A high-rigidity, deformation-resistant aluminum veneer and processing device and process thereof

Through the two folding process and automated processing device of the four-corner chamfered cut of aluminum veneer, the problems of poor deformation resistance and low production efficiency of aluminum veneer are solved, and efficient processing and surface flattening of high-rigid deformation resistance are achieved.

CN120175018BActive Publication Date: 2025-08-08SHANDONG DAHUA XIN ALUMINUM CO LTD
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Patent Information

Application Number
CN202510654712.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-08-08
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

The deformation resistance of existing aluminum veneers is poor in processing, resulting in uneven concave and bumps during large-area paving, affecting aesthetics, low production efficiency, and increasing costs through manual operation.

Method used

Using two automatic edge folding processes, chamfered cuts are made in the four corners of the aluminum veneer. First, vertical edge folding one is formed, and then folding two is formed parallel to the aluminum veneer. The stability is enhanced through the corner code plate and the square tube, and the efficient cutting and folding of the aluminum veneer is achieved in combination with the automated processing device.

Benefits of technology

It improves the deformation resistance and production efficiency of aluminum veneer, ensures that the surface of aluminum veneer is flat, reduces production costs and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of aluminum veneer processing, and specifically discloses a high-rigidity, deformation-resistant aluminum veneer and its processing device and process, which solves the problem that the existing aluminum veneer processing is inefficient and usually only requires one folding, resulting in poor deformation resistance of the aluminum veneer. The following scheme is proposed, which includes an aluminum veneer, wherein the four corners of the aluminum veneer are provided with chamfered cuts, and the edge of the aluminum veneer is bent through the chamfered cut to form a folding edge 1 perpendicular to the aluminum veneer, and the folding edge 1 is also bent through the chamfered cut to form a folding edge 2 parallel to the aluminum veneer, and the two ends of the folding edge 2 are also chamfered. The aluminum veneer is folded twice, so that the folding edge has an L-shaped cross-section, and the folding edge on the side parallel to the aluminum veneer serves as a mounting surface for connecting connectors, which can effectively limit the deformation of the aluminum veneer in the future and effectively improve the deformation resistance of the aluminum veneer.
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Description

Technical Field

[0001] The present invention relates to the field of aluminum single plate processing, in particular to a high-rigidity deformation-resistant aluminum single plate and a processing device and process thereof. Background Art

[0002] High rigidity and deformation resistant aluminum veneer is a decorative material with high strength, high stability and good deformation resistance, mainly used for:

[0003] Building curtain walls, such as the exterior wall decoration of large public buildings and commercial buildings such as airports, stations, hospitals, office buildings, and opera houses, can not only show the beauty of modern buildings, but also ensure the safety and durability of buildings;

[0004] It can also be used in interior decoration areas such as lobby facades, column decorations, elevated corridors, pedestrian bridges, elevator edging, balcony packaging, advertising signs, and indoor special-shaped ceilings to create a unique decorative effect for the interior space.

[0005] In some special fields with high requirements for material properties, such as aerospace, rail transportation, etc., high-rigidity and deformation-resistant aluminum panels also have certain applications. They are used to manufacture some parts or structural parts that require high strength, light weight and corrosion resistance.

[0006] At present, the most common use of aluminum veneers in the civilian field is for building curtain walls. However, due to different processes in the production and processing of aluminum veneers, their deformation resistance varies greatly. That is, for aluminum veneers of the same thickness, whether the edge of the aluminum veneer is folded and how many times it is folded will have a great impact on the deformation resistance. Although the single-folded aluminum veneer used in some building curtain walls has improved its deformation resistance, it still has deformation. When paving a large area, it will still be uneven, affecting the appearance. However, since the single folding is basically done manually, if a second folding is required, it will not only increase the cost of cutting and bending, but also reduce production efficiency. Therefore, a high-rigidity deformation-resistant aluminum veneer and its processing device and process are proposed. Summary of the Invention

[0007] In order to overcome the shortcomings of the existing technology, the present invention proposes a high-rigidity deformation-resistant aluminum single plate and its processing device and process, which can perform two automatic and efficient folding operations on the aluminum single plate, thereby improving the deformation resistance of the aluminum plate and improving production and processing efficiency.

[0008] In order to solve the above technical problems, the basic technical solutions proposed by the present invention are:

[0009] A high-rigidity, deformation-resistant aluminum veneer comprises an aluminum veneer, wherein the four corners of the aluminum veneer are provided with chamfered cuts, the edge of the aluminum veneer is bent through the chamfered cuts to form a first folded edge perpendicular to the veneer, the first folded edge is further bent through the chamfered cut to form a second folded edge parallel to the aluminum veneer, and both ends of the second folded edge are further provided with chamfers.

[0010] Preferably, an angle plate is connected between the adjacent two folding edges close to each other, and a reinforcing square tube is welded between the two parallel folding edges, and the reinforcing square tube is also welded and fixed to the back of the aluminum single plate.

