Sheath sorting device

Abstract

The invention discloses a sheath sorting device, and relates to the technical field of sorting devices, the sheath sorting device comprises a workbench, a vibration disc, a detection mechanism and a sorting mechanism, the top of the workbench is provided with a box body, the workbench is provided with a driving motor in the box body, and an output shaft of the driving motor is provided with a transparent disc; the workbench is provided with a plurality of supporting assemblies used for supporting the transparent disc, the vibration disc is arranged on the side face of the workbench, the output end of the vibration disc extends to the transparent disc, and the detection mechanism is arranged on the workbench and used for detecting the size of a sheath. The multiple sorting mechanisms are evenly distributed along the circumference of the transparent disc and used for sorting the corresponding sizes into the corresponding collecting boxes. The protective sleeves are sorted through the vibration disc, the transparent disc, the detection mechanism and the sorting mechanism are matched, automatic sorting of the protective sleeves can be achieved, the sorting efficiency is greatly improved, and compared with traditional manual sorting, a large amount of time and labor cost are saved, and the production efficiency is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of sorting devices, and in particular to a sheath sorting device. Background Art

[0002] As a crucial component of automotive wiring harnesses, sheaths protect against the intrusion of dust, mud, water, and oil, while also reducing the heat radiation radiated by high temperatures to the pipes and wiring harnesses. Sheaths require sorting during the production process. Traditionally, this process involves manual sorting, which involves manual inspection and sorting of products. This method is inefficient, time-consuming, and labor-intensive. Summary of the Invention

[0003] The object of the present invention is to provide a sheath sorting device to overcome the above-mentioned defects in the prior art.

[0004] A sheath sorting device includes a workbench, a vibrating plate, a detection mechanism, and a sorting mechanism. The workbench is provided with a box on top, and a drive motor is installed in the box. A transparent plate is provided on the output shaft of the drive motor. The workbench is provided with several support assemblies for supporting the transparent plates. The vibrating plate is provided on the side of the workbench, and its output end extends to the transparent plate.

[0005] The detection mechanism is arranged on the workbench and is used to detect the size of the sheath;

[0006] The sorting mechanisms are provided in plurality and are evenly distributed along the circumference of the transparent disk and are used to sort the objects of corresponding sizes into corresponding collection boxes.

[0007] Preferably, the support assembly includes a support rod and a guide wheel, the support rod is connected to the workbench and a fixed seat is provided on the top of the support rod, the guide wheel is rotatably connected to the fixed seat and its surface abuts against the transparent disk.

[0008] Preferably, the detection mechanism includes a side fixing plate, a connecting plate, a guide plate and a CCD camera. The side fixing plate is arranged on the workbench and a connecting plate is provided at its upper end. Two guide plates are provided and connected to the connecting plate through a connecting rod and are located above the transparent disk. The CCD camera is arranged on the workbench and is located below between the two guide plates.

[0009] Preferably, the sorting mechanism further includes a side support plate, a top support plate and an air jet pipe. The side support plate is arranged on the workbench and a top support plate is provided on the upper end thereof. The air jet pipe is arranged on the top support plate and connected to the air pump. A nozzle is provided at the air outlet of the air jet pipe. The collection box is arranged on the workbench and located on the side of the side support plate.

[0010] Preferably, the opposite sides of the two guide plates are both arc-shaped structures.

[0011] Preferably, the top support plate is an L-shaped structure as a whole.

[0012] Preferably, the jet end of the jet pipe is an arc-shaped structure.

[0013] Preferably, each side support plate is an "L"-shaped structure and is provided with reinforcing ribs.

[0014] Preferably, the vibration plate is arranged on a base on the side of the workbench.

[0015] The beneficial effects achieved by the present invention are:

[0016] 1. Efficient sorting: The sheaths are sorted by the vibration plate, and the transparent plate, detection mechanism and sorting mechanism are used to realize automatic sorting of the sheaths, which greatly improves the sorting efficiency. Compared with traditional manual sorting, it saves a lot of time and labor costs and effectively improves production efficiency.

[0017] 2. Accurate detection and sorting: The CCD camera in the detection mechanism can take high-definition photos of the sheath size and transmit the information to the controller. The controller controls the transparent disk to rotate the corresponding angle according to the information, so that the sheath is accurately rotated to the corresponding sorting mechanism for sorting, ensuring the accuracy of sorting, avoiding sorting errors that may occur due to manual operation, and improving product quality and production management level.

