Knitted fully-formed face protection product and preparation method thereof
Through knitting full molding technology and three-dimensional three-dimensional molding design, the problems of stuffy heat and humidity accumulation in high temperature and high humidity environments are solved, and the integration of cool feeling, moisture conduction and reflective characteristics is achieved, improving wear comfort and safety.
Patent Information
- Application Number
- CN202510387408.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-07-08
AI Technical Summary
Traditional masks and masks are fussy, moisture accumulation, insufficient breathability and waste of materials when worn in high temperature and high humidity environments. They are especially prone to fog when wearing glasses, which affects the clarity of vision and the comfort of use.
The knitted full molding technology is adopted, combining cool-sensing fibers and reflective yarns, and through differential capillary effect and wet gradient effect design, the moisture-in-the-layer is unidirectional lead-out from the inner layer to the outer layer, integrating cool-sensing, moisture-conducting and reflective characteristics. The three-dimensional three-dimensional forming technology is used to design a raised structure on both sides of the nose wing to enhance sealing and breathability.
Effectively prevent moisture from flowing back, keep the inner layer of facial protective products dry and comfortable, improve breathability and sealing, reduce material waste, and is suitable for outdoor operations and nighttime activities.
Smart Images

Figure CN120273095A_ABST
Abstract
Description
Technical Field
[0001] This invention application belongs to the technical field of fully-fashioned knitting, and particularly relates to a knitted fully-fashioned facial protection product and its preparation method. Background Art
[0002] With the continuous improvement of global health protection needs and the rapid development of protection product technologies, the design of face masks and respirators not only needs to meet basic protection performance, but also must provide higher comfort and functionality for the actual use scenarios of wearers. Compared with traditional respirators, face masks can provide a larger coverage area while also offering additional visual clarity and protection advantages for wearers. However, traditional respirators and face masks often neglect the balance between comfort and functionality in their design. Especially when wearing glasses, insufficient sealing in the nose and facial areas causes exhaled moisture to easily rise to the lens area, leading to fogging, which seriously affects visual clarity. This problem is more obvious in special scenarios such as medical work, outdoor sports, and industrial operations, not only increasing the inconvenience of use, but also potentially affecting safety and work efficiency.
[0003] Compared with respirators, although face masks have more advantages in overall sealing, they still face problems such as insufficient breathability, moisture accumulation, and stuffiness in high-temperature and high-humidity environments. Especially when worn for a long time, this discomfort will be amplified, seriously affecting the use experience. In addition, since face masks usually cover a larger area, how to further improve comfort, reduce moisture and heat accumulation while ensuring protection performance, and at the same time take into account lightweight design has become a key challenge in the design. Summary of the Invention
[0004] This invention application provides a knitted fully-fashioned facial protection product and its preparation method, aiming to partially or completely solve the technical problems in the prior art such as stuffiness, moisture reflux, fogging of glasses, and material waste when traditional protection products are worn in high-temperature and high-humidity environments. The knitted fully-fashioned facial protection product and its preparation method of this invention application efficiently integrate cool feeling, moisture conduction, and reflective characteristics, without the need for cutting and sewing, greatly reducing material waste and subsequent processes. To achieve the above object, this invention adopts the following technical solutions:
[0005] In the first aspect, a preparation method of a knitted fully-fashioned facial protection product includes:
[0006] Step S100: Prepare a knitted fully-fashioned respirator;
[0007] Step S100 includes: performing production weaving on a first four-needle bed fully-fashioned computerized flat knitting machine, using a first yarn mouth, a second yarn mouth and a third yarn mouth, feeding polyester fiber into the first yarn mouth, feeding polyethylene fiber into the second yarn mouth, and feeding reflective yarn into the third yarn mouth; weaving a first hanging rope part, a first reflective part, a mask face, a mask breathable part, a second reflective part, a nose wing protrusion part, and a second hanging rope part to form a knitted fully-fashioned mask;
[0008] and / or, step S200: preparing a knitted fully-fashioned mask;
[0009] Step S200 includes: performing production weaving on the second four-needle bed fully-formed computer flat knitting machine, using yarn mouth No. 1, yarn mouth No. 2 and yarn mouth No. 3, yarn mouth No. 1 is fed with navy blue polyester fiber, yarn mouth No. 2 is fed with polyester fiber, and yarn mouth No. 3 is fed with reflective yarn; weaving the third hanging rope part, the mask mandibular part, the third reflective part, the mask face, the mask breathable part, the fourth reflective part, the nose wing ridge part, the mask forehead part, and the fourth hanging rope part to form a knitted fully-formed mask.
[0010] Optionally, step S100 includes:
[0011] Step S101: weaving the first hanging rope part and the second hanging rope part includes: using a first yarn mouth and a second yarn mouth, using a 2-way one-cycle plating knitting process to form a 2+2 false rib structure;
[0012] Step S102: Weaving the first reflective portion and the second reflective portion includes: using the first yarn mouth and the third yarn mouth, using a 6-way one-cycle weaving process; the 1st and 2nd ways are weaved on the rear needle bed using polyester fiber, and the 3rd, 4th, 5th, and 6th ways are weaved on the front needle bed using reflective yarn to form the first reflective portion and the second reflective portion on the upper and lower sides of the outer side of the mask.
[0013] Optionally, step S100 includes:
[0014] Step S103: Weaving the mask face comprises: using the first yarn mouth and the second yarn mouth, using an 8-way one-cycle knitting process to achieve, when knitting the mask in the 1st, 3rd, 5th and 7th ways, the rear needle bed uses polyethylene fiber full needle knitting to form a cool feeling area inside the mask; the 2nd, 4th, 6th and 8th ways are knitted on the front needle bed using polyester fiber to form a support area outside the mask; during the knitting process of the 2nd and 6th ways, part of the knitting needles on the front needle bed are simultaneously tucked on the rear needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and the inner layer of the mask and the outer layer of the mask at least partially retain a certain distance;
[0015] Step S104: Weaving the breathable part of the mask includes: Through the first yarn feeder and the second yarn feeder, using an 8 - path one - cycle knitting process, on the front needle bed, the 1st, 3rd, 5th, and 7th paths use full - needle knitting with polyester fibers to form the support structure of the outer part of the mask; when knitting the mask, on the back needle bed, the 2nd, 4th, 6th, and 8th paths use polyethylene fibers to form the oral - nasal breathing area of the mask. When knitting the 2nd and 6th paths, some knitting needles on the back needle bed turn over to the front needle bed, so that the oral - nasal breathing area of the mask forms a breathable pore structure.
[0016] Optionally, step S100 includes:
[0017] Step S105: Weaving the nose - wing protrusion part includes: Through the first yarn feeder, using a 4 - path knitting cycle design, the 2nd and 4th paths perform full - needle knitting processes, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; the 1st and 3rd paths use skip - stitch knitting processes, that is, some knitting needles are suspended and do not participate in knitting, and some knitting needles perform fabric knitting to form a sparser coil structure; the full - needle knitting process and the skip - stitch knitting process are alternated, so that there is a difference in the coil density between the upper and lower adjacent paths, resulting in an unbalanced tension, guiding the knitted mask to wrinkle in a local area to form the protrusion structure on both sides of the nose wings.
