Full-automatic glass bottle recycling and sorting device and process

Abstract

The application belongs to the field of glass bottle recycling, in particular to a full-automatic glass bottle recycling and sorting device and process, which comprises a protective shell, a horizontally arranged rotary disc is rotationally connected to the middle of the protective shell, a plurality of hammer blocks are fixedly connected to the outer side of the rotary disc, a motor transmission part for driving the rotary disc to rotate is installed on the outer side of the protective shell, a recycling box is installed below the protective shell, a plurality of blocking rods are installed inside the protective shell below, the top of the recycling box is in communication with the bottom of the protective shell, an inclined sieve plate is installed in the recycling box, a plurality of sieve holes are formed in the top surface of the sieve plate, through this kind of setting, the metal rubber part and the glass fragment part can be recycled respectively, the subsequent classification process is facilitated, the multiple crushing ensures that the glass fragments can reach the required diameter size, and greatly reduces the problem that the glass fragments of different sizes affect the subsequent recycling and use.

Description

Technical Field

[0001] This invention belongs to the field of glass bottle recycling, specifically a fully automatic glass bottle recycling and sorting device and process. Background Technology

[0002] Recycling glass bottles can save on raw material costs and reduce the exploitation of natural resources. One ton of waste glass can be recycled into approximately 0.9 tons of glass, saving 0.2 tons of soda ash and 0.7 tons of quartz sand, while reducing the cost of glass products by about 20%.

[0003] The recycling process for glass bottles generally involves breaking the glass bottles into smaller pieces, which are then transported to the intended use location based on their size.

[0004] Traditional glass bottle recycling equipment has a relatively simple structure and can only crush glass. However, many glass bottles used for recycling contain other non-glass parts, such as metal or plastic, resulting in the recycled glass fragments containing other impurities. These impurities need to be manually cleaned before entering the subsequent processing stages, affecting the overall efficiency of the recycling process. Furthermore, traditional crushing equipment can hardly guarantee that the crushed glass fragments are of the required diameter. Glass fragment recycling is often carried out in different batches based on the size of the fragments. For example, large fragments are generally used to produce building materials such as quartz stone slabs and artificial marble, while small pieces of glass are generally melted down for further processing. Uneven fragments are not conducive to recycling.

[0005] Therefore, the present invention provides a fully automatic glass bottle recycling and sorting device and process. Summary of the Invention

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: The present invention provides a fully automatic glass bottle recycling and sorting device, including a protective shell, a horizontally arranged rotating disk rotatably connected to the middle of the protective shell, multiple hammers fixed to the outer side of the rotating disk, a motor transmission component for driving the rotating disk to rotate installed on the outer side of the protective shell, a recycling box installed below the protective shell, multiple blocking rods installed inside the lower part of the protective shell, the top of the recycling box communicating with the bottom of the protective shell, an inclined screen plate installed in the recycling box, multiple screen holes opened on the top surface of the screen plate, a power seat for driving the recycling box to vibrate installed on the outer side of the recycling box, and a bent feeding pipe fixed to the top of the protective shell; Glass bottles requiring crushing and recycling are fed into the protective casing from above. The motor drive system, consisting of a motor mounted on the outside of the casing, a synchronous belt transmitting power to the rotating disk, and the outer casing, rotates multiple hammers counter-clockwise. When a glass bottle enters the casing and contacts the hammers, the hammers shatter the bottle. Unshattered glass fragments impact the inner wall of the casing due to inertia, undergoing secondary crushing. Glass fragments larger than the gaps in the barrier bars are retained above the barriers and then impacted again by the hammers. The shattered glass then enters the recycling bin under gravity. A power unit drives the recycling bin to vibrate at high frequency. The power unit contains a drive motor and an eccentric mechanism. The wheels work together to create a high-frequency vibration effect on the recycling bin. When the falling fragments land on the inclined screen plate, the glass that has already been crushed into small pieces passes through the screen holes and falls below the screen plate, while the parts that cannot be crushed by impact slide outwards along the screen plate under the vibration. This allows two different types of fragments to be recovered from the front of the recycling bin, and the glass fragments can be further crushed during the vibration process. For example, medical ampoules contain metal and rubber caps, which will not be crushed into fragments during impact and vibration. This design allows the metal and rubber parts as well as the glass fragments to be recovered separately. This facilitates the subsequent sorting process, and the multiple crushing processes ensure that the glass fragments reach the required diameter, greatly reducing the problem of inconsistent glass fragment sizes affecting subsequent recycling.

