Device and method for quickly aligning and aligning / quickly disassembling roller supporting roller
Through the combination of the support frame and the centering and alignment device, the drum support roller can be quickly aligned and disassembled, which solves the time-consuming and labor-intensive problems in the existing technology and improves the stability and maintenance efficiency of the equipment.
Patent Information
- Application Number
- CN202410848062.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-09-12
AI Technical Summary
In existing tobacco processing equipment, the centering and alignment process of the drum support roller and the drum ring is time-consuming and labor-intensive, the line contact adjustment accuracy is low, resulting in unstable equipment operation, and the support roller is inconvenient to disassemble and maintain.
The rapid centering and alignment device composed of a support frame, a lifting device, a positioning pad swing device, a guide centering and alignment device and a support roller device is used. Through lifting, positioning and guide centering and alignment, high-precision line contact between the support roller and the drum ring is achieved, and rapid disassembly is achieved in combination with a lifting trolley.
It realizes the fast and accurate line contact adjustment between the support roller and the drum ring, improves the stability and service life of the equipment, reduces the labor intensity and improves the maintenance efficiency.
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Figure CN120620151A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a device and method for rapid centering and alignment / rapid disassembly of a roller supporting roller, which is mainly used for roller equipment and belongs to the technical field of tobacco processing equipment. Background Art
[0002] Generally speaking, in the field of tobacco processing technology, tobacco companies use roller equipment for processes such as leaf conditioning, moisture conditioning, feeding, drying, flavoring, screening, and sand screening. Existing equipment uses a roller mounted on four sets of support rollers. The support rollers contact the roller rings at each end of the roller, supporting and driving the roller's rotation.
[0003] The existing technology uses a screw top screw seat to adjust the contact between the support roller and the roller ring. The screw is turned to rotate, and the seat bearings at both ends of the support roller shaft are pushed to move. The contact between the support roller and the roller ring is observed and adjusted repeatedly, that is, the alignment of the support roller and the roller ring is observed. It depends entirely on human experience and responsibility. The line contact adjustment between the support roller and the roller ring can only achieve 50% to 90% line contact in the wheel width direction, resulting in unstable operation of the roller and increased movement force. The roller moves forward and backward, affecting the stability of the equipment, and the equipment blocking wheel, support roller, and roller sealing ring. The service life of the roller is shortened. It often takes several days to debug the front and rear movement of the roller, and it cannot be fully debugged. The linear contact length between many support rollers and the roller ring does not meet the debugging requirement of linear contact ≥90% in the wheel width direction. When the support rollers are replaced during equipment maintenance, the existing technology requires manual unscrewing of the installation fasteners, and two or more people lift and lift them, lift them out through the observation window, and then lift and lift them down. Each set of support rollers weighs 30 to 135 kg. Maintenance and replacement of support rollers is laborious, time-consuming, and inconvenient. It takes several hours to remove the next set of support rollers.
[0004] Therefore, the key to solving the above technical problems is to develop a stable, reliable, time-saving and labor-saving device and method for quickly aligning and aligning / quickly disassembling the roller support roller. Summary of the Invention
[0005] In view of the many defects and shortcomings in the above-mentioned background technology, the present invention has made improvements and innovations thereto, with the aim of providing a device for quick centering and alignment / quick disassembly of a roller support roller that is simple to adjust, quick and reliable, capable of realizing quick centering and alignment of the support roller and the roller ring, effectively achieving a line contact length of ≥95% between the support roller and the roller ring in the direction of the wheel width, avoiding forward and backward movement of the roller during operation, thereby improving the reliability and stability of the equipment, and further increasing the service life of the equipment's stop wheel, support roller, and roller sealing ring.
[0006] Another object of the present invention is to facilitate disassembly and assembly, so as to achieve convenience, save labor, reduce manual labor intensity and improve maintenance efficiency when maintaining the support roller.