[0011] A high-rigidity, deformation-resistant aluminum single-plate processing device comprises a processing table, wherein slides are symmetrically and slidably connected at both ends of the processing table, and each slide is connected to a support table, wherein two slides are symmetrically provided at the upper end of the processing table, and an alignment component is slidably provided in the slide, and the alignment component is used to center and align the aluminum single-plate blank placed on the processing table, and a bending template 1 is rotatably connected to the support table, and a slide seat 2 is slidably connected to the slide, and a telescopic part 3 is installed at the lower end of the slide seat 2, and is connected to a set seat through the lower output end of the telescopic part 3, and a folding die is connected to the set seat, and a steering component for rotating the aluminum single-plate blank is further provided on the processing table;

[0012] The set seat is connected to a cutting assembly, which is used to cut chamfered cuts at the four corners of the aluminum single plate blank. A telescopic part 2 is installed on the support platform, and the output end of the telescopic part 2 is connected to a push rod that slides in contact with the surface of the bending template 1, and cooperates with the folding mold to bend the chamfered cut to form folding edge 1. A bending template 2 is slidingly provided on the bending template 1, and a linkage assembly is also provided on the bending template 1. The linkage assembly is used to drive the bending template 2 to slide when the push rod slides in contact with the surface of the bending template 1, and bends the folding edge 1 to form folding edge 2.

[0013] Preferably, guide rail 1 is symmetrically installed at the front and rear ends of both sides of the processing table, and slide 1 is slidably connected in guide rail 1. The two ends of the slide are respectively connected to slide 1 on both sides of the same front and rear end. Guide rail 2 is installed on the slide, and slide 2 is slidably connected in guide rail 2.

[0014] Preferably, the alignment component includes a slide, a slide, a frame, a roller, a connecting seat, a servo motor, and a screw rod. The slide is connected to the bottom of the processing table on both sides of the slide, and the two ends of the slide are slidably connected in the slide. The frame is connected to the slide and slides through the slide to extend above the processing table. The roller is rotatably connected in the frame and is arranged at equal intervals in the frame, and the roller is rollingly connected to the edge of the aluminum single plate blank. The connecting seat is set in two and is respectively connected to the two slides at the same end. The servo motor is installed on the processing table. The screw rod is connected to the output end of the servo motor, and the outer side surfaces at both ends of the screw rod have opposite rotation directions. The two connecting seats are symmetrically threaded on the two ends of the outer side surface of the screw rod.

[0015] Preferably, the cutting assembly includes a bidirectional telescopic part, a special-shaped cutter, a second frame, and a second roller. The bidirectional telescopic part is embedded in the set seat, and the two ends of the bidirectional telescopic part extend on both sides of the set seat and are connected to the mounting seat. The special-shaped cutter is installed on the set seat by bolts. The second frame is connected to the side of the set seat away from the folding mold. The second roller is rotatably connected in the second frame and is arranged at equal intervals in the second frame. The second roller is rollingly connected to the edge of the aluminum single plate blank.

[0016] Preferably, the linkage assembly includes a slide opening, a pulley, a drum, a gear, a pull rope, a frame three, a sliding frame, and a rack. The slide opening is opened on the bending template one, the pulley is rotatably connected to the inner wall of one end of the slide opening close to the processing table, the drum is rotatably connected to the bending template one at the end of the slide opening away from the processing table, and is located on the side of the bending template one close to the processing table, one end of the pull rope is connected to the bending template two, and the other end passes around the pulley and is wound around the drum, the gear is connected to both ends of the drum, the frame three is connected to the side of the bending template one close to the processing table, the sliding frame is slidably mounted on the frame three, the rack is connected to the sliding frame and meshed with the gear, the push rod slides in contact with the surface of the frame three, and cooperates with the sliding frame.

[0017] Preferably, the bending template 1 is connected to a slide rail on the side away from the processing table, and there are two slide rails. A connecting plate is slidably connected between the two slide rails, and springs are connected between the two ends of the connecting plate and the inner walls of the two slide rails. The bending template 2 is connected to the connecting plate and slides in contact with the surface of the bending template 1, and the bending template 2 is located between the two slide rails.

[0018] Preferably, the steering assembly includes a telescopic part 1, a servo motor 2, and a turntable. The telescopic part 1 is installed on a processing table, the servo motor 2 is connected to the output end of the telescopic part 1, the turntable is connected to the output end of the servo motor 2, and a through hole is opened on the processing table, and the turntable slides through the through hole.

[0019] A processing technology for a high-rigidity, deformation-resistant aluminum single plate processing device comprises the following steps:

[0020] Step 1: Place the aluminum veneer blank on the processing table. The processing table is provided with a positioning component for placing the aluminum veneer blank in the center of the front and back of the processing table. Then, the slides on both sides are synchronously moved close to each other to drive the set seats on both sides to move close to each other and fit the left and right sides of the aluminum veneer blank, so as to realize the left and right center placement of the aluminum veneer blank.

