Compressor operation test bench and use method thereof
By designing an automated compressor operation test bench, the automatic execution of compressor operation tests is achieved, the problems of low efficiency and inconsistent results caused by manual operation are solved, and the test efficiency and result accuracy are improved.
Patent Information
- Application Number
- CN202510859618.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-06-25
AI Technical Summary
Existing compressor operation tests require manual assisted movement and assembly, resulting in low test efficiency and manual operation, making it difficult to ensure accuracy and consistency.
A compressor operation test bench is designed, including a frame, test bench, docking mechanism and operation mechanism. The precise docking and synchronous rotation of the compressor is achieved through an automated docking and driving system, reducing manual intervention.
It improves the efficiency and reliability of the compressor operation test and the results, ensures the consistency of the test conditions of each compressor, reduces human error, and shortens the test preparation time.
Smart Images

Figure CN120487595A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of test devices, and in particular to a compressor operation test bench and a use method thereof. Background Art
[0002] During the factory assembly process of the compressor, in order to ensure the dynamic stability of the compressor rotor and determine whether the performance of the compressor transmission system after assembly meets the factory requirements, each compressor needs to be subjected to an operation test. Through two oil injections, the operation of the compressor during use is simulated, and the exhaust pressure and holding pressure of the compressor are tested. Under the set speed, operating time and holding time, the exhaust pressure must reach the calibrated value. If it does not meet the standard, an abnormal pressure alarm will be issued. The holding pressure reaches the set value. If it does not meet the standard, a non-pressure holding alarm will be issued. Based on the alarm situation, it is judged whether the compressor performance is qualified.
[0003] In the related art, it is usually necessary to manually transfer the oil-filled compressor to the operation test station, and manually control the connection between the compressor to be tested and the test mechanism. After confirming that the connection is completed, the test mechanism drives the rotor of the compressor to rotate and conducts the operation test. Although the above-mentioned device can realize the operation test process of the compressor, it requires manual assistance in movement and assembly throughout the process. The operation is cumbersome and it is difficult to improve the test efficiency. In addition, the test results are affected by manual operation, and it is difficult to ensure the accuracy and consistency of the test results.
[0004] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art known to those skilled in the art. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a compressor operation test bench and a method of using the same, so as to realize the automated execution of the compressor operation test, improve the test efficiency, and ensure the accuracy and consistency of the test results.
[0006] To achieve the above-mentioned object, the technical solution adopted by the present invention is: a compressor operation test bench, comprising: a frame, a test bench mounted on the frame for receiving the compressor, a docking mechanism for controlling the vertical and / or horizontal movement of the test bench, and an operating mechanism for simulating the operation of the compressor; The test bench is arranged horizontally, the docking mechanism is fixedly connected to the bottom of the test bench, and the operating mechanism is arranged opposite to the main shaft assembly end of the compressor; The operating mechanism includes an operating bracket, an operating drive member, a rotating assembly and a telescopic assembly. The operating bracket is fixedly connected to the working side of the frame, and its interior is vertically divided into a driving assembly space and a transmission assembly space. The operation driving member is arranged in the driving assembly space, the rotating assembly is arranged in the transmission assembly space and is connected to the operation driving member, and one end of the telescopic assembly is movably connected to the telescopic assembly; When the telescopic assembly slides out along the axis of the rotating assembly, the other end of the telescopic assembly forms a docking effect with the main shaft assembly end of the compressor, and when the operating drive member is working, it drives the rotating assembly, the telescopic assembly and the main shaft assembly end of the compressor to rotate synchronously.
[0007] Furthermore, the rotating assembly includes a base, an adjustment plate, a flange sleeve, an intermediate flange sleeve, a sliding sleeve and a telescopic fixing sleeve; The base has an assembly hole in the middle, the adjustment plate is located on the side of the base facing the interior of the transmission assembly space, one end of the flange sleeve is assembled on the adjustment plate, the intermediate flange sleeve is assembled on the other end of the flange sleeve, the sliding sleeve is cooperatively connected with the inner side surface of the intermediate flange sleeve, and the telescopic fixing sleeve is located in the flange sleeve and assembled on the outer side of one end of the intermediate flange sleeve extending into the flange sleeve; The top of the base is provided with a screw plate arranged opposite to the adjustment plate, and a groove is formed at the opposite positions of the adjustment plate and the screw plate. An adjusting screw is built into the groove and fixedly connected to the screw plate.
[0008] Furthermore, the rotating assembly further includes a first transmission wheel, a bushing, a second transmission wheel and a transmission belt; The first transmission wheel is assembled on the outer axial surface of the telescopic fixing sleeve extending out of the base away from the transmission assembly space, the bushing is clamped between the end surface of the first transmission wheel and the step surface of the telescopic fixing sleeve, the second transmission wheel is assembled on the output end of the operating drive member, and the transmission belt is wrapped around the outside of the first transmission wheel and the second transmission wheel.
[0009] Furthermore, the telescopic assembly includes a telescopic rod, an adapter sleeve, a rotating sleeve, a torque sleeve, a copper sleeve, a spline sleeve, a telescopic drive member, a clamping plate, a first clamping jaw, a telescopic limit plate, a telescopic sleeve and a bearing gland; The outer shaft surface of one end of the telescopic rod is connected to the inside of the telescopic fixing sleeve by a sliding key, and the two ends of the adapter sleeve are respectively connected to the telescopic rod and the rotating sleeve. The rotating sleeve is set at an opening at one end away from the adapter sleeve, and a step surface is formed on the inner side; one end of the torque sleeve is assembled at the opening of the rotating sleeve and slides relatively along the axial direction of the rotating sleeve. One end of the copper sleeve is matched with the step surface and is located between the torque sleeve and the rotating sleeve; the spline sleeve is assembled on the other end surface of the torque sleeve, and the end surface facing the compressor main shaft assembly end is concave, forming a spline hole adapted to the main shaft assembly end; The telescopic driving member is fixed on the adjusting plate, one end of the clamping plate is fixed to the executing end of the telescopic driving member, and the other end forms two vertical legs. Two first clamping jaws are provided, and one end of each first clamping jaw is fixedly connected to the leg on one side of the clamping plate; the telescopic limit plate is bent to form an L shape, one end is fixed to the adjusting plate, and the other end is bent and arranged parallel to the clamping plate; the telescopic sleeve is sleeved on the outside of the adapter sleeve, and the other end of the first clamping jaw is fixedly connected to the adapter groove on the outer axis surface of the telescopic sleeve through a connecting member, and the bearing pressure cover is provided at the end face of the telescopic sleeve facing the compressor, and is matched with the rotating sleeve.
