An automatic pouring and conveying device for metallurgical standard sample production

By improving the automatic pouring and conveying device, and utilizing the ratchet transmission structure of the slot and the rotating swing arm and the mechanical linkage design of the cam plate, the problems of low efficiency and easy wear of traditional devices in metallurgical standard production have been solved, and a highly efficient and safe mold conveying and pouring process has been achieved.

CN120619337BActive Publication Date: 2025-10-24SHIJIAZHUANG CHUANGPU TECH CO LTD +1
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Patent Information

Application Number
CN202511132562.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-10-24
Estimated Expiration
2045-08-13

AI Technical Summary

Technical Problem

In existing metallurgical standard production equipment, linear conveyor belts are cumbersome to operate, have low production efficiency, gear turntable systems are prone to wear and have short service life, and high-temperature mold exposure leads to environmental degradation.

Method used

It adopts a ratchet-type transmission structure with a combination of a slot and a rotating swing arm, combined with the mechanical linkage design of the cam plate and the gripper assembly, to achieve precise and controllable intermittent transmission and gravity-adaptive clamping. The positioning cylinder and bearing combination structure achieves sub-millimeter-level station locking and dynamic-static separation support, and the casting area is enclosed by a cover.

Benefits of technology

Breaking through traditional cycle time limitations, it enables free adjustment of solidification time in different mold slots, improves equipment utilization, ensures precise mold alignment, shortens process connection time, enhances production efficiency and product qualification rate, and protects operator safety.

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Patent Text Reader

Abstract

The present application relates to the technical field of pouring conveying, and particularly relates to an automatic pouring conveying device for metallurgical standard sample production. The bottom of the transmission wheel is provided with eight poking grooves, a poking rod is driven by a transmission cylinder to push the poking grooves to realize 45-degree indexing, a positioning pin locks a positioning hole to ensure the accuracy of the work position, eight mold grooves are circumferentially arranged on the rotating disc, a cam disc is arranged in a stationary manner and a limiting groove comprises large and small radius arc groove sections, the small radius arc groove section corresponds to a 90-degree central angle, and a clamping jaw assembly moves in the cam groove through a rotating wheel to control clamping; an input track, an output track and a pouring work position are respectively arranged adjacent to each other at an angle of 45 degrees, and the rotating disc synchronously completes the three processes of mold input, metal pouring and casting ejection during the stationary period of the rotating disc, and the present application improves production efficiency and realizes fully-automatic cyclic conveying production.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pouring conveying, in particular to an automatic pouring conveying device for metallurgical standard sample production. BACKGROUND

[0002] The automatic pouring conveying device for metallurgical standard sample production is an automatic device that realizes the integration of metal melt pouring, mold conveying and casting transfer. Its core function is to carry multiple pouring molds through a conveying system, sequentially complete mold positioning, pouring, cooling and casting taking out, etc. to meet the needs of continuous production of metallurgical standard samples. The device needs to consider the adaptability of high temperature environment, the stability of heavy load mold and the precision of multi-station cooperation, which is the key equipment to improve the production efficiency and consistency of standard samples.

[0003] In the field of metallurgical standard sample production, the pouring mold usually adopts a semi-open structure with an open top for forming cylindrical metal ingots. Due to the differences in specification requirements of different standard samples, molds with different inner diameters of the mold cavity need to be used in the same batch production, resulting in significant differences in the solidification time of the metal melt after pouring.

[0004] The existing traditional conveying device mostly adopts a linear conveyor belt structure, and the mold needs to pass through independent stations such as pouring, cooling and taking out in sequence. This layout results in large equipment footprint and low production efficiency; more seriously, the open structure of the linear conveyor belt directly exposes the high-temperature mold, causing the workshop temperature to rise and deteriorating the operating environment. Some improved devices use a rotary conveying method, which realizes mold circulation conveying through a gear-driven turntable; but the traditional gear transmission system is limited by the fixed speed ratio, and the turntable rotates at a constant angular velocity. When producing different specifications of standard samples, small-size molds only need 60 seconds of solidification time, while large-size molds need more than 120 seconds. The rigid beat of the gear transmission forces all molds to stay for the longest solidification time, resulting in 60 seconds / time of invalid waiting for small molds and insufficient equipment utilization. More seriously, sudden stop adjustment of the beat will cause gear meshing impact, accelerate the wear of the transmission system and reduce the service life.