[0008] Preferably, a sorting box connected to the recycling bin is installed on one side of the recycling bin. An electric heating module is installed in the inner wall of the sorting box. A transfer platform is fixed to the middle of the sorting box, and multiple lifting and lowering spikes are installed on the top of the transfer platform. Discharge ports are provided on both sides and the bottom of the sorting box. The transfer platform is designed with a higher center and lower ends. During operation, the glass bottles to be recycled often have labels on their outer sides, while other fragments often contain a mixture of metal and other materials. For example, ampoule caps contain rubber and metal. Glass fragments will enter the lower part of the transfer platform, while other larger fragments will fall onto the upper part. The electric heating module is activated to heat the entire sorting box. The temperature needs to be determined based on the melting points of different materials in the fragments; for example, the rubber used in ampoules generally softens at 150 degrees Celsius, while this temperature will not affect metal and glass. Simultaneously, the high temperature... The system can also remove labels from glass surfaces. The transfer platform can be set to different temperatures for the upper and lower sections. When the rubber softens, it vibrates at high frequency along with the recycling box because the sorting box and recycling box are fixed together. This causes the softened rubber to detach from the metal and contact the top of the spire. The metal will move to both sides along the inclined transfer platform under the vibration. The glass below is recycled by opening the bottom of the sorting box. After screening, once the rubber has cooled and solidified, the sides of the recycling box are opened first to recycle the metal material. Then, all the spires are lowered into the transfer platform, leaving the rubber on the surface. The rubber will move to both ends of the sorting box under gravity for easy recycling. The recycling box can be vibrated to assist in the movement of the rubber. This setup achieves further subdivision of the recycled materials and reduces the need for secondary processing.

[0009] Preferably, an exhaust pipe is installed at the front end of the sorting box, and a synchronization plate is fixedly connected between the bottoms of the multiple spikes. The two ends of the transfer platform are located outside the sorting box. During operation, the lifting and lowering of the spikes can be controlled synchronously by controlling the synchronization plate. The lifting and lowering of the spikes can be manually adjusted by adjusting them from both sides of the transfer platform and then locking them in place. Alternatively, electric or hydraulic equipment can be installed for remote start-up. The exhaust pipe discharges the heated flue gas to the outside. A recovery device can be installed at the bottom of the exhaust pipe to treat the flue gas that cannot be directly discharged.

[0010] Preferably, the top surface of the sieve plate is provided with multiple arc-shaped protrusions, and multiple crushing blocks are fixedly connected to the top of the recycling bin. The multiple sieve holes on the surface of the sieve plate and the multiple crushing blocks are distributed in a matrix. During operation, the arc-shaped protrusions act as a barrier to prevent the fragments falling onto the surface of the sieve plate from sliding down rapidly due to vibration. At the same time, the crushing blocks can vibrate and crush the fragments, which can shatter glass without breaking metal or other materials, so that the shattered glass pieces are small enough to pass smoothly through the sieve holes.

[0011] Preferably, the bottom of the sieve hole is provided with a horizontally arranged sliding groove, in which a clamping plate is slidably engaged. An extension tube is fixedly connected to the bottom of the clamping plate. The extension tube communicates with the sieve hole and has multiple protrusions fixedly connected to it. During operation, glass fragments passing through the sieve hole fall into the extension tube. The multiple protrusions in the extension tube form a blocking channel. Since the entire recycling box vibrates at a high frequency, it will drive the extension tube to vibrate, so that the glass fragments passing through the extension tube can be broken. After this step, there are no more large glass fragments, ensuring that the final glass fragments are all within the required diameter range.

