Bottom plate stamping shaping device of automobile seat framework
The system automatically feeds the base plate material using electric rollers and a feeding structure, and combines it with an electric telescopic rod to drive the stamping assembly for precise forming. This solves the problems of limited functionality and safety hazards associated with manual placement in existing equipment, and achieves efficient and precise processing of automotive seat frame base plates.
Patent Information
- Application Number
- CN202510627624.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing automotive seat frame base plate stamping and molding equipment has limited functionality, making it difficult to meet diverse design needs, and manual material handling poses safety hazards.
Automatic feeding is achieved by using electric rollers and baffles. Combined with the feeding structure and guiding components, the base plate raw material is automatically conveyed. Electric telescopic rods drive the stamping components for precise forming. Multi-process integrated processing is achieved through the cooperation of the stamping components and the support components.
It improved production efficiency, reduced manual operation, minimized safety hazards, enhanced product quality consistency and automation levels, and ensured an efficient and precise production process.
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Figure CN120394676A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile processing machine tools, and particularly relates to a bottom plate stamping and shaping device for an automobile seat frame. Background Art
[0002] In the automobile manufacturing industry, as a key component, the quality of the automobile seat frame directly affects the safety and comfort of the seat. The bottom plate of the automobile seat frame needs to undergo a series of precision processing procedures such as stamping and shaping to meet the design requirements of seats for different vehicle models.
[0003] Chinese Patent Publication No. CN212683123U discloses a bottom plate stamping and shaping device for an automobile seat frame, including a left motor, a lower motor, a cutting tool, a connecting shaft, a stamping die plate, and an upper motor. The lower end surface of the upper motor is connected with an upper electric telescopic rod, the lower end surface of the upper electric telescopic rod is welded with an external threaded shaft, the upper end surface of the stamping die plate is welded with an internal threaded connecting block, the upper end surface of the lower motor is connected with a lower electric telescopic rod, and the upper end surface of the lower electric telescopic rod is welded with an external threaded shaft.
[0004] These devices have gradually exposed many problems in the long-term actual production process. On the one hand, the existing shaping devices have relatively single functions and can only complete specific types of stamping and shaping operations. It is difficult to flexibly respond to the diverse design requirements of automobile seat bottom plates, seriously affecting production efficiency.
[0005] More critically, in the material placement link, it relies heavily on manual operation. Workers need to manually place the materials to be processed during the operation gap of the equipment. This not only easily leads to deviation in the placement position of the materials, affecting product quality, but also poses a great safety hazard, threatening the personal safety of workers. Summary of the Invention
[0006] The main purpose of the present invention is to provide a bottom plate stamping and shaping device for an automobile seat frame, which can effectively solve the problems that the existing shaping equipment has a single processing item, a complex working process, and the need for manual placement of materials, resulting in safety hazards.
[0007] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0008] A bottom plate stamping and shaping device for an automobile seat frame comprises a machine tool shell, the upper end of the machine tool shell is fixedly connected to a ventilation device connected to its inner cavity, the front end of the machine tool shell is symmetrically connected to an isolation door, the front side of the isolation door is provided with an observation window, the front end of the machine tool shell is fixedly connected to a control terminal, the lower end of the machine tool shell is rectangularly distributed and fixedly connected to four support legs, the front side of the inner surface of the machine tool shell is symmetrically provided with installation grooves, the inner surfaces of two of the installation grooves are provided with symmetrically distributed feeding structures, the rear part of the inner cavity of the machine tool shell is provided with a stamping and shaping structure, a number of electric rollers are fixedly installed in an array on the front of the inner surface of the machine tool shell, and a baffle plate is fixedly connected to the inner surface of the machine tool shell corresponding to the end position of the electric roller.
[0009] Preferably, the feeding structure includes a U-shaped bracket, a roller is fixedly connected to the side of the U-shaped bracket close to the inner wall of the machine tool shell, an electromagnet is fixedly connected to the lower end of the U-shaped bracket symmetrically front and back, and guide assemblies are provided on the inner surfaces of the mounting grooves on both sides, and the roller slides inside the guide assembly.
[0010] The guide wheel assembly is designed to move relative to the guide wheel assembly, and the guide wheel assembly is designed to move relative to the guide wheel assembly. The guide wheel assembly is designed to move relative to the guide wheel assembly, and the guide wheel assembly is designed to move relative to the guide wheel assembly.
[0011] Preferably, the V-shaped guide groove is in a downwardly opening V-shape, the apex of which is at the same height as the horizontal portion of the U-shaped guide groove, and the lowest point of the V-shaped guide groove is on the same horizontal line as the two lowest points before and after the U-shaped guide groove path.