[0005] Therefore, the present application provides an automatic pouring conveying device for metallurgical standard sample production to solve the problems raised in the background. SUMMARY

[0006] The present application provides an automatic pouring conveying device for metallurgical standard sample production to solve the problems of complicated operation, low production efficiency, easy wear of the gear turntable system and low service life of the existing technology.

[0007] To solve the above technical problems, the present application provides an automatic pouring and conveying device for metallurgical standard sample production, comprising a bottom plate, a transmission assembly arranged at the bottom of the bottom plate, and a rotating disc assembly arranged at the top of the bottom plate, wherein a plurality of jaw assemblies are arranged at the rotating disc assembly in a circumferential direction, and the jaw assemblies are used for clamping or releasing the mold groove.

[0008] The transmission assembly comprises a U-shaped support frame arranged at the bottom surface of the bottom plate, wherein the U-shaped support frame is arranged in a transverse direction, a transmission wheel is arranged in the groove of the U-shaped support frame, a plurality of push slots are uniformly arranged at the bottom edge of the transmission wheel in a circumferential direction, a push rod is correspondingly arranged in each push slot, and the push rod drives the transmission wheel to rotate at a fixed angle by pushing the push slot.

[0009] The rotating disc assembly comprises a transmission wheel, a rotating disc connecting disc arranged at the top of the transmission wheel, and a rotating disc fixedly connected to the top of the rotating disc connecting disc, wherein a plurality of mold grooves are uniformly arranged at the outer edge of the top of the rotating disc in a circumferential direction, a cam disc is arranged concentrically above the rotating disc, a limiting slot is arranged at the top surface of the cam disc, the limiting slot is composed of a large-radius arc slot and a small-radius arc slot connected smoothly at the tail end, and the central angle of the small-radius arc slot is 90°.

[0010] Further improvement of the technical scheme of the present application is that the jaw assembly comprises a plurality of mounting blocks fixedly arranged at the top surface of the rotating disc, each mounting block is arranged in alignment with the corresponding mold groove in a radial direction of the rotating disc, a pull rod is movably arranged in the mounting block in the radial direction of the rotating disc, a rotating wheel is arranged at the inner end of the pull rod and embedded in the limiting slot, a vertical shaft is connected to the outer end of the pull rod, two obtuse-angle clamps are pivotally connected to the shaft, a strip-shaped hole is arranged on the clamp, the shaft penetrates through the strip-shaped hole, the rotating wheel and the pull rod are constrained to move only in the radial direction of the rotating disc, when the rotating wheel moves in the limiting slot, the rotating wheel drives the pull rod to move in the radial direction, the pull rod drives the shaft to move and drives the clamp to swing around the pivot point through the strip-shaped hole, thereby realizing the clamping or releasing action of the clamp.

[0011] Further improvement of the technical scheme of the present application is that a plurality of positioning holes are uniformly arranged on the side wall of the transmission wheel in a circumferential direction, each positioning hole is correspondingly arranged with one push slot below, a positioning cylinder is arranged at the outer side wall of the U-shaped support frame, a positioning pin is arranged on the output shaft of the positioning cylinder, and the positioning pin penetrates through the U-shaped support frame, wherein the positioning pin is telescopically arranged to be embedded in the positioning hole to realize the positioning of the transmission wheel when the positioning pin is extended.

[0012] Further improvement of the technical scheme of the present application is that the push slot has an approximately triangular profile, comprising a radial vertical driving surface for contacting and transmitting driving force of the push rod, and a guide inclined surface intersecting with the radial vertical driving surface and having an included angle not less than 60°.

[0013] Further improvement of the technical scheme of the present application is that a rotary swing arm is coaxially arranged below the transmission wheel, a top surface of the rotary swing arm is vertically provided with a lever shaft, the lever is hingedly connected to the lever shaft through a pivot, and an elastic element is arranged to keep the lever pressing against the transmission wheel and embedded in the slot.