[0021] Step 2: Synchronously adjust the positions of the slides on both sides so that the support platform can support the left and right ends of the aluminum veneer blank after it is placed in the center, and then start the cutting assembly to cut chamfered cuts on the four corners of the aluminum veneer blank;

[0022] Step 3: Synchronously adjust the positions of the slides on both sides again so that the chamfered cuts on the left and right ends of the aluminum single plate blank are corresponding to the rotating connection between the bending template 1 and the support platform, start the telescopic member 2 to drive the push rod to produce interference with the bending template 1 in the vertical state, and push the bending template 1 to rotate to the horizontal state. During the process, the bending template 1 will bend the chamfered cuts on both ends of the aluminum single plate blank to form two folding edges 1 on the left and right;

[0023] Step 4: Control the telescopic member 2 to drive the push rod to continue to contact the bending template 1. The push rod will gradually cooperate with the linkage component to drive the bending template 2 to approach the folding edge 1, causing conflict with the folding edge 1 to form the folding edge 2;

[0024] Step 5: The aluminum veneer blank that has been folded on both sides is rotated 90 degrees through the steering component to perform the same folding process on the other two sides.

[0025] The beneficial effects of the present invention are:

[0026] 1. The technical solution of the present invention forms chamfered cuts with chamfers by cutting the four corners of the aluminum single plate blank, and then folding the chamfered cuts once to form a first folding edge, and then folding the chamfers on the first folding edge twice to form a second folding edge, thereby forming an L-shaped cross-section support structure on the installation surface of the aluminum single plate. In this way, during the specific installation, the installation is achieved by installing a connecting piece on the second folding edge. Since the second folding edge is parallel to the aluminum single plate, the surface of the aluminum single plate is effectively stabilized, and the deformation resistance of the aluminum single plate is greatly enhanced. The aluminum single plate itself can also improve its own rigidity by increasing its thickness. It can also connect the corner plate between the adjacent second folding edges to further improve the stability of the first folding edge and the second folding edge, thereby improving the deformation resistance of the aluminum single plate.

[0027] 2. The technical solution of the present invention is to place the aluminum single plate blank cut into a specific size on the processing table, use the centering assembly to center the aluminum single plate blank, and then control the cutting assembly to cut the four corners of the aluminum single plate blank, so as to obtain the aluminum single plate blank with chamfered cuts, and the cutting can be carried out simultaneously at both ends, so that all four corners can be cut at one time, which can be highly automated and greatly improve the processing efficiency;

[0028] 3. The technical solution of the present invention drives the bending template 1 to rotate from a vertical state to a horizontal state through a driving component, thereby realizing a first folding of the aluminum single plate blank, and then drives the bending template 2 to bend the already bent folding edge 1 through a linkage component to realize a second folding and form folding edge 2, further improving the processing efficiency and being fully automated. At the same time, since the aluminum single plate blank has four sides, after folding the two sides synchronously, the aluminum single plate blank can be rotated 90° through the steering component to fold the other two sides, thereby improving the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 This is a schematic structural diagram of a single-side carriage according to the present invention;

[0031] Figure 3 This is a bottom view of the structure of only one side of the slide of the present invention;

[0032] Figure 4 A schematic diagram of the structure of the slide on the side away from the processing table of the present invention;

[0033] Figure 5 This is a schematic diagram of the structure of the slide close to the processing table of the present invention;

[0034] Figure 6 It is a structural schematic diagram of the cutting assembly of the present invention;

[0035] Figure 7 It is a structural schematic diagram of the special-shaped cutter of the present invention;

[0036] Figure 8 It is a schematic diagram of the related structures on the bending template 1 of the present invention;

[0037] Figure 9 It is a structural diagram of the linkage assembly of the present invention;

[0038] Figure 10 This is a plan view of the aluminum single plate blank after cutting;

[0039] Figure 11 It is a plan view of the aluminum single plate blank after secondary folding of the present invention.

[0040] Description of reference numerals:

[0041] 1. Processing table; 2. Guide rail 1; 3. Slide 1; 4. Slide; 5. Slideway; 6. Slide chute; 7. Slide plate; 8. Frame 1; 9. Roller 1; 10. Connecting seat; 11. Servo motor 1; 12. Screw; 13. Telescopic element 1; 14. Servo motor 2; 15. Turntable; 16. Support table; 17. Bending template 1; 18. Telescopic element 2; 19. Push rod; 20. Guide rail 2; 21. Slide 2; 22. Telescopic element 3; 23. Set seat; 24. Bidirectional telescopic element; 25. Mounting seat; 26. Special-shaped cutter; 27. Frame 2; 28. Roller 2; 29. Folding die; 30. Slideway; 31. Slide rail; 32. Connecting plate; 33. Spring; 34. Bending template 2; 35. Pulley; 36. Reel; 37. Gear; 38. Pull rope; 39. Frame 3; 40. Slide frame; 41. Rack; 42. Aluminum veneer; 43. Folding 1; 44. Folding 2; 45. Chamfer; 46. Corner plate; 47. Reinforced square tube; 48. Chamfered cut. DETAILED DESCRIPTION

[0042] The following will be combined with the Figure 1 To the attached Figure 11 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort shall fall within the scope of protection of the present invention.

