Cellular beam machining process method and cellular beam
The processing of honeycomb beams through cutting and dislocation docking and reorganization methods has solved the problems of large steel consumption and high engineering cost in the prior art, and achieved high-quality processing of honeycomb beams and efficient utilization of resources.
Patent Information
- Application Number
- CN202510517162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-06-24
AI Technical Summary
During the existing honeycomb beam processing, steel consumption is high and the engineering cost is high. It is impossible to reduce steel consumption and engineering cost while ensuring the quality of honeycomb beams.
By cutting steel beams in the first direction, forming multiple beam segments, and welding to form honeycomb beams through dislocation butt and reorganization, making full use of steel and saving production resources.
While ensuring the quality of honeycomb beams, steel consumption and engineering cost are reduced, and efficient utilization of resources is achieved.
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Figure CN120190582A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cellular beam processing, and particularly relates to a processing process method and a cellular beam for cellular beam processing. Background Art
[0002] Cellular beams are widely used in structures such as external pipe galleries, industrial factories, stadiums, exhibition halls, etc. They are obtained by cutting and then re-welding on the web of H-shaped steel.
[0003] However, in the existing cellular beam processing, the steel consumption is large and the project cost is high. It is impossible to reduce the steel consumption and the project cost while ensuring the quality of the cellular beam. Summary of the Invention
[0004] The main object of the present invention is to propose a processing process method and a cellular beam for cellular beam processing, aiming at improving the problem that the existing cellular beam cannot reduce the steel consumption and the project cost while ensuring the quality of the cellular beam.
[0005] To achieve the above object, in the processing process method of the cellular beam proposed by the present invention, the steel beam extends along a first direction, and the processing process method of the cellular beam includes:
[0006] Cut the steel beam along the first direction to obtain two beam segments. Among them, end faces of the two beam segments facing each other in a second direction are both formed with a plurality of convex portions and a plurality of concave portions. The plurality of concave portions and the plurality of convex portions are both arranged at intervals along the first direction and are arranged staggeredly in the first direction;
[0007] Drive one of the beam segments to move to adjust the relative position of the two beam segments in the first direction, so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment;
[0008] Weld the plurality of convex portions arranged oppositely of the two beam segments in sequence to obtain a cellular beam.
[0009] In an embodiment, the step of cutting the steel beam along the first direction to obtain two beam segments includes:
[0010] Divide the steel beam into a plurality of segment parts arranged along the first direction;
[0011] Cut the segment parts along the first direction and spot-weld the cut segment parts to form welding points until the steel beam is completely cut;
[0012] Cut the plurality of welding points to obtain two beam segments.
[0013] In an embodiment, the plurality of welding points are arranged at equal intervals in the first direction.
[0014] In one embodiment, the step of driving one of the beam segments to move to adjust the relative position of the two beam segments in the first direction so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment includes:
[0015] Drive one of the beam segments to move in the first direction so that the two beam segments are partially misaligned in the first direction, and the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment.
[0016] In one embodiment, the step of sequentially welding a plurality of the convex portions provided oppositely on the two beam segments to obtain a honeycomb beam includes:
[0017] Sequentially weld a plurality of the convex portions provided oppositely on the two beam segments;
[0018] Cut the portions where the two beam segments protrude from each other in the first direction to obtain the honeycomb beam.
[0019] In one embodiment, both of the two beam segments have a first end and a second end oppositely arranged in the first direction. The first end of one of the beam segments is arranged close to one convex portion, the second end is arranged close to one concave portion, the first end of the other beam segment is arranged close to one concave portion, and the other end is arranged close to one convex portion;
[0020] The step of driving one of the beam segments to move to adjust the relative position of the two beam segments in the first direction so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment includes:
[0021] Drive one of the beam segments to flip along the axis extending in the second direction so that the first end of one of the beam segments corresponds to the second end of the other beam segment, and the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment.
[0022] In one embodiment, the first end of one of the beam segments and the second end of the other beam segment are spaced apart in the second direction;
[0023] The step of sequentially welding a plurality of the convex portions provided oppositely on the two beam segments to obtain a honeycomb beam includes:
[0024] Sequentially weld a plurality of the convex portions provided oppositely on the two beam segments;
[0025] Weld a steel plate between the first end of one of the beam segments and the second end of the other beam segment to connect the first end of one of the beam segments and the second end of the other beam segment to obtain the honeycomb beam.