[0012] Preferably, the stamping shaping structure includes an electric telescopic rod fixedly connected to the top wall of the inner cavity of the machine tool housing, and the top wall of the inner cavity of the machine tool housing is symmetrically fixedly connected to a limit rod 2, the piston rod of the limit rod 2 and the piston rod of the output end of the electric telescopic rod are jointly fixedly connected to a stamping assembly, and compression plates are fixedly connected on both sides of the stamping assembly, and a support assembly is provided on the bottom wall of the inner cavity of the machine tool housing.
[0013] Preferably, the stamping assembly includes an I-shaped connecting plate fixedly connected to the lower ends of the electric telescopic rod and the second limiting rod, and a pressing block located below the I-shaped connecting plate. Four first compression springs are fixedly connected to the lower end of the I-shaped connecting plate in a rectangular distribution. Three limiting rods are arranged at the upper end of the I-shaped connecting plate and extend through the upper end of the I-shaped connecting plate to the lower end of the I-shaped connecting plate. The two limiting rods on the same side and the lower ends of the two first compression springs are fixedly connected to a shaping component together. Both shaping components are slidably connected to the pressing block through spring blocks. Four piston rods are fixedly connected to the lower end of the I-shaped connecting plate in a rectangular distribution and are slidably connected to the adjacent shaping components.
[0014] Preferably, the shaping component includes a trapezoidal block slidably connected to the pressing block through a spring block. A sliding plate is slidably connected to the inner surface of the trapezoidal block. A plurality of punching heads are fixedly connected to the lower end of the sliding plate in an array distribution. A second compression spring fixedly connected to the bottom wall of the inner cavity of the trapezoidal block is fixedly connected to the part between two adjacent punching heads at the lower end of the sliding plate.
[0015] Preferably, five hydraulic cavities are formed in the upper side of the inner cavity of the trapezoidal block. The inner surfaces of the two hydraulic cavities located below the piston rod are both slidably connected to the outer surface of the adjacent piston rod, and connecting pipes communicating with the adjacent hydraulic cavities are arranged on both the left and right sides. Three piston rods slidably connected to the inner surfaces of the adjacent hydraulic cavities are fixedly connected to the upper end of the sliding plate in an array distribution.
[0016] Preferably, the support assembly includes a support table fixedly connected to the bottom wall of the inner cavity of the machine tool housing. A plurality of die holes corresponding to the positions of the punching heads and penetrating up and down are arranged in an array distribution on both the left and right sides of the upper end of the support table. A waste box is slidably connected to the lower end of the machine tool housing. A blanking component symmetrically distributed front and back is arranged between the lower end of the support table and the inner cavity of the machine tool housing.
[0017] Preferably, the blanking component includes a support plate slidably connected to the inner surface of the machine tool housing. Sliding columns are fixedly connected to the upper end of the support plate symmetrically left and right. Both sliding columns penetrate through the lower end of the support table and extend to the upper end of the support table and are fixedly connected to magnetic plates. Compression springs are fixedly connected to the upper end of the support plate symmetrically left and right and are fixedly connected to the lower end of the support table. U-shaped plates are fixedly connected to the upper end of the support plate symmetrically left and right. The U-shaped plates are located below the adjacent pressing plates.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention utilizes the functions of an electric roller and a baffle plate to convey the bottom plate raw material inward, and feeds the bottom plate raw material into a stamping and shaping structure through a feeding structure. The stamping and shaping structure performs stamping, shaping, and punching operations on the bottom plate raw material, simplifies the traditional process flow, improves production efficiency. At the same time, automatic feeding is achieved through the feeding structure and the electric roller, reducing manual operation links, lowering labor intensity, reducing the probability of accidents, and enhancing the overall production safety and stability.
[0020] 2. The present invention drives the electromagnet to move along a predetermined trajectory through the cooperation of a guiding component and a U-shaped bracket, realizes feeding the bottom plate raw material above the electric roller into the stamping and shaping structure, and after processing, takes out the finished product from the stamping and shaping structure and places it on the upper layer of the electric roller for sending out, ensuring the precise conveyance of the bottom plate raw material and the efficient output of the finished product, relatively reducing the participation and influence of manual labor, further optimizing the production process, enhancing the automation level, reducing human error, strengthening the consistency and reliability of product quality, and realizing an efficient, precise, and safe modern production mode.
[0021] 3. The present invention drives the stamping component to descend through the electric telescopic rod arranged on the top wall of the inner cavity of the machine tool housing, and performs stamping and shaping on the bottom plate material through the cooperation of the stamping component and the supporting component, thereby realizing the precise forming of the bottom plate material. The electric telescopic rod drives the stamping component to descend to a predetermined position, and the supporting component cooperates with the stamping component to apply pressure, so that the bottom plate material reaches a preset shape during stamping. The cooperation of the supporting table, the pressing block, and the shaping component is used to achieve one-time forming, simplify the processing process, thereby improving production efficiency and ensuring the stability of product quality.