[0012] Preferably, the front end of the power rod extends to the outside of the protective shell, and an adding valve is installed at the front end of the protective shell. The adding valve is rotatably connected to and communicates with the front end of the power rod. A feed groove is opened at the front end of the power rod, and an annular hole is opened at the connection between the blocking rod and the rotating disk. The annular hole communicates with the feed groove. During operation, a drawback of the hammer is that after long-term impact, it will wear out severely and require frequent replacement. By connecting the hot melt material to the adding valve, the hot melt material is injected into the feed groove. Then, under the action of gravity, the hot melt material passes through the annular hole and contacts the hammer that is in a drooping state, allowing the hot melt material to coat the surface of the hammer. Then, the rotating disk is started to rotate, allowing another set of hammers to rotate to a drooping state until all hammers are coated. With this setting, the hammer surface can be coated without disassembling the equipment after each operation. This greatly reduces the wear of the hammer in subsequent crushing operations and improves the service life of the hammer.

[0013] Preferably, two drive platforms are fixed to both the front and rear ends of the protective shell, and a horizontally arranged receiving cover is installed between the two drive platforms. The outer side of the protective shell has a through hole for the receiving cover to enter and exit. During operation, during the coating process, the drive platforms control the two receiving covers to enter the protective shell through the through hole and position them between the rotating disk and the blocking rod to receive excess hot melt material. The drive platforms can be fixed to both sides of the receiving cover using two electric wheels, and the movement of the receiving cover can be controlled by friction drive.

[0014] Preferably, a support frame is fixed to the outside of the protective shell, and an elastic wrapping ring is fixed between the top of the recycling bin and the bottom of the protective shell. A rotating plate is rotatably connected to the feeding end of the protective shell. During operation, the elastic wrapping ring can ensure that the fragments in the protective shell are smoothly transferred to the recycling bin, and the vibration of the recycling bin will not affect the normal operation of the internal parts of the protective shell.

[0015] A fully automated glass bottle recycling and sorting process, applicable to the aforementioned fully automated glass bottle recycling and sorting device, specifically comprising: S1: The glass bottle to be crushed and recycled is put into the protective shell from above. The motor transmission is started to drive the rotating disk to rotate. The rotating disk drives multiple hammers to rotate counterclockwise. When the glass bottle enters the protective shell and comes into contact with the hammers, the hammers can break the glass bottle. At the same time, the uncrushed glass will hit the inner wall of the protective shell under the action of gravity and be crushed a second time. S2: The shredded glass will enter the recycling bin under the action of gravity. The power seat drives the recycling bin to vibrate at high frequency. When the falling fragments fall onto the inclined screen plate, the glass that has been shredded into small pieces will pass through the screen holes and fall below the screen plate, while the unshredded and impacted parts will slide outward along the screen plate under the action of vibration. In this way, two different kinds of fragments can be recovered from the front of the recycling bin. S3: Start the electric heating module to heat the entire sorting box; the upper and lower parts of the transfer platform can be set to different temperatures. The sorting box and the recycling box are fixedly connected, so it will vibrate at high frequency along with the recycling box, causing the softened material to separate from another material that will not soften. Finally, the two different materials move to both sides along the inclined transfer platform and are discharged for recycling.

[0016] The specific process for discharging and recycling the two different materials in S3 is as follows: Q1: The softened material separates from the non-softened material, and then the softened material contacts the top of the spire, while the other non-softened material moves to both sides along the inclined transfer platform under the action of vibration. Q2: After screening is completed and the softened material has set, first open both sides of the recycling box to recycle the material that will not soften. Then, lower all the spikes into the transfer table. This will allow the softened material to remain on the surface of the transfer table. The softened material will then move to both ends of the sorting box under the action of gravity, thus completing the discharge and recycling process.

