MES production management system and method based on cloud computing
Through the MES production management system based on cloud computing, problems such as the disconnection between production planning and actual production, low quality management efficiency, and lack of foresight in equipment management in the existing production management system are solved, and production process optimization, data sharing and collaborative analysis are realized, and the flexibility and responsiveness of the production line are improved to meet customers' personalized needs.
Patent Information
- Application Number
- CN202510136085.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-06-27
AI Technical Summary
The existing production management system has problems such as production planning and actual production, low quality management efficiency, lack of foresight in equipment management, inaccurate warehouse management data, and inconsistent data dispersed and inconsistent internal data of the enterprise.
It provides a cloud computing-based MES production management system, including production planning and scheduling modules, production execution modules, production monitoring modules, quality management modules and equipment management modules. Through these modules, real-time monitoring and data analysis can be realized, production processes can be optimized, data sharing and collaborative analysis capabilities can be improved.
Through the implementation of the MES production management system, enterprises can promptly discover market changes and changes in customer needs, adjust the planning and scheduling of the production line, improve the flexibility and responsiveness of the production line, meet customers' personalized needs, and improve customer satisfaction.
Smart Images
Figure CN120218458A_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a cloud computing-based MES production management system and method, which relates to the technical field of product management. Background Art
[0002] Existing production management systems have some deficiencies:
[0003] For example, the disconnection between production plans and actual production: In traditional production management, plans are prone to be disconnected from actual production, resulting in situations such as delivery delays and resource waste.
[0004] For example, low efficiency in quality management: The traditional method of manually detecting and measuring product quality data is inefficient and error-prone, making it difficult to detect quality problems and trace the root causes in a timely manner.
[0005] For example, lack of predictability in equipment management: Equipment failures are often sudden, and traditional regular maintenance methods cannot detect potential problems of equipment in a timely manner.
[0006] For example, inaccurate data in warehouse management: The traditional method of manually recording and inventorying material stocks is prone to data errors and information lags, resulting in inventory backlogs or shortages.
[0007] For example, scattered and inconsistent internal enterprise data: Different departments within an enterprise independently record and manage data, resulting in scattered and inconsistent data, making it difficult to achieve data sharing and collaborative analysis. Summary of the Invention
[0008] In view of the problems of the existing technology, the present invention provides a cloud computing-based MES production management system and method, which has the advantages of large data storage capacity, good system scalability, high system security, and low system maintenance cost.
[0009] The specific solution proposed by the present invention is:
[0010] The present invention provides a cloud computing-based MES production management method, creating an MES production management system, which includes a production planning and scheduling module, a production execution module, a production monitoring module, a quality management module, and an equipment management module.
[0011] The production planning and scheduling module receives and processes customer orders, converts customer orders into production tasks, calculates the required materials and inventory situations according to customer order requirements, and formulates production plans and schedules based on the availability of materials and equipment to ensure the optimal allocation of production resources.
[0012] The production execution module generates and distributes production work orders to guide production activities and executes production tasks according to the predetermined process flow.
[0013] Monitor the production progress through the production monitoring module to ensure that production activities proceed as planned, promptly detect and handle abnormal situations, analyze production performance, provide improvement suggestions, and optimize the production process.
[0014] Conduct quality inspections on raw materials, semi-finished products, and finished products through the quality management module to ensure that product quality meets standards, record and handle defective products that occur during the production process, prevent defective products from flowing into the next process or the market, analyze quality data, discover and solve quality problems, and continuously improve product quality.
[0015] Monitor the operating status of equipment in real time through the equipment management module, promptly detect equipment failures and handle them, and formulate equipment maintenance plans.
[0016] Furthermore, in the described MES production management method based on cloud computing, the production execution module inspects the standardization and accuracy of the production process, monitors and records the execution status of each process, and promptly discovers and handles problems during the production process.
[0017] Furthermore, in the described MES production management method based on cloud computing, the production monitoring module collects real-time data of production equipment and workstations, provides basic information for production monitoring, and is used to monitor the production progress.
[0018] Furthermore, in the described MES production management method based on cloud computing, the equipment management module regularly formulates plans for maintaining and servicing equipment, and manages the operation of equipment according to the plans.
[0019] The present invention also provides a cloud computing-based MES production management system, including a production planning and scheduling module, a production execution module, a production monitoring module, a quality management module, and an equipment management module.