[0022] 4. The present invention drives the sliding plate to move downward in the trapezoidal block through the cooperation of the piston rod I installed at the lower part of the I-shaped connecting plate and the hydraulic cavity, pushes out the punch so that it enters the die hole. During this process, the punch is used to cut the mounting hole of the bottom plate, realizing synchronous processing of shaping and hole opening, improving processing efficiency, and at the same time ensuring the accuracy and position accuracy of the mounting hole of the bottom plate to meet the subsequent assembly requirements. Through optimizing the structural design, multi-process integration is realized, further improving production efficiency and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the overall structural schematic diagram of the present invention;
[0024] Figure 2 is the cross-sectional structural schematic diagram of the machine tool housing of the present invention;
[0025] Figure 3 is the structural schematic diagram of the feeding structure of the present invention;
[0026] Figure 4Schematic structural diagram of the guiding component of the present invention;
[0027] Figure 5 Schematic sectional structure diagram of the installation groove of the present invention;
[0028] Figure 6 Schematic path diagram of the V-shaped guiding groove of the present invention;
[0029] Figure 7 Schematic structural diagram of the stamping and shaping structure of the present invention;
[0030] Figure 8 Schematic structural diagram of the stamping component and the shaping component of the present invention;
[0031] Figure 9 Schematic structural diagram of the supporting component of the present invention;
[0032] Figure 10 Schematic structural diagram of the blanking component of the present invention.
[0033] In the figure: 1, machine tool housing; 11, installation groove; 2, feeding structure; 21, roller; 22, electromagnet; 23, U-shaped bracket; 24, guiding component; 241, limiting groove; 242, hollow slider; 243, limiting rod 1; 244, U-shaped guiding groove; 245, driving motor; 246, driving slider; 247, threaded rod; 248, guiding slider; 2481, V-shaped guiding groove; 3, ventilation equipment; 4, isolation door; 5, stamping and shaping structure; 51, electric telescopic rod; 52, limiting rod 2; 53, stamping component; 531, I-shaped connecting plate; 532, limiting rod 3; 533, compression spring 1; 534, piston rod 1; 535, pressing block; 536, shaping component; 5361, trapezoidal block; 5362, sliding plate; 5363, compression spring 2; 5364, punch; 5365, hydraulic cavity; 5366, piston rod 2; 5367, connecting pipe; 54, supporting component; 541, supporting platform; 542, blanking component; 5421, U-shaped plate; 5422, supporting plate; 5423, sliding column; 5424, magnetic plate; 5425, compression spring 3; 543, waste bin; 544, die hole; 55, pressing plate; 6, electric roller. Detailed implementation manners
[0034] To make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0035] Example 1, as Figure 1 , Figure 2 and Figure 3As shown in the figure, a stamping and shaping device for the bottom plate of an automotive seat frame includes a machine tool housing 1. A ventilation device 3 communicating with its inner cavity is fixedly connected to the upper end of the machine tool housing 1. Isolation doors 4 are symmetrically rotatably connected to the left and right sides of the front end of the machine tool housing 1. An observation window is arranged on the front side of the isolation door 4. A control terminal is fixedly connected to the front end of the machine tool housing 1. Four support legs are fixedly connected to the lower end of the machine tool housing 1 in a rectangular distribution. Feeding structures 2 are symmetrically arranged on the inner surfaces of two installation grooves 11 symmetrically opened on the front side of the inner surface of the machine tool housing 1. A stamping and shaping structure 5 is arranged at the rear part of the inner cavity of the machine tool housing 1. A number of electric rollers 6 are fixedly installed in an array on the front part of the inner surface of the machine tool housing 1. A baffle plate is fixedly connected to the inner surface of the machine tool housing 1 corresponding to the end position of the electric rollers 6.
[0036] It should be specifically noted that the above control terminal is a commonly used controller for machine tools in the prior art, which is used to input processing programs, control the start, stop, forward and reverse operation of electrical equipment, and is a conventional technical means in the prior art and has been widely used in the prior art. The present invention will not elaborate on its internal structure, operating principle, wiring and control method.
[0037] In addition, the above electric roller 6 is internally provided with a small motor, which can drive the roller to rotate through the rotation of the motor, and then drive the material to move horizontally on its upper part. The bottom plate raw material is conveyed inward through the electric roller 6, and is blocked at a predetermined position by the baffle plate to realize the positioning of the raw material. This is a conventional technical means in the prior art, and the present invention will not display and elaborate on its specific internal structure and working process.
[0038] During the operation of this embodiment, first, the bottom plate raw material is conveyed inward by the action of the electric roller 6 and the baffle plate, and the bottom plate raw material is sent into the stamping and shaping structure 5 through the feeding structure 2. The stamping and shaping structure 5 performs stamping, shaping and punching operations on the bottom plate raw material, simplifies the traditional process flow, improves production efficiency. At the same time, automatic feeding is realized through the feeding structure 2 and the electric roller 6, reducing the manual operation link, reducing the labor intensity, reducing the probability of accidents, and improving the overall production safety and stability.