[0010] Furthermore, the telescopic assembly further comprises a positioning sleeve, a telescopic elastic member, a positioning flat key, a pressure head and a pressure plate; The interior of the rotating sleeve is hollow, and a first strip-shaped groove communicating with the interior of the rotating sleeve is opened on the outer shaft surface along the axial direction. The positioning sleeve is embedded in the inner end surface of the rotating sleeve. One end of the telescopic elastic member is sleeved on the positioning sleeve, and the other end is clamped in the end surface of the torque sleeve extending into one end of the rotating sleeve. The positioning flat key is provided on the outer shaft surface of the torque sleeve along the axial direction and slides along the first strip-shaped groove. The pressure head is located outside the positioning flat key, connecting the positioning flat key and the torque sleeve. The pressure plate is fixedly connected to the outer side of the rotating sleeve, located at the end of the first strip groove facing the compressor, and is arranged corresponding to the pressure head.
[0011] Furthermore, the telescopic assembly further includes an extension plate, a detection switch and a sensing head; A second strip-shaped groove is provided on the outer axial surface of the torque sleeve along the axial direction, one end of the extension plate is fixedly connected to the outer side surface of the bearing cover, and the other end extends to be arranged opposite to the second strip-shaped groove, the detection switch is assembled on the side of the extension plate facing the second strip-shaped groove, one end of the induction head is arranged opposite to the detection switch, and the other end is connected to the outer axial surfaces of the rotating sleeve and the copper sleeve, and the end extends into the second strip-shaped groove.
[0012] Furthermore, the docking mechanism includes a top plate, a mounting plate, a backing plate and a fixing plate arranged parallel to each other; The top plate is fixedly connected to the bottom of the test bench, the mounting plate is located between the top plate and the fixed plate, and linear bearings are assembled at the diagonally opposite ends of the mounting plate. The length direction of the fixed plate is tilted along the diagonally opposite directions of the two linear bearings, and the two linear bearings are each provided with a guide rod arranged along the vertical direction, one end of the guide rod is respectively fixedly connected to the top plate, and the other end is connected to the end of the fixed plate; A movable plate, a pressure block and a transverse driving member are provided on one side of the mounting plate facing the top plate, the movable plate is connected to the mounting plate, the pressure block is connected to the movable plate and the top plate, the transverse driving member is fixedly provided on the side of the mounting plate, and the execution end is connected to the movable plate; A vertical driving member is provided between the mounting plate and the fixed plate. The middle part of the pad is hollow to form a hole. The vertical driving member passes through the hole and is fixedly connected to the side of the mounting plate facing the pad. The execution end of the vertical driving member is connected to the middle part of the fixed plate.
[0013] Furthermore, the test bench includes a base plate and a rear stopper, a rear positioning block and a front positioning block arranged on the top of the base plate; The rear stop block is arranged corresponding to the tail of the compressor housing and is used to position the compressor housing. The front positioning block is arranged corresponding to the front end cover of the compressor and is used to receive the front end cover of the compressor. The rear positioning block is located between the rear stop block and the front positioning block, and has an arc-shaped groove on the top that is adapted to the outside of the compressor housing and is used to receive the compressor housing.
[0014] Furthermore, a clamping mechanism for fixing and limiting the front cover of the compressor is further provided on the working side of the frame, and the clamping mechanism includes a clamping bracket, a clamping drive, two clamping arms and a second clamping claw; The clamping bracket is vertically fixed on the frame, the clamping drive is fixedly arranged on the side of the top of the clamping bracket facing the front end cover of the compressor, the two clamping arms are relatively arranged at the two ends of the clamping drive in the vertical direction, the two second clamping jaws are respectively fixed on the two clamping arms, and the opposite surfaces form a semicircular groove that cooperates with the fixed position on the front end cover of the compressor.
[0015] The present invention further provides a method for using a compressor operation test bench, which is applied to the compressor operation test bench as described in any one of the above items, and comprises the following steps: placing the compressor on the test bench with the main shaft assembly end of the compressor facing the working side; The docking mechanism controls the test bench and the compressor to move synchronously in the vertical and / or horizontal directions until the main shaft assembly end of the compressor is arranged opposite to the telescopic assembly; The telescopic assembly slides out along the axis of the rotating assembly and forms a docking relationship with the main shaft assembly end of the compressor; The operation drive member operates so that the rotating assembly drives the telescopic assembly to rotate synchronously around the axis, and controls the main shaft assembly end connected to the telescopic assembly to rotate synchronously, simulating the operation of the compressor; After confirming that various operating data of the compressor are within a normal range during the simulation, the operating drive component stops operating; The telescopic assembly releases the docking effect on the main shaft assembly end and slides in the reverse direction to reset. The docking mechanism controls the test bench and the compressor to reset to the initial position, and the frame transports the compressor to the next station.
[0016] The beneficial effects of the present invention are as follows: the present invention uses an automated operating test bench, and the test bench receives the compressor. The docking mechanism can automatically drive the test bench at a constant speed and force, so that the test bench can be accurately moved to the set position; the operating mechanism can automatically achieve accurate and stable docking with the compressor on the test bench, and stably drive the compressor rotor to rotate according to a preset program to perform standardized operating tests without manual assistance, greatly shortening the preparation time before testing a single compressor and increasing the test throughput; effectively reducing human errors, making the test conditions of each compressor consistent, and improving the reliability of the results. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described below are only some embodiments described in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 This is a structural diagram of a compressor operation test bench according to an embodiment of the present invention; Figure 2 This is a structural diagram of the operating mechanism in an embodiment of the present invention; Figure 3 Schematic diagram of the positional relationship among the operating drive member, the rotating assembly, and the telescopic assembly in an embodiment of the present invention; Figure 4 Schematic diagram of the structure of the rotating assembly in an embodiment of the present invention; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 is a side view of a rotating assembly according to an embodiment of the present invention; Figure 7 for Figure 6 Cross-sectional view at AA in the middle; Figure 8 A schematic structural diagram of the telescopic assembly in an embodiment of the present invention; Figure 9 for Figure 8 Enlarged view of point B in the middle; Figure 10 is a side view of a telescopic assembly according to an embodiment of the present invention; Figure 11 for Figure 10 Cross-sectional view at the middle BB; Figure 12 for Figure 10 Cross-sectional view at CC; Figure 13 This is a structural diagram of a docking mechanism in an embodiment of the present invention; Figure 14 Schematic diagram of the structure of the test bench in an embodiment of the present invention; Figure 15 This is a schematic structural diagram of a clamping mechanism in an embodiment of the present invention; Figure 16 Schematic diagram of the workflow of the method for using the compressor operation test bench in an embodiment of the present invention.