[0043] Example 1:

[0044] like Figure 10-11 As shown, the present invention discloses a high-rigidity, deformation-resistant aluminum single plate, including an aluminum single plate 42, with chamfered cuts 48 provided at the four corners of the aluminum single plate 42, the edge of the aluminum single plate 42 is bent through the chamfered cut 48 to form a folded edge 43 perpendicular to the aluminum single plate, and the folded edge 43 is further bent through the chamfered cut 48 to form a folded edge 44 parallel to the aluminum single plate 42, and chamfers 45 are further provided at both ends of the folded edge 44.

[0045] Since the second folded edge 44 is parallel to the aluminum single plate 42, during the specific installation, one end of the connecting piece is connected to the second folded edge 44 and the other end is connected to the surface of the installation object, which can effectively limit the aluminum single plate 42, ensure the deformation resistance of the surface of the aluminum single plate 42, ensure its flatness, and improve the aesthetics after installation.

[0046] An angle plate 46 is connected between adjacent folding edges 44 on one side thereof, and a reinforcing square tube 47 is welded between the folding edges 43 on both sides thereof which are parallel to each other. The reinforcing square tube 47 is also welded and fixed to the back surface of the aluminum single plate 42 .

[0047] The setting of the corner plate 46 can connect the adjacent folded edge 1 43 and the folded edge 2 44, ensure the stability between each other, and help improve the deformation resistance of the surface of the aluminum single plate 42. At the same time, the reinforced square tube 47 can provide strong support for the center of the aluminum single plate 42 to ensure its flatness.

[0048] Example 2:

[0049] like Figure 1-5 As shown in Figures 10-11, the present invention discloses a processing device for high-rigidity and deformation-resistant aluminum veneer, comprising a processing table 1, wherein slides 4 are symmetrically and slidably connected at both ends of the processing table 1, and each slide 4 is connected to a support table 16. Two slideways 5 are symmetrically provided at the upper end of the processing table 1, and an alignment component is slidably provided in the slide 5. The alignment component is used to center and align the aluminum veneer 42 blanks placed on the processing table 1, a bending template 17 is rotatably connected to the support table 16, a slide seat 21 is slidably connected to the slide 4, and a telescopic member 3 22 is installed at the lower end of the slide seat 21, and a set seat 23 is connected through the lower output end of the telescopic member 3 22, and a folding die 29 is connected to the set seat 23. The processing table 1 is also provided with a steering component for rotating the aluminum veneer 42 blanks;

[0050] Among them, the upper end surface of the support platform 16 is coplanar with the upper end surface of the processing platform 1, so that when the aluminum single plate 42 billet is placed in the center, in the subsequent operation, the middle of the aluminum single plate 42 billet can be effectively supported by the processing platform 1, and the left and right ends of the aluminum single plate 42 billet can be effectively supported by the support platform 16, and the support is flat;

[0051] A cutting assembly is connected to the set seat 23, and the cutting assembly is used to cut chamfered cuts 48 at the four corners of the aluminum single plate 42 blank. A telescopic part 2 18 is installed on the support platform 16, and the output end of the telescopic part 2 18 is connected to a push rod 19 that slides in contact with the surface of the bending template 17, and cooperates with the folding mold 29 to bend the chamfered cut 48 to form a folding edge 43. A bending template 2 34 is slidingly provided on the bending template 17, and a linkage assembly is also provided on the bending template 17. The linkage assembly is used to drive the bending template 2 34 to slide when the push rod 19 slides in contact with the surface of the bending template 17, and bend the folding edge 43 to form a folding edge 44.

[0052] When a folding is required, it is only necessary to control the positions of the slides 4 on both sides so that the support platforms 16 on both sides can support the left and right ends of the aluminum single plate 42 blank, and at the same time make the inner edges of the chamfered cuts 48 formed by the cutting assembly of the aluminum single plate 42 blank be located at the rotation connection between the bending template 17 and the support platform 16, and then control the extension of the telescopic member 18 to drive the push rod 19 to contact the bending template 17, so that the bending template 17 rotates from a vertical state to a horizontal state, thereby realizing a folding of both ends of the aluminum single plate 42 blank, and forming a folding edge 43;

[0053] At the same time, when the bending template 17 is in a vertical state, its upper end is ensured to be coplanar with the upper end surface of the support platform 16 and the processing table 1 at the same height. In this way, when the bending template 17 is rotated from a vertical state to a horizontal state, the thickness of the bending template 17 is the width of the folding edge 43. In this way, the width of the folding edge 43 can be changed by adjusting the thickness of the bending template 17 to adapt to different processing requirements.

[0054] Guide rails 2 are symmetrically installed at the front and rear ends of both sides of the processing table 1, and a slide 3 is slidably connected to the guide rail 2. The two ends of the slide 4 are respectively connected to the slide 3 on both sides of the same front and rear end. Guide rail 2 20 is installed on the slide 4, and slide 2 21 is slidably connected to the guide rail 2 20.