[0039] Embodiment 2: On the basis of Embodiment 1, this embodiment drives the electromagnet 22 to move along a predetermined trajectory through the cooperation of the guiding component 24 and the U-shaped bracket 23, so as to feed the bottom plate raw material above the electric roller 6 into the stamping and shaping structure 5. After the processing is completed, the finished product is taken out from the stamping and shaping structure 5 and placed on the upper layer of the electric roller 6 for sending out. This ensures the accurate conveying of the bottom plate raw material and the efficient output of the finished product, relatively reduces the participation and influence of manual labor, further optimizes the production process, improves the automation level, reduces human errors, enhances the consistency and reliability of product quality, and realizes an efficient, accurate and safe modern production mode.
[0040] Specifically, to realize the conveying of the bottom plate raw material and the recovery of the finished product, refer to Figure 3 , the feeding structure 2 includes a U-shaped bracket 23. One side of the U-shaped bracket 23 close to the inner wall of the machine tool housing 1 is fixedly connected with a roller 21. The lower end of the U-shaped bracket 23 is symmetrically and fixedly connected with electromagnets 22 at the front and rear. The inner surfaces of both installation grooves 11 are provided with guiding components 24, and the roller 21 slides inside the guiding component 24.
[0041] The above electromagnet 22 is a conventional electromagnetic device in the prior art. It has magnetism when powered on and loses magnetism when powered off. It grabs the bottom plate finished product or raw material through electromagnetic force, which is a mature technical means in the prior art. In the present invention, its specific operation process and principle will not be shown and described in detail.
[0042] The guiding component 24 drives the U-shaped bracket 23 to move along a U-shaped trajectory inside the machine tool housing 1, so as to feed the bottom plate raw material above the electric roller 6 into the stamping and shaping structure 5. After the processing is completed, the finished product is taken out from the stamping and shaping structure 5 and placed on the upper layer of the electric roller 6 for sending out, realizing the automatic conveying of the bottom plate raw material and the recovery of the finished product, improving the coherence and efficiency of the production line, and reducing the frequency of manual intervention;
[0043] Compared with the traditional manual feeding, firstly, the accuracy is higher, avoiding human errors; secondly, the speed is faster, shortening the production cycle; finally, the operation safety is improved, reducing the risk of work-related injuries.
[0044] Furthermore, to drive the steel plate to move on a predetermined trajectory and realize automatic loading and unloading, refer to Figure 4 、 Figure 5 and Figure 6, the guiding component 24 includes a driving slider 246 slidably connected to the inner surface of the installation groove 11. The inner surface of the driving slider 246 is threadedly connected to a threaded rod 247 rotatably connected to the inner surface of the installation groove 11. The front end of the machine tool housing 1 is fixedly connected to a driving motor 245 drivingly connected to the threaded rod 247. The inner surface of the driving slider 246 is snap-connected to a guiding slider 248 slidably connected to the inner surface of the installation groove 11. The left end of the guiding slider 248 is provided with a V-shaped guiding groove 2481 communicating with the right end. The inner surface of the installation groove 11 on the side close to the inner cavity of the machine tool housing 1 is provided with a U-shaped guiding groove 244 communicating with the inner cavity of the machine tool housing 1. The inner surfaces of the V-shaped guiding groove 2481 and the U-shaped guiding groove 244 are jointly slidably connected to the outer surface of the roller 21. The inner surface of the machine tool housing 1 corresponding to the horizontal part of the U-shaped guiding groove 244 is fixedly connected with a limiting groove 241. A hollow slider 242 is slidably connected to the inner surface of the limiting groove 241. A first limiting rod 243 fixedly connected to the upper end of the U-shaped bracket 23 is slidably connected to the inner surface of the hollow slider 242.
[0045] Further, to drive the bottom plate raw material to switch between the front station and the rear station, refer to Figure 6 , the V-shaped guiding groove 2481 is in a V shape with an opening downward, and its vertex is at the same height as the horizontal part of the U-shaped guiding groove 244. The lowest point of the V-shaped guiding groove 2481 and the two lowest points of the path of the U-shaped guiding groove 244 in the front and rear are on the same horizontal line.
[0046] In summary, during the operation of this embodiment, the driving motor 245 drives the threaded rod 247 to rotate. During the rotation, the driving slider 246 is driven to slide horizontally through the threaded action between the threaded rod 247 and the driving slider 246. Further, the guiding slider 248 will slide horizontally in the installation groove 11 following the movement of the driving slider 246. During the sliding of the guiding slider 248, the roller 21 has a total of three motion states:
[0047] First, when the roller 21 is in the front vertical part of the U-shaped guiding groove 244 and behind the V-shaped guiding groove 2481, the guiding slider 248 moves backward, and can drive the roller 21 to move upward along the vertical part of the U-shaped guiding groove 244 through the V-shaped guiding groove 2481 until it enters the highest point of the V-shaped guiding groove 2481.