[0007] To solve the above problems and achieve the above objectives, the present invention provides a device and method for quickly aligning and disassembling a roller support wheel by adopting the following design structure and the following technical solutions:
[0008] As an improvement of the device and method for quick centering and alignment / quick disassembly of a roller supporting roller of the present invention, the device comprises a roller (8) and further comprises:
[0009] A support frame (1), the support frame (1) comprising a mounting frame (11);
[0010] A lifting device (2), the lifting device (2) is symmetrically arranged in the middle of the width direction of the installation frame (11);
[0011] A positioning pad swing device (3), the positioning pad swing device (3) is symmetrically arranged above the middle portion in the width direction of the mounting frame (11), and the positioning pad swing device (3) is arranged below the bracket seat (24) of the jacking device (2);
[0012] A guide centering and alignment device (4), wherein the guide centering and alignment device (4) is respectively arranged at the four corners of the mounting frame (11);
[0013] Support roller devices (5), the support roller devices (5) are respectively connected above each guide centering and alignment device (4);
[0014] Among them, the four supporting roller devices (5) are used to support and drive the roller (8) to rotate.
[0015] As an improvement of the above-mentioned present invention, it further includes a connecting assembly (6), and the connecting assembly (6) is symmetrically arranged on the side walls of the short rod in the width direction of the installation frame (11);
[0016] The connection component (6) includes:
[0017] A fixed slot plate (61), one end of which is connected to the side wall of the short rod in the width direction of the mounting frame (11);
[0018] Universal ball bearings (62), the universal ball bearings (62) are connected to the upper surface of the fixed groove plate (61) at equal or unequal distances;
[0019] Connecting buckles (63), which are symmetrically mounted on both sides below the end of the fixed slot plate (61);
[0020] The guide plate (64) is symmetrically arranged above the fixed groove plate (61);
[0021] One end of the guide plate (64) is provided with a bending part.
[0022] As a further improvement of the above of the present invention, it further includes a lifting trolley (7), and the lifting trolley (7) is paired with the connection component (6) to complete the rapid disassembly and replacement of the support roller device (5);
[0023] The lifting trolley (7) includes:
[0024] The lifting trolley body, and the lifting trolley body is provided with a lifting frame;
[0025] The limit groove plate (71) is connected to the upper end of the lifting frame;
[0026] The trolley universal ball bearing (72) is arranged equidistantly or non-equidistantly on the upper end of the bottom plate of the limit groove plate (71);
[0027] The connecting buckle (73) is symmetrically arranged on both sides below the outer ends of the limit groove plate (71);
[0028] Among them, the cross-section of the limit groove plate (71) is integrally in a "C" shape; the connecting buckle (73) is paired with the connecting buckle (63) to complete the connection of the limit groove plate (71) and the fixed groove plate (61).
[0029] As a further improvement of the above of the present invention, the support frame (1) includes:
[0030] The installation frame (11), and the installation frame (11) is in an overall rectangular frame structure;
[0031] The legs (12) are respectively connected to the four corners of the bottom of the installation frame (11);
[0032] The support blocks (13) are symmetrically connected to the middle ends of the upper surfaces of the two width directions of the installation frame (11), and through holes adapted to the jacking device (2) are also provided through the support blocks (13);
[0033] The drum (8) includes a cylinder body (81) and drum rings (82) sleeved at both ends of the cylinder body (81), and the drum rings (82) cooperate with the support roller device (5) to complete the rotation of the drum (8).
[0034] As a further improvement of the above of the present invention, the jacking device (2) includes:
[0035] The jacking device mounting frame is connected to the lower part of the middle of the width direction of the installation frame (11);
[0036] A driver (21) is connected to the middle of the inner side of the bottom plate of the jacking device mounting frame, and can also be installed on the outer side;
[0037] Lifters (22), the lifters (22) are symmetrically arranged on both sides of the driver (21), and both lifters (22) are connected to the output shaft of the driver (21);
[0038] A lifting rod (23) is connected to the driving lifting end of each lifter (22) respectively, and the upper end of the lifting rod (23) passes through the short rod of the mounting frame (11) and the through hole of the support block (13) in sequence and is connected to the lifting hole of the bracket seat (24);
[0039] A bracket seat (24), wherein both ends of the bracket seat (24) are provided with jacking holes at their lower parts, and the bracket seat (24) is arranged above the two supporting blocks (13) corresponding to the short rods of the mounting frame (11);
[0040] The bracket seat (24) is in the shape of a "﹀" or a "V" as a whole.
[0041] As a further improvement of the above-mentioned present invention, the positioning pad swing device (3) is symmetrically arranged between the two support blocks (13) on the short rod of each installation frame (11), and can also be installed on the side of the support block (13);
[0042] The positioning pad swing device (3) comprises:
[0043] A swing drive cylinder (31), the bottom of which is connected to the upper surface of the short rod of the mounting frame (11);
[0044] A positioning pad (32), the positioning pad (32) is connected to the rotating rod of the swing drive cylinder (31);
[0045] The positioning pad (32) is a rectangular plate-shaped structure as a whole, and a positioning pad bayonet adapted to the lifting rod (23) is provided at the non-connecting end of the positioning pad (32).