[0019] 1. Compressor; 2. Test bench; 3. Bottom plate; 4. Rear stopper; 5. Rear positioning block; 6. Front positioning block; 7. Docking mechanism; 8. Top plate; 9. Mounting plate; 10. Backing plate; 11. Pad; 12. Fixing plate; 13. Backing plate; 14. Fixing plate; 15. Moving plate; 16. Pressing block; 17. Transverse driving member; 18. Vertical driving member; 19. Operating mechanism; 20. Operating bracket; 21. Operating driving member; 22. Rotating member; 33. Rotating assembly; 34. Base; 35. Adjusting plate; 36. Flange sleeve; 37. Intermediate flange sleeve; 38. Sliding sleeve; 39. Telescopic fixing sleeve; 40. Screw plate; 41. Adjusting screw; 42. First transmission wheel; 43. Bushing; 44. Second transmission wheel; 45. Transmission Drive belt; 34, telescopic assembly; 341, telescopic rod; 342, adapter sleeve; 343, rotating sleeve; 343a, first strip groove; 344, torque sleeve; 344a, second strip groove; 345, copper sleeve; 346, spline sleeve; 347, telescopic drive member; 348, clamping plate; 349, first clamping jaw; 3410, telescopic limit plate; 3411, telescopic sleeve; 3412, bearing pressure cover; 3413, positioning sleeve; 3414, telescopic elastic member; 3415, positioning flat key; 3416, pressure head; 3417, pressure plate; 3418, extension plate; 3419, detection switch; 3420, induction head; 40, clamping mechanism; 41, clamping bracket; 42, clamping drive member; 43, clamping arm; 44, second clamping jaw. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification are for the purpose of describing specific embodiments only and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] like Figures 1 to 15 The compressor operation test bench shown includes: a frame and a test bench 10 assembled on the frame for receiving the compressor 01, a docking mechanism 20 for controlling the vertical and / or horizontal movement of the test bench 10, and an operating mechanism 30 for simulating the operation of the compressor 01; The test bench 10 is arranged horizontally, the docking mechanism 20 is fixedly connected to the bottom of the test bench 10, and the operating mechanism 30 is arranged opposite to the main shaft assembly end of the compressor 01; The operating mechanism 30 includes an operating bracket 31, an operating drive member 32, a rotating assembly 33, and a telescopic assembly 34. The operating bracket 31 is fixedly connected to the working side of the frame, and its interior is vertically divided into a drive assembly space and a transmission assembly space. The operation driving member 32 is arranged in the driving assembly space, the rotating assembly 33 is arranged in the transmission assembly space and connected to the operation driving member 32, and one end of the telescopic assembly 34 is movably connected to the telescopic assembly 34; When the telescopic assembly 34 slides out along the axis of the rotating assembly 33, the other end of the telescopic assembly 34 forms a docking effect with the main shaft assembly end of the compressor 01. When the operating drive 32 works, it drives the rotating assembly 33, the telescopic assembly 34 and the main shaft assembly end of the compressor 01 to rotate synchronously.
[0024] The present invention uses an automated operating test bench, in which the test bench 10 receives the compressor 01. The docking mechanism 20 can automatically drive the test bench 10 at a constant speed and force, so that the test bench 10 can be accurately moved to a set position; the operating mechanism 30 can automatically achieve accurate and stable docking with the compressor 01 on the test bench 10, and stably drive the rotor of the compressor 01 to rotate according to a preset program to perform a standardized operating test without manual assistance, greatly shortening the preparation time before testing a single compressor 01 and increasing the test throughput; effectively reducing human errors, making the test conditions of each compressor 01 consistent, and improving the reliability of the results.
[0025] Specifically, the test bench 10 is horizontally arranged to provide a stable bearing platform for the compressor 01, ensuring that the compressor 01 is placed stably to facilitate subsequent operation test operations; the docking mechanism 20 is connected to the bottom of the test bench 10, controlling its movement to the preset position in the vertical and horizontal directions, with precise position control to improve docking accuracy and efficiency; the operating bracket 31 is fixed to the frame to provide support and installation space for internal components, and is divided into a drive assembly space and a transmission assembly space to facilitate component layout and installation; the telescopic component 34 slides out along the axis of the rotating component 33 and automatically and accurately docks with the main shaft assembly end of the compressor 01. The operating drive member 32 generates power in the drive assembly space, which is transmitted through the rotating component 33 and the docking action of the telescopic component 34, thereby realizing power transmission of the operating drive member 32, causing the telescopic component 34 and the main shaft assembly end of the compressor 01 to rotate synchronously, simulating the working state of the compressor 01.
[0026] When using the above compressor 01 operation test bench to conduct an operation test, the compressor 01 needs to be placed on the test bench first, and the test bench 10 supports the compressor 01 to ensure that it is placed stably and the main shaft assembly end of the compressor 01 faces the working side; the docking mechanism 20 controls the test bench 10 and the compressor 01 to move synchronously along the vertical and / or horizontal directions until the main shaft assembly end of the compressor 01 is arranged relative to the telescopic component 34. At this time, the test bench 10 and the main shaft assembly end of the compressor 01 move to the set position; the telescopic component 34 slides out along the axial direction of the rotating component 33 and forms a shape with the main shaft assembly end of the compressor 01 The operating drive member 32 works, so that the rotating assembly 33 drives the telescopic assembly 34 to rotate synchronously around the axis direction, and controls the synchronous rotation of the main shaft assembly end connected to the telescopic assembly 34 to simulate the operation of the compressor 01; confirm that the various working data of the compressor 01, including the exhaust pressure, the holding pressure and the performance indicators, are within the normal range during the simulation and the corresponding alarm is issued, and then the operating drive member 32 stops working; the telescopic assembly 34 releases the docking effect on the main shaft assembly end and slides back to reset, and the docking mechanism 20 controls the test bench 10 and the compressor 01 to reset to the initial position, and the rack transports the compressor 01 to the next station.