[0048] Second, when the roller 21 is at the highest point of the V-shaped guiding groove 2481 and within the horizontal track of the U-shaped guiding groove 244, the guiding slider 248 continues to slide backward in the installation groove 11, and will drive the roller 21 to move backward along the horizontal track of the U-shaped guiding groove 244.
[0049] Thirdly, when the roller 21 moves to the vertical part at the rear side of the U-shaped guiding groove 244 and is at the highest point of the V-shaped guiding groove 2481, when the guiding slider 248 continues to move backward, it will press the roller 21 to move downward along the vertical track of the U-shaped guiding groove 244 through the V-shaped guiding groove 2481 until it returns to the lower part of the vertical part of the U-shaped guiding groove 244. At this time, the roller 21 is at the lowest position of the U-shaped guiding groove 244 and the V-shaped guiding groove 2481.
[0050] During this process, the roller 21 will drive the U-shaped bracket 23 to move along the track of the U-shaped guiding groove 244, realizing taking materials on the electric roller 6 and placing them in the stamping and shaping structure 5. The same is true for the finished products after processing. When the driving motor 245 moves in the reverse direction, the roller 21 will move in the reverse direction along the above steps, and then take out the finished product materials in the stamping and shaping structure 5 and put them back above the electric roller 6.
[0051] Similarly, since the roller 21 will rotate, to limit the rotation of the U-shaped bracket 23 so that it can only move horizontally, the hollow slider 242 sliding in the limiting groove 241 installed on the inner wall of the machine tool housing 1 can only move horizontally under the limitation of the limiting groove 241. The limiting rod one 243 sliding inside it is connected to the U-shaped bracket 23 and can limit the U-shaped bracket 23 during its horizontal movement, thereby realizing the horizontal movement of the U-shaped bracket 23 and restricting the relative rotation of the U-shaped bracket 23 and the roller 21.
[0052] Embodiment 3: On the basis of Embodiment 2, this embodiment further drives the stamping assembly 53 to descend through the electric telescopic rod 51 arranged on the top wall of the inner cavity of the machine tool housing 1. Through the cooperation of the stamping assembly 53 and the supporting assembly 54, the bottom plate material is stamped and shaped, thereby realizing the precise forming of the bottom plate material. The electric telescopic rod 51 drives the stamping assembly 53 to descend to a predetermined position, and the supporting assembly 54 cooperates with the stamping assembly 53 to apply pressure, so that the bottom plate material reaches the preset shape during the stamping process. The cooperation of the supporting table 541, the pressing block 535 and the shaping part 536 is used to realize one-time forming, simplify the processing flow, thereby improving the production efficiency and ensuring the stability of the product quality.
[0053] Specifically, to realize the stamping and shaping of the bottom plate raw material, refer to Figure 7 , the stamping and shaping structure 5 includes an electric telescopic rod 51 fixedly connected to the top wall of the inner cavity of the machine tool housing 1. The top wall of the inner cavity of the machine tool housing 1 is symmetrically and fixedly connected with limiting rods two 52 on the left and right. The piston rods of the limiting rods two 52 and the output piston rod of the electric telescopic rod 51 are jointly fixedly connected with a stamping assembly 53. Compression plates 55 are fixedly connected to both sides of the stamping assembly 53. A supporting assembly 54 is arranged on the bottom wall of the inner cavity of the machine tool housing 1.
[0054] It should be specifically noted that the above-mentioned second limiting rod 52 is a conventional telescopic device in the prior art. After being powered on, it can drive the piston rod to extend or retract through the action of an internal motor and a gearbox. This structure has been widely used in the prior art. In the present invention, it is only used to drive the stamping assembly 53 to lift, and its internal structure, operating principle, wiring, and control method will not be elaborated herein;
[0055] The second limiting rods 52 arranged on both sides of the electric telescopic rod 51 are used to limit the descending trajectory of the stamping assembly 53 and prevent position deviation during the descending process.
[0056] The electric telescopic rod 51 drives the stamping assembly 53 and the pressing plate 55 to descend. By the cooperation of the supporting assembly 54 and the pressing plate 55, the material is smoothly placed on the upper part of the supporting assembly 54, and through the cooperation of the pressing block 535 and the shaping component 536, it is fixed and stamped and shaped to form a predetermined bottom plate shape, realizing the shaping process of the bottom plate.