[0018] Optionally, step S200 includes:
[0019] Step S201: Weaving both the third hanging - string part and the fourth hanging - string part includes: Through the 1st yarn feeder and the 2nd yarn feeder, using a 2 - path one - cycle tuck - knitting process to form a 2 + 2 mock rib structure;
[0020] Step S202: Weaving both the third reflective part and the fourth reflective part includes: Through the 1st yarn feeder and the 3rd yarn feeder, using a 6 - path one - cycle knitting process to achieve; the 1st and 2nd paths use polyester fibers to knit on the back needle bed, and the 3rd, 4th, 5th, and 6th paths use reflective yarns to knit on the front needle bed to form the third reflective part and the fourth reflective part on the upper and lower sides of the outer part of the mask.
[0021] Optionally, step S200 includes:
[0022] Step S203: Weaving the facial part of the mask includes: Through the 1st yarn feeder and the 2nd yarn feeder, using an 8 - path one - cycle knitting process to achieve. When knitting the mask, on the back needle bed, the 1st, 3rd, 5th, and 7th paths use full - needle knitting with polyethylene fibers to form the cool - feeling area inside the mask; the 2nd, 4th, 6th, and 8th paths use polyester fibers to knit on the front needle bed to form the support area outside the mask; during the knitting process of the 2nd and 6th paths, some knitting needles on the front needle bed simultaneously form loops on the back needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and at least part of the inner layer and the outer layer of the mask retain a certain distance;
[0023] Step S204: Weaving the breathable part of the mask includes: through nozzle No. 1 and nozzle No. 2, using an 8-way one-cycle knitting process, the 1st, 3rd, 5th, and 7th ways use full-needle knitting with polyester fiber on the front needle bed to form the support structure of the outer part of the mask; when knitting the mask in the 2nd, 4th, 6th, and 8th ways, the back needle bed uses polyethylene fiber to form the oral and nasal breathing area of the mask. When knitting in the 2nd and 6th ways, some knitting needles on the back needle bed turn over to the front needle bed, so that the oral and nasal breathing area of the mask forms a breathable pore structure.
[0024] Optionally, step S200 includes:
[0025] Step S205: Weaving the nasal wing bulging part includes: through nozzle No. 1, using a 4-way knitting cycle design, the 2nd and 4th ways perform full-needle knitting process, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; the 1st and 3rd ways use an alternate-needle knitting process, that is, some knitting needles are suspended and do not participate in knitting, and some knitting needles perform tissue knitting to form a relatively sparse coil structure; the full-needle knitting process and the alternate-needle knitting process are carried out alternately, so that the coil density of the upper and lower adjacent two ways is different, resulting in unbalanced tension, guiding the knitted mask to wrinkle in a local area to form the bulging structure on both sides of the nasal wings.
[0026] Optionally, step S200 includes:
[0027] Step S206: Weaving the lower jaw part of the mask includes: through nozzle No. 1 and nozzle No. 2, using a 3-way one-cycle plating process to form a 1 + 3 false rib structure;
[0028] Step S207: Weaving the forehead part of the mask includes: through nozzle No. 1 and nozzle No. 2, using a 15-way one-cycle plating knitting process to form a knitted three-dimensional concave-convex structure. The loops of the 4th - 9th ways and the 10th - 15th ways are continuously off-loop, resulting in the mask naturally tightening after weaving to form a concave structure.
[0029] Second aspect: A knitted fully-formed facial protection product, comprising: prepared by using the preparation method of a knitted fully-formed facial protection product described in any one of the above first aspects, the knitted fully-formed facial protection product includes: a knitted fully-formed mask, the knitted fully-formed mask includes: a first lanyard part, a first reflective part, a mask face, a mask ventilation part, a second reflective part, a nose wing convex part, a second lanyard part, and the first lanyard part, the first reflective part, the mask face, the mask ventilation part, the second reflective part, the nose wing convex part, and the second lanyard part are integrally connected; and / or, the knitted fully-formed face shield includes: a third lanyard part, a face shield lower jaw part, a third reflective part, a face shield face, a face shield ventilation part, a fourth reflective part, a nose wing raised part, a face shield forehead part, a fourth lanyard part, and the third lanyard part, the face shield lower jaw part, the third reflective part, the face shield face, the face shield ventilation part, the fourth reflective part, the nose wing raised part, the face shield forehead part, and the fourth lanyard part are integrally connected.
[0030] The beneficial effects obtained by this invention application are as follows:
[0031] (1) In this invention application, based on the flat knitting one-piece forming technology and the double-layer fiber structure design, the facial protection product innovatively integrates the zero-wet-cold feeling of the inner layer and the local safety prompt reflective characteristic of the outer layer. Through the differential capillary effect and the wetting gradient effect, the unidirectional conduction of moisture from the inner layer to the outer layer is realized, effectively preventing the moisture from flowing back, and always keeping the inner layer of the facial protection product dry and comfortable; at the same time, the three-dimensional solid forming and the flat knitting double-sided structure of the facial protection product can realize the precise knitting of multiple fibers and multiple tissues through the knitted fully-formed technology, without cutting and sewing, greatly reducing material waste and subsequent processes, and efficiently integrating the cool feeling, moisture conduction, and reflective characteristics into one.
[0032] (2) In this invention application, first of all, the inner layer of the facial protection product uses cool-sensing fiber polyethylene, which quickly dissipates heat through its special heat conduction performance when contacting the skin, providing a cool and comfortable wearing experience; the outer layer of the facial protection product can be composed of ultra-fine polyester fibers, and the capillary structure thereof forms a difference in fineness and hygroscopicity with the inner layer fibers, jointly promoting the unidirectional discharge of moisture, avoiding the accumulation of moisture inside the face shield, and relieving the stuffiness and wet stickiness during long-term wearing; in addition, through the three-dimensional solid forming technology, a convex structure or a raised structure with high fittingness is designed on both sides of the nose wings, which closely fits the human facial contour, effectively blocking the upward diffusion of moisture, significantly reducing the phenomenon of glasses fogging, optimizing the moisture guidance and air permeability of the large-area protection area of the face shield, and improving the overall sealing and moisture dissipation performance of the face shield; in addition, in the nose and mouth area, an air-permeable pore structure design is adopted, and the air flow circulation is enhanced through the purl process, reducing the breathing resistance, ensuring the comfort and practicability during long-term wearing, and embedding reflective yarn in the outer layer, which not only meets the daily protection needs, but also significantly improves the safety in night and low-light environments, and is especially suitable for scenarios such as outdoor operations, traffic command, and night activities. Description of the Drawings
[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0034] Figure 1 It is a schematic flow chart of a preparation method for a knitted fully formed facial protection product of the present invention application;
[0035] Figure 2 It is a schematic structure diagram of a knitted fully formed mask of the present invention application Figure 1 ;
[0036] Figure 3 It is a schematic structure diagram of the nose wing convex part of a knitted fully formed mask of the present invention application;
[0037] Figure 4 It is a schematic diagram of the unidirectional moisture conduction principle of a knitted fully formed mask of the present invention application;
[0038] Figure 5 It is a schematic diagram of the knitting principle of the first hanging rope part of a knitted fully formed mask of the present invention application;
[0039] Figure 6 It is a schematic structure diagram of a knitted fully formed mask of the present invention application Figure 2 ;
[0040] Figure 7 It is a schematic diagram of the tissue pattern of a knitted fully formed mask of the present invention application.