[0046] As a further improvement of the above-mentioned present invention, the support roller device (5) comprises:
[0047] The supporting roller seat (51) has supporting roller seat connection holes (511) extending through the four corners of the supporting roller seat (51).
[0048] A roller mounting seat (52), the roller mounting seat (52) is symmetrically connected to the upper surface of the supporting roller seat (51);
[0049] A supporting roller (53) is sleeved on the middle of the roller shaft (54) and is located between the two roller mounting seats (52);
[0050] A roller shaft (54) is fitted into the inner holes of the bearings of the two roller mounting seats (52) and is supported by the roller mounting seats (52);
[0051] A driving motor (55) is mounted on one end of the roller shaft (54), and a hollow output shaft of the driving motor (55) is connected to the roller shaft (54);
[0052] The supporting roller seat connecting hole (511) is an arc-shaped waist hole, and the four arc-shaped waist holes are arranged in a circumferential direction as a whole; the roller mounting seat (52) is a roller mounting seat with a bearing; the driving motor (55) is arranged on the inner side of the mounting frame (11), and the driving motor (55) is a reduction motor;
[0053] As a further improvement of the above-mentioned present invention, the guiding centering and aligning device (4) is symmetrically arranged above the two ends of the short rod of the mounting frame (11); the guiding centering and aligning device (4) includes:
[0054] A guide and limit base plate (41), wherein the four corners of the guide and limit base plate (41) are provided with guide and limit base plate connection holes (411) that cooperate with the support roller seat connection holes (511);
[0055] Guide sliders (42), the guide sliders (42) are respectively installed in the guide limit bottom plate connection holes (411);
[0056] A feeding and pressing device (43), the lower portion of which is connected to one end of the guide and limiting base plate (41), and the working end of which is connected to the supporting roller seat (51);
[0057] The lower end of the supporting roller seat (51) is connected to the guide slider (42) after passing through the supporting roller seat connecting hole (511) via a fastener.
[0058] As a further improvement of the present invention, a recessed portion for working in conjunction with the supporting roller seat (51) is provided in the middle of the guide and limit base plate (41), and fixing holes for connecting with the support frame (1) are also provided at the four corners of the outer portion of the guide and limit base plate (41);
[0059] The guide and limit bottom plate connecting holes (411) are provided at the four corners of the recessed portion, and the guide and limit bottom plate connecting holes (411) are rectangular grooves;
[0060] The guide slider (42) is in a "convex" shape as a whole, and a threaded hole is provided on the guide slider (42);
[0061] The feeding and pressing device (43) comprises:
[0062] A support seat is connected to the upper surface of the guide limit base plate (41), and a mounting threaded hole for connecting the feed connecting rod is processed inside the support seat;
[0063] Adjusting hand wheel, the adjusting hand wheel is connected to one end of the feed connecting rod;
[0064] A feed connecting rod, the feed connecting rod is connected to the support seat through a thread;
[0065] An articulated seat, one end of which is connected to the feed connecting rod, and the other end of which is connected to the supporting roller seat (51);
[0066] The adjusting hand wheel is rotated to drive the feed connecting rod to drive the articulated seat to move forward or backward in the direction of the roller (8).