[0018] 3. Applicable to different sizes of sheaths: The sorting mechanism is evenly distributed along the circumference of the transparent disk, which can correspond to sheaths of different sizes and meet the sorting needs of sheaths of various specifications, thereby enhancing the versatility and applicability of the device and reducing production costs.

[0019] 4. High degree of automation: The entire sorting process, from the sorting, detection, rotation of the sheaths to the sorting mechanism, and then to being blown into the collection box, is fully automated, which reduces manual intervention, reduces labor intensity, improves the degree of automation and intelligence of production, and is conducive to improving the production efficiency and competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of the present invention as a whole.

[0021] Figure 2 This is a top view of the present invention without the box installed.

[0022] Figure 3 This is a front view of the present invention without the box installed.

[0023] Figure 4 It is a structural schematic diagram of the sorting mechanism of the present invention.

[0024] Figure 5 It is a structural schematic diagram of the detection mechanism part of the present invention.

[0025] Figure 6 Schematic diagram of the structure of the support assembly of the present invention.

[0026] In the figure, 1. workbench; 2. box; 3. drive motor; 4. transparent plate; 5. support assembly; 51. support rod; 52. fixed seat; 53. guide wheel; 6. vibration plate; 61. base; 7. detection mechanism; 71. side fixing plate; 72. connecting plate; 73. guide plate; 74. connecting rod; 75. CCD camera; 8. sorting mechanism; 81. collection box; 82. side support plate; 83. reinforcement rib; 84. top support plate; 85. jet pipe; 86. nozzle. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims and drawings of this application are intended to cover non-exclusive inclusions.

[0029] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it necessarily refer to independent or alternative embodiments that are mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0030] like Figure 1-6 As shown, the present invention provides a sheath sorting device, comprising a workbench 1, a vibrating plate 6, a detection mechanism 7, and a sorting mechanism 8. A box 2 is provided on the top of the workbench 1. A drive motor 3 is installed in the box 2. A transparent plate 4 is provided on the output shaft of the drive motor 3.

[0031] It should be noted that the workbench 1 is provided with a plurality of support assemblies 5 for supporting the transparent disk 4. The support assemblies 5 include support rods 51 and guide wheels 53. The support rods 51 are connected to the workbench 1 and have a fixed seat 52 on the top. The guide wheels 53 are rotatably connected to the fixed seat 52 and their surfaces abut against the transparent disk 4.

[0032] The vibration plate 6 is arranged on a base 61 on the side of the workbench 1 and its output end extends to the transparent plate 4;

[0033] In addition, the detection mechanism 7 is provided on the workbench 1 and is used to detect the size of the sheath. The detection mechanism 7 includes a side fixing plate 71, a connecting plate 72, a guide plate 73 and a CCD camera 75. The side fixing plate 71 is provided on the workbench 1 and has a connecting plate 72 on its upper end. The guide plates 73 are provided with two and are connected to the connecting plate 72 by a connecting rod 74 and are located above the transparent plate 4. The opposite sides of the two guide plates 73 are both arc-shaped structures, and the sheath is guided by the guide plates 73. The CCD camera 75 is provided on the workbench 1 and is located below between the two guide plates 73.

[0034] In addition, the sorting mechanism 8 is provided with several and is evenly distributed along the circumference of the transparent disk 4 and is used to sort the corresponding sizes into the corresponding collection box 81. The sorting mechanism 8 also includes a side support plate 82, a top support plate 84 and an air jet pipe 85. The side support plate 82 is provided on the workbench 1 and the upper end thereof is provided with a top support plate 84 with an overall "L"-shaped structure. Each side support plate 82 is an "L"-shaped structure and is provided with a reinforcing rib 83 thereon. The air jet pipe 85 is provided on the top support plate 84 and connected to the air pump. The jet end of the air jet pipe 85 is an arc-shaped structure. The air outlet of the air jet pipe 85 is provided with a nozzle 86. The collection box 81 is provided on the workbench 1 and is located on the side of the side support plate 82.