[0041] Figure 8 It is a schematic structure diagram of a knitted fully formed face mask of the present invention application;
[0042] Figure 9 It is a schematic diagram of the knitting principle of the third hanging rope part of a knitted fully formed face mask of the present invention application;
[0043] Figure 10 It is a schematic diagram of the tissue pattern of a knitted fully formed face mask of the present invention application.
[0044] The drawings are used to provide a further understanding of the present invention application and constitute a part of the specification. Together with the embodiments of the present invention application, they are used to explain the present invention application and do not constitute a limitation to the present invention application. Specific embodiments
[0045] Next, the technical solutions in the embodiments of the present invention application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention application. Obviously, the described embodiments are only a part of the embodiments of the present invention application, rather than all the embodiments; based on the embodiments in the present invention application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention application.
[0046] In the description of the present invention application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention application. "Including" can be understood as at least the meaning of only including. Step S101, step S102, step S103, step S104, step S105 do not represent a specific order, and do not represent that they must be strictly carried out in the above step numbers in sequence. Step S201, step S202, step S203, step S204, step S205, step S206, step S207 do not represent a specific order, and do not represent that they must be strictly carried out in the above step numbers in sequence. Those skilled in the art can understand or determine the order of step S101, step S102, step S103, step S104, step S105 and the order of step S201, step S202, step S203, step S204, step S205, step S206, step S207 according to the context of the application documents and the actual situation. In order to make the purpose, technical solutions and advantages of the present invention application clearer, the embodiments of the present invention application will be further described in detail below in conjunction with the accompanying drawings.
[0047] In the first aspect, as Figures 1 to 10 shown, a preparation method for a knitted fully formed facial protection product includes:
[0048] Step S100: Prepare a knitted fully formed mask;
[0049] Specifically, step S100 includes: performing production weaving on a first four-bed fully formed computerized flat knitting machine, using a first yarn feeder, a second yarn feeder, and a third yarn feeder. The first yarn feeder feeds polyester fibers, the second yarn feeder feeds polyethylene fibers, and the third yarn feeder feeds reflective yarn; weaving a first hanging rope part G11, a first reflective part B11, a mask face D1, a mask ventilation part C1, a second reflective part B12, a nose wing convex part A1, and a second hanging rope part G12 to form a knitted fully formed mask.
[0050] In some embodiments, the first four-needle bed can be the Shima Seiki MACH2XS153-15G four-needle bed; polyethylene fiber: as the inner layer material of the mask, it can quickly dissipate heat when contacting the facial skin, reduce the body surface temperature, and reduce the discomfort of wearing; superfine polyester fiber: as the outer layer material, its hygroscopicity is slightly stronger than that of the inner layer material, and it promotes the conduction of moisture from the inner layer to the outer layer through differential capillary action; reflective yarn: embedded in the upper and lower edges on the outside to improve visibility in night or low-light environments, and is suitable for night running or outdoor work scenarios.
[0051] In some embodiments, the first yarn feeder can feed 6 pieces of 75D / 288F polyester fiber, the second yarn feeder can feed 6 pieces of 75D / 24F cool-sense fiber (polyethylene), and the third yarn feeder can feed 1 piece of 0.16 mm reflective yarn. Of course, those skilled in the art can also adjust the above settings according to the actual situation, and this application of the present invention does not make special restrictions on this.
[0052] Specifically, step S100 includes:
[0053] Step S101: Weaving the first hanging rope part G11 and the second hanging rope part G12 both include: using a 2-way one-cycle plating knitting process through the first yarn feeder and the second yarn feeder to form a 2+2 false rib structure.
[0054] In this application of the present invention, the first hanging rope part G11 and the second hanging rope part G12 adopt a false rib design, so that the first hanging rope part G11 and the second hanging rope part G12 have excellent elasticity and can quickly return to their original shape after stretching, which can prevent indentation or discomfort, ensure the comfort and stability of the user during long-term wearing, and will not slack or deform. The appropriate edges and thickness of the first hanging rope part G11 and the second hanging rope part G12 can effectively avoid excessive pressure on the ears.
[0055] Step S102: Weaving the first reflective part B11 and the second reflective part B12 both include: realizing through a 6-way one-cycle knitting process through the first yarn feeder and the third yarn feeder; the 1st and 2nd ways use polyester fiber for knitting on the back needle bed, and the 3rd, 4th, 5th, and 6th ways use reflective yarn for knitting on the front needle bed to form the first reflective part B11 and the second reflective part B12 on the upper and lower sides of the outside of the mask.
[0056] In the application of the present invention, first, the reflective areas of the first reflective part B11 and the second reflective part B12 are distributed in the form of strips at the upper and lower edges of the outside of the mask, ensuring the independence and stability of the reflective functional area. A high-brightness reflective yarn embedding structure is adopted. These reflective yarns can significantly reflect light sources under low-light or night conditions, improving the reflective effect and night recognition ability, and providing additional safety protection for the wearer. In addition, the reflective yarns are integrally woven through the fully-fashioned technology, which not only enhances the durability of the reflective effect but also avoids the discomfort or reduced durability problems that may be caused by additional stitching. The softness of the materials of the first reflective part B11 and the second reflective part B12 is consistent with that of the main fabric of the mask, ensuring that good reflective performance and a neat appearance can still be maintained after washing.
[0057] Step S103: Weaving the mask face D1 includes: realizing through the first yarn nozzle and the second yarn nozzle using an 8-way one-cycle knitting process. When knitting the mask in the 1st, 3rd, 5th, and 7th ways, the back needle bed uses polyethylene fiber full-needle knitting to form a cool-sensation area inside the mask; the 2nd, 4th, 6th, and 8th ways use polyester fiber knitting on the front needle bed to form a support area outside the mask; during the knitting process of the 2nd and 6th ways, some knitting needles on the front needle bed simultaneously form loops on the back needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and at least a certain distance is reserved between the inner layer and the outer layer of the mask.