[0067] As a further improvement of the above-mentioned present invention, a method for quickly aligning and aligning / quickly disassembling a roller support roller comprises the following steps: a method for aligning and aligning a support roller (53) and a roller ring (82), the method comprising the following steps:
[0068] 1) The operator first controls the lifting device (2) to lift the drum (8);
[0069] 2) The operator loosens the fasteners on the supporting roller device (5) and moves the supporting roller device (5) outward for a certain distance;
[0070] 3) The operator controls the positioning pad swing device (3) to rotate the positioning pad (32) to the upper part of the support block (13) and below the bracket seat (24);
[0071] 4) The operator controls the jacking device (2) to descend, so that the roller (8) and the bracket seat (24) are supported on the positioning pad (32), that is, the roller (8) is positioned in the actual theoretical accurate position;
[0072] 5) The operator turns the adjusting hand wheel of the guide centering and alignment device (4) to make the supporting roller device (5) fit closely to the roller ring (82) until the adjusting hand wheel becomes noticeably difficult to turn;
[0073] 6) The operator locks and fixes the supporting roller device (5) with the guide centering and alignment device (4) through fasteners;
[0074] 7) The operator controls the lifting device (2) to lift the roller (8);
[0075] 8) The operator controls the positioning pad swing device (3) to rotate the positioning pad (32) to reset;
[0076] 9) The operator controls the jacking device (2) to descend until the drum (8) bears the weight on the four supporting roller devices (5) and the bracket seat (24) is lower than the bottom end of the drum (8), thus completing the centering and alignment work of the supporting roller (53) and the drum roller ring (82);
[0077] A method for quickly disassembling a supporting roller device (5), the method comprising the following steps:
[0078] 1) The operator first moves the lifting trolley (7) to the bottom of the supporting roller device (5) to be disassembled;
[0079] 2) The operator controls the lifting trolley (7) to lift the limiting slot plate (71) to a position flush with the fixed slot plate (61);
[0080] 3) The operator connects and locks the connecting buckle (73) on the limiting slot plate (71) and the connecting buckle (63) on the fixed slot plate (61);
[0081] 4) The operator controls the lifting device (2) to lift the drum (8);
[0082] 5) The operator loosens the fasteners on the support roller device (5) to be disassembled, and then moves the support roller device (5) to be disassembled onto the limit slot plate (71) along the direction of the limit slot plate (71);
[0083] 6) The operator loosens the connecting buckles (73) and the connecting buckles (63) on both sides, thereby separating the limiting slot plate (71) and the fixed slot plate (61);
[0084] 7) The operator controls the lifting trolley (7) to drive the supporting roller device (5) to descend, and then the disassembled supporting roller device (5) can be sent to a designated location for maintenance, thus completing the rapid disassembly of the supporting roller device (5).
[0085] The beneficial effects of the present invention compared with the prior art are:
[0086] 1. The present invention is simple, fast and reliable to adjust, and can realize the rapid centering and alignment of the support roller and the drum ring, effectively achieving the line contact length of the support roller and the drum ring ≥ 95% in the wheel width direction, avoiding the forward and backward movement of the drum during operation, thereby improving the reliability and stability of the equipment, and further increasing the service life of the equipment's stopper wheel, support roller, and drum sealing ring;
[0087] 2. The present invention is easy to disassemble and assemble, which can achieve convenience, save labor, reduce labor intensity and improve maintenance efficiency when maintaining the support roller;
[0088] 3. The present invention also provides a tightening assembly on the support frame, which can prevent the supporting roller device from moving easily after adjustment, thereby ensuring the stability of the equipment operation.
[0089] 4. The present invention is cleverly designed. By lifting the drum, swinging the drive cylinder to drive the positioning pad 90 degrees and inserting it, and then lowering the drum to bear the weight on the positioning pad, the drum can be placed in the actual theoretical accurate position, achieving precise drum positioning and ensuring the accuracy of the adjustment of the linear contact between the support rollers and the drum rolling circle. This is superior to the existing technology in which the drum is not lifted and the drum bears the weight on four sets of support rollers. When the linear contact between the support rollers and the drum rolling circle is adjusted, the displacement of the support rollers changes, resulting in the deviation of the drum's symmetry center and the deviation of the drum's symmetry axis from the symmetric section of the equipment frame, which reduces the reliability of the equipment operation.
[0090] 5. The present invention adopts a support roller device installed in the guide centering and alignment device, and rotates the adjustment hand wheel to make the feed clamping device push the support roller device to move along the guide limit base plate and the guide slider. The fastener connected to the guide slider of the support roller device serves as a guide, and adaptively rotates and swings along the symmetrical center of the four arc-shaped waist holes, so that the support roller is pressed and the line contact with the roller ring is adjusted to ≥95% of the length in the wheel width direction. The line contact adjustment accuracy is high; it is superior to the prior art that uses screw top screw seat, and the wrench is used to turn the screws to push the seat bearings sleeved on both ends of the support roller shaft to move. The line contact between the support roller and the roller ring is observed by naked eyes to make repeated adjustments. The adjustment accuracy depends on the worker's debugging experience, and its line contact adjustment can only achieve a line contact of 50% to 90% of the length in the wheel width direction;
[0091] 6. The present invention saves time and effort, and can achieve convenient, rapid and efficient adjustment of the linear contact between the support roller and the roller circle. A set of linear contact adjustments between the support roller and the roller circle can be completed in about 15 minutes, which is superior to the existing technology that takes several hours or even days to complete the linear contact adjustment between the support roller and the roller circle, and sometimes it is difficult to meet the adjustment requirements, resulting in the roller moving forward and backward.
