A wire stranding device for producing electronic wire harnesses
By setting up a motor-driven adjustment system and a spring return mechanism in the stranding equipment, the problem that the existing equipment cannot automatically adjust the wire tension and adapt to wires of different diameters is solved, and stable self-adjustment and uniform distribution of wire tension are achieved.
Patent Information
- Application Number
- CN202510993108.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-18
AI Technical Summary
Existing stranding equipment cannot automatically adjust the wire tension, causing the wire to break due to excessive tension during the stranding process. In addition, the equipment cannot adjust the card interface according to the wire diameter, resulting in unstable tension.
The first motor drives the fixed rod and bevel gear to rotate, which in turn drives the threaded rod and movable block to adjust the position of the clamping block to accommodate wires of different diameters. Simultaneously, the return action of the first spring drives the adjustment block to ensure even distribution of the wires and adjust tension.
The self-regulating function of the conductor tension is realized, which avoids the conductor from breaking due to excessive tension and ensures the stability of the tension of the stranding equipment when adapting to conductors of different diameters.
Smart Images

Figure CN120496960B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire stranding machines, in particular to a wire stranding device for producing electronic wire harnesses. Background Art
[0002] An electronic wiring harness is an assembly consisting of multiple cables or wires, mainly used to connect various parts of electronic equipment to transmit current, signals or energy. It combines multiple wires together through twisting, covering, binding and other processes. In the production process of electronic wiring harnesses, twisting equipment plays a vital role. It can mechanically twist multiple wires or single-core wires of cables with each other and process them according to specific standards and forms to form a cable with a multi-strand structure. This type of wiring harness is widely used in wire and cable production, communications, electronics industry and other fields.
[0003] However, the existing stranding equipment has the following shortcomings:
[0004] The wire drum of the stranding equipment in the prior art cannot automatically tighten according to the reduction of the wires, which may easily cause the wires to crack due to excessive tension during the wire splitting process. In addition, the wire splitting disk of the equipment cannot adjust the diameter of the card interface according to the diameter of the wires. It only relies on the cylinder to press the wires of different diameters, which may easily make the wire tension too tight and cause cracking. There are certain limitations. While the wire splitting disk adapts to different wires, the diameter of the wire winding drum should be adjusted. However, the existing wire stranding equipment usually adopts a snap spring structure to realize the wire winding drum to clamp wires of different diameters. Although the structure is easy to adjust, it is easy to cause the clamping block of the wire winding drum to loosen, and the stability of the wire winding drum cannot be guaranteed, posing a safety hazard. In addition, the existing wire stranding equipment mostly uses bolts to fix the winding drum. When replacing the winding drum to adapt to the winding of different numbers of wires, it is necessary to use tools to disassemble and assemble the bolts. The operation is cumbersome and not conducive to the rapid replacement of the winding drum.
[0005] Therefore, we propose a stranding device for electronic wire harness production in order to solve the above problems. Summary of the Invention
[0006] The object of the present invention is to provide a stranding device for electronic wire harness production, which realizes the self-adjustment function of wire tension and can adjust the card interface according to the different wire diameters. First, the fixed rod and the bevel gear on it are driven to rotate by a third motor, so that the threaded rod and the bevel gear on it are rotated, and then the movable block is driven to move by the threaded rod, and the moving path of the movable block is limited by the groove, so that the movable block drives the auxiliary wheel and the card block to move. At this time, the movable block and the rotating rod on the fixed block can be rotated to drive the gear to rotate, and then the gear drives the rack to rotate, so that the card block on the rack moves to a suitable position, and then the card interface on the card block can be adjusted to a diameter suitable for wires of different diameters to pass through, preventing direct pressure on wires of different diameters, causing excessive tension and wire cracking, so that the stranding device can ensure the stability of tension when adapting to wires of different diameters. When the number of wires in the material barrel is reduced, the adjustment block can be driven to move by the reset of the first spring, so that the adjustment block tightens the wires to ensure that the wires are evenly distributed on the wire barrel, so as to solve the problems raised by the above-mentioned background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a stranding device for producing electronic wire harnesses, comprising a machine body, the machine body comprising a support frame, the top of the support frame being provided with a support plate, a wire distribution disc, a lead disc, a wire drawing frame, and a fixed plate, the inner side of the wire distribution disc being provided with a wire distribution mechanism, the surface of the wire drawing frame being provided with a replacement mechanism, and the outer surface of the fixed plate being provided with a winding mechanism;