[0026] In one embodiment, the first end of one of the beam segments and the second end of the other beam segment are spaced apart in the second direction;
[0027] The step of sequentially welding a plurality of the convex portions provided oppositely on the two beam segments to obtain a cellular beam includes:
[0028] Sequentially welding a plurality of the convex portions provided oppositely on the two beam segments;
[0029] Weld a steel plate between the first end of one of the beam segments and the second end of the other beam segment to connect the first end of one of the beam segments and the second end of the other beam segment, so as to obtain the cellular beam.
[0030] In one embodiment, after the step of sequentially welding a plurality of the convex portions provided oppositely on the two beam segments to obtain a cellular beam, the method further includes:
[0031] Sequentially weld a plurality of lifting lugs to the cellular beam along the first direction, wherein the plurality of lifting lugs are welded to one end of the cellular beam in the second direction.
[0032] The present invention further provides a cellular beam for implementing the above-mentioned process method for processing a cellular beam. The cellular beam includes two beam segments, both of the two beam segments extend along the first direction and are arranged at intervals in the second direction. End faces of the two beam segments facing each other in the second direction are both formed with a plurality of convex portions and a plurality of concave portions. The plurality of concave portions and the plurality of convex portions are both arranged at intervals along the first direction and are staggered in the first direction. The convex portion of one of the beam segments is welded and connected to the corresponding convex portion of the other beam segment.
[0033] In the technical solution of the present invention, the steel beam extends along the first direction. First, cut the steel beam along the first direction, and during the cutting process along the first direction, move back and forth along the second direction to obtain the two beam segments, so that end faces of the two beam segments facing each other in the second direction are both formed with a plurality of convex portions and a plurality of concave portions. The plurality of concave portions and the plurality of convex portions are both arranged at intervals along the first direction and are staggered in the first direction. Then, drive one of the beam segments to move to adjust the relative positions of the two beam segments in the first direction, so that the convex portion of one of the beam segments corresponds to the convex portion of the other beam segment, and similarly, the concave portion of one of the beam segments corresponds to the concave portion of the other beam segment. Finally, sequentially weld a plurality of the convex portions provided oppositely on the two beam segments to obtain a cellular beam. The two correspondingly arranged concave portions form the cellular holes of the cellular beam. With such a setting, the cellular beam is processed by cutting the steel beam and then adopting a method of dislocation docking and recombination. While ensuring the quality of the cellular beam, the steel is fully utilized, production resources are saved, and the project cost is reduced. Brief Description of the Drawings
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0035] Figure 1 It is a schematic flow chart of the first embodiment of the process method for processing cellular beams provided by the present invention;
[0036] Figure 2 It is a schematic flow chart of the second embodiment of the process method for processing cellular beams provided by the present invention;
[0037] Figure 3 It is a schematic flow chart of the third embodiment of the process method for processing cellular beams provided by the present invention;
[0038] Figure 4 It is a schematic flow chart of the fourth embodiment of the process method for processing cellular beams provided by the present invention;
[0039] Figure 5 It is a schematic flow chart of the fifth embodiment of the process method for processing cellular beams provided by the present invention;
[0040] Figure 6 It is a schematic flow chart of the sixth embodiment of the process method for processing cellular beams provided by the present invention;
[0041] Figure 7 It is a schematic flow chart of the seventh embodiment of the process method for processing cellular beams provided by the present invention;
[0042] Figure 8 It is a schematic flow chart of the eighth embodiment of the process method for processing cellular beams provided by the present invention;
[0043] Figure 9 It is a schematic structural diagram of an embodiment of a cellular beam provided by the present invention.
[0044] Explanation of the reference numerals in the drawings:
[0045] 100, cellular beam; 1, beam segment.
[0046] The realization of the objectives, functional features, and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed Embodiments
[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0048] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, then such directional indications are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture. If this specific posture changes, then the directional indications will also change accordingly.
[0049] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, then such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or the solution where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0050] The present invention provides a processing method and a cellular beam for a cellular beam, aiming to improve the problem that the existing cellular beam cannot reduce steel consumption while ensuring the quality of the cellular beam and reducing the project cost.