[0092] 7. The present invention adopts a connecting component for use with a lifting trolley. When repairing, replacing and disassembling the supporting roller device, the supporting roller device can be easily moved out along the connecting universal ball bearing surface at the bottom of the fixed groove plate and slid into the limiting groove plate on the top surface of the lifting trolley. The trolley descends and then the supporting roller device is repaired and replaced, so that the supporting roller device can be quickly disassembled and assembled and the labor intensity can be reduced. This is superior to the disassembly of the supporting roller in the prior art, which requires two or more people to lift, and the maintenance and replacement of the supporting roller is laborious, time-consuming and inconvenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0093] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:
[0094] Figure 1 It is one of the usage state diagrams of the present invention;
[0095] Figure 2 This is the second usage diagram of the present invention;
[0096] Figure 3 This is the third diagram of the use state of the present invention;
[0097] Figure 4 This is the fourth diagram of the use state of the present invention;
[0098] Figure 5 This is the fifth usage diagram of the present invention;
[0099] Figure 6 This is the sixth diagram of the use state of the present invention;
[0100] Figure 7 This is the seventh diagram of the use state of the present invention;
[0101] Figure 8 This is the eighth diagram of the use state of the present invention;
[0102] Figure 9 This is the ninth diagram of the use state of the present invention;
[0103] Figure 10 It is a schematic diagram of the overall structure of the present invention;
[0104] Figure 11 It is one of the structural schematic diagrams of the present invention;
[0105] Figure 12 This is the second structural diagram of the present invention;
[0106] Figure 13 It is a partial structural schematic diagram of the present invention;
[0107] Figure 14 This is one of the schematic diagrams of the local structural connection relationship of the present invention;
[0108] Figure 15 This is the second schematic diagram of the local structural connection relationship of the present invention;
[0109] Figure 16 This is the third schematic diagram of the local structural connection relationship of the present invention;
[0110] Figure 17 This is the fourth schematic diagram of the local structural connection relationship of the present invention;
[0111] Figure 18 yes Figure 17 A top view of
[0112] Figure 19It is a partial decomposition structure schematic diagram of the present invention;
[0113] Figure 20 It is a structural schematic diagram of the lifting trolley (7) components of the present invention;
[0114] Figure 21 It is one of the workflow diagrams of the present invention;
[0115] Figure 22 This is the second flowchart of the present invention;
[0116] Among them, the numbers in the figure are: 1-support frame, 11-mounting frame, 12-support legs, 13-support block;
[0117] 2 - lifting device, 21 - driver, 22 - lifter, 23 - lifting rod, 24 - bracket seat;
[0118] 3—positioning pad swing device, 31—swing drive cylinder, 32—positioning pad;
[0119] 4—guide centering and alignment device, 41—guide limiting base plate, 411—guide limiting base plate connecting hole, 42—guide slider, 43—feed pressing device;
[0120] 5—support roller device, 51—support roller seat, 511—support roller seat connecting hole, 52—roller mounting seat, 53—support roller, 54—roller shaft, 55—drive motor;
[0121] 6 - connection assembly, 61 - fixed groove plate, 62 - universal ball bearing, 63 - connection buckle, 64 - guide plate;
[0122] 7—lifting trolley, 71—limiting slot plate, 72—trolley universal ball bearing, 73—connecting buckle;
[0123] 8—drum, 81—drum body, 82—drum ring;
[0124] 9—Limiting component. DETAILED DESCRIPTION
[0125] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the technical solutions of the present invention are further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other unless there is a conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0126] As the instruction manual Figure 1 To the instruction manual Figure 20 As shown, a device for quickly aligning and disassembling a roller supporting roller includes a roller 8 and further includes:
[0127] Support frame 1, support frame 1 includes a mounting frame 11;
[0128] The lifting device 2 is symmetrically arranged in the middle of the width direction of the mounting frame 11;
[0129] The positioning pad swing device 3 is symmetrically arranged above the middle portion of the mounting frame 11 in the width direction, and the positioning pad swing device 3 is arranged below the bracket seat 24 of the jacking device 2;
[0130] The guide centering and alignment devices 4 are respectively arranged at the four corners of the mounting frame 11;
[0131] Support roller devices 5, which are respectively connected above each guide, centering and alignment device 4;
[0132] The four supporting roller devices 5 are used to support and drive the drum 8 to rotate.