[0035] Specific implementation and principle:

[0036] S1, pouring the sheaths to be sorted into the vibration plate 6, and sorting the sheaths at its output end through the vibration plate 6;

[0037] S2, the output end of the vibration plate 6 outputs one sheath each time onto the transparent plate 4 and is located between the two guide plates 73 of the detection mechanism 7, and a high-definition photo of the sheath is taken by the CCD camera 75;

[0038] S3, the CCD camera 75 transmits the collected information to the controller, which controls the output shaft of the drive motor 3 to drive the transparent disk 4 to rotate the corresponding angle, so that the sheath rotates to the corresponding sorting mechanism 8;

[0039] S4. Then the air pump is turned on, and the high-pressure gas is sprayed toward the sheath through the nozzle 86 on the air jet pipe 85, so that the sheath is blown into the collection box 81 for collection;

[0040] S5, then repeat the process of steps S2-S4 to continue sorting the sheaths;

[0041] In summary, the present application uses a vibrating disk 6 to sort the sheaths, and in conjunction with a transparent disk 4, a detection mechanism 7, and a sorting mechanism 8, can achieve automated sorting of the sheaths, greatly improving sorting efficiency. Compared with traditional manual sorting, it saves a lot of time and labor costs, and effectively improves production efficiency. The CCD camera in the detection mechanism 7 can take high-definition photos of the sheath size and transmit the information to the controller. The controller controls the transparent disk 4 to rotate the corresponding angle based on the information, so that the sheath is accurately rotated to the corresponding sorting mechanism 8 for sorting, ensuring the accuracy of sorting, avoiding sorting errors that may occur due to manual operation, and improving product quality and production management level. The sorting mechanism 8 is evenly distributed along the circumference of the transparent disk 4 and can correspond to sheaths of different sizes. It can meet the sorting requirements of sheaths of various specifications, enhance the versatility and applicability of the device, and reduce production costs. The entire sorting process, from sorting, detection, rotation of the sheaths to the sorting mechanism 8, and then to being blown into the collection box 81, is all automated, reducing manual intervention, reducing labor intensity, and improving the degree of automation and intelligence of production, which is conducive to improving the production efficiency and competitiveness of the enterprise.

[0042] The above-described embodiments of the present invention do not limit the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A sheath sorting device, characterized in that: The invention comprises a workbench (1), a vibration plate (6), a detection mechanism (7) and a sorting mechanism (8); a box (2) is provided on the top of the workbench (1); a driving motor (3) is installed in the box (2) of the workbench (1); a transparent plate (4) is provided on the output shaft of the driving motor (3); a plurality of supporting components (5) for supporting the transparent plate (4) are provided on the workbench (1); the vibration plate (6) is provided on the side of the workbench (1) and its output end extends to the transparent plate (4); The detection mechanism (7) is arranged on the workbench (1) and is used to detect the size of the sheath; The sorting mechanisms (8) are provided in plurality and are evenly distributed along the circumference of the transparent plate (4) and are used to sort the corresponding sizes into corresponding collection boxes (81).

2. A sheath sorting device according to claim 1, characterized in that: The support assembly (5) comprises a support rod (51) and a guide wheel (53). The support rod (51) is connected to the workbench (1) and a fixed seat (52) is provided on the top of the support rod. The guide wheel (53) is rotatably connected to the fixed seat (52) and its surface abuts against the transparent disk (4).

3. A sheath sorting device according to claim 1, characterized in that: The detection mechanism (7) comprises a side fixing plate (71), a connecting plate (72), a guide plate (73) and a CCD camera (75). The side fixing plate (71) is arranged on the workbench (1) and a connecting plate (72) is provided on the upper end thereof. The guide plate (73) is provided with two and is connected to the connecting plate (72) via a connecting rod (74) and is located above the transparent disk (4). The CCD camera (75) is arranged on the workbench (1) and is located below between the two guide plates (73).

4. A sheath sorting device according to claim 1, characterized in that: The sorting mechanism (8) further comprises a side support plate (82), a top support plate (84) and an air jet pipe (85); the side support plate (82) is arranged on the workbench (1) and the top support plate (84) is provided on the upper end thereof; the air jet pipe (85) is arranged on the top support plate (84) and connected to the air pump; a nozzle (86) is provided at the air outlet of the air jet pipe (85); and the collection box (81) is arranged on the workbench (1) and located on the side of the side support plate (82).

5. A sheath sorting device according to claim 3, characterized in that: The opposite sides of the two guide plates (73) are both arc-shaped structures.

6. A sheath sorting device according to claim 4, characterized in that: The top support plate (84) is an L-shaped structure as a whole.

7. A sheath sorting device according to claim 4, characterized in that: The jet end of the jet pipe (85) is an arc-shaped structure.

8. The sheath sorting device according to claim 1, characterized in that: Each side support plate (82) is an "L"-shaped structure and is provided with a reinforcing rib (83).

9. The sheath sorting device according to claim 1, characterized in that: The vibration plate (6) is arranged on a base (61) on the side of the workbench (1).

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