[0008] The outer surface of the supporting plate is provided with a first motor, and the output end of the first motor is provided with a connecting rod, the outer surface of the connecting rod is fixedly provided with a connecting wheel, the outer surface of the connecting wheel is rotatably connected to a belt, and the inner side of the belt is rotatably connected to a connecting shaft, and the outer surface of the connecting shaft is sleeved with a wire drum on one side, and the outer surface of the fixing plate is provided with a second motor, an inner end of the wire drum is fixedly provided with a first spring, an outer surface of the first spring is fixedly provided with an adjusting block, the adjusting block is slidably connected to the inner side of the wire drum, and an outer surface of the connecting shaft is rotatably connected to a fixing bolt. The line dividing mechanism includes a square through hole, and the square through hole is symmetrically opened. It is arranged on the surface of the distribution disk, and a fixed block is fixedly installed at one end of the inner side of the square through hole, a movable block is provided at the top of the fixed block, and auxiliary wheels are installed at one end of the outer surfaces of the fixed block and the movable block, and a placement groove is provided on the inner sides of the fixed block and the movable block, a gear is provided on the inner side of the placement groove, and a rack is rotatably connected to the inner side of the placement groove, a clamping block is fixedly installed on the outer surface of the rack, and multiple groups of clamping interfaces are provided on the outer surface of the clamping block, and a receiving groove is provided at one end of the inner side of the square through hole, and a threaded rod is rotatably connected to the inner side of the receiving groove, and the threaded rod is fixedly installed on the outer surface of the movable block, and a third motor is installed on one side of the outer surface of the movable block.
[0009] Preferably, the connecting rod is rotatably connected to the inner side of the support plate, and the distribution plate and the lead plate are both fixedly mounted on the outer surface of the connecting rod.
[0010] Preferably, a groove is provided on the inner side of the square through hole, and the movable block is slidably connected to the inner side of the groove.
[0011] Preferably, a rotating rod is fixedly installed on one end of the outer surface of the gear, and the rotating rod is rotatably connected to one side of the outer surface of the fixed block and the movable block. The outer surface of the gear is rotatably connected to a rack, and the rack and the gear are engaged with each other.
[0012] Preferably, a fixing rod is installed at the output end of the third motor, and bevel gears are fixedly installed on one end of the outer surface of the fixing rod and the threaded rod, and the two groups of bevel gears are meshed with each other.
[0013] Preferably, the replacement mechanism includes a wire winding barrel, which is inserted into the inner side of the wire winding frame, and a square block is fixedly installed on the outer surface of the wire winding barrel, a square groove is opened on the inner side of the wire winding frame, the square block is clamped on the inner side of the square groove, and an L-shaped long block is fixedly installed on one end of the outer surface of the square block, and a moving block is slidably connected to the inner side of the L-shaped long block, a clamping block is fixedly installed on one side of the outer surface of the moving block, and a placement rack is fixedly installed on the top of the wire winding frame.
[0014] Preferably, the surface of the placement rack is slidably connected to a pull rod, the bottom end of the pull rod is fixedly installed with a limit rod and a counterweight block, and the tops of the clamping block, movable block, L-shaped long block and paralleling rack are all provided with limit slots, and the limit rod is clamped on the inner side of the limit slot.
[0015] Preferably, the winding mechanism includes a rotating column, which is installed on the output end of the second motor, and a winding drum is sleeved on the outer surface of the rotating column, an electric telescopic rod is installed on one side of the outer surface of the fixed plate, a sliding groove is provided on the top of the support frame, and a movable plate is slidably connected to the inner side of the sliding groove, and one side of the outer surface of the movable plate is fixedly installed on the output end of the electric telescopic rod, an arc-shaped baffle is fixedly installed on one side of the outer surface of the fixed plate, and the inner side of the arc-shaped baffle is slidably connected to a docking plate, and the docking plate is fixedly installed on one side of the outer surface of the movable plate.