[0133] Further, such as Figure 9 and Figure 14 As shown, it also includes a connecting component 6, which is symmetrically arranged on the side walls of the short rods in the width direction of the mounting frame 11;
[0134] The connection component 6 includes:
[0135] A fixed slot plate 61, one end of which is connected to the side wall of the short rod in the width direction of the mounting frame 11;
[0136] Universal ball bearings 62 , which are connected to the upper surface of the fixed groove plate 61 at equal or unequal distances;
[0137] Connecting buckles 63 are symmetrically mounted on both sides below the end of the fixed slot plate 61;
[0138] The guide plate 64 is symmetrically arranged above the fixed slot plate 61;
[0139] One end of the guide plate 64 is provided with a bent portion.
[0140] In the present invention, the bottom of the fixed groove plate 61 is flush with the guide limit base plate 41 in the guide centering and alignment device 4, and the universal ball bearing 62 is embedded in the fixed groove plate 61, so that the supporting roller device 5 can slide easily in the fixed groove plate 61 during the assembly and disassembly process. The connecting buckle 63 is used to cooperate with the connecting buckle 73 on the lifting trolley 7 to complete the connection locking and opening work.
[0141] Further, such as Figure 20As shown, it further includes a lifting trolley 7, and the lifting trolley 7 is paired with the connection component 6 to complete the rapid disassembly and replacement of the support roller device 5;
[0142] The lifting trolley 7 includes:
[0143] A lifting trolley body, and the lifting trolley body is provided with a lifting frame;
[0144] A limit groove plate 71, and the limit groove plate 71 is connected to the upper end of the lifting frame;
[0145] Trolley universal ball bearings 72, and the trolley universal ball bearings 72 are arranged equidistantly or non-equidistantly on the upper end of the bottom plate of the limit groove plate 71;
[0146] Connection buckles 73, and the connection buckles 73 are symmetrically arranged on both sides below the outer ends of the limit groove plate 71;
[0147] Among them, the cross-section of the limit groove plate 71 is integrally in a "C" shape; the connection buckles 73 are paired with the connection fasteners 63 to complete the connection of the limit groove plate 71 and the fixed groove plate 61.
[0148] In the present invention, a limit groove plate 71 and trolley universal ball bearings 72 are installed on the top surface platform of the lifting trolley 7, and the trolley universal ball bearings 72 are embedded in the limit groove plate 71; during use, the lifting trolley 7 is moved to the position of the support roller device 5 to be disassembled and assembled, the limit groove plate 71 on the top surface platform of the lifting trolley 7 is lifted to be flush with the fixed groove plate 61, and then the connection buckles 73 and the connection fasteners 63 are locked. During disassembly and assembly, the support roller device 5 slides along the universal ball bearings 62 of the fixed groove plate 61 onto the trolley universal ball bearings 72 of the limit groove plate 71. Finally, the operator opens the connection fastener 63 to lower the limit groove plate 71 of the lifting trolley 7, and the support roller device 5 can be removed, achieving a reduction in the labor intensity of equipment maintenance; a limiting device for limiting the movement of the support roller device 5 can also be provided on the limit groove plate 71.
[0149] Such as Figure 13 and Figure 14 As shown, the support frame 1 includes:
[0150] An installation frame 11, and the installation frame 11 is in an overall rectangular frame structure;
[0151] Support legs 12, and the support legs 12 are respectively connected to the four corners of the bottom of the installation frame 11;
[0152] Support blocks 13, and the support blocks 13 are symmetrically connected to the middle ends of the upper surfaces in the two width directions of the installation frame 11, and through holes adapted to the jacking device 2 are also provided through the support blocks 13;
[0153] The drum 8 includes a drum body 81 and drum rings 82 sleeved at both ends of the drum body 81, and the drum rings 82 cooperate with the support roller device 5 to complete the rotation of the drum 8.