[0058] In the application of the present invention, the difference in fiber fineness and hygroscopicity between the inner layer and the outer layer of the mask constructs a one-way moisture conduction function. The core area is located in the inner layer material in contact with the skin and at least a certain distance is reserved between the inner layer and the outer layer of the mask. The inner layer uses cool-sensation fiber polyethylene, and its thick capillary tubes quickly capture moisture, while the ultra-fine polyester on the outer layer transports the moisture to the outside through finer capillary tubes, forming an obvious wetting gradient effect, ensuring that moisture is quickly absorbed from the wearer's breath or sweat and exported outward. The process of moisture export strictly avoids the phenomenon of reverse osmosis, effectively promoting the one-way moisture conduction effect of moisture, ensuring the structural stability and breathability of the mask, and keeping the inner layer of the mask always dry and comfortable. Especially in hot or high-humidity environments, it significantly reduces the damp feeling inside the mask, avoids the discomfort caused by sticking to the skin, and improves the wearing comfort and functionality.
[0059] Step S104: Weaving the mask ventilation part C1 includes: through the first yarn nozzle and the second yarn nozzle, using an 8-way one-cycle knitting process. The 1st, 3rd, 5th, and 7th ways use polyester fiber full-needle knitting on the front needle bed to form a support structure outside the mask; the 2nd, 4th, 6th, and 8th ways use polyethylene fiber on the back needle bed when knitting the mask to form the mouth and nose breathing area of the mask. When knitting the 2nd and 6th ways, some knitting needles on the back needle bed turn over to the front needle bed, so that the mouth and nose breathing area of the mask forms a breathable pore structure.
[0060] In the application of the present invention, first, the breathable pore structure is located directly in front of the mouth and nose. Through the purl knitting process, a uniform breathable pore structure can be formed. The purl process endows the breathable pore structure with elasticity, enabling it to conform to the facial curve as the wearing position is adjusted, and the air permeability effect will not be affected by deformation. Additionally, the tissue fabric of the breathable pore structure adopts a three-dimensional structure design, which can enhance the air circulation efficiency, reduce moisture accumulation, improve air permeability, reduce breathing resistance, and enhance the wearing comfort. The setting of the breathable pore structure is suitable for long-term wearers, such as outdoor athletes or workers who need to wear masks all day long, helping them relieve the stuffy feeling and keep breathing smoothly.
[0061] Step S105: Weaving the nose wing convex part A1 includes: Through the first yarn guide, using a 4-way knitting cycle design, full-needle knitting process is carried out in the 2nd and 4th ways, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; in the 1st and 3rd ways, partial-needle knitting process is adopted, that is, some knitting needles are hung up and do not participate in knitting, and some knitting needles carry out tissue knitting to form a relatively sparse coil structure; the full-needle knitting process and the partial-needle knitting process are carried out alternately, so that there is a difference in the coil density between the upper and lower adjacent ways, resulting in unbalanced tension, guiding the knitted mask to wrinkle in a local area to form the convex structure on both sides of the nose wings.
[0062] In the application of the present invention, to solve the technical problem of anti-fogging of glasses, a convex structure, namely the nose wing convex part A1, is designed on both sides of the mask corresponding to the nose wings. The position of the nose wing convex part A1 is in the area from below the bridge of the nose to both sides of the nose wings. Through precise three-dimensional forming technology design, it highly conforms to the contour of the human nose, adopts a flexible arc transition to avoid the oppressive feeling that may be caused by sharp structures, and forms a stable convex shape by increasing the local fabric thickness and density. The convex structures on both sides of the nose wings close the gap between the nose and the mask, reduce the path of exhaled moisture escaping upward, and reduce the probability of moisture entering the glasses area. The design of the nose wing convex part A1 is combined with the seamless one-piece forming process, without the need for sewing fixation, which not only maintains the comfort during wearing but also avoids the problem of weak airtightness that may occur in traditional sewing.
[0063] In the application of the present invention, first of all, the nasal wing convex part A1 can be formed by a specific knitting method (such as interlaced knitting, longitudinal knitting or transverse knitting, knitting, etc.). The nasal wing convex part A1 has certain elasticity and flexibility. When the wearer wears the mask, these wrinkled or convex parts can be appropriately deformed according to the facial contour to provide a better fitting feeling and comfort. In addition, the nasal wing convex part A1 can also be designed to have a pocket structure. By filling shape memory alloy, memory foam or smart polymer material inside, the nasal wing convex part A1 is allowed to make self-adaptive adjustment when the external environment changes or the facial shape changes. For example, when the wearer speaks or smiles, the shape memory material in the pocket structure will undergo a slight deformation, so that the nasal wing convex part A1 can be adjusted accordingly, which can effectively reduce the facial pressure and avoid discomfort after long-term wearing, thereby improving the fitting and comfort of the mask.
[0064] Optionally, in step S100, the overall knitting direction of the knitted seamless mask is: starting from the chin and knitting towards the bridge of the nose.
[0065] In some embodiments, such as Figure 2 and Figure 6 As shown, the first hanging rope part G11 includes the first ear part ① and the first rope part ③, and the second hanging rope part includes the second ear part ② and the second rope part ④. When knitting, starting from the first ear part ① of the first hanging rope part G11, then the number of tissues gradually increases and will hang down naturally. When knitting to the junction with the second rope part ④ of the second hanging rope part G12, stop knitting, hang the knitted tissues on the knitting needles, and then sequentially knit the first rope part ③ of the first hanging rope part G12, the first reflective part B11, a part of the mask face D1, the mask ventilation part C1, a part of the mask face D1, the second reflective part B12, the second rope part ④ and the second ear part ② of the second hanging rope part G12, and finally knit the nasal wing convex part A1.
[0066] In some embodiments, such as Figure 6 As shown, since the mask presents an arc-shaped structure and the length of each row is different, it is necessary to perform needle increasing and decreasing when knitting the main body part, so that the knitted tissues gradually extend or shorten. During the weaving process, the front needle bed can knit the external tissues of the mask, and the rear needle bed can knit the internal tissues of the mask. At the same time, the front needle bed continuously makes loops to the rear needle bed to keep the tissues of the front needle bed and the tissues of the rear needle bed connected, that is, the first hanging rope part G11, the first reflective part B11, the mask face D1, the mask ventilation part C1, the second reflective part B12, the nasal wing convex part A1, and the second hanging rope part G12 are connected.
[0067] And / or, step S200: Prepare a knitted seamless face mask;
[0068] Specifically, step S200 includes: producing and weaving on a second four-bed full-fashioned computerized flat knitting machine, using nozzle 1, nozzle 2, and nozzle 3. Nozzle 1 feeds in navy blue polyester fibers, nozzle 2 feeds in polyester fibers, and nozzle 3 feeds in reflective yarn; weaving the third lanyard part G21, the mask mandible part E, the third reflective part B21, the mask face part D2, the mask ventilation part C2, the fourth reflective part B22, the nasal wing bulge part A2, the mask forehead part F, and the fourth lanyard part G22 to form a knitted full-fashioned mask.