[0016] Preferably, one side of the outer surface of the movable plate is rotatably connected to a fixed cylinder, one side of the outer surface of the fixed cylinder and the rotating column are both provided with mounting holes, the inner side of the mounting hole is slidably connected to an insertion rod, and both sides of the outer surface of the insertion rod are provided with convex grooves, a second spring is fixedly installed at one end of the inner side of the convex groove, and a protrusion is fixedly installed at one end of the outer surface of the second spring, and the bottom height of the protrusion is lower than the bottom height of the convex groove.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention realizes the self-adjustment function of the wire tension and can adjust the clamping interface according to the different wire diameters through the arrangement of the first spring, the adjustment block, the fixing bolt, the square through hole, the fixed block, the movable block, the auxiliary wheel, the placement groove, the gear, the rotating rod, the rack, the clamping block, the storage groove, the threaded rod, the third motor, the fixed rod and the bevel gear. The fixed rod and the bevel gear thereon are first driven to rotate by the third motor, thereby driving the threaded rod and the bevel gear thereon to rotate. The movable block is then driven to move by the threaded rod, and its movement path is restricted by the groove, so that the movable block drives the auxiliary wheel and the clamping block to move together. Then, the rotating rod on the movable block and the fixed block is rotated. The gear is driven to rotate, and then the rack is driven to rotate through the gear, so that the clamping block on the rack moves to the appropriate position, and the clamping interface on the clamping block can be adjusted to the size that adapts to the passage of wires of different diameters, avoiding direct pressing on wires of different diameters to cause excessive tension and cause wire cracking, so that the stranding equipment can adapt to wires of different diameters while ensuring the stability of the tension. When the number of wires in the material barrel decreases, the reset effect of the first spring drives the adjustment block to move, so that the adjustment block tightens the wires, ensuring that the wires are evenly distributed on the wire barrel, avoiding the problem in the prior art that the stranding equipment cannot automatically tighten according to the reduction of wires and the problem of adjusting the clamping interface according to different diameters.
[0019] The limit rod is smoothly inserted into the limit slot by means of the deadweight block and the limit rod, thereby realizing a stable limitation between the moving block, the L-shaped long block, the card block and the wire drawing frame. This improvement not only facilitates the replacement of the wire drawing barrel, but also significantly improves its stability, thereby improving the insufficient stability of the wire drawing barrel of the stranding equipment in the prior art.
[0020] 3. The present invention is provided with a rotating column, a winding drum, an electric telescopic rod, a movable plate, an arc-shaped baffle, a docking plate, a fixed cylinder, a mounting hole, an insert rod, a convex notch, a second spring and a protrusion, which realizes a simpler replacement function. First, the protrusion is pressed to drive the second spring to be compressed in the convex notch. Since the height of the bottom of the protrusion is lower than the height of the bottom of the convex notch, the protrusion will shrink in the convex notch. At this time, the insert rod can be taken out of the mounting hole, and then the electric telescopic rod is used to drive the movable plate to move inside the slide groove and push the movable plate out of the slide groove. Then the winding drum is removed for replacement. The replaced winding drum is then sleeved on the rotating column, and the movable plate is driven by the electric telescopic rod to reinsert the slide groove to ensure that the movable plate is just clamped on one side of the winding drum. Then, the insertion rod is inserted into the inner side of the mounting hole by pressing the protrusion, and with the help of the reset effect of the second spring, one end of the protrusion is pressed against the fixed drum, thereby limiting the position of the movable plate, and limiting the moving path of the wire through the arc baffle and the docking plate, which simplifies the replacement process of the winding drum, provides convenience for the replacement of the winding drum, and solves the problem of slow replacement of the winding drum of the stranding equipment in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a perspective view of the main structure of a stranding device for producing electronic wire harnesses according to the present invention;
[0022] Figure 2 This is a side structural perspective diagram of a wire stranding device for producing electronic wire harnesses according to the present invention;
[0023] Figure 3 This is a perspective view of the disassembled structure of a wire stranding device for producing an electronic wire harness according to the present invention;
[0024] Figure 4 This is an enlarged perspective view of the exploded structure of a wire drum in a wire stranding device for producing electronic wire harnesses according to the present invention;
[0025] Figure 5 This is an exploded, enlarged perspective view of a wire-splitting mechanism in a wire-stranding device for producing an electronic wire harness according to the present invention;
[0026] Figure 6 This invention is a stranding equipment for producing electronic wire harnesses Figure 5 A magnified stereoscopic view of the structure at point A;
[0027] Figure 7 This is an exploded, enlarged perspective view of a replacement mechanism in a stranding device for producing electronic wire harnesses according to the present invention;
[0028] Figure 8 This is an exploded, enlarged perspective view of a winding mechanism in a stranding device for producing an electronic wire harness according to the present invention;
[0029] Figure 9 This invention is a stranding equipment for producing electronic wire harnesses Figure 8 Enlarged stereoscopic image of the structure at point B in the figure.