[0154] In the present invention, the mounting frame 11 includes two long rods arranged opposite to each other and short rods connected to the ends of the two long rods; the supporting frame 1 is a load-bearing basic component of the jacking device 2, the positioning pad swinging device 3, the guide centering and alignment device 4, the support roller device 5, the connecting assembly 6, the slide 7, and the roller 8; there are four support blocks 13, and the support blocks 13 are symmetrically connected on both sides of the middle part of the upper surface in the width direction of the mounting frame 11; the support blocks 13 are used to support the positioning pad 32 and the bracket seat 24; the jacking device 2, the positioning pad swinging device 3, the guide centering and alignment device 4, the guide centering and alignment device 5, and the connecting assembly 6 are all installed on the mounting frame 11.
[0155] like Figures 14 to 16 As shown, the lifting device 2 includes:
[0156] A jacking device mounting frame connected to the lower middle portion of the mounting frame 11 in the width direction;
[0157] Driver 21, which is connected to the middle of the inner side of the bottom plate of the jacking device mounting frame, and can also be installed on the outer side;
[0158] Lifters 22, which are symmetrically arranged on both sides of the driver 21, and both lifters 22 are connected to the output shaft of the driver 21;
[0159] Lifting rods 23, which are connected to the driving lifting ends of each lifter 22. The upper ends of the lifting rods 23 pass through the short rods of the mounting frame 11 and the through holes of the support block 13 in sequence and are connected to the lifting holes of the bracket seat 24;
[0160] The bracket seat 24 has jacking holes at the lower parts of both ends of the bracket seat 24. The bracket seat 24 is arranged above the two support blocks 13 corresponding to the short rods of the mounting frame 11;
[0161] The bracket seat 24 is in a “﹀” or “V” shape as a whole.
[0162] In the present invention, the lifting hole of the bracket seat 24 is correspondingly connected to the through holes of the two support blocks 13 below; the lifting device 2 is used to lift and lower the roller 8 when the support roller 53 is in line contact with the roller ring 82; the driver 21 is used to drive the lifter 22 to work, so that the lifting rod 23 lifts the bracket seat 24 up and down, and then the roller 8 can be accurately stopped in the "﹀"-shaped groove of the bracket seat 24 through the "﹀"-shaped bracket seat 24.
[0163] like Figures 14 to 16 As shown, the positioning pad swing device 3 is symmetrically arranged between the two support blocks 13 on the short rod of each mounting frame 11, and can also be installed on the side of the support block 13;
[0164] The positioning pad swing device 3 includes:
[0165] A swing drive cylinder 31, the bottom of which is connected to the upper surface of the short rod of the mounting frame 11;
[0166] A positioning pad 32 connected to the rotating rod of the swing drive cylinder 31;
[0167] The positioning pad 32 is a rectangular plate-shaped structure as a whole, and a positioning pad snap-in adapted to the jacking rod 23 is provided at the non-connecting end of the positioning pad 32 .
[0168] In the present invention, the positioning pad swing device 3 is symmetrically arranged between the corresponding two support blocks 13 and located below the bracket seat 24, and is used to lift the roller 8 to adjust the linear contact distance between the support roller 53 and the roller roller ring 82; when working, after the lifting device 2 lifts the roller 8 through the bracket seat 24, the positioning pad 32 is driven to rotate by the swing drive cylinder 31, and the positioning pad 32 is rotated and placed between the support block 13 and the bracket seat 24; then the lifting device 2 is lowered, which will cause the roller (8) and the bracket seat 24 to bear the weight on the positioning pad 32, and the positioning pad 32 to bear the weight on the mounting frame 11, at this time, the positioning limit of the roller 8 is placed at the theoretical actual accurate position; at this time, the support roller and the roller roller ring 82 can be aligned, the linear contact adjustment can be accurately implemented, and the disassembly and assembly can be implemented.
[0169] Further, such as Figure 17 As shown, the supporting roller device 5 includes:
[0170] The supporting roller seat 51 has supporting roller seat connection holes 511 formed at the four corners of the supporting roller seat 51.