[0057] Furthermore, to achieve the stamping and shaping of the steel plate to be stamped into a predetermined shape, refer to Figure 8 and Figure 9 , the stamping assembly 53 includes an I-shaped connecting plate 531 fixedly connected to the lower ends of the electric telescopic rod 51 and the second limiting rods 52, and a pressing block 535 located below the I-shaped connecting plate 531. Four first compression springs 533 are fixedly connected to the lower end of the I-shaped connecting plate 531 in a rectangular distribution. Four third limiting rods 532 penetrating through the upper end of the I-shaped connecting plate 531 and extending to the lower end of the I-shaped connecting plate 531 are arranged at the upper end of the I-shaped connecting plate 531. The lower ends of two third limiting rods 532 and two first compression springs 533 on the same side are jointly fixedly connected to a shaping component 536. Both shaping components 536 are slidably connected to the pressing block 535 through spring blocks. Piston rods 534 slidably connected to adjacent shaping components 536 are fixedly connected to the lower end of the I-shaped connecting plate 531 in a rectangular distribution; the supporting assembly 54 includes a support table 541 fixedly connected to the bottom wall of the inner cavity of the machine tool housing 1.
[0058] During the descending process of the electric telescopic rod 51, it will first drive the shaping component 536 to descend through the I-shaped connecting plate 531 and the first compression springs 533. Synchronously, under the action of the spring blocks, the shaping component 536 will drive the pressing block 535 to descend synchronously and make it smoothly contact the material. At this time, the spring blocks are compressed, and the pressing block 535 stops moving. The shaping component 536 will continue to descend under the action of the I-shaped connecting plate 531 and the first compression springs 533 until the material fits the shape of the support table 541, thereby completing the precise stamping of the material.
[0059] Embodiment 4. On the basis of Embodiment 3, this embodiment uses the cooperation between the first piston rod 534 installed at the lower part of the I-shaped connecting plate 531 and the hydraulic cavity 5365 to drive the sliding plate 5362 to move downward in the trapezoidal block 5361, and push out the punch 5364 so that it enters the die hole 544. During this process, the punch 5364 is used to cut the installation hole of the bottom plate, realizing synchronous processing of shaping and hole opening, improving the processing efficiency, ensuring the accuracy and position accuracy of the bottom plate installation hole at the same time, meeting the subsequent assembly requirements, and realizing multi-process integration through optimized structural design, further improving the production efficiency and reducing the cost.
[0060] Specifically, to cooperate with the shaping component 536 to punch the raw material of the bottom plate, refer to Figure 9 and Figure 10 , a number of die holes 544 corresponding to the position of the punch 5364 and penetrating up and down are arranged in an array on both the left and right sides of the upper end of the support table 541. A waste box 543 is slidably connected to the lower end of the machine tool housing 1. A blanking component 542 symmetrically distributed front and back is arranged between the lower end of the support table 541 and the inner cavity of the machine tool housing 1.
[0061] When the material is just sent into the feeding structure 2, it will be suspended above the support table 541 under the action of the blanking component 542. During the downward movement of the stamping component 53, the pressing plate 55 and the blanking component 542 cooperate to drive the blanking component 542 to descend. At this time, the material will adhere to the upper part of the support table 541 and be clamped between the pressing block 535 and the support table 541 to fix the material and prevent the material from shifting during the stamping and shaping process.
[0062] Furthermore, to further punch the bottom plate after stamping and realize multiple combined processing, refer to Figure 8 , the shaping component 536 includes a trapezoidal block 5361 slidably connected to the pressing block 535 through a spring block. A sliding plate 5362 is slidably connected to the inner surface of the trapezoidal block 5361. A number of punches 5364 are fixedly connected to the lower end of the sliding plate 5362 in an array. A second compression spring 5363 fixedly connected to the bottom wall of the inner cavity of the trapezoidal block 5361 is fixedly connected to the part between adjacent two punches 5364 at the lower end of the sliding plate 5362.
[0063] Furthermore, to separate the bottom plate after shaping and punching from the limiting groove 241 to facilitate the subsequent blanking of the guiding component 24, refer to Figure 8, five hydraulic chambers 5365 are provided on the upper side of the inner cavity of the trapezoidal block 5361. The inner surfaces of the two hydraulic chambers 5365 located below the first piston rod 534 are both slidably connected to the outer surface of the adjacent first piston rod 534, and connecting pipes 5367 communicating with the adjacent hydraulic chambers 5365 are provided on both the left and right sides. Three second piston rods 5366 slidably connected to the inner surface of the adjacent hydraulic chamber 5365 are fixedly connected to the upper end of the sliding plate 5362 in an array distribution.
[0064] When the trapezoidal block 5361 descends following the I-shaped connecting plate 531, the trapezoidal block 5361 will first cooperate with the support table 541 to stamp and shape the material. Subsequently, when the trapezoidal block 5361 reaches a predetermined height, it stops moving. At this time, the sliding plate 5362, the bottom plate, and the support table 541 are successively attached together. Then, the electric telescopic rod 51 drives the I-shaped connecting plate 531 to continue descending. At this time, the first compression spring 533 is compressed under force, and the first piston rod 534 is pressed into the two hydraulic chambers 5365. The hydraulic oil in these two hydraulic chambers 5365 will enter the hydraulic chambers 5365 where the three second piston rods 5366 are located through the connecting pipes 5367, and press the second piston rods 5366 to slide downward. At this time, the second piston rods 5366 drive the sliding plate 5362 to move downward, and finally push the punch 5364 out of the trapezoidal block 5361, so that it penetrates the base and enters the die hole 544. The punched metal waste enters the waste box 543 for temporary storage.