[0027] Based on the above embodiment, the rotating assembly 33 includes a base 331, an adjustment plate 332, a flange sleeve 333, an intermediate flange sleeve 334, a sliding sleeve 335 and a telescopic fixing sleeve 336; The base 331 has an assembly hole in the middle. The adjustment plate 332 is located on the side of the base 331 facing the interior of the transmission assembly space. One end of the flange sleeve 333 is assembled to the adjustment plate 332. The intermediate flange sleeve 334 is assembled to the other end of the flange sleeve 333. The sliding sleeve 335 is engaged with the inner side of the intermediate flange sleeve 334. The telescopic fixing sleeve 336 is located in the flange sleeve 333 and assembled to the outside of the end of the intermediate flange sleeve 334 that extends into the flange sleeve 333. The top of the base 331 has a screw plate 337 arranged opposite to the adjustment plate 332 . A groove is formed opposite the adjustment plate 332 and the screw plate 337 . An adjustment screw 338 is built into the groove and fixedly connected to the screw plate 337 .
[0028] Specifically, the base 331 serves as the basic support structure of the rotating assembly 33, and the assembly hole in the middle is used for assembly and connection with other components to ensure the stable installation and positioning of the entire rotating assembly 33 in the operating mechanism 30; the adjustment plate 332 is located on the side of the base 331 facing the inside of the transmission assembly space, and is used to assemble components such as the flange sleeve 333, and its position can be adjusted by cooperating with the adjusting screw 338 and the screw plate 337, so as to achieve fine-tuning of the position of the entire rotating assembly 33; the flange sleeve 333 plays a connecting and transition role, ensuring a stable and reliable connection between the adjustment plate 332 and the middle flange sleeve 334, and at the same time providing a stable connection for the middle flange sleeve 334. The intermediate flange sleeve 334 provides installation and positioning space to ensure the concentricity and stability of power transmission; the intermediate flange sleeve 334 and the sliding sleeve 335 on its inner side are used to further support and guide the axial movement of the telescopic component 34, ensuring that the telescopic component 34 maintains stable linear motion during the telescopic process, reducing offset and shaking during the movement, and improving the accuracy and reliability of power transmission; the telescopic fixing sleeve 336 is used to fix and limit the intermediate flange sleeve 334 to prevent the intermediate flange sleeve 334 from axial displacement during the movement, while enhancing the structural rigidity of the entire rotating component 33 and improving its load-bearing capacity and fatigue resistance.
[0029] When the operating drive member 32 is started, the power generated is transmitted to the flange sleeve 333 and the middle flange shaft sleeve 334 of the rotating component 33, and then the power is stably transmitted to the telescopic component 34 through the cooperation of the sliding sleeve 335 and the telescopic fixing sleeve 336, and finally drives the telescopic component 34 and the main shaft assembly end of the compressor 01 to rotate synchronously.
[0030] Based on the above embodiment, the rotating assembly 33 further includes a first transmission wheel 339, a bushing 3310, a second transmission wheel 3311 and a transmission belt 3312; The first transmission wheel 339 is assembled on the outer axial surface of the telescopic fixing sleeve 336 extending out of the base 331 away from the transmission assembly space. The bushing 3310 is clamped between the end face of the first transmission wheel 339 and the step surface of the telescopic fixing sleeve 336. The second transmission wheel 3311 is assembled on the output end of the operating drive member 32, and the transmission belt 3312 is wrapped around the outside of the first transmission wheel 339 and the second transmission wheel 3311.
[0031] Through the cooperation of the first transmission wheel 339, the second transmission wheel 3311 and the transmission belt 3312, the power of the operating drive member 32 is efficiently and stably transmitted to the telescopic assembly 34, thereby driving the main shaft assembly end of the compressor 01 to rotate. Specifically, the first transmission wheel 339 is assembled on the telescopic fixed sleeve 336 through the bushing 3310, which plays the role of shock absorption, wear resistance and gap compensation, reducing the friction and impact between the first transmission wheel 339 and the telescopic fixed sleeve 336, reducing wear, ensuring the coaxiality and matching accuracy between the two, and improving the power transmission efficiency; the second transmission wheel 3311 is assembled on the output end of the operating drive member 32, and the transmission belt 3312 is wrapped around the outside of the first transmission wheel 339 and the second transmission wheel 3311. As a flexible transmission component connecting the first transmission wheel 339 and the second transmission wheel 3311, it has good elasticity and wear resistance, can achieve smooth power transmission, buffer the impact and vibration during operation, and reduce noise.
[0032] After the operating drive member 32 is started, the second transmission wheel 3311 on its output end rotates accordingly, and the second transmission wheel 3311 transmits power to the first transmission wheel 339 through the transmission belt 3312. The transmission belt 3312 forms a closed-loop transmission under the action of the friction force between the two transmission wheels, ensuring that power is stably and continuously transmitted from the second transmission wheel 3311 to the first transmission wheel 339; driven by the first transmission wheel 339, the telescopic fixing sleeve 336 starts to rotate, and the telescopic fixing sleeve 336 is tightly connected with the telescopic component 34, thereby driving the telescopic component 34 to rotate synchronously, and the other end of the telescopic component 34 is docked with the assembly end of the main shaft of the compressor 01, thereby driving the main shaft of the compressor 01, simulating the actual operation of the compressor 01.
[0033] Based on the above embodiment, the telescopic assembly 34 includes a telescopic rod 341, an adapter sleeve 342, a rotating sleeve 343, a torque sleeve 344, a copper sleeve 345, a spline sleeve 346, a telescopic drive member 347, a clamping plate 348, a first clamping jaw 349, a telescopic limit plate 3410, a telescopic sleeve 3411 and a bearing cover 3412; The outer axial surface of one end of the telescopic rod 341 is connected to the inside of the telescopic fixing sleeve 336 through a sliding key. The two ends of the adapter sleeve 342 are respectively connected to the telescopic rod 341 and the rotating sleeve 343. The rotating sleeve 343 is set at an opening at one end away from the adapter sleeve 342, and a step surface is formed on the inner side; one end of the torque sleeve 344 is assembled at the opening of the rotating sleeve 343 and slides relatively along the axial direction of the rotating sleeve 343. One end of the copper sleeve 345 cooperates with the step surface and is located between the torque sleeve 344 and the rotating sleeve 343; the spline sleeve 346 is assembled on the other end face of the torque sleeve 344, and the end face facing the assembly end of the compressor 01 main shaft is concave, forming a spline hole adapted to the assembly end of the main shaft; The telescopic driving member 347 is fixed on the adjusting plate 332, one end of the clamping plate 348 is fixed to the executing end of the telescopic driving member 347, and the other end forms two vertical legs. There are two first clamping jaws 349, and one end of each first clamping jaw 349 is fixedly connected to the leg on one side of the clamping plate 348; the telescopic limit plate 3410 is bent to form an L shape, one end is fixed on the adjusting plate 332, and the other end is bent and arranged parallel to the clamping plate 348; the telescopic sleeve 3411 is sleeved on the outside of the adapter sleeve 342, and the other end of the first clamping jaw 349 is fixedly connected to the adapter groove on the outer axis surface of the telescopic sleeve 3411 through a connecting member, and the bearing pressure cover 3412 is arranged on the end face of the telescopic sleeve 3411 facing the compressor 01, and is connected with the rotating sleeve 343.