[0055] While the slide 4 can slide stably, since the two sides can be symmetrically arranged, the processing efficiency can be effectively improved by performing processing operations on both sides at the same time, and the telescopic part 3 22 can adjust the height of the set seat 23, so that it can drive the cutting assembly on the set seat 23 to move downward, and cut the four corners of the aluminum single plate 42 blank placed on the support platform 16 at the same height as the processing table 1, which is convenient for subsequent secondary folding.

[0056] At the same time, the setting of the guide rail 20 can adjust the distance between the set seat 23 and the processing table 1 without moving the slides 4 on both sides, that is, the set seat 23 can be adjusted to slide to either above the respective support tables 16, or above the side of the support table 16 close to the processing table 1, or above the side of the support table 16 away from the processing table 1.

[0057] When cutting, the cutting assembly is moved to the top of both ends of the aluminum single plate 42 blank. When bending is required, the folding die 29 blank is driven to move to the top of the aluminum single plate 42 and aligned at the fold mark of the first fold to facilitate the rotation of the bending template 17 and cooperate with the side of the folding die 29 away from the processing table 1 to perform a fold.

[0058] Example 3:

[0059] like Figure 1-5As shown in Figures 10-11, the present invention discloses a processing device for high-rigidity and deformation-resistant aluminum single plates. Compared with the second embodiment, this embodiment discloses the structure of the alignment component.

[0060] The alignment component includes a slide 6, a slide 7, a frame 8, a roller 9, a connecting seat 10, a servo motor 11, and a screw 12. The slide 6 is connected to the bottom of the processing table 1 on both sides of the slide 5. The two ends of the slide 7 are slidably connected in the slide 5. The frame 8 is connected to the slide 7 and slides through the slide 5 to extend above the processing table 1. The roller 9 is rotatably connected in the frame 8 and is arranged at equal intervals in the frame 8. The roller 9 is rollingly connected to the edge of the aluminum single plate 42 blank. There are two connecting seats 10, which are respectively connected to the two slides 7 at the same end. The servo motor 11 is installed on the processing table 1. The screw 12 is connected to the output end of the servo motor 11, and the outer side threads at both ends of the screw 12 are rotated in opposite directions. The two connecting seats 10 are symmetrically threaded on the two ends of the outer side of the screw 12.

[0061] In specific production, the aluminum single plate 42 blank cut to a specified size is placed on the processing table 1, and then the servo motors 11 on the left and right sides of the processing table 1 are controlled to operate, thereby driving the screw rods 12 on both sides to rotate, and through the threaded sleeve of the connecting seat 10 and the screw rods 12 on each side, the connecting seat 10, the frame 18 and the roller 19 on both sides are driven to approach each other, thereby clamping and resisting the aluminum single plate 42 blank in the middle, so that the aluminum single plate 42 blank is placed in the center in the front and back directions. At the same time, the setting of the roller 9 can place the aluminum single plate 42 blank in the center, but will not cause excessive clamping of the aluminum single plate 42 blank, ensuring that subsequent left and right centering can be carried out.

[0062] Then, the slides 21 sliding on the slides 4 on both sides are synchronously adjusted to slide close to each other and move to the upper side of their respective support platforms 16 close to the processing table 1, and the telescopic member 2 18 is controlled to extend to drive the set seat 23 to move down until the set seat 23 can conflict with the two sections of the length direction of the aluminum single plate 42 blank. At this time, the slides 4 on both sides are controlled to slide close to each other synchronously, and the aluminum single plate 42 blank can be driven to be centered along the left and right directions (the left and right directions are the directions of the left and right slides 4).

[0063] Example 4:

[0064] like Figure 1-7 As shown in Figures 10-11, the present invention discloses a processing device for high-rigidity and deformation-resistant aluminum veneer. Compared with the third embodiment, this embodiment discloses the structure of the cutting component.

[0065] The cutting assembly includes a bidirectional telescopic part 24, a special-shaped cutter 26, a second frame 27, and a second roller 28. The bidirectional telescopic part 24 is embedded in the set seat 23, and the two ends of the bidirectional telescopic part 24 extend on both sides of the set seat 23 and are connected to the mounting seat 25. The special-shaped cutter 26 is installed on the set seat 23 by bolts. The second frame 27 is connected to the side of the set seat 23 away from the folding mold 29. The second roller 28 is rotatably connected in the second frame 27 and is arranged at equal intervals in the second frame 27. The second roller 28 is rollingly connected to the edge of the aluminum single plate 42 blank.

[0066] Due to the arrangement of the second frame 27 and the second roller 28 on the set seat 23, when the aluminum single plate 42 blank is placed in the center in the left and right directions, the aluminum single plate 42 blank can also be centered without being clamped too tightly.