[0014] Further improvement of the technical scheme of the present application is that the rotary disc, the rotary disc connecting disc, the transmission wheel and the rotary swing arm are coaxially arranged, and a vertical channel is formed along the common central axis; a fixed rod is connected and fixed in the vertical channel through a bearing, the bottom of the fixed rod is fixedly connected to the U-shaped support frame, and the top of the fixed rod is fixedly connected to the cam disc, so that the cam disc remains stationary.

[0015] Further improvement of the technical scheme of the present application is that each mold groove is provided with a notch along the radial direction of the rotary disc, and the notch edge is provided with a rounded corner, and the outer end of the notch protrudes from the outer edge of the rotary disc by 2-5 mm.

[0016] Further improvement of the technical scheme of the present application is that the number of the clamp jaw assemblies, the number of the mold grooves, the number of the slots and the number of the positioning holes are equal.

[0017] Further improvement of the technical scheme of the present application is that a pouring station is arranged above the rotary disc, a radially extending output track is correspondingly arranged outside the next adjacent mold groove in the counterclockwise direction of the mold groove at the pouring station, and a radially extending input track is correspondingly arranged outside the next adjacent mold groove in the counterclockwise direction of the output track mold groove; when the mold groove rotates to the pouring station, the corresponding rotary wheel is located in the large-radius arc groove, and the rotary wheels of the corresponding mold grooves of the output track and the input track are located in the small-radius arc groove; a protection plate is arranged above the cam disc, and the protection plate covers the pull rod; an output cylinder is arranged on the protection plate corresponding to the position above the output track, and the push block of the output cylinder is located above the clamp jaw; an input cylinder is arranged on the outside of the input track to push the mold along the input track; a mold inlet is formed in the side wall of the input track close to the starting end thereof.

[0018] Further improvement of the technical scheme of the present application is that a cover is arranged on the bottom plate to cover the cover disc assembly and the clamp jaw assembly, a pouring port is formed in the cover, the mold groove corresponding to the input track is the next mold groove in the clockwise direction, and the pouring station is above the pouring port.

[0019] By adopting the above technical scheme, the present application has the following beneficial effects:

[0020] 1. The application provides an automatic pouring conveying device for metallurgical standard sample production, which realizes precise and controllable intermittent transmission through the cooperation of the slot of the transmission wheel and the ratchet type cooperation structure of the rotating swing arm.

[0021] 2. The application provides an automatic pouring conveying device for metallurgical standard sample production, which realizes gravity self-adaptive clamping through the mechanical linkage design of the limiting groove of the cam plate and the jaw assembly.

[0022] 3. The application provides an automatic pouring conveying device for metallurgical standard sample production, which realizes sub-millimeter level station locking by driving the positioning pin into the positioning hole of the transmission wheel through the positioning cylinder.

[0023] 4. The application provides an automatic pouring conveying device for metallurgical standard sample production, which realizes single-cycle multi-process synchronization through the phase coordination layout of the input track, the output track and the cam groove.

[0024] 5. The application provides an automatic pouring conveying device for metallurgical standard sample production, which realizes dynamic and static separation support through the fixed rod and bearing combination structure penetrating the rotating disc assembly.

[0025] 6. The application provides an automatic pouring and conveying device for metallurgical standard sample production, which realizes non-impact transfer of heavy load molds through the radial slot extension design of the mold slot, forms a transition guide surface by protruding the slot edge of the rotating disc by 3mm, precisely docks with the input track and the output track, forms continuous support, increases the contact area of the mold during the in-out process, and eliminates the risk of jamming of traditional right-angle docking.

[0026] 7. The application provides an automatic pouring and conveying device for metallurgical standard sample production, which sets a cover shell, which on one hand completely encloses the entire pouring area, effectively blocks the splashing of high-temperature metal melt, protects the safety of the operator, and prevents external dust from polluting the pouring process; on the other hand, a heat insulation layer is arranged in the cover shell, which maintains a constant temperature environment in the pouring area, significantly reduces the heat loss of the metal melt during the conveying process, ensures the uniformity of the solidification process of different specifications of standard samples, and improves the product qualified rate by more than 15%. This design not only ensures production safety, but also optimizes the pouring process environment. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0028] Figure 1 It is a whole schematic view of an automatic pouring and conveying device for metallurgical standard sample production.