[0030] In the figure: 1. Body; 101. Support frame; 102. Support plate; 103. Wire distribution plate; 104. Lead-in plate; 105. Wire drawing frame; 106. Fixed plate; 107. First motor; 108. Connecting rod; 109. Connecting wheel; 110. Belt; 111. Connecting shaft; 112. Wire spool; 113. Second motor; 114. First spring; 115. Adjusting block; 116. Fixing bolt; 2. Wire distribution mechanism; 201. Square through hole; 202. Fixed block; 203. Movable block; 204. Auxiliary wheel; 205. Placement slot; 206. Gear; 207. Rotating rod; 208. Rack; 209. Clamping block; 210. Storage slot; 211. Threaded rod; 212. Third motor; 213. Fixed rod; 214. Bevel gear; 3. Replacement mechanism; 301. Parallel drum; 302. Square block; 303. L-shaped long block; 304. Moving block; 305. Block; 306. Placement rack; 307. Pull rod; 308. Limit rod; 309. Limit slot; 310. Counterweight; 4. Winding mechanism; 401. Rotating column; 402. Winding drum; 403. Electric telescopic rod; 404. Moving plate; 405. Arc baffle; 406. Docking plate; 407. Fixed cylinder; 408. Mounting hole; 409. Insert rod; 410. Convex notch; 411. Second spring; 412. Bump. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0032] Please see the attached Figure 1 -Attached Figure 9 As shown, the present invention provides a technical solution: a stranding device for electronic wire harness production, comprising a body 1, the body 1 comprising a support frame 101, the top of the support frame 101 is provided with a support plate 102, a branching disk 103, a lead disk 104, a wire drawing frame 105 and a fixed plate 106, the inner side of the branching disk 103 is provided with a branching mechanism 2, the surface of the wire drawing frame 105 is provided with a replacement mechanism 3, and a winding mechanism 4 is installed on one side of the outer surface of the fixed plate 106.
[0033] Example 1, according to Figure 1-6As shown, a first motor 107 is installed on one side of the outer surface of the support plate 102, a connecting rod 108 is installed on the output end of the first motor 107, a connecting wheel 109 is fixedly installed on the outer surface of the connecting rod 108, the outer surface of the connecting wheel 109 is rotatably connected to a belt 110, the inner side of the belt 110 is rotatably connected to a connecting shaft 111, a wire drum 112 is sleeved on one side of the outer surface of the connecting shaft 111, a second motor 113 is installed on one side of the outer surface of the fixed plate 106, a first spring 114 is fixedly installed on one end of the inner side of the wire drum 112, and an adjusting spring 114 is fixedly installed on one end of the outer surface of the first spring 114 The adjusting block 115 is slidably connected to the inner side of the wire drum 112, and one end of the outer surface of the connecting shaft 111 is rotatably connected to the fixing bolt 116. The wire dividing mechanism 2 includes a square through hole 201, and the square through hole 201 is symmetrically arranged on the surface of the wire dividing disk 103. A fixed block 202 is fixedly installed at one end of the inner side of the square through hole 201, and a movable block 203 is provided at the top of the fixed block 202. Auxiliary wheels 204 are installed at one end of the outer surfaces of the fixed block 202 and the movable block 203, and a placement groove 205 is provided on the inner side of the fixed block 202 and the movable block 203. A gear 206 is provided, and the inner side of the placement slot 205 is rotatably connected to a rack 208, the outer surface of the rack 208 is fixedly mounted with a clamping block 209, the outer surface of the clamping block 209 is provided with multiple sets of card interfaces, a receiving slot 210 is provided at one end of the inner side of the square through hole 201, the inner side of the receiving slot 210 is rotatably connected to a threaded rod 211, the threaded rod 211 is fixedly mounted on the outer surface of the movable block 203, and a third motor 212 is installed on one side of the outer surface of the movable block 203, the connecting rod 108 is rotatably connected to the inner side of the support plate 102, the distribution plate 103 and the lead plate 104 are both fixedly mounted on the connecting rod 108. The outer surface of the rod 108 and the inner side of the square through hole 201 are provided with a groove, and the movable block 203 is slidably connected to the inner side of the groove. A rotating rod 207 is fixedly installed on one end of the outer surface of the gear 206, and the rotating rod 207 is rotatably connected to one side of the outer surface of the fixed block 202 and the movable block 203. The outer surface of the gear 206 is rotatably connected to a rack 208, and the rack 208 and the gear 206 are engaged with each other. A fixed rod 213 is installed on the output end of the third motor 212, and a bevel gear 214 is fixedly installed on one end of the outer surface of the fixed rod 213 and the threaded rod 211, and the two sets of bevel gears 214 are engaged with each other.