[0067] The setting of the two-way telescopic member 24 can adjust the position of the mounting seats 25 on both sides and the special-shaped cutters 26 thereon, and then through the sliding cooperation of the slide 4 and the slide 21, it can be suitable for cutting the four corners of aluminum veneer 42 blanks of different sizes, and the cutting components on the slides 4 on both sides can operate synchronously, so that the four corners of the aluminum veneer 42 blank can be cut in one operation, and the special-shaped cutter 26 is installed by bolts, which is also convenient for replacement with different models and sizes, so as to cut out chamfer cuts 48 and chamfers 45 of different sizes at one time to meet the needs of processing folding edges of different sizes.

[0068] Embodiment 5:

[0069] like Figure 1-11 As shown, the present invention discloses a processing device for high-rigidity and deformation-resistant aluminum single plate. Compared with the fourth embodiment, this embodiment discloses the structure of the linkage component.

[0070] The linkage assembly includes a slideway opening 30, a pulley 35, a drum 36, a gear 37, a pull rope 38, a frame 39, a slide frame 40, and a rack 41. The slideway opening 30 is opened on the bending template 17. The pulley 35 is rotatably connected to the inner wall of the end of the slideway opening 30 close to the processing table 1. The drum 36 is rotatably connected to the bending template 17 at the end of the slideway opening 30 away from the processing table 1 and is located on the side of the bending template 17 close to the processing table 1. The pull rope One end of 38 is connected to the bending template 2 34, and the other end is wound around the pulley 35 and wound on the reel 36. The gear 37 is connected to both ends of the reel 36. The frame three 39 is connected to the side of the bending template 17 close to the processing table 1. The sliding frame 40 is slidably mounted on the frame three 39. The rack 41 is connected to the sliding frame 40 and meshed with the gear 37. The push rod 19 slides and fits in contact with the surface of the frame three 39 and cooperates and contacts with the sliding frame 40.

[0071] The side of the bending template 17 away from the processing table 1 is connected to a slide rail 31, and there are two slide rails 31. A connecting plate 32 is slidably connected between the two slide rails 31. Springs 33 are connected between the two ends of the connecting plate 32 and the inner walls of the two slide rails 31. The bending template 2 34 is connected to the connecting plate 32 and slides in contact with the surface of the bending template 17, and the bending template 2 34 is located between the two slide rails 31.

[0072] When the push rod 19 pushes the bending template 17 to rotate through the frame 39, the bending template 17 will gradually perform a folding. When the folding is completed, the push rod 19 will come into contact with the slide frame 40, and push the slide frame 40 to slide to the side away from the processing table 1, thereby driving the rack 41 to engage with the gear 37, and the pull rope 38 is wound by the reel 36, and then the connecting plate 32 and the bending template 2 34 will move closer to the side of the processing table 1, and the folding edge 1 43 that has been bent to a point perpendicular to the plane of the aluminum single plate 42 blank will be folded again. At this time, the edge of the folding edge 43 will be folded twice with the upper end face of the folding mold 29 as the crease, which improves the degree of automation and can perform secondary folding in one operation, greatly improving the processing efficiency.

[0073] Example 6:

[0074] like Figure 1-11 As shown, the present invention discloses a processing device for high-rigidity and deformation-resistant aluminum single plate. Compared with the fifth embodiment, this embodiment discloses the structure of the steering assembly.

[0075] The steering assembly includes a telescopic member 13, a servo motor 2 14, and a turntable 15. The telescopic member 13 is installed on the processing table 1, the servo motor 2 14 is connected to the output end of the telescopic member 13, and the turntable 15 is connected to the output end of the servo motor 2 14. A through hole is opened on the processing table 1, and the turntable 15 slides through the through hole.

[0076] When the folding of both ends of the aluminum single plate 42 blank is completed, the rollers 9 on both sides are controlled to cancel the clamping of the aluminum single plate 42 blank, and the telescopic part 13 is started to push the turntable 15 to move up to the top of the processing table 1 and the frame 8, thereby driving the aluminum single plate 42 blank to move up to the top of the processing table 1, and then the turntable 15 is driven to rotate by the servo motor 2 14, so that the aluminum single plate 42 blank can be rotated 90° to fold the other two side edges. In this way, when the length and width of the aluminum single plate 42 blank is relatively large, the aluminum single plate 42 blank can also be driven to move up to the top of the frame 8 by lifting the telescopic part 13, and at the same time, the slides 4 on both sides and the components thereon are controlled to move away from each other to avoid obstruction to the rotation of the aluminum single plate 42 blank.

[0077] Embodiment seven:

[0078] like Figure 1-11As shown, the present invention discloses a processing technology of a high-rigidity deformation-resistant aluminum single plate processing device, comprising the following steps:

[0079] Step 1: Place the aluminum veneer 42 blank on the processing table 1. The processing table 1 is provided with a positioning component for placing the aluminum veneer 42 blank in the center of the front and back on the processing table 1. Then, the slides 4 on both sides are synchronously moved close to each other to drive the set seats 23 on both sides to move close to each other and fit the left and right sides of the aluminum veneer 42 blank, so as to achieve the left and right center placement of the aluminum veneer 42 blank;

[0080] Step 2: Synchronously adjust the positions of the slides 4 on both sides so that the support platform 16 can support the left and right ends of the aluminum single plate 42 blank after it is placed in the center, and then start the cutting assembly to cut chamfered cuts 48 at the four corners of the aluminum single plate 42 blank;