[0051] Please refer to Figure 1 , in an embodiment of the present invention, in the processing method of the cellular beam, the steel beam extends along a first direction, and the processing method of the cellular beam includes:
[0052] S100. Cut the steel beam along the first direction to obtain two beam segments 1. Among them, on the end faces of the two beam segments 1 facing each other in a second direction, a plurality of convex portions 11 and a plurality of concave portions 12 are formed. The plurality of concave portions 12 and the plurality of convex portions 11 are both arranged at intervals along the first direction and are arranged in a staggered manner in the first direction;
[0053] Thus, the steel beam is cut in a certain broken line, so that the end faces of the two beam segments 1 facing each other in the second direction form a plurality of the convex portions 11 and a plurality of the concave portions 12, and then are arranged in a concave-convex manner, so that the two beam segments 1 can be directly butt-welded to obtain the honeycomb beam 100 after that.
[0054] S200. Drive one of the beam segments 1 to move, so as to adjust the relative positions of the two beam segments 1 in the first direction, so that the convex portion 11 of one of the beam segments 1 is arranged corresponding to the convex portion 11 of the other beam segment 1.
[0055] It can be understood that when the steel beam is cut to obtain the two beam segments 1, the plurality of convex portions 11 of one of the beam segments 1 are arranged corresponding to the plurality of concave portions 12 of the other beam segment 1, and the plurality of concave portions 12 are arranged corresponding to the plurality of convex portions 11 of the other beam segment 1. Therefore, it is necessary to adjust the position of one of the two beam segments 1 so that the plurality of convex portions 11 of the two beam segments 1 are arranged corresponding to each other in the first direction.
[0056] S300. Weld the plurality of convex portions 11 arranged oppositely on the two beam segments 1 in sequence to obtain the honeycomb beam 100.
[0057] It can be understood that when the convex portions 11 of the two beam segments 1 are arranged corresponding to each other, the corresponding convex portions 11 of the two beam segments 1 are in contact with each other, and the corresponding concave portions 12 of the two beam segments 1 are arranged at intervals. Weld the plurality of convex portions 11 arranged oppositely on the two beam segments 1 in sequence to weld the two beam segments 1 into one body. At this time, the corresponding concave portions 12 of the two beam segments 1 and the two convex portions 11 adjacent to the concave portions 12 enclose to form the honeycomb holes of the honeycomb beam 100.
[0058] In the technical solution of the present invention, the steel beam extends along the first direction. First, the steel beam is cut along the first direction, and during the cutting along the first direction, it moves back and forth along the second direction to obtain two beam segments 1, so that end faces of the two beam segments 1 facing each other in the second direction are both formed with a plurality of convex portions 11 and a plurality of concave portions 12. The plurality of concave portions 12 and the plurality of convex portions 11 are both arranged at intervals along the first direction and are staggered in the first direction. After that, one of the beam segments 1 is driven to move to adjust the relative position of the two beam segments 1 in the first direction, so that the convex portion 11 of one of the beam segments 1 is arranged corresponding to the convex portion 11 of the other beam segment 1. Similarly, the concave portion 12 of one of the beam segments 1 corresponds to the concave portion 12 of the other beam segment 1. Finally, the plurality of convex portions 11 arranged oppositely of the two beam segments 1 are welded in sequence to obtain the cellular beam 100. The two correspondingly arranged concave portions 12 form the cellular holes of the cellular beam 100. With such a setting, the cellular beam 100 is processed by cutting the steel beam and then using the method of dislocation butt joint recombination. While ensuring the quality of the cellular beam 100, the steel is fully utilized, production resources are saved, and the project cost is reduced.
[0059] Of course, the present invention does not limit the specific angle of the cutting broken line. For example, in a further embodiment of the present invention, during the cutting of the steel beam, first, after cutting a certain distance along the first direction, it turns to move and cut along the second direction. After cutting a certain distance along the second direction, it turns again to continue cutting in the first direction. When cutting a certain distance along the first direction again, it turns again to cut in the other direction of the second direction. This is repeated until the cutting of the steel beam is completed. In this way, a cutting line arranged at a right angle can be obtained, and finally, the cellular beam 100 with rectangular cellular holes is obtained.