[0029] Figure 2 It is a whole schematic view of an automatic pouring and conveying device for metallurgical standard sample production. Figure 1 It is a schematic view of a structure without a cover shell.

[0030] Figure 3 It is a top view of the automatic pouring and conveying device for metallurgical standard sample production. Figure 2

[0031] Figure 4 It is a schematic view of a structure without a protection plate. Figure 2

[0032] Figure 5 It is a top view of the automatic pouring and conveying device for metallurgical standard sample production. Figure 4

[0033] Figure 6 It is a schematic view of a structure from another angle. Figure 4

[0034] Figure 7 It is a schematic view of a cam disc of the present application.

[0035] Figure 8 ​​​​Structure diagram of the clamping jaw assembly and the mold groove of the present application;

[0036] Figure 9 Structure diagram of the transmission assembly and the cam disc of the present application;

[0037] Figure 10 Structure diagram of the transmission assembly and the cam disc of the present application; Figure 9 Structure diagram of the transmission assembly and the cam disc of the present application;

[0038] Figure 11 Structure diagram of the transmission assembly and the cam disc of the present application; Figure 10 Structure diagram of the transmission assembly and the cam disc of the present application;

[0039] Figure 12 Structure diagram of the transmission assembly and the cam disc of the present application;

[0040] Figure 13 Structure diagram of the transmission assembly and the cam disc of the present application; Figure 12 Bottom view of the transmission assembly and the cam disc of the present application.

[0041] Figures: 1, bottom plate; 2, transmission assembly; 201, U-shaped support frame; 202, transmission wheel; 203, push groove; 204, push rod; 205, positioning hole; 206, positioning cylinder; 207, positioning pin; 208, rotating swing arm; 209, push rod rotating shaft; 210, elastic element; 211, transmission cylinder; 212, vertical driving surface; 213, guide inclined surface; 3, rotating disc assembly; 301, rotating disc connecting disc; 302, rotating disc; 303, mold groove; 304, cam disc; 305, limiting groove; 306, large radius arc groove; 307, small radius arc groove; 308, vertical channel; 309, fixed rod; 310, notch; 4, clamping jaw assembly; 41, mounting block; 42, pull rod; 43, rotating wheel; 44, shaft rod; 45, clamping jaw; 46, strip-shaped hole; 5, output track; 6, input track; 7, protection plate; 8, output cylinder; 9, input cylinder; 10, mold inlet; 11, cover; 12, pouring gate. DETAILED DESCRIPTION

[0042] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0043] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description and cannot be understood as indicating or implying relative importance.

[0044] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] The present application will be further explained in conjunction with the specific embodiments.

[0046] As Figures 1-13As shown, the embodiment provides an automatic pouring and conveying device for metallurgical standard sample production, which comprises a bottom plate 1, a transmission assembly 2 arranged at the bottom of the bottom plate 1, a rotating disc assembly 3 arranged at the top of the bottom plate 1, and eight jaw assemblies 4 arranged at the rotating disc assembly 3 in a circumferential direction. The transmission assembly 2 comprises a U-shaped support frame 201 arranged at the bottom surface of the bottom plate 1, the U-shaped support frame 201 is arranged in a transverse direction, a transmission wheel 202 is arranged in the groove of the U-shaped support frame 201, eight push slots 203 are evenly arranged on the bottom edge of the transmission wheel 202 in a circumferential direction, a push rod 204 is correspondingly arranged in each push slot 203, the push rod 204 pushes the push slot 203 to make the transmission wheel 202 rotate at an angle of 45°, the push slot 203 has a profile similar to a triangle, which comprises a radial vertical driving surface 212 for contacting and transmitting driving force with the push rod 204, and a guide inclined surface 213 intersecting with the radial vertical driving surface 212 and having an included angle of not less than 60°, the radial vertical driving surface 212 of the push slot 203 provides a rigid indexing driving force, and the guide inclined surface 213 realizes automatic sliding of the push rod 204. A rotating swing arm 208 is coaxially arranged below the transmission wheel 202, a push rod pivot 209 is vertically arranged at the top surface of the rotating swing arm 208, the push rod 204 is pivotally connected to the push rod pivot 209, the pivotal connection structure makes the push rod 204 form a lever effect, and an elastic element 210 is arranged to make the push rod 204 keep pressing the transmission wheel 202 and embedded in the push slot 203, the elastic element 210 provides a constant contact pressure and eliminates transmission gap, and the elastic element 210 is preferably a spring clamp, the radially extending arm of the rotating swing arm 208 is hingedly connected to the end of the piston rod of a transmission air cylinder 211, and the cylinder body of the transmission air cylinder 211 is fixedly arranged, the reciprocating movement of the transmission air cylinder 211 drives the rotating swing arm 208 to swing back and forth, thereby sequentially driving the push rod 204 to push the push slot 203, and through the cooperation of the eight-position push slot 203 and the elastic push rod 204, accurate 45° intermittent indexing transmission is realized, which provides a basis for variable tempo pouring.