[0081] Step 3: Synchronously adjust the positions of the slides 4 on both sides again so that the chamfered cuts 48 cut on the left and right ends of the aluminum single plate 42 blank are located at the rotation connection between the bending template 17 and the support platform 16, and start the telescopic member 2 18 to drive the push rod 19 to produce interference with the bending template 17 in the vertical state, pushing the bending template 17 to rotate to the horizontal state. During the process, the bending template 17 will bend the chamfered cuts 48 on both ends of the aluminum single plate 42 blank to form two left and right folding edges 43;

[0082] Step 4: Control the second telescopic member 18 to drive the push rod 19 to continue to contact the bending template 1 17. The push rod 19 will gradually cooperate with the linkage component to drive the second bending template 34 to move closer to the folding edge 1 43, causing interference with the folding edge 1 43 to form the second folding edge 44.

[0083] Step 5: The aluminum veneer 42 blank that has been folded on both sides is driven to rotate 90 degrees through the steering component to perform the same folding process on the other two sides.

[0084] Based on the disclosure and teachings of the above description, those skilled in the art may also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention should also fall within the scope of protection of the claims of the present invention. In addition, although certain specific terms are used in this description, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. A processing device for high-rigidity and deformation-resistant aluminum veneer, comprising a processing table (1) and an aluminum veneer (42) processed by the processing device, characterized in that: The four corners of the aluminum single plate (42) are provided with chamfered notches (48), and the edge of the aluminum single plate (42) is bent through the chamfered notches (48) to form a folded edge (43) perpendicular to the aluminum single plate (42). The folded edge (43) is also bent through the chamfered notches (48) to form a folded edge (44) parallel to the aluminum single plate (42). Both ends of the folded edge (44) are also provided with chamfers (45). An angle plate (46) is connected between the adjacent folded edges (44) on one side. A reinforcing square tube (47) is welded between the folded edges (43) on both sides that are parallel to each other, and the reinforcing square tube (47) is also welded and fixed to the back of the aluminum single plate (42). The processing table (1) is symmetrically and slidably connected to slides (4) at both ends, and each slide (4) is connected to a support table (16). Two slideways (5) are symmetrically provided at the upper end of the processing table (1), and a positioning component is slidably provided in the slideway (5). The positioning component is used to center the aluminum single plate (42) blank placed on the processing table (1). A bending template (17) is rotatably connected to the support table (16). The slide (4) is slidably connected to a slide seat (21), and a telescopic member (22) is installed at the lower end of the slide seat (21), and a set seat (23) is connected through the lower output end of the telescopic member (22). A folding die (29) is connected to the set seat (23). The processing table (1) is also provided with a steering component for rotating the aluminum single plate (42) blank. The set seat (23) is connected with a cutting assembly, and the cutting assembly is used to cut chamfered cuts (48) at the four corners of the aluminum single plate (42) blank. The support platform (16) is installed with a telescopic part 2 (18), and the output end of the telescopic part 2 (18) is connected with a push rod (19) that slides and fits with the surface of the bending template 1 (17), and cooperates with the folding mold (29) to bend the chamfered cut (48) to form the folding edge 1 (43). The bending template 1 (17) is slidably provided with a bending template 2 (34), and the bending template 1 (17) is also provided with a linkage assembly, and the linkage assembly is used to drive the bending template 2 (34) to slide when the push rod (19) slides and fits with the surface of the bending template 1 (17), and bend the folding edge 1 (43) to form the folding edge 2 (44).

2. The processing device for high-rigidity and deformation-resistant aluminum single plate according to claim 1 is characterized in that: Guide rail 1 (2) is symmetrically installed at both ends of the front and rear sides of both sides of the processing table (1), and a slide seat 1 (3) is slidably connected in the guide rail 1 (2). The two ends of the slide (4) are respectively connected to the slide seat 1 (3) on both sides of the same front and rear ends. Guide rail 2 (20) is installed on the slide (4), and the slide seat 2 (21) is slidably connected in the guide rail 2 (20).

3. The processing device of a high-rigidity and deformation-resistant aluminum single plate according to claim 1 is characterized in that: The alignment component includes a slide (6), a slide (7), a frame (8), a roller (9), a connecting seat (10), a servo motor (11), and a screw (12). The slide (6) is connected to the bottom of the processing table (1) on both sides of the slide (5). The two ends of the slide (7) are slidably connected in the slide (5). The frame (8) is connected to the slide (7) and slides through the slide (5) to extend above the processing table (1). The roller (9) is rotatably connected in the frame (8) and The rollers (9) are arranged at equal intervals in the frame (8), and the rollers (9) are connected to the edge of the aluminum veneer (42) blank by rolling. The connecting seats (10) are provided in two configurations and are respectively connected to the two slides (7) at the same end. The servo motor (11) is installed on the processing table (1). The screw rod (12) is connected to the output end of the servo motor (11), and the outer side surfaces at both ends of the screw rod (12) have opposite screw threads. The two connecting seats (10) are symmetrically threaded on the two ends of the outer side surface of the screw rod (12).