[0069] In some embodiments, the second four-bed can be a Shima Seiki MACH2XS153-15G four-bed, and the first four-bed full-fashioned computerized flat knitting machine and the second four-bed full-fashioned computerized flat knitting machine can be the same; Navy blue polyester fibers: As the outer layer material of the mask, dark polyester fibers have excellent light absorption and light shielding properties. They can not only absorb and lock heat, thus effectively resisting the invasion of cold air currents, but also improve the UV protection ability of the mask, playing a certain sun protection effect, which is suitable for winter cycling scenarios; Polyester fibers: As the outer layer material, the hygroscopicity is slightly stronger than that of the inner layer material, and the differential capillary effect promotes the conduction of moisture from the inner layer to the outer layer; Reflective yarn: Embedded in the upper and lower edges on the outside to enhance visibility in night or low-light environments, which is suitable for night running or outdoor work scenarios. There can be a difference in the number of fiber roots between the inner and outer layers. The outer layer tissue is denser, having certain windproof characteristics and one-way moisture conduction characteristics, which can promote the export of internal moisture and keep the face dry and comfortable.
[0070] In some embodiments, nozzle 1 can feed in 6 pieces of 84D / 384F polyester fibers (navy blue), nozzle 2 feeds in 6 pieces of 75D / 288F polyester fibers, and nozzle 3 feeds in 1 piece of 0.16mm reflective yarn. Of course, those skilled in the art can also adjust the above settings according to the actual situation, and this application of the present invention does not make special restrictions on this.
[0071] Specifically, step S200 includes:
[0072] Step S201: Weaving the third lanyard part G21 and the fourth lanyard part G22 both include: Through nozzle 1 and nozzle 2, using a two-way one-cycle plating knitting process to form a 2+2 mock rib structure.
[0073] In the application of the present invention, the third lanyard part G21 and the fourth lanyard part G22 adopt a mock rib design, making the third lanyard part G21 and the fourth lanyard part G22 have excellent elasticity. After being stretched, they can quickly return to their original shape, preventing indentation or discomfort, ensuring the comfort and stability of the user during long-term wearing, without sagging or deforming. The appropriate edges and thickness of the third lanyard part G21 and the fourth lanyard part G22 can effectively avoid excessive pressure on the ears.
[0074] Step S202: The weaving of the third reflective part B21 and the fourth reflective part B22 both includes: realized by using a 6 - path one - cycle knitting process through the 1st yarn feeder and the 3rd yarn feeder; the 1st and 2nd paths use polyester fibers for knitting on the back needle bed, and the 3rd, 4th, 5th, and 6th paths use reflective yarns for knitting on the front needle bed to form the third reflective part B21 and the fourth reflective part B22 on the upper and lower sides of the outer part of the mask.
[0075] In this invention application, first of all, the reflective areas of the third reflective part B21 and the fourth reflective part B22 are distributed in a strip - like form in the eye - ring area of the mask, ensuring the independence and stability of the reflective functional area. A high - brightness reflective yarn embedding structure is adopted. These reflective yarns can significantly reflect light sources under low - light or night conditions, enhancing the reflective effect and night recognition ability, providing additional safety protection for the wearer; in addition, the reflective yarns are integrally knitted through the full - shaping technology, which not only enhances the durability of the reflective effect but also can avoid the discomfort or durability reduction problems caused by additional stitching. The softness of the materials of the third reflective part B21 and the fourth reflective part B22 is consistent with that of the main fabric of the mask, which can ensure that good reflective performance and neat appearance can still be maintained after washing.
[0076] Step S203: The weaving of the mask face D2 includes: realized by using an 8 - path one - cycle knitting process through the 1st yarn feeder and the 2nd yarn feeder. When knitting the mask, the 1st, 3rd, 5th, and 7th paths use polyethylene fibers for full - needle knitting on the back needle bed to form a cool - feeling area inside the mask; the 2nd, 4th, 6th, and 8th paths use polyester fibers for knitting on the front needle bed to form a support area outside the mask; during the knitting of the 2nd and 6th paths, some knitting needles on the front needle bed simultaneously make loops on the back needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and at least part of the inner layer and the outer layer of the mask retain a certain distance.
[0077] In this invention application, the difference in fiber fineness and hygroscopicity between the inner layer and the outer layer of the mask constructs a one - way moisture - guiding function. The core area is located in the inner - layer material in contact with the skin and at least part of the inner layer and the outer layer of the mask retains a certain distance. The inner layer uses cool - feeling fiber polyethylene, whose thick capillary tubes quickly capture moisture, while the ultra - fine polyester on the outer layer transports the moisture to the outside through finer capillary tubes, forming an obvious wetting gradient effect, ensuring that moisture is quickly absorbed from the wearer's breath or sweat and exported outwards. The process of moisture export strictly avoids the phenomenon of reverse osmosis, effectively promoting the one - way moisture - guiding effect of moisture, ensuring the structural stability and breathability of the mask, making the inner layer of the mask always remain dry and comfortable, especially in hot or high - humidity environments, significantly reducing the damp feeling inside the mask, avoiding the discomfort caused by sticking to the skin, and improving the wearing comfort and functionality.
[0078] Step S204: The breathable part C2 of the mask is woven as follows: Through nozzle 1 and nozzle 2, using an 8 - course cyclic knitting process, in the 1st, 3rd, 5th, and 7th courses, full - needle knitting with polyester fiber is used on the front needle bed to form the support structure of the outer part of the mask; in the 2nd, 4th, 6th, and 8th courses when knitting the mask, polyethylene fiber is used on the back needle bed to form the oral - nasal breathing area of the mask. When knitting in the 2nd and 6th courses, some knitting needles on the back needle bed turn over to the front needle bed, so that the oral - nasal breathing area of the mask forms a breathable pore structure.
[0079] In the present invention application, first of all, the breathable pore structure is located directly in front of the mouth and nose. Through the purl knitting process, a uniform breathable pore structure can be formed. The purl process makes the breathable pore structure elastic, which can fit the facial curve with the adjustment of the wearing position and will not affect the breathable effect due to deformation. In addition, the tissue fabric of the breathable pore structure adopts a three - dimensional structure design, which can enhance the air circulation efficiency, reduce the accumulation of moisture, improve the breathability, reduce the breathing resistance, and enhance the wearing comfort. The setting of the breathable pore structure is suitable for long - time wearers, such as outdoor athletes or workers who need to wear masks all day long, helping them reduce the stuffy feeling and keep breathing smoothly.
[0080] Step S205: The nose - wing raised part A2 is woven as follows: Through nozzle 1, using a 4 - course knitting cycle design, in the 2nd and 4th courses, full - needle knitting process is carried out, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; in the 1st and 3rd courses, partial - needle knitting process is adopted, that is, some knitting needles are suspended without participating in knitting, and some knitting needles carry out tissue knitting to form a sparser coil structure; the full - needle knitting process and the partial - needle knitting process are carried out alternately, so that there is a difference in the coil density between the adjacent upper and lower courses, resulting in an unbalanced tension, which guides the locally wrinkling of the knitted mask to form the raised structure on both sides of the nose wings.