[0047] As shown, Figures 9-12 In the embodiment, eight positioning holes 205 are evenly arranged on the side wall of the transmission wheel 202 in a circumferential direction, and each positioning hole 205 is correspondingly arranged below one push slot 203; the vertical corresponding relationship between the positioning hole 205 and the push slot 203 constitutes a position reference; a positioning air cylinder 206 is arranged on the outer side wall of the U-shaped support frame 201, a positioning pin 207 is arranged on the output shaft of the positioning air cylinder 206, the positioning pin 207 penetrates through the U-shaped support frame 201, and the positioning pin 207 is telescopically arranged to be embedded in the positioning hole 205 to realize positioning of the transmission wheel 202 when it is extended; the positioning pin 207 forms a mechanical hard limit, replacing the traditional sensor positioning. The positioning system ensures the positioning accuracy of the eight positions through physical embedding, and eliminates the pouring alignment deviation.

[0048] As shown, Figures 1-7As shown, in this embodiment, the rotating disc assembly 3 includes a rotating disc connecting disc 301 fixed on the top of the transmission wheel 202, the rotating disc connecting disc 301 penetrates the bottom plate 1, the top of the rotating disc connecting disc 301 is fixed with a rotating disc 302, the outer edge of the top of the rotating disc 302 is uniformly arranged with eight mold grooves 303 in the circumferential direction, and the eight mold grooves 303 are equally distributed and matched with 45° indexing angle; each mold groove 303 is provided with a notch 310 in the radial direction of the rotating disc 302, the edge of the notch 310 is provided with a round corner, the round corner design reduces stress concentration, and the outer end of the notch 310 protrudes from the outer edge of the rotating disc 302 by 2-5 mm; the outer extension of the notch 310 forms a mold entry and exit transition guide surface; the upper portion of the rotating disc 302 is provided with a cam disc 304 concentric with the rotating disc 302, the top surface of the cam disc 304 is provided with a limiting groove 305, the limiting groove 305 is composed of a large radius arc groove 306 and a small radius arc groove 307 connected smoothly at the tail end, and the central angle of the small radius arc groove 307 is 90°; the large radius arc groove 306 allows the jaw 45 to be freely opened, and the small radius arc groove 307 forces the jaw 45 to be closed; the rotating disc 302, the rotating disc connecting disc 301, the transmission wheel 202 and the rotating swing arm 208 are coaxially arranged, and a vertical channel 308 is provided through the common central axis; the vertical channel 308 is connected with a fixed rod 309 through a bearing, the bottom of the fixed rod 309 is fixedly connected to the U-shaped support frame 201, and the top of the fixed rod 309 is fixedly connected with the cam disc 304, so that the cam disc 304 remains stationary; the bearing connection realizes mechanical isolation of the rotating part and the stationary part.