[0017] The beneficial effects of this invention are as follows: 1. The fully automatic glass bottle recycling and sorting device and process described in this invention involves feeding the glass bottles to be crushed and recycled into a protective shell from above. The motor transmission component is activated to drive a rotating disc to rotate. The rotating disc drives multiple hammers to rotate counterclockwise. When the glass bottle enters the protective shell and comes into contact with the hammers, the hammers break the glass bottle. Simultaneously, the uncrushed glass fragments impact the inner wall of the protective shell under inertia, undergoing secondary crushing. Glass fragments larger than the gap of the blocking bars are retained above the blocking bars and then impacted again by the hammers. The crushed glass then enters the recycling bin under gravity, and is then processed by the power unit. The recycling bin vibrates at high frequency. When the broken glass pieces fall onto the inclined screen plate, the glass pieces that have already been crushed into small pieces pass through the screen holes and fall below the screen plate, while the parts that cannot be crushed by impact slide outwards along the screen plate under the vibration. This allows two different types of broken glass to be recovered from the front of the recycling bin. Furthermore, the glass fragments can be further crushed during the vibration process. This design allows for the separate recovery of metal and rubber parts as well as glass fragments, facilitating the subsequent sorting process. At the same time, the multiple crushing processes ensure that the glass fragments reach the required diameter and greatly reduce the problem of inconsistent glass fragment sizes affecting subsequent recycling.

[0018] 2. The fully automatic glass bottle recycling and sorting device and process described in this invention involves glass fragments entering the lower part of a transfer platform, while larger fragments fall onto the upper part. An electric heating module is activated to heat the entire sorting box; the temperature is determined based on the melting points of different materials in the fragments. For example, the rubber used in ampoules typically softens at 150 degrees Celsius, a temperature that does not affect the metal or glass. Furthermore, the high temperature can remove labels from the glass surface. The upper and lower parts of the transfer platform can be set to different temperatures. Once the rubber softens, because the sorting box and recycling box are fixedly connected, it vibrates at high frequency along with the recycling box, causing the softened rubber to detach from the metal and contact the top of the spire. The metal, under the vibration... The material moves to both sides along the inclined transfer platform; the glass below is recycled by opening the bottom of the sorting box. After screening, once the rubber has cooled and set, the sides of the recycling box are opened first to recycle the metal material. Then, all the spire rods are lowered into the transfer platform, allowing the rubber to remain on the surface of the transfer platform. The rubber will move to both ends of the sorting box under gravity for easy recycling. The recycling box can be vibrated to assist in the movement of the rubber. This setup achieves further subdivision of the recycled material, reducing the need for secondary processing. At the same time, the high temperature can clean the paper labels on the outside of the glass fragments, causing them to burn completely at high temperatures, further reducing subsequent processing. Attached Figure Description

[0019] The invention will now be further described with reference to the accompanying drawings.