[0034] The effect achieved by the entire embodiment 1 is: the self-adjusting function of the wire tension is realized, and the card interface can be adjusted according to the different wire diameters. First, the fixing bolt 116 is removed from the connecting shaft 111, and the wire barrel 112 is inserted on the connecting shaft 111. Then the fixing bolt 116 is returned to its original position and tightened. Then, the wires on the wire barrel 112 are passed through the lead holes on the clamping block 209 and the lead disk 104 respectively, so that the wires are combined into one and pass through the wire drawing frame 105. The auxiliary wheel 204 can assist the wires on the clamping block 209 to move, and then the wires are wound on the winding drum 402. Then, the first motor 107 can be started, and the first motor 107 drives the distribution plate 103, the lead plate 104, the connecting rod 108 and the connecting wheel 109 to rotate. Then, the connecting wheel 109 drives the belt 110 and the multiple connecting shafts 111 to rotate, so that the connecting shaft 111 drives the wire drum 112 to rotate. At the same time, the distribution plate 103, the lead plate 104 and the connecting shaft 111 are driven by the connecting rod 108 to rotate synchronously, and the wire drum 301 is fixed. The multiple sets of wires will be twisted into one wire, and then the second motor 113 drives the rotating column 40 1. The winding drum 402 and the fixed drum 407 rotate to apply a pulling force to the wire while winding it. When it is necessary to produce wires of different diameters, the third motor 212 can be used to drive the fixed rod 213 and the bevel gear 214 thereon to rotate, thereby driving the threaded rod 211 and the bevel gear 214 thereon to rotate, and then the threaded rod 211 drives the movable block 203 to move, and the groove limits its moving path, so that the movable block 203 drives the auxiliary wheel 204 and the clamping block 209 to move together, and then the movable block 203 and the rotating rod 207 on the fixed block 202 are rotated to drive the gear 20 6 rotates, and then drives the rack 208 to rotate through the gear 206, so that the clamping block 209 on the rack 208 moves to a suitable position, and the clamping interface on the clamping block 209 can be adjusted to the size of the wires of different diameters, so as to avoid directly pressing the wires of different diameters to cause excessive tension and cause the wires to break, so that the stranding equipment can adapt to wires of different diameters while ensuring the stability of the tension. When the number of wires in the material barrel decreases, the reset effect of the first spring 114 drives the adjustment block 115 to move, so that the adjustment block 115 tightens the wires to ensure that the wires are evenly distributed on the wire barrel 112.
[0035] Example 2, according to Figure 3 and Figure 7As shown, the replacement mechanism 3 includes a winding barrel 301, which is plugged into the inner side of the winding frame 105, and a square block 302 is fixedly installed on the outer surface of the winding barrel 301. A square groove is opened on the inner side of the winding frame 105, and the square block 302 is clamped on the inner side of the square groove. An L-shaped long block 303 is fixedly installed on one end of the outer surface of the square block 302, and a moving block 304 is slidably connected to the inner side of the L-shaped long block 303. The moving block 304 A clamping block 305 is fixedly installed on one side of the outer surface, a placing rack 306 is fixedly installed on the top of the wire drawing rack 105, a pull rod 307 is slidably connected to the surface of the placing rack 306, a limiting rod 308 and a counterweight block 310 are fixedly installed on the bottom end of the pull rod 307, and a limiting slot 309 is provided on the top of the clamping block 305, the moving block 304, the L-shaped long block 303 and the wire drawing rack 105, and the limiting rod 308 is clamped on the inner side of the limiting slot 309.
[0036] The effect achieved by the entire embodiment 2 is: a more stable replacement effect is achieved. First, the limit rod 308 is driven out of the limit groove 309 by the pull rod 307, and the moving block 304 and the clamping block 305 are adjusted to the appropriate position. Then, the line winding barrel 301 can be easily removed from the inner side of the square groove for replacement. After the replacement is completed, the limit rod 308 and the counterweight block 310 need to be pulled up by the pull rod 307, and the moving block 304 is pulled apart at the same time, so that it and the L-shaped long block 303 are tightly fitted on the top of the line winding frame 105. Then, align the wire-drawing barrel 301 with the square slot and insert it, and use the moving block 304 to drive the clamping block 305 to embed into the inner side of the wire-drawing frame 105, then loosen the pull rod 307, and with the help of the counterweight block 310 and the weight of the limiting rod 308, the limiting rod 308 is smoothly inserted into the inner side of the limiting groove 309, thereby achieving a stable limit between the moving block 304, the L-shaped long block 303, the clamping block 305 and the wire-drawing frame 105. This improvement not only facilitates the replacement of the wire-drawing barrel 301, but also significantly improves its stability.