4. The processing device for high-rigidity and deformation-resistant aluminum single plate according to claim 1, characterized in that: The cutting assembly comprises a bidirectional telescopic member (24), a special-shaped cutter (26), a second frame (27), and a second roller (28). The bidirectional telescopic member (24) is embedded in a set seat (23), and the two ends of the bidirectional telescopic member (24) extend on both sides of the set seat (23) and are connected to a mounting seat (25). The special-shaped cutter (26) is mounted on the set seat (23) by bolts. The second frame (27) is connected to the side of the set seat (23) away from the folding mold (29). The second roller (28) is rotatably connected in the second frame (27) and is arranged at equal intervals in the second frame (27). The second roller (28) is rollingly connected to the edge of the aluminum single plate (42) blank.

5. The processing device of a high-rigidity and deformation-resistant aluminum single plate according to claim 1 is characterized in that: The linkage assembly includes a slideway opening (30), a pulley (35), a reel (36), a gear (37), a pull rope (38), a frame body (39), a slide frame (40), and a rack (41). The slideway opening (30) is opened on a bending template (17). The pulley (35) is rotatably connected to the inner wall of one end of the slideway opening (30) close to the processing table (1). The reel (36) is rotatably connected to the bending template (17) at the end of the slideway opening (30) away from the processing table (1) and is located on the side of the bending template (17) close to the processing table (1). One end of the pull rope (38) is connected to the bending template 2 (34), and the other end is passed around the pulley (35) and wound on the reel (36). The gear (37) is connected to both ends of the reel (36). The frame body 3 (39) is connected to the side of the bending template 1 (17) close to the processing table (1). The sliding frame (40) is slidably mounted on the frame body 3 (39). The rack (41) is connected to the sliding frame (40) and meshed with the gear (37). The push rod (19) is in sliding contact with the surface of the frame body 3 (39) and in contact with the sliding frame (40).

6. The processing device for high-rigidity and deformation-resistant aluminum single plate according to claim 5, characterized in that: The bending template 1 (17) is connected to a slide rail (31) on the side away from the processing table (1), and the slide rails (31) are set in two. A connecting plate (32) is slidably connected between the two slide rails (31), and springs (33) are connected between the two ends of the connecting plate (32) and the inner walls of the two slide rails (31). The bending template 2 (34) is connected to the connecting plate (32) and slides in contact with the surface of the bending template 1 (17), and the bending template 2 (34) is located between the two slide rails (31).

7. The processing device for high-rigidity and deformation-resistant aluminum single plate according to claim 1 is characterized in that: The steering assembly comprises a telescopic member (13), a servo motor (14), and a turntable (15); the telescopic member (13) is mounted on a processing platform (1); the servo motor (14) is connected to the output end of the telescopic member (13); the turntable (15) is connected to the output end of the servo motor (14); a through hole is provided on the processing platform (1); and the turntable (15) slides through the through hole.

8. The processing technology of the high-rigidity deformation-resistant aluminum single plate processing device according to any one of claims 1 to 7 is characterized in that: The following steps are involved: Step 1: placing the aluminum single plate (42) blank on the processing table (1), the processing table (1) is provided with a positioning component for placing the aluminum single plate (42) blank on the processing table (1) in the front and back center, and then the sliding racks (4) on both sides are synchronously moved close to each other to drive the set seats (23) on both sides to move close to each other and fit the left and right sides of the aluminum single plate (42) blank, so as to achieve the left and right center placement of the aluminum single plate (42) blank; Step 2: Synchronously adjust the positions of the two side carriages (4) so that the support platform (16) can support the left and right ends of the aluminum single plate (42) blank after it is placed in the center, and then start the cutting assembly to cut the four corners of the aluminum single plate (42) blank into chamfered cuts (48); Step 3: Synchronously adjust the positions of the two side carriages (4) again so that the chamfered cuts (48) cut out at the left and right ends of the aluminum single plate (42) blank are located at the corresponding rotational connection between the bending template 1 (17) and the support platform (16), and start the telescopic member 2 (18) to drive the push rod (19) to produce a conflict with the bending template 1 (17) in the vertical state, pushing the bending template 1 (17) to rotate to the horizontal state. During the process, the bending template 1 (17) will bend the chamfered cuts (48) at both ends of the aluminum single plate (42) blank to form two folding edges (43) on the left and right. Step 4: Control the telescopic member 2 (18) to drive the push rod (19) to continue to contact the bending template 1 (17). The push rod (19) will gradually cooperate with the linkage assembly to drive the bending template 2 (34) to approach the folding edge 1 (43), causing the folding edge 1 (43) to conflict with the folding edge 1, thereby forming the folding edge 2 (44); Step 5: The aluminum single plate (42) blank that has been folded on both sides is driven to rotate 90 degrees by the steering component to perform the same folding process on the other two sides.

Citation Information

Patent Citations

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