[0034] The telescopic assembly 34 realizes the precise docking and stable driving of the main shaft assembly end of the compressor 01 through the coordinated action of multiple components. Specifically, the telescopic rod 341 is connected to the telescopic fixing sleeve 336 through a sliding key to ensure that the telescopic rod 341 maintains a stable position and posture during the axial sliding process along the telescopic fixing sleeve 336, while transmitting torque; the two ends of the adapter sleeve 342 are respectively connected to the telescopic rod 341 and the rotating sleeve 343, playing a connecting and transitional role, ensuring the power transmission and position fixation between the telescopic rod 341 and the rotating sleeve 343; one end of the rotating sleeve 343 is open to facilitate the installation and removal of the torque sleeve 344; the rotating sleeve 343 is responsible for transmitting power from the adapter sleeve 342 to the torque sleeve 344 and the copper sleeve 345. At the same time, the step surface provides installation space and positioning support for the copper sleeve 345; the torque sleeve 344 can adapt to the docking and separation process of the compressor 01 main shaft assembly end, allowing its position to be adjusted within a certain range to prevent damage to the compressor 01 and the operating mechanism 30 caused by rigid connection; one end of the copper sleeve 345 cooperates with the step surface of the rotating sleeve 343, and is located between the torque sleeve 344 and the rotating sleeve 343. It utilizes its good self-lubricating properties to play a role in shock absorption, wear resistance and gap compensation. The spline sleeve 346 is assembled on the other end face of the torque sleeve 344, and the spline hole at its end ensures the power action through the telescopic drive member 347, which can achieve precise docking and stable connection with the compressor 01 main shaft assembly end, ensuring efficient power transmission.
[0035] When the telescopic drive 347 starts to provide power for the telescopic assembly 34, the splint 348 fixed on the execution end of the telescopic drive 347 and the first clamping claw 349 connected to the splint 348 drive the telescopic sleeve 3411 connected thereto to synchronously move axially, so that the telescopic sleeve 3411 drives the internal telescopic rod 341, adapter sleeve 342, rotating sleeve 343, torque sleeve 344, copper sleeve 345, and spline sleeve 346 to move synchronously to achieve telescopic movement. At the same time, in order to prevent equipment damage or accidents caused by excessive telescopic assembly 34, the telescopic limit plate 3410 bent into an L shape is used to limit the movement and telescopic range of the splint 348, thereby improving the safety and reliability of the equipment and protecting the telescopic assembly 34 and other related components.
[0036] On the basis of the above embodiment, the telescopic assembly 34 further includes a positioning sleeve 3413, a telescopic elastic member 3414, a positioning flat key 3415, a pressing head 3416 and a pressing plate 3417; The rotating sleeve 343 is hollow inside, and a first groove 343a is formed on its outer surface along the axial direction, communicating with the interior of the rotating sleeve 343. A positioning sleeve 3413 is embedded in the inner end surface of the rotating sleeve 343. One end of the telescopic elastic member 3414 is sleeved on the positioning sleeve 3413, and the other end is clamped in the end surface of the torque sleeve 344 that extends into one end of the rotating sleeve 343. A positioning flat key 3415 is provided on the outer surface of the torque sleeve 344 along the axial direction and slides along the first groove 343a. The pressure head 3416 is located on the outside of the positioning flat key 3415, connecting the positioning flat key 3415 and the torque sleeve 344. The pressure plate 3417 is fixedly connected to the outer side of the rotating sleeve 343, and is located at the end of the first strip groove 343a facing the side where the compressor 01 is located, and is arranged corresponding to the pressure head 3416.
[0037] The cooperation between the positioning flat key 3415 and the first strip groove 343a ensures that the torque sleeve 344 is accurately positioned in the axial and circumferential direction in the rotating sleeve 343, so as to ensure the docking accuracy and power transmission stability of the main shaft assembly end of the compressor 01. Specifically, the positioning shaft sleeve 3413 is embedded in the inner end surface of the rotating sleeve 343, providing an installation basis for the telescopic elastic member 3414, and at the same time plays a positioning and supporting role, ensuring the stable installation and accurate position of the telescopic elastic member 3414 in the rotating sleeve 343; one end of the telescopic elastic member 3414 is sleeved on the positioning shaft sleeve 3413, and the other end is clamped in the end surface of the torque sleeve 344 that extends into one end of the rotating sleeve 343, providing axial force through elastic deformation to ensure the torque The torque sleeve 344 and the rotating sleeve 343 fit tightly together. At the same time, during the extension and retraction process of the telescopic assembly 34, the telescopic elastic member 3414 can absorb part of the impact and vibration, thereby improving the stability of power transmission; the sliding fit and guiding effect of the positioning flat key 3415 and the first strip groove 343a ensure the circumferential positioning of the torque sleeve 344 in the rotating sleeve 343, preventing the torque sleeve 344 from circumferential rotation during the rotation process, thereby ensuring the accuracy of power transmission; the pressure head 3416 and the pressure plate 3417 are respectively located on the outside of the positioning flat key 3415 and the rotating sleeve 343, and through position coordination, they form a fixing, limiting and protective effect, thereby preventing the positioning flat key 3415 from loosening or falling off during the extension and retraction process, and moving out of the set range.
[0038] Based on the above embodiment, the telescopic assembly 34 further includes an extension plate 3418 , a detection switch 3419 and a sensing head 3420 ; A second strip-shaped groove 344a is provided on the outer axial surface of the torque sleeve 344 along the axial direction. One end of the extension plate 3418 is fixedly connected to the outer side surface of the bearing cover 3412, and the other end extends to be arranged opposite to the second strip-shaped groove 344a. The detection switch 3419 is assembled on the side of the extension plate 3418 facing the second strip-shaped groove 344a. One end of the sensor head 3420 is arranged opposite to the detection switch 3419, and the other end is connected to the outer axial surfaces of the rotating sleeve 343 and the copper sleeve 345, and the end portion extends into the second strip-shaped groove 344a.