[0049] As shown, Figures 1-8 In this embodiment, the jaw assembly 4 includes eight mounting blocks 41, the mounting blocks 41 are fixedly arranged on the top surface of the rotating disc 302, and each mounting block 41 is radially aligned with the corresponding mold groove 303 along the rotating disc 302, which ensures that the clamping force line passes through the center of the mold; a pull rod 42 is movably arranged in the mounting block 41 in the radial direction of the rotating disc 302, the inner end of the pull rod 42 is provided with a rotating wheel 43 embedded in the limiting groove 305, and the rotating wheel 43 converts the trajectory of the cam disc 304 into linear motion; the outer end of the pull rod 42 is connected with a vertical shaft 44, the shaft 44 is pivotally connected with two obtuse-arranged jaws 45, a strip-shaped hole 46 is formed on the jaw 45, the shaft 44 penetrates the strip-shaped hole 46, and the strip-shaped hole 46 converts linear displacement into rotary motion of the jaw 45; the rotating wheel 43 and the pull rod 42 are constrained to move only in the radial direction of the rotating disc 302, when the rotating wheel 43 moves in the limiting groove 305, it drives the pull rod 42 to move radially, and then drives the shaft 44 to move and drive the jaw 45 to swing around its pivot point through the strip-shaped hole 46, thereby realizing the clamping or releasing action of the jaw 45. The number of jaw assemblies 4, the number of mold grooves 303, the number of dial grooves 203 and the number of positioning holes 205 are equal; the trajectories of the cam disc 304 mechanically control the synchronous action of the eight groups of jaws 45, and realize self-compensation clamping of centrifugal force.

[0050] AsFigures 1-3 As shown in the figure, in the embodiment, a pouring station is arranged above the rotating disc 302, and a radially extending output track 5 is arranged outside the next mold groove 303 adjacent to the mold groove 303 in the counterclockwise direction, and a radially extending input track 6 is arranged outside the next mold groove 303 adjacent to the mold groove 303 in the counterclockwise direction; and when the mold groove 303 rotates to the pouring station, the corresponding rotating wheel 43 is located in the large radius arc groove 306, at this time, the clamping jaw 45 is in the clamping state to facilitate pouring, and at the same time, the rotating wheel 43 of the corresponding mold groove 303 of the output track 5 and the input track 6 is located in the small radius arc groove 307; at this time, the clamping jaw 45 is in the expansion release state, and the mold input and output are ensured. The upper part of the cam disc 304 is provided with a protection plate 7, and the protection plate 7 covers the pull rod 42; the protection plate 7 prevents high-temperature metal from splashing and damaging the moving parts; the protection plate 7 is provided with an output cylinder 8 corresponding to the position above the output track 5, and the push block of the output cylinder 8 is located above the clamping jaw 45; the push block pushes the mold away from the mold groove 303, and makes the mold enter the output track 5. An input cylinder 9 is arranged outside the input track 6, which is used to push the mold to move along the input track 6; a mold inlet 10 is formed in the side wall close to the starting end of the input track 6; the mold inlet 10 and the slot 310 extend outside to form a continuous guide channel. The bottom plate 1 is provided with a cover 11 covering the cage rotating disc assembly 3 and the clamping jaw assembly 4, and a pouring port 12 is formed in the cover 11, the mold groove 303 corresponding to the input track 6 is the pouring station along the next mold groove 303 in the clockwise direction, and the pouring station is directly above the pouring port 12; the mold input, metal pouring and casting output three processes are completed synchronously during the static period of the rotating disc 302, and the eight-station cycle efficiency is maximized.

[0051] The application also provides a use principle of an automatic pouring and conveying device for metallurgical standard sample production.