[0065] When the electric telescopic rod 51 rises, the first compression spring 533 slowly resets. At this time, the first piston rod 534 rises from the hydraulic chamber 5365, and the hydraulic oil returns to balance. Under the action of the second compression spring 5363, the first compression spring 533, and the spring block, the punch 5364, the trapezoidal block 5361, and the pressing block 535 are reset to their initial positions in sequence.
[0066] Further, in order to separate the bottom plate from the support table 541 after the shaping is completed to facilitate the taking of the finished product, refer to Figure 10 , the blanking component 542 includes a support plate 5422 slidably connected to the inner surface of the machine tool housing 1. The upper ends of the support plate 5422 are symmetrically and fixedly connected with sliding columns 5423 on the left and right. Both of the two sliding columns 5423 penetrate the lower end of the support table 541 and extend to the upper end of the support table 541 and are fixedly connected with magnetic plates 5424. The upper ends of the support plate 5422 are symmetrically and fixedly connected with third compression springs 5425 fixedly connected to the lower end of the support table 541 on the left and right. The upper ends of the support plate 5422 are symmetrically and fixedly connected with U-shaped plates 5421 on the left and right. The U-shaped plates 5421 are located below the adjacent pressing plates 55.
[0067] After shaping, the base is no longer flat and will adsorb on the support platform 541. After the pressing plate 55 leaves the U-shaped plate 5421, the third compression spring 5425 will reset and pull the support plate 5422 closer to the support platform 541. At this time, the bottom plate can be lifted by the sliding column 5423 and the magnetic plate 5424 to separate it from the support platform 541, facilitating the subsequent guiding component 24 to drive the U-shaped bracket 23 and the electromagnet 22 to pick up materials.
[0068] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. A stamping and shaping device for the bottom plate of an automobile seat frame, comprising a machine tool housing (1), a ventilation device (3) fixedly connected to the upper end of the machine tool housing (1) and communicating with its inner cavity, isolation doors (4) rotatably connected to the left and right sides of the front end of the machine tool housing (1) symmetrically, an observation window arranged on the front side of the isolation doors (4), a control terminal fixedly connected to the front end of the machine tool housing (1), and four support legs fixedly connected to the lower end of the machine tool housing (1) in a rectangular distribution, characterized in that: The front side of the inner surface of the machine tool housing (1) is symmetrically provided with mounting grooves (11), the inner surfaces of the two mounting grooves (11) are both provided with symmetrically distributed feeding structures (2), the rear portion of the inner cavity of the machine tool housing (1) is provided with a stamping shaping structure (5), a plurality of electric rollers (6) are fixedly installed in an array distribution on the front portion of the inner surface of the machine tool housing (1), and a baffle plate is fixedly connected to the inner surface of the machine tool housing (1) corresponding to the end position of the electric roller (6).
2. The floor stamping and shaping device for an automobile seat frame according to claim 1, characterized in that: The feeding structure (2) comprises a U-shaped bracket (23), a roller (21) is fixedly connected to one side of the U-shaped bracket (23) close to the inner wall of the machine tool housing (1), an electromagnet (22) is fixedly connected to the lower end of the U-shaped bracket (23) in a front-to-back symmetrical manner, and guide assemblies (24) are provided on the inner surfaces of the mounting grooves (11) on both sides, and the roller (21) slides inside the guide assemblies (24).
3. The bottom plate stamping and shaping device for an automotive seat frame according to claim 2, characterized in that: The guide assembly (24) includes a driving slider (246) slidably connected to the inner surface of the mounting groove (11), the inner surface of the driving slider (246) is threadedly connected to a threaded rod (247) rotatably connected to the inner surface of the mounting groove (11), the front end of the machine tool housing (1) is fixedly connected to a driving motor (245) transmission-connected to the threaded rod (247), the inner surface of the driving slider (246) is buckled with a guide slider (248) slidably connected to the inner surface of the mounting groove (11), the left end of the guide slider (248) is provided with a V-shaped guide groove (2481) communicating with the right end, and the mounting groove (1 1) A U-shaped guide groove (244) communicating with the inner cavity of the machine tool housing (1) is provided on one side of the inner surface close to the inner cavity of the machine tool housing (1); the V-shaped guide groove (2481) and the inner surface of the U-shaped guide groove (244) are slidably connected to the outer surface of the roller (21); a limit groove (241) is fixedly connected to the horizontal portion of the inner surface of the machine tool housing (1) corresponding to the U-shaped guide groove (244); a hollow slider (242) is slidably connected to the inner surface of the limit groove (241); and a limit rod (243) fixedly connected to the upper end of the U-shaped bracket (23) is slidably connected to the inner surface of the hollow slider (242).