[0039] The detection switch 3419 and the induction head 3420 can be used to automatically monitor the position and status of the telescopic component 34. Specifically, the extension plate 3418 supports and installs the detection switch 3419, ensuring assembly stability while avoiding affecting the normal movement of the telescopic component 34. The detection switch 3419 is installed on the side of the extension plate 3418 facing the second strip groove 344a, and is used to monitor the position changes of the induction head 3420 in real time, and feed back the monitored position information to the control system, thereby realizing real-time monitoring and automatic control of the position of the telescopic component 34. , wherein the detection switch 3419 usually adopts a non-contact sensor, such as a photoelectric switch or a magnetic induction switch, which can quickly and accurately detect the approach or distance state of the sensing head 3420; the sensing head 3420 slides in the second strip groove 344a with the movement of the rotating sleeve 343 and the copper sleeve 345, and is arranged opposite to the detection switch 3419. Its position change can be captured in real time by the detection switch 3419, ensuring that the detection switch 3419 can indirectly monitor the axial position change of the torque sleeve 344, thereby realizing accurate detection of the telescopic state of the telescopic component 34.
[0040] On the basis of the above embodiment, the docking mechanism 20 includes a top plate 21, a mounting plate 22, a backing plate 23 and a fixing plate 24 which are arranged parallel to each other; The top plate 21 is fixedly connected to the bottom of the test bench 10, and the mounting plate 22 is located between the top plate 21 and the fixed plate 24. Linear bearings are assembled at the diagonally opposite ends of the mounting plate 22. The length direction of the fixed plate 24 is tilted along the diagonally opposite directions of the two linear bearings. Both linear bearings have guide rods arranged along the vertical direction. One end of the guide rod is fixedly connected to the top plate 21, and the other end is connected to the end of the fixed plate 24. A movable plate 25, a pressure block 26, and a transverse driving member 27 are provided on the side of the mounting plate 22 facing the top plate 21. The movable plate 25 is connected to the mounting plate 22, the pressure block 26 is connected to the movable plate 25 and the top plate 21, and the transverse driving member 27 is fixedly provided on the side of the mounting plate 22, and the execution end is connected to the movable plate 25; A vertical driving member 28 is arranged between the mounting plate 22 and the fixed plate 24. The middle part of the pad 23 is hollow to form a hole. The vertical driving member 28 passes through the hole and is fixedly connected to the side of the mounting plate 22 facing the pad 23. The execution end of the vertical driving member 28 is connected to the middle part of the fixed plate 24.
[0041] Through the reasonable layout and connection method of the top plate 21, the mounting plate 22, the pad 23, and the fixed plate 24, a stable frame structure is formed, the overall strength and rigidity of the docking mechanism 20 are enhanced, and stability is ensured during movement. Specifically, the top plate 21 is fixedly connected to the bottom of the test bench 10, serving as the upper support platform of the docking mechanism 20, bearing the weight of the test bench 10, and providing an installation foundation for the guide rod; the mounting plate 22 is located between the top plate 21 and the fixed plate 24, serving as an intermediate connecting platform, assembling linear bearings and installing the transverse drive structure; the pad 23 is hollow in the middle to form a hole, providing a passage space for the vertical drive member 28. At the same time, the pad 23 connects the mounting plate 22 and the fixed plate 24, enhancing the overall structural strength of the docking mechanism 20, and providing installation and support for the vertical drive member 28; the fixed plate 24 serves as the lower support platform of the docking mechanism 20, and provides an installation foundation for the vertical drive member 28 and the guide rod.
[0042] Through the cooperation of the transverse driving member 27 and the vertical driving member 28, the docking mechanism 20 is automatically moved in the horizontal and vertical directions, the automated docking capability of the test bench 10 is improved, and manual intervention is reduced. Specifically, the transverse driving member 27 is fixedly arranged on the side of the mounting plate 22, and the execution end is connected to the movable plate 25. Through the transmission action of the movable plate 25 and the pressure block 26, the test bench 10 is driven to move horizontally and the position of the test bench 10 in the horizontal direction is adjusted; the vertical driving member 28 is arranged between the mounting plate 22 and the fixed plate 24, passes through the hole of the pad 23 and is fixedly connected to the mounting plate 22, and the execution end is connected to the middle part of the fixed plate 24. During operation, through the guiding action of the fixed plate 24, the guide rod and the linear bearing, the top plate 21 at the other end of the guide rod and the test bench 10 are driven to achieve precise vertical movement; wherein, the transverse driving member 27 or the vertical driving member 28 generally adopts a driving device such as a screw nut pair or a linear motor, which is not specifically limited here.
[0043] On the basis of the above embodiment, the test bench 10 includes a base plate 11 and a rear stopper 12, a rear positioning block 13 and a front positioning block 14 provided on the top of the base plate 11; The rear stop block 12 is arranged corresponding to the tail of the compressor 01 shell, and is used to position the compressor 01 shell. The front positioning block 14 is arranged corresponding to the front end cover of the compressor 01, and is used to receive the front end cover of the compressor 01. The rear positioning block 13 is located between the rear stop block 12 and the front positioning block 14, and has an arc-shaped groove on the top that is adapted to the outside of the compressor 01 shell, and is used to receive the compressor 01 shell.
[0044] Through the cooperation of the rear stopper 12, the rear positioning block 13 and the front positioning block 14, the multi-point positioning of the compressor 01 shell and the front end cover is achieved, ensuring the stable placement of the compressor 01 on the test bench 10 and improving the positioning accuracy. Specifically, the bottom plate 11 serves as the basic platform of the test bench 10, carrying the rear stopper 12, the rear positioning block 13 and the front positioning block 14 and other components to provide stable support for the compressor 01; the rear stopper 12 is set corresponding to the tail of the compressor 01 shell, and is used to axially position the compressor 01 shell to prevent the compressor 01 from sliding backward during docking and testing; the position and shape of the rear stopper 12 need to be consistent with the The rear end of the compressor 01 shell is matched; the rear positioning block 13 is located between the rear stop block 12 and the front positioning block 14, and the arc-shaped groove on the top can ensure that the rear positioning block 13 can fit tightly against the curved surface of the compressor 01 shell to provide stable support; its assembly position can be adjusted according to the length of the compressor 01 shell to ensure the balance and stability of the compressor 01 on the test bench 10; its material is usually selected from wear-resistant and shock-absorbing materials to reduce wear and impact on the compressor 01 shell; the front positioning block 14 is set corresponding to the front end cover of the compressor 01, and its position and shape are adapted to the front end cover of the compressor 01 to ensure the stability of the support.