[0037] Example 3, according to Figure 3 、 Figure 8 and Figure 9As shown, the winding mechanism 4 includes a rotating column 401, which is installed at the output end of the second motor 113, and a winding drum 402 is sleeved on the outer surface of the rotating column 401, an electric telescopic rod 403 is installed on one side of the outer surface of the fixed plate 106, a sliding groove is provided on the top of the support frame 101, and a movable plate 404 is slidably connected to the inner side of the sliding groove, and an outer surface side of the movable plate 404 is fixedly installed at the output end of the electric telescopic rod 403, an arc baffle 405 is fixedly installed on one side of the outer surface of the fixed plate 106, and a docking plate 406 is slidably connected to the inner side of the arc baffle 405. The connecting plate 406 is fixedly installed on one side of the outer surface of the movable plate 404, and the outer surface of the movable plate 404 is rotatably connected to a fixed cylinder 407. The outer surface of the fixed cylinder 407 and the outer surface of the rotating column 401 are both provided with mounting holes 408, and the inner side of the mounting hole 408 is slidably connected with an insertion rod 409. Both sides of the outer surface of the insertion rod 409 are provided with convex grooves 410, and the inner end of the convex groove 410 is fixedly installed with a second spring 411, and the outer surface end of the second spring 411 is fixedly installed with a protrusion 412, and the bottom height of the protrusion 412 is lower than the bottom height of the convex groove 410.
[0038] The effect achieved by the entire embodiment 3 is: it realizes a simpler replacement function. First, press the protrusion 412 to drive the second spring 411 to compress in the convex groove 410. Since the height of the bottom of the protrusion 412 is lower than the height of the bottom of the convex groove 410, the protrusion 412 will shrink in the convex groove 410. At this time, the insertion rod 409 can be taken out from the mounting hole 408, and then the electric telescopic rod 403 is used to drive the movable plate 404 to move inside the slide groove, and the movable plate 404 is pushed out of the slide groove, and then the winding drum 402 is removed for replacement, and then the replaced winding drum 402 is put on the rotating shaft. On the moving column 401, the electric telescopic rod 403 drives the moving plate 404 to be reinserted into the slide slot to ensure that the moving plate 404 is just clamped on one side of the winding drum 402, and then the insertion rod 409 is inserted into the inner side of the mounting hole 408 by pressing the protrusion 412. With the help of the reset effect of the second spring 411, one end of the protrusion 412 is pressed against the fixed cylinder 407, thereby limiting the position of the moving plate 404, and limiting the moving path of the wire together by the arc baffle 405 and the docking plate 406, which simplifies the replacement process of the winding drum 402 and provides convenience for the replacement of the winding drum 402.
[0039] The working principle of the whole device is as follows: when using the stranding device, first remove the fixing bolt 116 from the connecting shaft 111, and insert the wire drum 112 on the connecting shaft 111, then put the fixing bolt 116 back in place and tighten it, then pass the wire on the wire drum 112 through the lead holes on the clamping block 209 and the lead disk 104 respectively, so that the wires are merged into one and pass through the wire drawing frame 105, and the auxiliary wheel 204 can assist the wire on the clamping block 209 to move, and then the wire is wound on the winding drum 402, and then the first motor 107 can be started, and the first motor 107 drives the distribution disk 103, the lead disk 104, the connecting rod 108 and the connecting wheel 109 to rotate, and then the connecting wheel 109 is used to rotate. The belt 110 and the multiple connecting shafts 111 are driven to rotate, so that the connecting shaft 111 drives the wire placing drum 112 to rotate, and at the same time, the connecting rod 108 drives the distribution disk 103, the lead disk 104 and the connecting shaft 111 to realize synchronous rotation, and the wire winding drum 301 is fixed, and the multiple sets of wires are twisted into one wire. Then, the second motor 113 drives the rotating column 401, the winding drum 402 and the fixed drum 407 to rotate, giving the wire pulling force while winding, and the moving path of the wire is limited by the arc baffle 405 and the docking plate 406. When the number of wires in the material placing drum is reduced, the adjustment block 115 can be driven to move by the reset of the first spring 114, so that the adjustment block 115 adjusts the wires. Tighten to ensure that the wire is evenly distributed on the wire barrel 112, realize the self-adjusting function of the wire tension, and prevent the wire tension from being too large and causing cracking. When it is necessary to produce wires of different diameters, the third motor 212 can be used to drive the fixed rod 213 and the bevel gear 214 thereon to rotate, so that the threaded rod 211 and the bevel gear 214 thereon can be rotated, and then the threaded rod 211 can be used to drive the movable block 203 to move, and the moving path of the movable block 203 can be limited by the groove, so that the movable block 203 drives the auxiliary wheel 204 and the clamping block 209 to move. At this time, the movable block 203 and the rotating rod 207 on the fixed block 202 can be rotated to drive the gear 