[0052] The operator first pushes the preheated heavy mold into the input track 6 through the mold inlet 10 on the side of the input track 6, and starts the input cylinder 9 to accurately push the mold along the input track 6 into the open mold groove 303 at the edge of the rotating disc 302. At this time, the rotating disc 302 is in a stationary state, the transmission cylinder 211 drives the rotating swing arm 208 to swing, and the driving rod 204 is embedded in the vertical driving surface 212 of the transmission wheel 202, which drives the transmission wheel 202 to rotate accurately by 45°, so that the work position carrying the new mold is turned to the position directly below the pouring gate 12, and the positioning cylinder 206 immediately inserts the positioning pin 207 into the positioning hole 205 in the side wall of the transmission wheel 202 to realize mechanical locking. During the rotation of the rotating disc 302, the rotating wheel 43 of the jaw assembly 4 slides along the limiting groove 305 of the cam disc 304: when entering the large radius arc groove 306 section, the pull rod 42 is forced to move centripetally, and through the linkage of the shaft rod 44 and the strip-shaped hole 46, the two obtuse angle jaws 45 are closed to rigidly lock the mold; when entering the small radius arc groove 307 section, the jaws 45 are automatically opened. After the rotating disc 302 is indexed to the position, the mold groove 303 of the pouring position is located directly below the pouring gate 12 of the cover 11, the pouring ladle is extended into the pouring gate 12 through the mechanical arm (the mechanical arm is a product), and the molten metal is introduced into the mold groove 303. At this time, the jaws 45 of the work position are in the clamping state, and the molten metal is poured into the mold through the pouring gate 12. During the stationary period after pouring, the three processes are synchronized: the push block of the output cylinder 8 is located above the jaws 45; the push block pushes the mold away from the mold groove 303, and the mold enters the output track 5; the input cylinder 9 synchronously pushes the new mold into the open jaws 45 of the counterclockwise adjacent position of the pouring position; at the same time, the current pouring position is poured with molten steel. In this way, the rotating disc 302 completes a full rotation after eight cycles, realizing the continuous automatic production of eight sets of metallurgical standards. During the whole process, the protection plate 7 isolates the metal splashing, and the cover 11 maintains the stability of the pouring temperature field.

[0053] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic pouring and delivery device for the production of metallurgical standards, characterized in that, The utility model provides a mould clamping device, including bottom plate (1), the bottom of bottom plate (1) is provided with transmission assembly (2), the top of bottom plate (1) is provided with rotary table assembly (3), a plurality of jaw assemblies (4) are arranged at the circumference interval on rotary table assembly (3), and jaw assembly (4) is used for clamping or releasing mould groove (303); Transmission assembly (2) includes U type support frame (201), U type support frame (201) is arranged on the bottom surface of bottom plate (1), U type support frame (201) is arranged laterally, transmission wheel (202) is arranged in the groove body of U type support frame (201), the bottom edge of transmission wheel (202) is evenly provided with a plurality of poking grooves (203) along the circumference, poking rod (204) is correspondingly arranged in poking groove (203), and poking rod (204) drives poking groove (203) to make transmission wheel (202) rotate along the fixed angle; Rotary table assembly (3) includes transmission wheel (202), transmission wheel (202) top is provided with rotary table connecting disc (301), rotary table connecting disc (301) penetrates bottom plate (1), and the top of rotary table connecting disc (301) is fixedly connected with rotary table (302), the outer edge of rotary table (302) top is evenly arranged with a plurality of mould grooves (303) along the circumference, and cam disc (304) is concentrically arranged above rotary table (302), the top surface of cam disc (304) is provided with limiting groove (305), limiting groove (305) is formed by the smooth connection of a large radius arc groove (306) and a small radius arc groove (307) at the tail, and the central angle of small radius arc groove (307) is 90 °; Jaw assembly (4) includes a plurality of mounting blocks (41), mounting block (41) is fixedly arranged on the top surface of rotary table (302), and every mounting block (41) is arranged in alignment with its corresponding mould groove (303) along the radial direction of rotary table (302), pull rod (42) is movably arranged in mounting block (41) along the radial direction of rotary table (302), the inner end of pull rod (42) is provided with rotating wheel (43) embedded in limiting groove (305), the outer end of pull rod (42) is connected with vertical shaft (44), two obtuse angle arranged clamps (45) are pivotally connected on shaft (44), strip hole (46) is formed in clamp (45), shaft (44) penetrates strip hole (46), rotating wheel (43) and pull rod (42) are constrained to only move along the radial direction of rotary table (302), when rotating wheel (43) moves in limiting groove (305), rotating wheel (43) drives pull rod (42) to move radially, pull rod (42) drives shaft (44) to move and drives clamp (45) to swing around its pivot point through strip hole (46), and the clamping or releasing action of clamp (45) is realized. A plurality of positioning holes (205) are evenly arranged on the side wall of the transmission wheel (202) in the circumferential direction, each of the positioning holes (205) is arranged corresponding to a push groove (203) below it; a positioning cylinder (206) is arranged on the outer side wall of the U-shaped support frame (201), a positioning pin (207) is arranged on the output shaft of the positioning cylinder (206), the positioning pin (207) penetrates the U-shaped support frame (201), and the positioning pin (207) is telescopically arranged so as to be embedded in the positioning hole (205) when extended to realize positioning of the transmission wheel (202); The push groove (203) has an approximately triangular profile, including a radial vertical driving surface (212) for contacting and transmitting driving force with the push rod (204), and a guide inclined surface (213) intersecting the radial vertical driving surface (212) and having an included angle of not less than 60°.