[0045] On the basis of the above embodiment, a clamping mechanism 40 for fixing and limiting the front cover of the compressor 01 is further provided on the working side of the frame. The clamping mechanism 40 includes a clamping bracket 41, a clamping drive 42, two clamping arms 43, and a second clamping claw 44. The clamping bracket 41 is vertically fixed on the frame, the clamping drive 42 is fixedly arranged on the top of the clamping bracket 41 towards the side of the front end cover of the compressor 01, the two clamping arms 43 are relatively arranged at the two ends of the clamping drive 42 in the vertical direction, and the two second clamping jaws 44 are respectively fixed on the two clamping arms 43, and the opposite surfaces form a semicircular groove that matches the fixed position on the front end cover of the compressor 01.
[0046] Before the telescopic component 34 forms a docking action with the main shaft assembly end of the compressor 01, the front end cover of the compressor 01 can be fixed and limited by the clamping mechanism 40 to ensure that the compressor 01 remains stable during the operation test, reduce shaking and displacement, protect the safety of equipment and operators, and improve the accuracy and reliability of the test results; specifically, the clamping bracket 41 is vertically fixed on the frame to provide a stable support and installation basis for the clamping mechanism 40, and the clamping drive 42 is fixedly arranged on the top of the clamping bracket 41 facing the side of the front end cover of the compressor 01. Usually, a driving device such as a cylinder, a hydraulic cylinder or an electric push rod is adopted, and its execution end can move synchronously in both directions along the vertical direction, driving the clamping arm 43 and the second clamping jaw 44 to realize clamping and loosening actions; the design of the semicircular groove on the second clamping jaw 44 ensures that it fits tightly with the fixed position on the front end cover of the compressor 01, providing a stable clamping force; wherein, additional wear-resistant material can be provided in the semicircular groove or special treatment can be performed to increase friction and prevent sliding during the clamping process.
[0047] like Figure 16 As shown, the present invention also provides a method for using a compressor operation test bench, which is applied to any of the above compressor operation test benches, comprising the following steps: Place the compressor 01 on the test bench with the main shaft assembly end of the compressor 01 facing the working side; The docking mechanism 20 controls the test bench 10 and the compressor 01 to move synchronously in the vertical and / or horizontal directions until the main shaft assembly end of the compressor 01 is arranged opposite to the telescopic assembly 34; The telescopic assembly 34 slides out along the axis of the rotating assembly 33 and forms a docking action with the main shaft assembly end of the compressor 01; The operating drive 32 works, so that the rotating assembly 33 drives the telescopic assembly 34 to rotate synchronously around the axis direction, and controls the main shaft assembly end connected to the telescopic assembly 34 to rotate synchronously, simulating the operation of the compressor 01; After confirming that the various operating data of the compressor 01 are within the normal range during the simulation, the operating drive 32 stops working; The telescopic assembly 34 releases the docking effect on the main shaft assembly end and slides back to reset. The docking mechanism 20 controls the test bench 10 and the compressor 01 to reset to the initial position, and the rack transports the compressor 01 to the next station.
[0048] The specific working process of the above-mentioned method has been explained in the above-mentioned embodiment and will not be repeated here.
[0049] Those skilled in the art will appreciate that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compressor operation test bench, characterized in that: include: A frame and a test bench mounted on the frame for receiving the compressor, a docking mechanism for controlling the vertical and / or horizontal movement of the test bench, and an operating mechanism for simulating the operation of the compressor; The test bench is arranged horizontally, the docking mechanism is fixedly connected to the bottom of the test bench, and the operating mechanism is arranged opposite to the main shaft assembly end of the compressor; The operating mechanism includes an operating bracket, an operating drive member, a rotating assembly and a telescopic assembly. The operating bracket is fixedly connected to the working side of the frame, and its interior is vertically divided into a driving assembly space and a transmission assembly space. The operation driving member is arranged in the driving assembly space, the rotating assembly is arranged in the transmission assembly space and is connected to the operation driving member, and one end of the telescopic assembly is movably connected to the telescopic assembly; When the telescopic assembly slides out along the axis of the rotating assembly, the other end of the telescopic assembly forms a docking effect with the main shaft assembly end of the compressor, and when the operating drive member is working, it drives the rotating assembly, the telescopic assembly and the main shaft assembly end of the compressor to rotate synchronously.
2. The compressor operation test bench according to claim 1, characterized in that: The rotating assembly includes a base, an adjustment plate, a flange sleeve, an intermediate flange sleeve, a sliding sleeve and a telescopic fixed sleeve; The base has an assembly hole in the middle, the adjustment plate is located on the side of the base facing the interior of the transmission assembly space, one end of the flange sleeve is assembled on the adjustment plate, the intermediate flange sleeve is assembled on the other end of the flange sleeve, the sliding sleeve is cooperatively connected with the inner side surface of the intermediate flange sleeve, and the telescopic fixing sleeve is located in the flange sleeve and assembled on the outer side of one end of the intermediate flange sleeve extending into the flange sleeve; The top of the base is provided with a screw plate arranged opposite to the adjustment plate, and a groove is formed at the opposite positions of the adjustment plate and the screw plate. An adjusting screw is built into the groove and fixedly connected to the screw plate.
3. The compressor operation test bench according to claim 2, characterized in that: The rotating assembly further includes a first transmission wheel, a bushing, a second transmission wheel and a transmission belt; The first transmission wheel is assembled on the outer axial surface of the telescopic fixing sleeve extending out of the base away from the transmission assembly space, the bushing is clamped between the end surface of the first transmission wheel and the step surface of the telescopic fixing sleeve, the second transmission wheel is assembled on the output end of the operating drive member, and the transmission belt is wrapped around the outside of the first transmission wheel and the second transmission wheel.