[0081] In the present invention application, the nose - wing raised part A2 is the same as the nose - wing raised part A1 in step S105. Correspondingly, the technical problems, technical solutions, and technical effects of the nose - wing raised part A2 and the nose - wing raised part A1 in step S105 can be exactly the same. Specifically, all the contents in step S105 can be referred to, and the present invention application will not elaborate on this again.
[0082] Step S206: The mask lower - jaw part E is woven as follows: Through nozzle 1 and nozzle 2, using a 3 - course cyclic plating process to form a 1 + 3 false rib structure.
[0083] In the present invention application, a 1+3 false rib structure can be formed by adjusting the needle number interval of loop formation and float line. The 1+3 false rib structure can effectively reduce friction, provide a more uniform pressure distribution, enable the lower jaw part of the mask to have sufficient tightening force, achieve the tightening and bulging effects of the mask, so that the mask can better fit the skin, enhance the comfort and support force of mask wearing, avoid sliding or gaps during use, enhance the sealing performance of the mask, effectively prevent the intrusion of external air, dust or bacteria, and at the same time ensure that the mask remains stable and unchanged during various sports or daily activities, play its due protection function, and improve the wearing flexibility and comfort.
[0084] Step S207: Weaving the forehead part F of the mask includes: using a 15-course alternate knitting process through the first yarn feeder and the second yarn feeder to form a knitted three-dimensional concave-convex structure. The loops of the 4th-9th courses and the 10th-15th courses are continuously unformed, resulting in the natural tightening of the mask after weaving to form a concave structure.
[0085] In the present invention application, the forehead part is usually the area where sweating is most concentrated. Especially in a sports or high-temperature environment, the sweat on the forehead is easy to accumulate, resulting in discomfort. In order to improve the comfort and functionality of the forehead area, a special three-dimensional concave-convex structure design can be adopted. The three-dimensional concave-convex structure can increase the surface area of the fabric, making it have stronger moisture absorption ability, and at the same time can accelerate the discharge and evaporation of sweat; the design of the three-dimensional concave-convex structure not only helps with moisture absorption and sweat discharge, but also can reduce the situation of sweat retention by improving air circulation, so as to keep the forehead dry and avoid sweat flowing into the eyes or other facial areas causing discomfort.
[0086] Optionally, in step S200, the overall knitting direction of the knitted fully-fashioned mask is: starting from the chin and knitting towards the bridge of the nose.
[0087] In some embodiments, in some embodiments, such as Figure 8 and Figure 9 shown, the third hanging cord part G21 includes the third ear part ⑤ and the third cord part ⑦, and the fourth hanging cord part includes the fourth ear part ⑥ and the fourth cord part ⑧. During knitting, starting from the third ear part ⑤ of the third hanging cord part G21, the number of tissues gradually increases and will naturally hang down. When knitting reaches the junction with the fourth cord part ⑧ of the fourth hanging cord part G22, stop knitting, hang the knitted tissues on the knitting needles, and then sequentially knit the third cord part ⑦ of the third hanging cord part G21, the lower jaw part E of the mask, the facial part D2 of the mask, the breathable part C2 of the mask, the third reflective part B21, the nasal wing bulge part A2, the fourth reflective part B22, the forehead part F of the mask, the fourth cord part ⑧ of the fourth hanging cord part G22, and the second ear part ⑥.
[0088] During the knitting process of the face mask, due to the existence of an eye-opening area in the design, in order to ensure the integrity and knitting accuracy of the overall structure, wedge knitting needs to be adopted. By dynamically controlling the knitting needles, "knitting while pausing" is achieved. That is, for the non-knitting area at the eye-opening of the mask, by selectively pausing the operation of the corresponding needle bed, these knitting needles are temporarily stopped, thus avoiding the formation of unnecessary yarn connections or tissue distortion. For the needles that continue to participate in knitting, they knit the tissue structure according to the preset knitting path to ensure the knitting continuity of other areas of the mask. Through wedge knitting, the eye-opening area of the mask can be directly formed during the knitting process without subsequent cutting or splicing, greatly improving the production efficiency and also ensuring the overall structural strength and aesthetics of the mask.
[0089] In some embodiments, the method for preparing a knitted fully-fashioned facial protection product may separately include preparing a knitted fully-fashioned mask or separately include preparing a knitted fully-fashioned face mask. When the first four-bed fully-fashioned computerized flat knitting machine and the second four-bed fully-fashioned computerized flat knitting machine are the same and are essentially one computerized flat knitting machine, when there is one or more of the first four-bed fully-fashioned computerized flat knitting machines and one or more of the second four-bed fully-fashioned computerized flat knitting machines, or when the structure and / or function of the first fully-fashioned computerized flat knitting machine and the structure and / or function of the second fully-fashioned computerized flat knitting machine are integrated into one computerized flat knitting machine, the knitted fully-fashioned mask and the knitted fully-fashioned face mask can be prepared successively by one computerized flat knitting machine or multiple computerized flat knitting machines for control weaving; or when the first four-bed fully-fashioned computerized flat knitting machine and the second four-bed fully-fashioned computerized flat knitting machine are combined and the method for preparing a knitted fully-fashioned facial protection product is used for weaving, the knitted fully-fashioned mask and the knitted fully-fashioned face mask can be prepared simultaneously, or one computerized flat knitting machine can use the method for preparing a knitted fully-fashioned facial protection product to prepare the knitted fully-fashioned mask and the knitted fully-fashioned face mask simultaneously to meet the needs of industrial mass production.
[0090] In the method for preparing a knitted fully-fashioned facial protection product of the present invention application, the facial protection product is designed based on the horizontal knitting integrated forming technology and the double-layer fiber structure, and innovatively integrates the characteristics of zero wet cold feeling on the inner layer and local safety prompt reflectivity on the outer layer. Through the differential capillary effect and the wetting gradient effect, the unidirectional conduction of moisture from the inner layer to the outer layer is realized, effectively preventing the backflow of moisture and always keeping the inner layer of the facial protection product dry and comfortable; the three-dimensional forming and horizontal knitting double-sided structure of the facial protection product can achieve precise knitting of multiple fibers and multiple tissues through the knitted fully-fashioned technology, without cutting and sewing, greatly reducing material waste and subsequent processes, and efficiently integrating the characteristics of cool feeling, moisture conduction, and reflectivity.
[0091] Second aspect, as Figure 6 、 Figure 8 shown, a knitted fully-fashioned facial protection product is prepared by using any one of the methods for preparing a knitted fully-fashioned facial protection product in the first aspect.
[0092] It should be noted that a knitted all - formed facial protection product of the present invention application is prepared by using any one of the preparation methods of a knitted all - formed facial protection product in the above - mentioned first aspect. Correspondingly, it also includes all the technical problems, technical solutions, and technical effects described in any one of the preparation methods of a knitted all - formed facial protection product in the first aspect, which will not be elaborated herein again in the present invention application.