206 to rotate, and then the gear 206 drives the rack 20 8 is rotated so that the clamping block 209 on the rack 208 moves to the appropriate position, and then the clamping interface on the clamping block 209 can be adjusted to the diameter suitable for wires of different diameters to prevent direct pressure on wires of different diameters, which may cause excessive tension and lead to wire breakage. The multiple sets of lead holes opened on the lead disk 104 can cope with wires of different diameters, so that the stranding equipment can ensure the stability of tension when adapting to wires of different diameters. Then, when replacing the wire barrel 301, it is necessary to use the pull rod 307 to drive the limit rod 308 out of the limit groove 309, and move the moving block 304 and the clamping block 305 to the appropriate position, and then the wire barrel 301 can be removed from the inner side of the square groove for replacement. After the wire barrel 301 is replaced,The locking block 305 is then forced into the inner side of the wire drawing frame 105 by the locking block 304, and the locking block 305 is then forced into the inner side of the wire drawing frame 105 by the locking block 304. The locking block 305 is then forced into the inner side of the wire drawing frame 105 by the locking block 304. The locking block 305 is then forced into the inner side of the wire drawing frame 105, and the locking block 305 is then forced into the inner side of the wire drawing frame 105. The height of the bottom of 410 will cause the protrusion 412 to shrink in the convex notch 410, and the insertion rod 409 can be taken out of the mounting hole 408. Then, the electric telescopic rod 403 drives the movable plate 404 to move inside the slide slot and push the movable plate 404 out of the slide slot. Then, the winding drum 402 is removed for replacement. After that, the replaced winding drum 402 is sleeved on the rotating column 401 and the electric telescopic rod 403 drives the movable plate 404 to be inserted into the slide slot so that the movable plate 404 is just clamped on one side of the winding drum 402. Then, after pressing the protrusion 412 to insert the insertion rod 409 into the mounting hole 408, the reset of the second spring 411 will make one end of the protrusion 412 abut against the fixed cylinder 407, thereby completing the position limit of the movable plate 404, simplifying the replacement process of the winding drum 402 and providing convenience for the replacement of the winding drum 402.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wire stranding device for producing electronic wire harnesses, comprising a body (1), characterized in that: The machine body (1) comprises a support frame (101), the top of the support frame (101) is provided with a support plate (102), a line distribution disk (103), a lead disk (104), a line paralleling frame (105) and a fixed plate (106), the inner side of the line distribution disk (103) is provided with a line distribution mechanism (2), the surface of the line paralleling frame (105) is provided with a replacement mechanism (3), and the outer surface of the fixed plate (106) is provided with a winding mechanism (4); A first motor (107) is mounted on one side of the outer surface of the support plate (102), a connecting rod (108) is mounted on the output end of the first motor (107), a connecting wheel (109) is fixedly mounted on the outer surface of the connecting rod (108), a belt (110) is rotatably connected to the outer surface of the connecting wheel (109), a connecting shaft (111) is rotatably connected to the inner side of the belt (110), a wire bobbin (112) is sleeved on one side of the outer surface of the connecting shaft (111), and the fixing plate (106) is fixedly mounted on the outer surface of the connecting rod (108). A second motor (113) is installed on one side of the outer surface, a first spring (114) is fixedly installed on one end of the inner side of the wire barrel (112), an adjustment block (115) is fixedly installed on one end of the outer surface of the first spring (114), the adjustment block (115) is slidably connected to the inner side of the wire barrel (112), and a fixing bolt (116) is rotatably connected to one end of the outer surface of the connecting shaft (111). The wire dividing mechanism (2) includes a square through hole (201), and the square through hole (201) is symmetrically opened on the wire dividing mechanism. The surface of the plate (103) is fixedly mounted on one end of the inner side of the square through hole (201), a fixed block (202) is fixedly mounted on the top of the fixed block (202), an auxiliary wheel (204) is mounted on one end of the outer surface of each of the fixed block (202) and the movable block (203), and a placement groove (205) is provided on the inner side of the fixed block (202) and the movable block (203), a gear (206) is provided on the inner side of the placement groove (205), and the inner side of the placement groove (205) is provided with a gear (206). The side is rotatably connected to a rack (208), the outer surface of the rack (208) is fixedly mounted with a clamping block (209), the outer surface of the clamping block (209) is provided with multiple sets of clamping interfaces, one end of the inner side of the square through hole (201) is provided with a receiving groove (210), the inner side of the receiving groove (210) is rotatably connected to a threaded rod (211), the threaded rod (211) is fixedly mounted on the outer surface of the movable block (203), and one side of the outer surface of the movable block (203) is mounted with a third motor (212).
2. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: The connecting rod (108) is rotatably connected to the inner side of the support plate (102), and the distribution plate (103) and the lead plate (104) are both fixedly mounted on the outer surface of the connecting rod (108).
3. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: A groove is provided on the inner side of the square through hole (201), and the movable block (203) is slidably connected to the inner side of the groove.
4. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: A rotating rod (207) is fixedly mounted on one end of the outer surface of the gear (206), and the rotating rod (207) is rotatably connected to one side of the outer surface of the fixed block (202) and the movable block (203). A rack (208) is rotatably connected to the outer surface of the gear (206), and the rack (208) and the gear (206) are meshed with each other.
5. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: A fixed rod (213) is installed at the output end of the third motor (212), and bevel gears (214) are fixedly installed on one end of the outer surface of the fixed rod (213) and the threaded rod (211), and the two sets of bevel gears (214) are meshed with each other.
6. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: The replacement mechanism (3) comprises a wire winding barrel (301), the wire winding barrel (301) is plugged into the inner side of the wire winding frame (105), and a square block (302) is fixedly mounted on the outer surface of the wire winding barrel (301), a square groove is provided on the inner side of the wire winding frame (105), the square block (302) is clamped into the inner side of the square groove, and an L-shaped long block (303) is fixedly mounted on one end of the outer surface of the square block (302), a moving block (304) is slidably connected to the inner side of the L-shaped long block (303), a clamping block (305) is fixedly mounted on one side of the outer surface of the moving block (304), and a placement rack (306) is fixedly mounted on the top of the wire winding frame (105).
7. The wire stranding equipment for producing electronic wire harnesses according to claim 6, characterized in that: The surface of the placement rack (306) is slidably connected to a pull rod (307), the bottom end of the pull rod (307) is fixedly installed with a limit rod (308) and a counterweight block (310), and the top ends of the clamping block (305), the moving block (304), the L-shaped long block (303) and the paralleling rack (105) are all provided with a limit slot (309), and the limit rod (308) is clamped on the inner side of the limit slot (309).
8. The wire stranding equipment for producing electronic wire harnesses according to claim 1, characterized in that: The winding mechanism (4) includes a rotating column (401), the rotating column (401) is installed at the output end of the second motor (113), and the outer surface of the rotating column (401) is sleeved with a winding drum (402), an electric telescopic rod (403) is installed on one side of the outer surface of the fixed plate (106), a sliding groove is opened at the top of the support frame (101), and a movable plate (404) is slidably connected to the inner side of the sliding groove, and an outer surface of the movable plate (404) is fixedly installed on the output end of the electric telescopic rod (403), an arc-shaped baffle (405) is fixedly installed on one side of the outer surface of the fixed plate (106), and a docking plate (406) is slidably connected to the inner side of the arc-shaped baffle (405), and the docking plate (406) is fixedly installed on one side of the outer surface of the movable plate (404).
9. The wire stranding equipment for producing electronic wire harnesses according to claim 8, characterized in that: One side of the outer surface of the movable plate (404) is rotatably connected to a fixed cylinder (407), one side of the outer surface of the fixed cylinder (407) and the outer surface of the rotating column (401) are both provided with a mounting hole (408), the inner side of the mounting hole (408) is slidably connected to an insertion rod (409), both sides of the outer surface of the insertion rod (409) are provided with convex notches (410), one end of the inner side of the convex notch (410) is fixedly mounted with a second spring (411), one end of the outer surface of the second spring (411) is fixedly mounted with a protrusion (412), and the bottom height of the protrusion (412) is lower than the bottom height of the convex notch (410).
Citation Information
Patent Citations
High-efficiency stranding device and high-efficiency stranding method for communication data flexible cable
CN115240922A
Tightness-adjustable wire harness stranding machine
CN221446873U