[0020] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the protective shell of the present invention; Figure 3 This is a cross-sectional view of the protective shell of the present invention; Figure 4 This is a perspective view of the recycling bin of the present invention; Figure 5 This is a cross-sectional view of the recycling bin of the present invention; Figure 6 This is a perspective view of the transfer stage of the present invention; Figure 7 This is a perspective view of the extension tube of the present invention; Figure 8 This is a flowchart of the process flow of the present invention; In the diagram: 1. Protective shell; 2. Feeding pipe; 3. Adding valve; 4. Receiving cover; 5. Support frame; 6. Recycling box; 7. Power base; 8. Sorting box; 9. Drive platform; 10. Rotating plate; 11. Hammer; 12. Power rod; 13. Feed chute; 14. Rotary disc; 15. Blocking rod; 16. Screen plate; 17. Crushed block; 18. Motor transmission component; 19. Screen hole; 20. Transfer platform; 21. Exhaust pipe; 22. Extension pipe; 23. Spiral tower rod; 24. Clamping plate. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0022] like Figures 1 to 8 As shown in the figure, an automatic glass bottle recycling and sorting device according to an embodiment of the present invention includes a protective shell 1. A horizontally arranged rotating disk 14 is rotatably connected to the middle of the protective shell 1. Multiple hammer blocks 11 are fixed to the outer side of the rotating disk 14. A motor transmission component 18 for driving the rotating disk 14 to rotate is installed on the outer side of the protective shell 1. A recycling box 6 is installed below the protective shell 1. Multiple blocking rods 15 are installed inside the lower part of the protective shell 1. The top of the recycling box 6 is connected to the bottom of the protective shell 1. An inclined screen plate 16 is installed in the recycling box 6. Multiple screen holes 19 are opened on the top surface of the screen plate 16. A power seat 7 for driving the recycling box 6 to vibrate is installed on the outer side of the recycling box 6. A bent feeding pipe 2 is fixed to the top of the protective shell 1. Traditional glass bottle recycling equipment has a relatively simple structure and can only crush glass. However, many glass bottles used for recycling contain other non-glass parts, such as metal or plastic, which means that the recycled glass fragments are mixed with other impurities. These impurities need to be manually cleaned before they can enter the subsequent processing stage, affecting the efficiency of the overall recycling process. In addition, traditional crushing equipment can hardly guarantee that the crushed glass fragments are of the required diameter. Glass fragment recycling is often carried out in different batches according to the size of the fragments. For example, large fragments are generally used to produce building materials such as quartz stone slabs and artificial marble, while small pieces of glass are generally melted down and remade. Uneven fragments are not conducive to recycling. The glass bottles to be crushed and recycled are placed into the protective shell 1 from above. The motor transmission component 18 is started, driving the rotating disk 14 to rotate. The motor transmission component 18 includes a motor installed on the outside of the protective shell 1, a synchronous belt for transmitting the motor's power to the rotating disk 14, and a housing. The rotating disk 14 drives multiple hammers 11 to rotate counterclockwise. When the glass bottle enters the protective shell 1 and comes into contact with the hammers 11, the hammers 11 can break the glass bottle. At the same time, the uncrushed glass will hit the inner wall of the protective shell 1 under the action of inertia, and be crushed again. If the size of the glass fragments exceeds the gap of the blocking rod 15, they will be left above the blocking rod 15 and then hit again by the hammers 11. The crushed glass will enter the recycling bin 6 under the action of gravity. The power base 7 drives the recycling bin 6 to vibrate at high frequency. The power base 7 can use the cooperation of a drive motor and an eccentric wheel to achieve the high-frequency vibration of the recycling bin 6. As a result, when the falling fragments land on the inclined sieve plate 16, the glass that has already been crushed into small pieces will pass through the sieve holes 19 and fall below the sieve plate 16, while the parts that cannot be crushed by impact will slide outward along the sieve plate 16 under the action of vibration. In this way, two different types of fragments can be recovered from the front end of the recycling box 6, and the glass fragments can also be crushed again during the vibration and movement process. For example, if there are metal and rubber caps in medical ampoules, these caps will not be crushed into fragments during impact and vibration. With this setting, the metal and rubber parts and the glass fragments can be recovered separately. This facilitates the subsequent sorting process, and the multiple crushing ensures that the glass fragments reach the required diameter size, and greatly reduces the problem of glass fragments of different sizes affecting subsequent recycling. The bent feeding pipe 2 is set at the top of the protective shell 1, and the feeding port is set at both ends, so that the fragments generated during the crushing process inside the protective shell 1 will not be sprayed upward.

[0023] A sorting box 8 connected to the recycling box 6 is installed on one side. An electric heating module is installed in the inner wall of the sorting box 8. A transfer platform 20 is fixed to the middle of the sorting box 8. Multiple lifting and lowering spikes 23 are installed on the top of the transfer platform 20. Discharge ports are opened on both sides and the bottom of the sorting box 8. The transfer platform 20 is designed with a higher center and lower ends. During operation, glass bottles to be recycled often have labels on their outer sides, while other fragments often contain a mixture of metal and other materials. For example, ampoule caps contain rubber and metal, and the ampoule body has labels on its outer side. Glass fragments will enter below the transfer platform 20, while other larger fragments will fall above it. The electric heating module is activated to heat the entire sorting box 8. The temperature needs to be determined based on the melting points of different materials in the fragments; for example, the rubber used in ampoules generally softens at 150 degrees Celsius, while this temperature will not affect metal and glass. At the same time, the high temperature can remove labels from the glass surface. Different temperatures can be set. When the rubber softens, since the sorting box 8 and the recycling box 6 are fixed together, it will vibrate at high frequency along with the recycling box 6, causing the softened rubber to detach from the metal and contact the top of the spire rod 23. The metal will move to both sides along the inclined transfer table 20 under the action of vibration. The glass below is recycled by opening the bottom of the sorting box 8. After the screening is completed, wait for the rubber to cool and set, open the two sides of the recycling box 6 first to recycle the metal material, and then sink all the spire rods 23 into the transfer table 20. This allows the rubber to remain on the surface of the transfer table 20. The rubber will move to both ends of the sorting box 8 under the action of gravity for easy recycling. The recycling box 6 can be vibrated to assist the movement of the rubber. Through this setting, the recycled materials are further subdivided, reducing the secondary processing of the recycled materials. At the same time, the high temperature can also clean the paper labels on the outside of the glass fragments, allowing the paper labels to burn completely at the high temperature, further reducing the subsequent processing.