4. The bottom plate stamping and shaping device for an automotive seat frame according to claim 3, wherein: The V-shaped guide groove (2481) is in a V-shape with an opening downward, and its apex is at the same height as the horizontal portion of the U-shaped guide groove (244). The lowest point of the V-shaped guide groove (2481) and the two lowest points before and after the path of the U-shaped guide groove (244) are located on the same horizontal line.
5. The bottom plate stamping and shaping device of an automobile seat frame according to claim 1, characterized in that: The stamping shaping structure (5) comprises an electric telescopic rod (51) fixedly connected to the top wall of the inner cavity of the machine tool housing (1); a second limiting rod (52) is fixedly connected to the top wall of the inner cavity of the machine tool housing (1) in a left-right symmetrical manner; a piston rod of the second limiting rod (52) and a piston rod at the output end of the electric telescopic rod (51) are fixedly connected to a stamping assembly (53); compression plates (55) are fixedly connected to the left and right sides of the stamping assembly (53); and a support assembly (54) is provided on the bottom wall of the inner cavity of the machine tool housing (1).
6. The stamping and shaping device for the bottom plate of an automotive seat frame according to claim 5, characterized in that: The stamping assembly (53) includes an I-shaped connecting plate (531) fixedly connected to the lower ends of the electric telescopic rod (51) and the second limiting rod (52), and a pressing block (535) located below the I-shaped connecting plate (531). Four first compression springs (533) are fixedly connected to the lower end of the I-shaped connecting plate (531) in a rectangular distribution. Four third limiting rods (532) are provided at the upper end of the I-shaped connecting plate (531), extending through the upper end of the I-shaped connecting plate (531) to the lower end of the I-shaped connecting plate (531). The lower ends of two third limiting rods (532) and two first compression springs (533) on the same side are jointly fixedly connected to a shaping component (536). Both shaping components (536) are slidably connected to the pressing block (535) through spring blocks. Four first piston rods (534) that are slidably connected to the adjacent shaping components (536) are fixedly connected to the lower end of the I-shaped connecting plate (531) in a rectangular distribution.
7. The bottom plate stamping and shaping device of an automobile seat frame according to claim 6, characterized in that: The shaping component (536) includes a trapezoidal block (5361) slidably connected to the pressing block (535) through a spring block. A sliding plate (5362) is slidably connected to the inner surface of the trapezoidal block (5361). A number of punch heads (5364) are fixedly connected to the lower end of the sliding plate (5362) in an array distribution. A second compression spring (5363) fixedly connected to the bottom wall of the inner cavity of the trapezoidal block (5361) is fixedly connected to the part of the lower end of the sliding plate (5362) between two adjacent punch heads (5364).
8. The stamping and shaping device for the bottom plate of an automotive seat frame according to claim 7, characterized in that: Five hydraulic cavities (5365) are opened on the upper side of the inner cavity of the trapezoidal block (5361). The inner surfaces of the two hydraulic cavities (5365) located below the first piston rod (534) are slidably connected to the outer surface of the adjacent first piston rod (534), and connecting pipes (5367) communicating with the adjacent hydraulic cavities (5365) are opened on both the left and right sides. Three second piston rods (5366) slidably connected to the inner surfaces of the adjacent hydraulic cavities (5365) are fixedly connected to the upper end of the sliding plate (5362) in an array distribution.
9. The floor stamping and shaping device for an automobile seat frame according to claim 7, characterized in that: The support assembly (54) includes a support table (541) fixedly connected to the bottom wall of the inner cavity of the machine tool housing (1). A number of die holes (544) corresponding to the positions of the punch heads (5364) and penetrating up and down are opened on both the left and right sides of the upper end of the support table (541) in an array distribution. A waste box (543) is slidably connected to the lower end of the machine tool housing (1). A blanking component (542) symmetrically distributed front and back is jointly arranged between the lower end of the support table (541) and the inner cavity of the machine tool housing (1).
10. The bottom plate stamping and shaping device for an automotive seat frame according to claim 9, characterized in that: The blanking component (542) includes a support plate (5422) slidably connected to the inner surface of the machine tool housing (1). The upper end of the support plate (5422) is fixedly connected with sliding columns (5423) symmetrically on the left and right. Both of the two sliding columns (5423) penetrate through the lower end of the support table (541) and extend to the upper end of the support table (541) and are fixedly connected with magnetic plates (5424). The upper end of the support plate (5422) is fixedly connected with compression springs III (5425) symmetrically on the left and right and fixedly connected to the lower end of the support table (541). The upper end of the support plate (5422) is fixedly connected with U-shaped plates (5421) symmetrically on the left and right. The U-shaped plates (5421) are located below the adjacent pressing plates (55).
Citation Information
Patent Citations
Bottom plate stamping and shaping device of automobile seat framework
CN212683123U