[0060] In another further embodiment of the present invention, during the cutting of the steel beam, first, after cutting a certain distance along the first direction, the cutting direction is inclined along the second direction. After inclined cutting for a certain distance, the cutting direction turns and continues to cut in the first direction. After cutting a certain distance along the first direction again, the cutting direction turns again to be inclined along the other direction of the second direction for inclined cutting. This is repeated until the cutting of the steel beam is completed. In this way, a cutting line arranged at an obtuse angle can be obtained, and finally, the cellular beam 100 with hexagonal cellular holes is obtained.
[0061] In other embodiments of the present invention, different forms of the cellular beam 100 can also be obtained by setting other forms of cutting lines. Specifically, in actual setting, it can be selected according to requirements, and the present invention does not limit this.
[0062] In the present invention, the honeycomb holes of the honeycomb beam 100 are arranged in a hexagonal shape.
[0063] Please refer to Figure 2 , in the second embodiment of the present invention, the step S100 of cutting the steel beam along the first direction to obtain two beam segments 1 includes:
[0064] S110. Divide the steel beam into a plurality of segment parts arranged along the first direction;
[0065] It should be noted that since the steel beam is relatively long in the first direction and has a relatively thick plate thickness in the third direction, in order to prevent the steel beam from deforming due to uneven heating during the cutting process, the steel beam is first divided into a plurality of segment parts.
[0066] S120. Cut the segment parts along the first direction and spot-weld the cut segment parts to form welding points until the steel beam is completely cut;
[0067] It should be noted that after the steel beam is divided into a plurality of segment parts, when each segment part is cut, the part of the steel beam at this segment part is spot-welded to limit the deformation of the part of the steel beam at this segment part during the cutting process and the subsequent cooling process.
[0068] S130. Cut a plurality of the welding points to obtain two beam segments 1.
[0069] After the steel beam is completely cooled, cut a plurality of the welding points, so that two beam segments 1 are obtained by cutting the steel beam.
[0070] In the technical solution of this embodiment, since the steel beam is relatively long in the first direction and has a relatively thick plate thickness in the third direction, in order to prevent the steel beam from deforming due to uneven heating during the cutting process, the steel beam is first divided into a plurality of segment parts. Whenever a segment part is cut, the segment part is welded again by spot welding to limit the deformation of the part of the steel beam at this segment part until the steel beam is completely cooled, and then a plurality of the welding points are cut to obtain two beam segments 1. This is set to further ensure the processing quality of the honeycomb beam 100.
[0071] Of course, in order to further maintain the balance of the stress on the steel beam to ensure the processing quality of the honeycomb beam 100, in a further embodiment of the present invention, a plurality of the welding points are arranged at equal intervals in the first direction.
[0072] Please refer to Figure 3, in the third embodiment of the present invention, the step S200 of driving one of the beam segments 1 to move to adjust the relative position of the two beam segments 1 in the first direction so that the convex portion 11 of one of the beam segments 1 is arranged corresponding to the convex portion 11 of the other beam segment 1 includes:
[0073] S210. Driving one of the beam segments 1 to move in the first direction so that the two beam segments 1 are partially misaligned in the first direction, and the convex portion 11 of one of the beam segments 1 is arranged corresponding to the convex portion 11 of the other beam segment 1.
[0074] In the technical solution of this embodiment, when the steel beam is cut to obtain the two beam segments 1, the convex portion 11 of one of the beam segments 1 is arranged corresponding to the concave portion 12 of the other beam segment 1. To make the convex portions 11 of the two beam segments 1 arranged corresponding to each other, so as to complete the welding of the convex portions 11 of the two beam segments 1. In this embodiment, driving one of the beam segments 1 to move in the first direction. In this way, during the process of the beam segment 1 moving in the first direction, the convex portion 11 of the beam segment 1 is misaligned with the corresponding concave portion 12 of the other beam segment 1, and is also misaligned with one of the convex portions 11 adjacent to the concave portion 12. The beam segment 1 continues to move until the convex portion 11 of the beam segment 1 is arranged corresponding to the convex portion 11 of the other beam segment 1, and the beam segment 1 stops moving. At this time, the multiple convex portions 11 of the two beam segments 1 are arranged corresponding to each other, and subsequent welding work can be carried out.