[0024] The front end of the sorting box 8 is equipped with an exhaust pipe 21, and a synchronization plate is fixed between the bottoms of the multiple tower rods 23. The two ends of the transfer table 20 are located outside the sorting box 8. During operation, the raising and lowering of the tower rods 23 can be controlled synchronously by controlling the synchronization plate. The raising and lowering of the tower rods 23 can be manually adjusted by adjusting them from both sides of the transfer table 20 and then locking them in place. Alternatively, electric or hydraulic equipment can be installed for remote start-up. The exhaust gas generated by heating is discharged to the outside through the exhaust pipe 21. A recovery device can be installed at the bottom of the exhaust pipe 21 to handle the exhaust gas that cannot be discharged directly.

[0025] The top surface of the sieve plate 16 is provided with multiple arc-shaped protrusions, and the top of the recycling box 6 is fixed with multiple crushing blocks 17. The multiple sieve holes 19 on the surface of the sieve plate 16 and the multiple crushing blocks 17 are arranged in a matrix. During operation, the arc-shaped protrusions act as a barrier to prevent the fragments falling onto the surface of the sieve plate 16 from sliding down quickly due to vibration. At the same time, the crushing blocks 17 can vibrate and crush the fragments, which can shatter glass without breaking metal or other materials, so that the shattered glass pieces can be small enough to pass smoothly through the sieve holes 19.

[0026] The bottom of the sieve hole 19 is provided with a horizontally arranged sliding groove, in which a clamping plate 24 is slidably engaged. An extension tube 22 is fixedly connected to the bottom of the clamping plate 24. The extension tube 22 is connected to the sieve hole 19 and has multiple protrusions fixedly connected to it. During operation, glass fragments passing through the sieve hole 19 will fall into the extension tube 22. The multiple protrusions in the extension tube 22 form a blocking channel. Since the entire recycling box 6 is vibrating at high frequency, it will drive the extension tube 22 to vibrate, so that the glass fragments passing through the extension tube 22 can be broken. After this step, there are no more large glass fragments, ensuring that the final glass fragments are all within the required diameter range.

[0027] The front end of the power rod 12 extends to the outside of the protective shell 1. A feeding valve 3 is installed at the front end of the protective shell 1. The feeding valve 3 is rotatably connected to and communicates with the front end of the power rod 12. A feed groove 13 is provided at the front end of the power rod 12. Annular holes are provided at the connection points of the blocking rod 15 and the rotating disk 14. These annular holes communicate with the feed groove 13. During operation, a drawback of the hammer block 11 is that after long-term impact, it will experience severe wear and tear, requiring frequent replacement. The hot melt material is connected to the feeding valve 3, and the hot melt material is injected... The material is fed into the feed trough 13. Under the influence of gravity, the molten material passes through the annular hole and comes into contact with the hammer 11, which is in a drooping state. This allows the molten material to coat the surface of the hammer 11. Then, the rotating disk 14 is started to rotate, causing another set of hammers 11 to rotate to a drooping state, until all hammers 11 are coated. With this setup, the hammers 11 can be coated after each work without disassembling the equipment. This greatly reduces the wear of the hammers 11 in subsequent crushing operations and improves their service life.