[0020] The production planning and scheduling module receives and processes customer orders, converts customer orders into production tasks, calculates the required materials and inventory situation according to customer order requirements, and formulates production plans and schedules based on the availability of materials and equipment to ensure the optimal allocation of production resources.
[0021] The production execution module generates and distributes production work orders to guide production activities and execute production tasks according to the predetermined technological process.
[0022] The production monitoring module monitors the production progress to ensure that production activities proceed as planned, promptly detects and handles abnormal situations, analyzes production performance, provides improvement suggestions, and optimizes the production process.
[0023] The quality management module conducts quality inspections on raw materials, semi-finished products, and finished products to ensure that the product quality meets the standards, records and processes defective products that occur during the production process, prevents defective products from flowing into the next process or the market, analyzes quality data, discovers and solves quality problems, and continuously improves product quality.
[0024] The equipment management module monitors the operating status of equipment in real time, promptly discovers equipment failures and processes them, and formulates equipment maintenance plans.
[0025] Furthermore, the production execution module of the MES production management system based on cloud computing inspects the standardization and accuracy of the production process, monitors and records the execution of each process, and promptly discovers and processes problems in the production process.
[0026] Furthermore, the production monitoring module of the MES production management system based on cloud computing collects real-time data of production equipment and workstations, provides basic information for production monitoring, and is used to monitor the production progress.
[0027] Furthermore, the equipment management module of the MES production management system based on cloud computing regularly formulates plans for equipment maintenance and upkeep, and manages the operation of equipment according to the plans.
[0028] The advantages of the present invention are:
[0029] Through the MES production management system, through real-time monitoring and data analysis, it can help enterprises promptly discover changes in the market and customer needs, and adjust the plans and scheduling of the production line according to these changes, improving the flexibility and responsiveness of the production line, thereby meeting the personalized needs of customers and enhancing customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0031] Figure 1 It is a schematic diagram of the method flow of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The following will further illustrate the present invention in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present invention and be able to implement it, but the exemplified embodiments shall not be construed as limiting the present invention.
[0033] Embodiment 1
[0034] The present invention provides a cloud computing-based MES production management method, creating an MES production management system. The MES production management system includes a production planning and scheduling module, a production execution module, a production monitoring module, a quality management module, and an equipment management module.
[0035] The production planning and scheduling module receives and processes customer orders, converts customer orders into production tasks, calculates the required materials and inventory status according to customer order requirements, formulates production plans and schedules based on the availability of materials and equipment, ensures the optimal allocation of production resources, inspects the standardization and accuracy of the production process, monitors and records the execution status of each process, and promptly discovers and handles problems in the production process.
[0036] The production execution module generates and distributes production work orders to guide production activities and executes production tasks according to the predetermined process flow.
[0037] The production monitoring module collects real-time data of production equipment and workstations to provide basic information for production monitoring, monitors the production progress, ensures that production activities are carried out according to the plan, promptly discovers and handles abnormal situations, analyzes production performance, provides improvement suggestions, and optimizes the production process.
[0038] The quality management module conducts quality inspections on raw materials, semi-finished products, and finished products to ensure that product quality meets the standards, records and handles defective products that occur in the production process, prevents defective products from flowing into the next process or the market, analyzes quality data, discovers and solves quality problems, and continuously improves product quality.
[0039] The equipment management module monitors the operating status of equipment in real time, promptly discovers and handles equipment failures, and formulates equipment maintenance plans. Regularly formulate plans for maintaining and servicing equipment, and manage the operation of equipment according to the plans.
[0040] Embodiment 2
[0041] The present invention also provides a cloud computing-based MES production management system, including a production planning and scheduling module, a production execution module, a production monitoring module, a quality management module, and an equipment management module.
[0042] The production planning and scheduling module receives and processes customer orders, converts customer orders into production tasks, calculates the required materials and inventory status according to customer order requirements, formulates production plans and schedules based on the availability of materials and equipment, and ensures the optimal allocation of production resources.
[0043] The production execution module generates and distributes production work orders to guide production activities and executes production tasks according to the predetermined process flow.
[0044] The production monitoring module monitors the production progress, ensures that production activities are carried out according to the plan, promptly discovers and handles abnormal situations, analyzes production performance, provides improvement suggestions, and optimizes the production process.
[0045] The quality management module conducts quality inspections on raw materials, semi-finished products, and finished products, ensures that product quality meets the standards, records and handles defective products that occur during the production process, prevents defective products from flowing into the next process or the market, analyzes quality data, discovers and solves quality problems, and continuously improves product quality.