[0075] Please refer to Figure 4 , in the fourth embodiment of the present invention, the step S300 of secondarily welding the multiple convex portions 11 of the two beam segments 1 arranged opposite to each other to obtain the honeycomb beam 100 includes:
[0076] S310. Sequentially welding the multiple convex portions 11 of the two beam segments 1 arranged opposite to each other;
[0077] It can be understood that when one of the beam segments 1 moves longitudinally so that the convex portion 11 of the beam segment 1 is arranged corresponding to the convex portion 11 of the other beam segment 1, the end faces of the convex portions 11 of the two beam segments 1 facing each other in the second direction are in a contactable arrangement. Welding the end faces of the convex portions 11 of the two beam segments 1 facing each other in the second direction to connect the two beam segments 1.
[0078] S320. Cutting the parts of the two beam segments 1 protruding from each other in the first direction to obtain the honeycomb beam 100.
[0079] It can be understood that after one of the beam segments 1 moves along the first direction, the two beam segments 1 are partially misaligned in the first direction. Therefore, it is necessary to cut the parts of the two beam segments 1 that protrude from each other in the first direction to ensure the neatness of the two ends of the honeycomb beam 100 in the first direction.
[0080] In the technical solution of this embodiment, when one of the beam segments 1 is driven to move along the first direction so that the convex portions 11 of the two beam segments 1 are correspondingly arranged, the two beam segments 1 are partially misaligned in the first direction. At this time, it is necessary to cut the parts of the two beam segments 1 that protrude from each other in the first direction to ensure the neatness of the two ends of the honeycomb beam 100 in the first direction.
[0081] Of course, the present invention can also make the convex portions 11 of the two beam segments 1 correspondingly arranged in other ways. Please refer to Figure 5 , in the fifth embodiment of the present invention, both of the two beam segments 1 have a first end and a second end that are oppositely arranged in the first direction. The first end of one of the beam segments 1 is close to one of the convex portions 11, and the second end is close to one of the concave portions 12. The first end of the other beam segment 1 is close to one of the concave portions 12, and the other end is close to one of the convex portions 11. The step S200, driving one of the beam segments 1 to move to adjust the relative positions of the two beam segments 1 in the first direction so that the convex portion 11 of one of the beam segments 1 corresponds to the convex portion 11 of the other beam segment 1, includes:
[0082] S220, driving one of the beam segments 1 to flip along the axis extending in the second direction so that the first end of one of the beam segments 1 corresponds to the second end of the other beam segment 1, and the convex portion 11 of one of the beam segments 1 corresponds to the convex portion 11 of the other beam segment 1.
[0083] In the technical solution of this embodiment, when the steel beam is cut to obtain the two beam segments 1, the convex portion 11 of one of the beam segments 1 corresponds to the concave portion 12 of the other beam segment 1. To make the convex portions 11 of the two beam segments 1 correspondingly arranged so as to complete the welding of the convex portions 11 of the two beam segments 1, in this embodiment, one of the beam segments 1 is driven to flip along the axis extending in the second direction so that the first end of one of the beam segments 1 corresponds to the second end of the other beam segment 1. Since in the two beam segments 1, the first end of one of the beam segments 1 is close to one of the convex portions 11, the second end is close to one of the concave portions 12, the first end of the other beam segment 1 is close to one of the concave portions 12, and the other end is close to one of the convex portions 11, therefore, after one of the beam segments 1 flips, the convex portions 11 of the two beam segments 1 are correspondingly arranged, and subsequent welding work can be carried out.
[0084] Please refer to Figure 6 , in the sixth embodiment of the present invention, the first end of one of the beam segments 1 and the second end of the other beam segment 1 are spaced apart in the second direction;
[0085] The step S300 of sequentially welding a plurality of the convex portions 11 provided oppositely on the two beam segments 1 to obtain the honeycomb beam 100 includes:
[0086] S330. Sequentially welding a plurality of the convex portions 11 provided oppositely on the two beam segments 1;
[0087] It can be understood that when one of the beam segments 1 is flipped along the axis extending in the second direction so that the convex portion 11 of this beam segment 1 corresponds to the convex portion 11 of the other beam segment 1, the end faces of the convex portions 11 of the two beam segments 1 facing each other in the second direction are in a contactable setting, and the end faces of the convex portions 11 of the two beam segments 1 facing each other in the second direction are welded to connect the two beam segments 1.