2. An automatic pouring and delivery device for the production of metallurgical standards according to claim 1, characterized in that, A rotary swing arm (208) is coaxially arranged below the transmission wheel (202), a push rod shaft (209) is vertically arranged on the top surface of the rotary swing arm (208), the push rod (204) is pivotally connected to the push rod shaft (209), and an elastic element (210) is arranged to keep the push rod (204) pressed against the transmission wheel (202) and embedded in the push groove (203); the radial extension arm outer end of the rotary swing arm (208) is hinged to the piston rod end of the transmission cylinder (211), and the cylinder body of the transmission cylinder (211) is fixedly arranged; the reciprocating movement of the transmission cylinder (211) drives the rotary swing arm (208) to reciprocate, thereby sequentially driving the push rod (204) to push the push groove (203).

3. An automatic pouring and delivery device for the production of metallurgical standards according to claim 1, characterized in that, The turntable (302), the turntable connecting disc (301), the transmission wheel (202) and the rotary swing arm (208) are coaxially arranged, and a vertical channel (308) is arranged along the common central axis; a fixed rod (309) is connected and fixed in the vertical channel (308) through a bearing, the bottom of the fixed rod (309) is fixedly connected to the U-shaped support frame (201), and the top of the fixed rod (309) is fixedly connected to the cam disc (304), so that the cam disc (304) remains stationary.

4. An automatic pouring and delivery device for the production of metallurgical standards according to claim 1, characterized in that, Each mold groove (303) is provided with a notch (310) in the radial direction of the turntable (302), the edge of the notch (310) is provided with a rounded corner, and the outer end of the notch (310) protrudes from the outer edge of the turntable (302) by 2-5 mm.

5. An automatic pouring and delivery device for the production of metallurgical standards according to claim 1, characterized in that, The number of jaw assemblies (4), the number of mold grooves (303), the number of push grooves (203) and the number of positioning holes (205) are equal.

6. An automatic pouring and delivery device for the production of metallurgical standards according to claim 1, characterized in that, A pouring station is arranged above the rotating disc (302), and a radially extending output track (5) is arranged outside the next mold groove (303) adjacent to the mold groove (303) in the counterclockwise direction. A radially extending input track (6) is arranged outside the next mold groove (303) adjacent to the mold groove (303) in the counterclockwise direction. When the mold groove (303) rotates to the pouring station, the corresponding rotating wheel (43) is located in the large radius arc groove (306), and the rotating wheel (43) of the corresponding mold groove (303) of the output track (5) and the input track (6) is located in the small radius arc groove (307). A protection plate (7) is arranged above the cam disc (304), and the protection plate (7) covers the pull rod (42). An output cylinder (8) is arranged above the position corresponding to the output track (5) of the protection plate (7), and the push block of the output cylinder (8) is located above the clamping jaw (45). An input cylinder (9) is arranged outside the input track (6) to push the mold to move along the input track (6). A mold inlet (10) is formed in the side wall near the starting end of the input track (6).

7. An automatic pouring and delivery device for the production of metallurgical standards according to claim 6, characterized in that, A cover (11) of the cage rotating disc assembly (3) and the clamping jaw assembly (4) is arranged on the bottom plate (1), and a pouring port (12) is formed in the cover (11). The mold groove (303) corresponding to the input track (6) is the pouring station along the next mold groove (303) in the clockwise direction, and the pouring station is above the pouring port (12).

Citation Information

Patent Citations

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