[0046] The equipment management module monitors the running status of equipment in real time, promptly discovers equipment failures and conducts repairs, and formulates equipment maintenance plans.
[0047] Regarding the information interaction, execution process, etc. among the above-mentioned modules in the device, since they are based on the same concept as the method embodiments of the present invention, the specific content can be referred to the description in the method embodiments of the present invention, and will not be elaborated here.
[0048] Similarly, through real-time monitoring and data analysis by the MES production management system, the device of the present invention can help enterprises promptly discover changes in the market and customer needs, and adjust the production line plan and scheduling according to these changes, improving the flexibility and responsiveness of the production line, thereby meeting the personalized needs of customers and enhancing customer satisfaction.
[0049] It should be noted that not all steps and modules in the above-mentioned processes and device structures are necessary, and some steps or modules can be ignored according to actual needs. The execution order of each step is not fixed and can be adjusted as needed. The system structures described in the above-mentioned embodiments can be physical structures or logical structures, that is, some modules may be implemented by the same physical entity, or some modules may be implemented separately by multiple physical entities, or some components in multiple independent devices may jointly implement them.
[0050] The above-mentioned embodiments are only preferred embodiments cited to fully illustrate the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.
Claims
1. A MES production management method based on cloud computing, characterized by Create an MES production management system, which includes production planning and scheduling module, production execution module, production monitoring module, quality management module and equipment management module. Receive and process customer orders through the production planning and scheduling module, convert customer orders into production tasks, calculate the required materials and inventory according to customer order requirements, and formulate production plans and schedules based on the availability of materials and equipment to ensure the optimal configuration of production resources. Generate and distribute production work orders through the production execution module to guide production activities and execute production tasks according to the predetermined process flow. Monitor production progress through the production monitoring module to ensure that production activities proceed as planned, detect and handle abnormal situations in a timely manner, analyze production performance, provide improvement suggestions, and optimize production processes. The quality management module is used to inspect the quality of raw materials, semi-finished products and finished products to ensure that product quality meets the standards, record and handle defective products in the production process to prevent defective products from flowing into the next process or market, analyze quality data, discover and solve quality problems, and continuously improve product quality. The equipment management module can be used to monitor the operating status of the equipment in real time, detect and handle equipment failures in a timely manner, and formulate equipment maintenance plans.
2. According to the MES production management method based on cloud computing according to claim 1, it is characterized by The production execution module can be used to check the standardization and accuracy of the production process, monitor and record the execution of each process, and promptly identify and handle problems in the production process.
3. The MES production management method based on cloud computing according to claim 1 is characterized in that The production monitoring module collects real-time data of production equipment and workstations to provide basic information for production monitoring and to monitor production progress.
4. The MES production management method based on cloud computing according to claim 1 is characterized in that The equipment management module is used to regularly formulate plans for equipment maintenance and servicing, and manage equipment operations according to the plans.
5. A MES production management system based on cloud computing, characterized by It includes production planning and scheduling module, production execution module, production monitoring module, quality management module and equipment management module. The production planning and scheduling module receives and processes customer orders, converts customer orders into production tasks, calculates the required materials and inventory based on customer order requirements, and formulates production plans and schedules based on the availability of materials and equipment to ensure the optimal configuration of production resources. The production execution module generates and distributes production work orders, guides production activities, and executes production tasks according to the predetermined process flow. The production monitoring module monitors the production progress, ensures that production activities proceed as planned, promptly detects and handles abnormal situations, analyzes production performance, provides improvement suggestions, and optimizes production processes. The quality management module conducts quality inspection on raw materials, semi-finished products and finished products to ensure that product quality meets standards, records and handles defective products in the production process to prevent defective products from flowing into the next process or market, analyzes quality data, discovers and solves quality problems, and continuously improves product quality. The equipment management module monitors the operating status of the equipment in real time, promptly detects and handles equipment failures, and formulates equipment maintenance plans.
6. The MES production management system based on cloud computing according to claim 5 is characterized in that The production execution module verifies the standardization and accuracy of the production process, monitors and records the execution of each process, and promptly discovers and handles problems in the production process.
7. The MES production management system based on cloud computing according to claim 5 is characterized by: The production monitoring module collects real-time data from production equipment and workstations, provides basic information for production monitoring, and is used to monitor production progress.
8. The MES production management system based on cloud computing according to claim 5 is characterized by: The equipment management module regularly formulates plans for equipment maintenance and upkeep, and manages the operation of the equipment according to the plans.