[0088] S340. Weld a steel plate between the first end of one of the beam segments 1 and the second end of the other beam segment 1 to connect the first end of one of the beam segments 1 and the second end of the other beam segment 1 to obtain the honeycomb beam 100.
[0089] It can be understood that since the first end of one of the beam segments 1 is disposed close to one of the convex portions 11, the second end is disposed close to one of the concave portions 12, the first end of the other beam segment 1 is disposed close to one of the concave portions 12, and the other end is disposed close to one of the convex portions 11, therefore, after one of the beam segments 1 is flipped, the convex portions 11 of the two beam segments 1 correspond, and the dimension of the member formed by the two beam segments 1 in the second direction increases, that is, between the two beam segments 1, the first end of one of the beam segments 1 and the second end of the other beam segment 1 are spaced apart in the second direction. At this time, to ensure the structural strength of the honeycomb beam 100, the steel plate is welded between the two beam segments 1, thereby increasing the support and force transmission path, and further ensuring the structural strength of the honeycomb beam 100.
[0090] In the technical solution of this embodiment, when one of the beam segments 1 is driven to be flipped along the axis extending in the second direction so that the convex portions 11 of the two beam segments 1 are correspondingly arranged, between the two beam segments 1, the first end of one of the beam segments 1 and the second end of the other beam segment 1 are spaced apart in the second direction. At this time, it is necessary to weld the steel plate between the two beam segments 1, thereby increasing the support and force transmission path, and further ensuring the structural strength of the honeycomb beam 100.
[0091] Please refer to Figure 7, in the seventh embodiment of the present invention, after the step S300 of sequentially welding a plurality of the convex portions 11 provided oppositely on the two beam segments 1 to obtain the honeycomb beam 100, it further includes:
[0092] S400. Sequentially weld a plurality of reinforcing ribs to the honeycomb beam 100 along the first direction, wherein the plurality of reinforcing ribs are welded to one end of the honeycomb beam 100 in the third direction.
[0093] In the technical solution of this embodiment, in order to further reduce the deformation amount of the honeycomb beam 100, during the welding process of the honeycomb beam 100, a plurality of the reinforcing ribs are welded to one end of the honeycomb beam 100 in the third direction, and the plurality of reinforcing ribs are arranged at intervals along the first direction. In this way, it can further reduce the deformation caused during the welding process of the honeycomb beam 100, and can also further improve the bearing strength of the honeycomb beam 100.
[0094] Please refer to Figure 8 , in the eighth embodiment of the present invention, after the step S300 of sequentially welding a plurality of the convex portions 11 provided oppositely on the two beam segments 1 to obtain the honeycomb beam 100, it further includes:
[0095] S500. Sequentially weld a plurality of lifting lugs to the honeycomb beam 100 along the first direction, wherein the plurality of lifting lugs are welded to one end of the honeycomb beam 100 in the second direction.
[0096] In the technical solution of this embodiment, in order to facilitate the hoisting work of the honeycomb beam 100 at the construction site, after the honeycomb beam 100 is welded, a plurality of lifting lugs are welded to one end of the honeycomb beam 100 in the second direction, and the plurality of lifting lugs are arranged at intervals along the first direction. In this way, it can ensure the smooth progress of the hoisting work and the assembling work of the honeycomb beam 100.
[0097] The present invention also provides a honeycomb beam 100. Please refer to Figure 9 , the honeycomb beam 100 is used to implement the above-mentioned honeycomb beam processing process method, and the specific steps of the method refer to the above embodiments. The honeycomb beam 100 includes two beam segments 1, both of the two beam segments 1 extend along the first direction and are arranged at intervals in the second direction. End faces of the two beam segments 1 facing each other in the second direction are both formed with a plurality of convex portions 11 and a plurality of concave portions 12. The plurality of concave portions 12 and the plurality of convex portions 11 are both arranged at intervals along the first direction and are arranged staggeredly in the first direction. The convex portion 11 of one of the beam segments 1 is welded and connected to the corresponding convex portion 11 of the other beam segment 1. With such a setting, the honeycomb beam 100 is obtained by cutting the steel beam and then changing the position and welding again, so that the honeycomb beam 100 can ensure high quality while reducing its project cost.