[0028] Two drive platforms 9 are fixed to both the front and rear ends of the protective shell 1. A horizontally arranged receiving cover 4 is installed between the two drive platforms 9. The outer side of the protective shell 1 has a through hole for the receiving cover 4 to enter and exit. During operation, in the film coating process, the drive platforms 9 control the two receiving covers 4 to enter the protective shell 1 through the through hole and be located between the rotating disk 14 and the blocking rod 15 to receive excess hot melt material. The drive platforms 9 can be fixed to both sides of the receiving cover 4 by two electric wheels, and the movement of the receiving cover 4 is controlled by friction drive.

[0029] A support frame 5 is fixedly connected to the outside of the protective shell 1. An elastic wrapping ring is fixedly connected between the top of the recycling box 6 and the bottom of the protective shell 1. A rotating plate 10 is rotatably connected to the feeding end of the protective shell 1. During operation, the elastic wrapping ring can ensure that the fragments in the protective shell 1 are smoothly transferred to the recycling box 6. The vibration of the recycling box 6 will not affect the normal operation of the internal parts of the protective shell 1.

[0030] A fully automated glass bottle recycling and sorting process, applicable to the aforementioned fully automated glass bottle recycling and sorting device, specifically comprising: S1: The glass bottle to be crushed and recycled is put into the protective shell 1 from above. The motor transmission component 18 is started to drive the rotating disk 14 to rotate. The rotating disk 14 drives multiple hammers 11 to rotate counterclockwise. When the glass bottle enters the protective shell 1 and comes into contact with the hammers 11, the hammers 11 can break the glass bottle. At the same time, the uncrushed part of the glass will hit the inner wall of the protective shell 1 under the action of gravity and be crushed a second time. S2: The pulverized glass will enter the recycling bin 6 under the action of gravity. The power seat 7 drives the recycling bin 6 to vibrate at high frequency. When the falling fragments fall onto the inclined screen plate 16, the glass that has been pulverized into small pieces will pass through the screen holes 19 and fall below the screen plate 16, while the unpulverized and impacted parts will slide outward along the screen plate 16 under the action of vibration. In this way, two different kinds of fragments can be recovered from the front end of the recycling bin 6. S3: Start the electric heating module to heat the entire sorting box 8; the transfer table 20 can be set to different temperatures. The sorting box 8 and the recycling box 6 are fixedly connected, so it will vibrate at high frequency along with the recycling box 6, causing the softened material to separate from another material that will not soften. Finally, the two different materials move to both sides along the inclined transfer table 20 and are discharged for recycling.

[0031] The specific process for discharging and recycling the two different materials in S3 is as follows: Q1: The softened material separates from the non-softened material, and then the softened material comes into contact with the top of the spire 23, while the other non-softened material moves to both sides along the inclined transfer platform 20 under the action of vibration. Q1: After screening is completed and the softened material has set, first open both sides of the recycling box 6 to recycle the material that will not soften. Then, lower all the spike rods 23 into the transfer table 20. This will allow the softened material to remain on the surface of the transfer table 20. Afterward, the softened material will move to both ends of the sorting box 8 under the action of gravity, thus completing the discharge and recycling process.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic glass bottle recycling and sorting device, characterized in that: The device includes a protective shell, a horizontally arranged rotating disk rotatably connected to the center of the protective shell, multiple hammers fixed to the outer side of the rotating disk, a motor transmission component for driving the rotating disk to rotate mounted on the outer side of the protective shell, a recycling bin mounted below the protective shell, multiple blocking rods mounted inside the lower part of the protective shell, the top of the recycling bin communicating with the bottom of the protective shell, an inclined sieve plate mounted inside the recycling bin, multiple sieve holes on the top surface of the sieve plate, and a power base for driving the recycling bin to vibrate mounted on the outer side of the recycling bin. A bent feeding pipe is fixed to the top of the protective shell; the front end of the power rod extends to the outside of the protective shell, and an adding valve is installed at the front end of the protective shell. The adding valve is rotatably connected to and communicates with the front end of the power rod. A feeding groove is opened at the front end of the power rod, and an annular hole is opened at the connection between the hammer block and the rotating disk. The annular hole communicates with the feeding groove. The hot melt material is connected to the adding valve and injected into the feeding groove. Then, under the action of gravity, the hot melt material passes through the annular hole and contacts the hammer block, which is in a drooping state at this time, so that the hot melt material coats the surface of the hammer block. A sorting box connected to the recycling bin is installed on one side. An electric heating module is installed in the inner wall of the sorting box. A transfer platform is fixed to the middle of the sorting box. Multiple lifting and lowering spikes are installed on the top of the transfer platform. Discharge ports are opened on both sides and the bottom of the sorting box. The transfer platform is set in a shape that is high in the center and low at both ends. An exhaust pipe is installed at the front end of the sorting box. A synchronization plate is fixed between the bottoms of the multiple spikes. The two ends of the transfer platform are located on the outside of the sorting box. The electric heating module heats the entire sorting box. The softened material separates from the non-softened material. Then the softened material contacts the top of the spikes, while the other non-softened material moves to both sides along the inclined transfer platform under the action of vibration.