4. The compressor operation test bench according to claim 2, characterized in that: The telescopic assembly includes a telescopic rod, an adapter sleeve, a rotating sleeve, a torque sleeve, a copper sleeve, a spline sleeve, a telescopic drive member, a clamping plate, a first clamping jaw, a telescopic limit plate, a telescopic sleeve and a bearing gland; The outer axial surface of one end of the telescopic rod is connected to the inside of the telescopic fixing sleeve through a sliding key, and the two ends of the adapter sleeve are respectively connected to the telescopic rod and the rotating sleeve. The rotating sleeve is open at one end away from the adapter sleeve, and a step surface is formed on the inner side; One end of the torque sleeve is assembled at the opening of the rotating sleeve and slides relatively along the axial direction of the rotating sleeve. One end of the copper sleeve cooperates with the step surface and is located between the torque sleeve and the rotating sleeve. The spline sleeve is assembled on the other end surface of the torque sleeve and is concave toward the end surface of the compressor main shaft assembly end, forming a spline hole adapted to the main shaft assembly end. The telescopic driving member is fixed on the adjusting plate, one end of the clamping plate is fixed to the executing end of the telescopic driving member, and the other end forms two vertical legs. Two first clamping jaws are provided, and one end of each first clamping jaw is fixedly connected to the leg on one side of the clamping plate; the telescopic limit plate is bent to form an L shape, one end is fixed to the adjusting plate, and the other end is bent and arranged parallel to the clamping plate; the telescopic sleeve is sleeved on the outside of the adapter sleeve, and the other end of the first clamping jaw is fixedly connected to the adapter groove on the outer axis surface of the telescopic sleeve through a connecting member, and the bearing pressure cover is provided at the end face of the telescopic sleeve facing the compressor, and is matched with the rotating sleeve.
5. The compressor operation test bench according to claim 4, characterized in that: The telescopic assembly also includes a positioning sleeve, a telescopic elastic member, a positioning flat key, a pressure head and a pressure plate; The interior of the rotating sleeve is hollow, and a first strip-shaped groove communicating with the interior of the rotating sleeve is opened on the outer shaft surface along the axial direction. The positioning sleeve is embedded in the inner end surface of the rotating sleeve. One end of the telescopic elastic member is sleeved on the positioning sleeve, and the other end is clamped in the end surface of the torque sleeve extending into one end of the rotating sleeve. The positioning flat key is provided on the outer shaft surface of the torque sleeve along the axial direction and slides along the first strip-shaped groove. The pressure head is located outside the positioning flat key, connecting the positioning flat key and the torque sleeve. The pressure plate is fixedly connected to the outer side of the rotating sleeve, located at the end of the first strip groove facing the compressor, and is arranged corresponding to the pressure head.
6. The compressor operation test bench according to claim 5, characterized in that: The telescopic assembly also includes an extension plate, a detection switch and a sensing head; A second strip-shaped groove is provided on the outer axial surface of the torque sleeve along the axial direction, one end of the extension plate is fixedly connected to the outer side surface of the bearing cover, and the other end extends to be arranged opposite to the second strip-shaped groove, the detection switch is assembled on the side of the extension plate facing the second strip-shaped groove, one end of the induction head is arranged opposite to the detection switch, and the other end is connected to the outer axial surfaces of the rotating sleeve and the copper sleeve, and the end extends into the second strip-shaped groove.
7. The compressor operation test bench according to claim 1, characterized in that: The docking mechanism includes a top plate, a mounting plate, a backing plate and a fixing plate arranged parallel to each other; The top plate is fixedly connected to the bottom of the test bench, the mounting plate is located between the top plate and the fixed plate, and linear bearings are assembled at the diagonally opposite ends of the mounting plate. The length direction of the fixed plate is tilted along the diagonally opposite directions of the two linear bearings, and the two linear bearings are each provided with a guide rod arranged along the vertical direction, one end of the guide rod is respectively fixedly connected to the top plate, and the other end is connected to the end of the fixed plate; A movable plate, a pressure block and a transverse driving member are provided on one side of the mounting plate facing the top plate, the movable plate is connected to the mounting plate, the pressure block is connected to the movable plate and the top plate, the transverse driving member is fixedly provided on the side of the mounting plate, and the execution end is connected to the movable plate; A vertical driving member is provided between the mounting plate and the fixed plate. The middle part of the pad is hollow to form a hole. The vertical driving member passes through the hole and is fixedly connected to the side of the mounting plate facing the pad. The execution end of the vertical driving member is connected to the middle part of the fixed plate.
8. The compressor operation test bench according to claim 1, characterized in that: The test bench comprises a bottom plate and a rear stopper, a rear positioning block and a front positioning block arranged on the top of the bottom plate; The rear stop block is arranged corresponding to the tail of the compressor housing and is used to position the compressor housing. The front positioning block is arranged corresponding to the front end cover of the compressor and is used to receive the front end cover of the compressor. The rear positioning block is located between the rear stop block and the front positioning block, and has an arc-shaped groove on the top that is adapted to the outside of the compressor housing and is used to receive the compressor housing.
9. The compressor operation test bench according to claim 1, characterized in that: The working side of the frame is also provided with a clamping mechanism for fixing and limiting the front cover of the compressor, the clamping mechanism comprising a clamping bracket, a clamping drive, two clamping arms and a second clamping claw; The clamping bracket is vertically fixed on the frame, the clamping drive is fixedly arranged on the side of the top of the clamping bracket facing the front end cover of the compressor, the two clamping arms are relatively arranged at the two ends of the clamping drive in the vertical direction, the two second clamping jaws are respectively fixed on the two clamping arms, and the opposite surfaces form a semicircular groove that cooperates with the fixed position on the front end cover of the compressor.
10. A method for using a compressor operation test bench, applied to the compressor operation test bench according to any one of claims 1 to 9, characterized in that: The following steps are involved: placing the compressor on the test bench with the main shaft assembly end of the compressor facing the working side; The docking mechanism controls the test bench and the compressor to move synchronously in the vertical and / or horizontal directions until the main shaft assembly end of the compressor is arranged opposite to the telescopic assembly; The telescopic assembly slides out along the axis of the rotating assembly and forms a docking relationship with the main shaft assembly end of the compressor; The operation drive member operates so that the rotating assembly drives the telescopic assembly to rotate synchronously around the axis, and controls the main shaft assembly end connected to the telescopic assembly to rotate synchronously, simulating the operation of the compressor; After confirming that various operating data of the compressor are within a normal range during the simulation, the operating drive component stops operating; The telescopic assembly releases the docking effect on the main shaft assembly end and slides in the reverse direction to reset. The docking mechanism controls the test bench and the compressor to reset to the initial position, and the frame transports the compressor to the next station.
Citation Information
Patent Citations
Compressor service life test bench
CN112555141A
Compressor performance testing device
CN214502868U
Refrigeration performance test bed for refrigerator compressor
CN221547266U