[0098] The above are only exemplary embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or any direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A process for processing a honeycomb beam, characterized in that: The steel beam is extended along the first direction, and the process method of processing the honeycomb beam includes: Cutting the steel beam along the first direction to obtain two beam sections, wherein the end surfaces of the two beam sections facing each other in the second direction are both formed with a plurality of convex portions and a plurality of concave portions, and the plurality of concave portions and the plurality of convex portions are both arranged at intervals along the first direction and are staggered in the first direction; driving one of the beam segments to move, so as to adjust the relative positions of the two beam segments in the first direction, so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment; The plurality of convex portions arranged opposite to each other on two beam sections are welded in sequence to obtain a honeycomb beam.
2. The process for processing a honeycomb beam according to claim 1, characterized in that: The step of cutting the steel beam along the first direction to obtain two beam sections comprises: Dividing the steel beam into a plurality of sections arranged along a first direction; Cutting the segment along a first direction, and spot welding the cut segment to form welding spots, until the steel beam is cut; A plurality of the welding points are cut to obtain two beam sections.
3. The process for processing a honeycomb beam as claimed in claim 2, characterized in that: The plurality of welding points are arranged equidistantly in the first direction.
4. The process for processing a honeycomb beam according to claim 1, characterized in that: The step of driving one of the beam segments to move so as to adjust the relative positions of the two beam segments in the first direction so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment comprises: One of the beam segments is driven to move along the first direction, so that the two beam segments are partially staggered in the first direction, and the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment.
5. The process for processing a honeycomb beam according to claim 4, characterized in that: The step of sequentially welding the plurality of convex portions disposed opposite to each other in two beam sections to obtain a honeycomb beam comprises: sequentially welding the plurality of convex portions arranged opposite to each other on the two beam sections; The portions of the two beam segments protruding from each other in the first direction are cut to obtain the honeycomb beam.
6. The process for processing a honeycomb beam according to claim 1, characterized in that: The two beam sections each have a first end and a second end disposed opposite to each other in a first direction, wherein the first end of one beam section is disposed close to a convex portion and the second end is disposed close to a concave portion, and the first end of the other beam section is disposed close to a concave portion and the other end is disposed close to a convex portion; The step of driving one of the beam segments to move so as to adjust the relative positions of the two beam segments in the first direction so that the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment comprises: The axis extending along the second direction of one of the beam segments is driven to flip, so that the first end of one of the beam segments is arranged corresponding to the second end of the other beam segment, and the convex portion of one of the beam segments is arranged corresponding to the convex portion of the other beam segment.
7. The process for processing a honeycomb beam according to claim 6, characterized in that: The first end of one of the beam segments and the second end of the other beam segment are spaced apart in the second direction; The step of sequentially welding the plurality of convex portions disposed opposite to each other in two beam sections to obtain a honeycomb beam comprises: sequentially welding the plurality of convex portions arranged opposite to each other on the two beam sections; A steel plate is welded between the first end of one of the beam segments and the second end of the other beam segment to connect the first end of one of the beam segments and the second end of the other beam segment to obtain the honeycomb beam.
8. The process for processing a honeycomb beam according to claim 1, characterized in that: After the step of sequentially welding the plurality of convex portions disposed opposite to each other in the two beam sections to obtain a honeycomb beam, the method further comprises: A plurality of reinforcing ribs are sequentially welded to the honeycomb beam along a first direction, wherein the plurality of reinforcing ribs are welded to one end of the honeycomb beam in a third direction.
9. The process for processing a honeycomb beam according to claim 1, characterized in that: After the step of sequentially welding the plurality of convex portions disposed opposite to each other in the two beam sections to obtain a honeycomb beam, the method further comprises: A plurality of lifting ears are welded to the honeycomb beam in sequence along a first direction, wherein the plurality of lifting ears are welded to one end of the honeycomb beam in a second direction.
10. A honeycomb beam, characterized in that: A process method for processing a honeycomb beam as described in any one of claims 1 to 9, wherein the honeycomb beam comprises two beam sections, both of which are extended along a first direction and spaced apart in a second direction, and both of which are formed with a plurality of convex portions and a plurality of concave portions on their end surfaces facing each other in the second direction, and both of which are spaced apart along the first direction and staggered in the first direction, wherein the convex portion of one of the beam sections is welded to the corresponding convex portion of the other beam section.
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