[0093] Optionally, the knitted all - formed facial protection product includes: a knitted all - formed mask, and the knitted all - formed mask includes: a first hanging rope part G11, a first reflective part B11, a mask face D1, a mask ventilation part C1, a second reflective part B12, a nose wing convex part A1, and a second hanging rope part G12. The first hanging rope part G11, the first reflective part B11, the mask face D1, the mask ventilation part C1, the second reflective part B12, the nose wing convex part A1, and the second hanging rope part G12 are integrally connected; and / or, the knitted all - formed face shield includes: a third hanging rope part G21, a face shield lower jaw part E, a third reflective part B21, a face shield face D2, a face shield ventilation part C2, a fourth reflective part B22, a nose wing raised part A2, a face shield forehead part F, and a fourth hanging rope part G22. The third hanging rope part G21, the face shield lower jaw part E, the third reflective part B21, the face shield face D2, the face shield ventilation part C2, the fourth reflective part B22, the nose wing raised part A2, the face shield forehead part F, and the fourth hanging rope part G22 are integrally connected.
[0094] In some embodiments, the technical problems, technical solutions, and technical effects of the first hanging rope part G11 and the second hanging rope part G12 can be exactly the same as those in step S101. Specifically, all the contents in step S101 can be referred to; the technical problems, technical solutions, and technical effects of the first reflective part B11 and the second reflective part B12 can be exactly the same as those in step S102. Specifically, all the contents in step S102 can be referred to; the technical problems, technical solutions, and technical effects of the mask face D1 can be exactly the same as those in step S103. Specifically, all the contents in step S103 can be referred to; the technical problems, technical solutions, and technical effects of the mask ventilation part C1 can be exactly the same as those in step S104. Specifically, all the contents in step S104 can be referred to; the technical problems, technical solutions, and technical effects of the nose wing convex part A1 can be exactly the same as those in step S105. Specifically, all the contents in step S105 can be referred to. The present invention application will not elaborate on these contents again.
[0095] In some embodiments, the technical problems, technical solutions, and technical effects of the third lanyard portion G21 and the fourth lanyard portion G22 can be exactly the same as those in step S201. For details, refer to all the content in step S201; the technical problems, technical solutions, and technical effects of the third reflective portion B21 and the fourth reflective portion B22 can be exactly the same as those in step S202. For details, refer to all the content in step S202; the technical problems, technical solutions, and technical effects of the mask face portion D2 can be exactly the same as those in step S203. For details, refer to all the content in step S203; the technical problems, technical solutions, and technical effects of the mask ventilation portion C2 can be exactly the same as those in step S204. For details, refer to all the content in step S204; the technical problems, technical solutions, and technical effects of the nose wing bulge portion A2 can be exactly the same as those in step S205. For details, refer to all the content in step S205; the technical problems, technical solutions, and technical effects of the mask mandible portion E can be exactly the same as those in step S206. For details, refer to all the content in step S206; the technical problems, technical solutions, and technical effects of the mask forehead portion F can be exactly the same as those in step S207. For details, refer to all the content in step S207. The present invention application will not elaborate on these contents again.
[0096] In some embodiments, according to different technical solutions of the above knitting fully formed facial protection product preparation method, alone or in combination, a knitting fully formed facial protection product can include a knitting fully formed mask alone, or a knitting fully formed face shield alone, or can obtain a knitting fully formed mask and a knitting fully formed face shield successively or simultaneously.
[0097] In the knitting fully formed facial protection product of the present invention application, first, the inner layer of the facial protection product uses a cool-sense fiber polyethylene, which quickly dissipates heat through its special heat conduction performance when contacting the skin, providing a cool and comfortable wearing experience; in addition, the outer layer of the facial protection product can be composed of (ultrafine) polyester fibers, and the capillary structure thereof forms a difference in fineness and hygroscopicity with the inner layer fibers, jointly promoting the unidirectional discharge of moisture, avoiding the accumulation of moisture inside the face shield, and alleviating the stuffiness and wet stickiness during long-term wearing; in addition, through the three-dimensional shaping technology, a highly conforming convex structure or bulge structure is designed on both sides of the nose wings, which closely conforms to the human facial contour, effectively blocks the upward diffusion of moisture, significantly reduces the phenomenon of glasses fogging, optimizes the moisture conduction and breathability of the large-area protection area of the face shield, and improves the overall sealing and moisture dissipation performance of the face shield; in addition, in the mouth and nose area, an air-permeable pore structure design is adopted, and the air flow circulation is enhanced through the purl process, reducing the breathing resistance, ensuring the comfort and practicality during long-term wearing, and embedding reflective yarn in the outer layer, which not only meets the daily protection requirements, but also significantly improves the safety in night and low-light environments, and is particularly suitable for scenarios such as outdoor work, traffic command, and night activities.
[0098] What is shown in the figure is only one of the implementation manners of the present invention application, and the actual structure is not limited thereto. In summary, if those of ordinary skill in the art are inspired by it and design, without creative work, structural manners and embodiments similar to the technical solution without departing from the purpose of the present invention application, they shall fall within the protection scope of the present invention application.
Claims
1. A preparation method of a knitted fully-fashioned facial protection product, characterized in that, Including: Step S100: Prepare a knitted full-fashioned mask; Step S100 includes: Produce and weave on a first four-bed full-fashioned computerized flat knitting machine, using a first yarn feeder, a second yarn feeder, and a third yarn feeder. The first yarn feeder feeds polyester fibers, the second yarn feeder feeds polyethylene fibers, and the third yarn feeder feeds reflective yarn; Weave a first hanging cord part, a first reflective part, a mask face part, a mask ventilation part, a second reflective part, a nose wing convex part, and a second hanging cord part to form a knitted full-fashioned mask; And / or, Step S200: Prepare a knitted full-fashioned face mask; Step S200 includes: Produce and weave on a second four-bed full-fashioned computerized flat knitting machine, using a No. 1 yarn feeder, a No. 2 yarn feeder, and a No. 3 yarn feeder. The No. 1 yarn feeder feeds navy blue polyester fibers, the No. 2 yarn feeder feeds polyester fibers, and the No. 3 yarn feeder feeds reflective yarn; Weave a third hanging cord part, a mask lower jaw part, a third reflective part, a mask face part, a mask ventilation part, a fourth reflective part, a nose wing bulge part, a mask forehead part, and a fourth hanging cord part to form a knitted full-fashioned face mask.
2. The preparation method of a knitted fully-formed facial protection product according to claim 1, wherein Step S100 includes: Step S101: Weaving the first hanging cord part and the second hanging cord part both include: Through the first yarn feeder and the second yarn feeder, using a 2-way one-cycle plating knitting process to form a 2+2 mock rib structure; Step S102: Weaving the first reflective part and the second reflective part both include: Through the first yarn feeder and the third yarn feeder, using a 6-way one-cycle knitting process; The first and second paths use polyester fibers to knit on the back needle bed, and the third, fourth, fifth, and sixth paths use reflective yarn to knit on the front needle bed to form the first reflective part and the second reflective part on the upper and lower sides of the outside of the mask.