2. The fully automatic glass bottle recycling and sorting device according to claim 1, characterized in that: The top surface of the sieve plate is provided with multiple arc-shaped protrusions, and multiple crushed blocks are fixedly connected to the top of the recycling box. The multiple sieve holes on the surface of the sieve plate and the multiple crushed blocks are distributed in a matrix.

3. The fully automatic glass bottle recycling and sorting device according to claim 2, characterized in that: The bottom of the sieve hole is provided with a horizontally arranged sliding groove, in which a clamping plate is slidably engaged. An extension tube is fixedly connected to the bottom of the clamping plate, and the extension tube communicates with the sieve hole. Multiple protrusions are fixedly connected to the extension tube.

4. The fully automatic glass bottle recycling and sorting device according to claim 3, characterized in that: Two drive platforms are fixed to both the front and rear ends of the protective shell. A horizontally arranged receiving cover is installed between the two drive platforms. A passage hole is provided on the outer side of the protective shell to allow the receiving cover to enter and exit.

5. The fully automatic glass bottle recycling and sorting device according to claim 4, characterized in that: A support frame is fixed to the outside of the protective shell, and an elastic wrapping ring is fixed between the top of the recycling bin and the bottom of the protective shell. A rotating plate is rotatably connected to the feeding end of the protective shell.

6. A fully automated glass bottle recycling and sorting process, characterized in that: This process is used in a fully automatic glass bottle recycling and sorting device according to any one of claims 1-5, and the process specifically includes: S1: The glass bottle to be crushed and recycled is put into the protective shell from above. The motor transmission is started to drive the rotating disk to rotate. The rotating disk drives multiple hammers to rotate counterclockwise. When the glass bottle enters the protective shell and comes into contact with the hammers, the hammers can break the glass bottle. At the same time, the uncrushed glass will hit the inner wall of the protective shell under the action of gravity and be crushed a second time. S2: The shredded glass will enter the recycling bin under the action of gravity. The power seat drives the recycling bin to vibrate at high frequency. When the falling fragments fall onto the inclined screen plate, the glass that has been shredded into small pieces will pass through the screen holes and fall below the screen plate, while the unshredded and impacted parts will slide outward along the screen plate under the action of vibration. In this way, two different kinds of fragments can be recovered from the front of the recycling bin. S3: Start the electric heating module to heat the entire sorting box; the upper and lower parts of the transfer platform can be set to different temperatures. The sorting box and the recycling box are fixedly connected, so it will vibrate at high frequency along with the recycling box, causing the softened material to separate from another material that will not soften. Finally, the two different materials move to both sides along the inclined transfer platform and are discharged for recycling.

7. The fully automated glass bottle recycling and sorting process according to claim 6, characterized in that: The specific process for discharging and recycling the two different materials in S3 is as follows: Q1: The softened material separates from the non-softened material, and then the softened material contacts the top of the spire, while the other non-softened material moves to both sides along the inclined transfer platform under the action of vibration. Q2: After screening is completed and the softened material has set, first open both sides of the recycling box to recycle the material that will not soften. Then, lower all the spikes into the transfer table. This will allow the softened material to remain on the surface of the transfer table. The softened material will then move to both ends of the sorting box under the action of gravity, thus completing the discharge and recycling process.

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