the lower fan 3, and through the adsorption between the positioning iron rod 18 and the magnet 19, the scraper 5 is fixed. Then, the other scraper 5 is attached to the receiving tray 4, and through the adsorption between the positioning iron rod 18 and the magnet 19, the scraper 5 is fixed. Then, by rotating the bearing 6, the two scrapers 5 rotate synchronously. Thus, by the combined use of the two scrapers 5, the powder residue in the receiving tray 4 can be cleaned. After the powder residue in the receiving tray 4 is cleaned, the above structure can be restored to its original position.
[0052] The above embodiments are only used to illustrate the technical method of the present invention and not to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.
Claims
1. An energy-saving edible fungus processing crushing device, comprising a processing table (1), characterized in that: The processing table (1) is provided with an upper fan (2) and a lower fan (3) for crushing edible fungi, and the upper fan (2) and the lower fan (3) are rotatably connected; The outside of the lower fan (3) is fixedly connected to a receiving tray (4) for collecting crushed edible fungi, and the upper fan (2) is detachably connected to a scraper (5) for cleaning the inside of the receiving tray (4). A gap is provided between the scraper (5) and the outside of the lower fan (3) and the side wall of the receiving tray (4). The outside of the upper fan (2) is provided with a bearing (6) that can be snap-connected with the scraper (5) to achieve synchronous rotation with the scraper (5).
2. The energy-saving edible fungus processing crushing device according to claim 1, characterized in that: The upper sash (2) is fixedly connected to a fixing seat (7) on the outside, and a bent rod (9) is connected to the fixing seat (7) via a plug-in mechanism (8). A clamping groove (10) is provided at one end of the bent rod (9), and a groove 1 (11) is provided at the other end of the bent rod (9). A groove 2 (12) is provided on one side of the fixing seat (7).
3. The energy-saving edible fungus processing crushing device according to claim 1, characterized in that: The top of the scraper (5) is fixedly connected to a fixing rod (13), and the top end of the fixing rod (13) is fixedly connected to an insertion rod (14) that matches the slot (10).
4. The energy-saving edible fungus processing crushing device according to claim 2, characterized in that: The plug-in mechanism (8) comprises a guide column (81) which can slide and reset in a groove (11); a collar (83) is fixedly connected to the guide column (81) via a protrusion (82); and the collar (83) is slidably connected to the bent rod (9) and the fixed seat (7) respectively.
5. The energy-saving edible fungus processing crushing device according to claim 4, characterized in that: The bending rod (9) is provided with a limiting groove 1 (15) which is connected to the groove 1 (11), and the fixing seat (7) is provided with a limiting groove 2 (16) which is connected to the groove 2 (12). Both the limiting groove 1 (15) and the limiting groove 2 (16) are slidably connected to the protrusion (82).
6. The energy-saving edible fungus processing crushing device according to claim 2, characterized in that: The bearing (6) is provided with a movable groove (17), and the bent rod (9) is fixedly connected with a positioning iron rod (18), and the positioning iron rod (18) and the movable groove (17) are located on the same vertical line.
7. The energy-saving edible fungus processing crushing device according to claim 6, characterized in that: A magnetic block (19) is fixedly connected to the bearing (6), and the top of the magnetic block (19) is flush with the bottom of the groove cavity of the movable groove (17).
8. The energy-saving edible fungus processing crushing device according to claim 1, characterized in that: The top of the upper fan (2) is fixedly connected to a feed hopper (20), the top of the upper fan (2) is penetrated by a conveying path (21), the top of the receiving plate (4) is penetrated by a discharge port (24), and the outside of the lower fan (3) and below the discharge port (24) is fixedly connected to a material guide plate (25).
9. The energy-saving edible fungus processing crushing device according to claim 1, characterized in that: The top of the processing table (1) is fixedly connected to a pretreatment box (27) via a bracket (26), a relatively rotatable pressure roller (28) is arranged in the pretreatment box (27), and two inclined plates (35) are fixedly connected to the pretreatment box (27) and located above the pressure roller (28).
10. The energy-saving edible fungus processing crushing device according to claim 9, characterized in that: A support block (31) is fixedly connected to the pretreatment box (27), a rotatable reciprocating screw (32) is arranged on the support block (31), and a push plate (33) is arranged on the reciprocating screw (32).
Citation Information
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