3. The preparation method of a knitted fully-fashioned facial protection product according to claim 2, characterized in that, Step S100 includes: Step S103: Weaving the mask face part includes: Through the first yarn feeder and the second yarn feeder, using an 8-way one-cycle knitting process. When knitting the mask, the first, third, fifth, and seventh paths use polyethylene fibers to fully knit on the back needle bed to form a cool feeling area inside the mask; The second, fourth, sixth, and eighth paths use polyester fibers to knit on the front needle bed to form a support area outside the mask; During the knitting process of the second and sixth paths, some knitting needles on the front needle bed simultaneously gather loops on the back needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and at least a certain distance is reserved between the inner layer and the outer layer of the mask; Step S104: Weaving the mask ventilation part includes: Through the first yarn feeder and the second yarn feeder, using an 8-way one-cycle knitting process. The first, third, fifth, and seventh paths use polyester fibers to fully knit on the front needle bed to form a support structure outside the mask; The second, fourth, sixth, and eighth paths use polyethylene fibers when knitting the mask to form the mouth and nose breathing area of the mask. During the knitting of the second and sixth paths, some knitting needles on the back needle bed turn the needles to the front needle bed, so that the mouth and nose breathing area of the mask forms a breathable pore structure.
4. The preparation method of a knitted all-shaped facial protection product according to claim 3, characterized in that Step S100 includes: Step S105: Weaving the nose wing convex part includes: Through the first yarn nozzle, using a 4-way knitting cycle design, full-needle knitting process is carried out in the 2nd and 4th ways, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; in the 1st and 3rd ways, partial-needle knitting process is adopted, that is, some knitting needles are suspended and do not participate in knitting, and some knitting needles carry out tissue knitting to form a relatively sparse coil structure; the full-needle knitting process and the partial-needle knitting process are carried out alternately, so that there is a difference in the coil density between the upper and lower adjacent two ways, thereby generating an unbalanced tension, guiding the knitted mask to wrinkle in a local area to form the convex structure on both sides of the nose wing.
5. A method for preparing a knitted fully-formed facial protection product according to claim 1, characterized in that, Step S200 includes: Step S201: Weaving the third lanyard part and the fourth lanyard part both include: Through the 1st yarn nozzle and the 2nd yarn nozzle, using a 2-way one-cycle plating knitting process to form a 2+2 mock rib structure; Step S202: Weaving the third reflective part and the fourth reflective part both include: Realized through the 1st yarn nozzle and the 3rd yarn nozzle using a 6-way one-cycle knitting process; in the 1st and 2nd ways, polyester fiber is used for knitting on the back needle bed, and in the 3rd, 4th, 5th, and 6th ways, reflective yarn is used for knitting on the front needle bed to form the third reflective part and the fourth reflective part on the upper and lower sides of the outer part of the mask.
6. The preparation method of a knitted fully-formed facial protection product according to claim 5, wherein Step S200 includes: Step S203: Weaving the mask face includes: Realized through the 1st yarn nozzle and the 2nd yarn nozzle using an 8-way one-cycle knitting process. In the 1st, 3rd, 5th, and 7th ways when knitting the mask, the back needle bed uses polyethylene fiber for full-needle knitting to form the cool feeling area inside the mask; in the 2nd, 4th, 6th, and 8th ways, polyester fiber is used for knitting on the front needle bed to constitute the support area outside the mask; during the knitting process of the 2nd and 6th ways, some knitting needles on the front needle bed simultaneously form loops on the back needle bed, so that the inner layer of the mask is connected to the outer layer of the mask, and at least part of the inner layer and the outer layer of the mask retain a certain distance; Step S204: Weaving the mask ventilation part includes: Through the 1st yarn nozzle and the 2nd yarn nozzle, using an 8-way one-cycle knitting process. In the 1st, 3rd, 5th, and 7th ways, polyester fiber is used for full-needle knitting on the front needle bed to constitute the support structure outside the mask; in the 2nd, 4th, 6th, and 8th ways when knitting the mask, the back needle bed uses polyethylene fiber to form the nose and mouth breathing area of the mask. During the knitting of the 2nd and 6th ways, some knitting needles on the back needle bed turn over to the front needle bed, so that the nose and mouth breathing area of the mask forms a breathable pore structure.
7. A method for preparing a knitted fully formed facial protection article according to claim 6, characterized in that, Step S200 includes: Step S205: Weaving the nose wing raised part includes: Through the 1st yarn nozzle, using a 4-way knitting cycle design, full-needle knitting process is carried out in the 2nd and 4th ways, that is, all knitting needles participate in the operation to form a uniform and tight coil structure; in the 1st and 3rd ways, partial-needle knitting process is adopted, that is, some knitting needles are suspended and do not participate in knitting, and some knitting needles carry out tissue knitting to form a relatively sparse coil structure; the full-needle knitting process and the partial-needle knitting process are carried out alternately, so that there is a difference in the coil density between the upper and lower adjacent two ways, thereby generating an unbalanced tension, guiding the knitted mask to wrinkle in a local area to form the raised structure on both sides of the nose wing.
8. A method for preparing a knitted fully formed facial protection product according to claim 7, characterized in that, Step S200 includes: Step S206: Weaving the lower jaw part of the mask includes: using the feeding yarn structure process with 3 paths in one cycle through the No. 1 yarn guide and No. 2 yarn guide to form a 1 + 3 false rib structure; Step S207: Weaving the forehead part of the mask includes: using the feeding yarn knitting process with 15 paths in one cycle through the No. 1 yarn guide and No. 2 yarn guide to form a knitted three-dimensional concave-convex structure. The loops of the 4th - 9th paths and the 10th - 15th paths are continuously off-loop, resulting in the natural tightening of the mask after weaving to form a concave structure.
9. The preparation method of a knitted fully formed facial protection product according to claim 1, characterized in that In step S100, the overall knitting direction of the knitted fully formed mask is: knitting from the chin towards the bridge of the nose; and / or, in step S200, the overall knitting direction of the knitted fully formed mask is: knitting from the chin towards the bridge of the nose.
10. A knitted all-shaped facial protection product is prepared by using the preparation method of a knitted all-shaped facial protection product according to any one of claims 1-9, and is characterized in that, The knitted fully formed facial protection product includes: The knitted fully formed mask, which includes: the first hanging rope part, the first reflective part, the mask face part, the mask ventilation part, the second reflective part, the nose wing convex part, and the second hanging rope part. The first hanging rope part, the first reflective part, the mask face part, the mask ventilation part, the second reflective part, the nose wing convex part, and the second hanging rope part are integrally connected; and / or, the knitted fully formed mask includes: the third hanging rope part, the mask lower jaw part, the third reflective part, the mask face part, the mask ventilation part, the fourth reflective part, the nose wing raised part, the mask forehead part, and the fourth hanging rope part. The third hanging rope part, the mask lower jaw part, the third reflective part, the mask face part, the mask ventilation part, the fourth reflective part, the nose wing raised part, the mask forehead part, and the fourth hanging rope part are integrally connected.
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