[0171] The roller mounting seat 52 is symmetrically connected to the upper surface of the supporting roller seat 51;
[0172] The supporting roller 53 is mounted on the middle of the roller shaft 54 and is located between the two roller mounting seats 52;
[0173] The roller shaft 54 is fitted into the inner holes of the bearings of the two roller mounting seats 52 and supported by the roller mounting seats 52;
[0174] The driving motor 55 is mounted on one end of the roller shaft 54, and the hollow output shaft of the driving motor 55 is connected to the roller shaft 54;
[0175] The supporting roller seat connection hole 511 is an arc-shaped waist hole, and the four arc-shaped waist holes are arranged in a circumferential direction as a whole; the roller mounting seat 52 is a roller mounting seat with a bearing; the driving motor 55 is arranged on the inner side of the mounting frame 11, and the driving motor 55 is a reduction motor;
[0176] In the invention, the support roller device 5 is used to support and drive the roller 8 to rotate, and the support roller device 5 is installed in the center above the guide centering and alignment device 4; four support roller seat connecting holes 511 are processed on the bottom of the support roller seat 51. When the support roller 53 and the roller ring 82 are aligned and adjusted in line contact, the support roller device 5 can rotate and swing within a certain size range along the symmetry center of the four support roller seat connecting holes 511, so that the support roller 53 and the roller ring 82 are adjusted in line contact and adaptively fit; the drive motor 55 is used to drive the roller shaft 54 to rotate, thereby driving the support roller 53 to rotate, thereby driving the roller ring 82 in contact with the support roller 53 to rotate, and then driving the roller 8 to rotate.
[0177] Further, such as Figure 18 and Figure 19 As shown, the guiding, centering and aligning devices 4 are symmetrically arranged above the two ends of the short rod of the mounting frame 11; the guiding, centering and aligning devices 4 include:
[0178] The guide and limit base plate 41 has guide and limit base plate connection holes 411 at its four corners, which cooperate with the support roller seat connection holes 511;
[0179] The guide sliders 42 are respectively installed in the guide limit bottom plate connection holes 411;
[0180] A feeding and clamping device 43, the lower portion of which is connected to one end of the guide and limiting base plate 41, and the working end of which is connected to the supporting roller seat 51;
[0181] The lower end of the supporting roller seat 51 is connected to the guide slider 42 after passing through the supporting roller seat connecting hole 511 via a fastener.
[0182] In the present invention, the feed clamping device 43 is arranged on the long rod end side close to the mounting frame 11; the guide slider 42 is processed with threaded holes and bosses, and is not only used as a slider, but also when the support roller 53 and the roller ring 82 are adjusted to line contact, the support roller seat 51 is locked by fasteners, and the guide slider 42 is also used as a nut fastener.
[0183] Further, such as Figure 19 As shown, the middle portion of the guide and limit bottom plate 41 is provided with a recessed portion for cooperating with the support roller seat 51 to complete the work, and the four corners of the outer portion of the guide and limit bottom plate 41 are also provided with fixing holes for connecting with the support frame 1;
[0184] The guide and limit bottom plate connecting holes 411 are provided at the four corners of the recessed portion, and the guide and limit bottom plate connecting holes 411 are rectangular grooves;
[0185] The guide slider 42 is in a convex shape as a whole, and a threaded hole is provided on the guide slider 42;
[0186] The feeding and pressing device 43 comprises:
[0187] The support seat is connected to the upper surface of the guide limit base plate 41, and the interior of the support seat is processed with a mounting threaded hole for the feed connecting rod connection;
[0188] Adjusting hand wheel, the adjusting hand wheel is connected to one end of the feed connecting rod;
[0189] A feed connecting rod, the feed connecting rod is connected to the support seat through a thread;
[0190] An articulated seat, one end of which is connected to the feed connecting rod, and the other end of which is connected to the supporting roller seat 51;
[0191] The adjusting hand wheel is rotated to drive the feed connecting rod to drive the articulated seat to move forward or backward in the direction of the drum 8.
[0192] In the present invention, the fasteners are fastening bolts, four rectangular grooves are processed on the guide and limit base plate 41, the guide slider 42 is installed in the guide and limit base plate connecting hole 411, and the four arc-shaped support roller seat connecting holes 511 processed on the bottom of the support roller seat 51 are sleeved on the fastening bolts connected to the guide slider 42; the support roller device 5 can move along the rectangular groove 42 with the connected guide slider 42 within a certain size range, and at the same time, the support roller device 5 can also rotate and swing adaptively within a certain size range along the symmetry center of the four guide and limit base plate connecting holes 411; the guide centering and alignment device 4 is connected to the mounting frame 11 through the locking bolt through the fixing hole of the guide and limit base plate 41; the operator drives the feed connecting rod to drive the articulated seat to move forward or backward toward the roller 8 by turning the adjusting hand wheel, thereby driving the support roller device 5 to move within a certain size range.
[0193] In the present invention, a limit assembly 9 is also included. The limit assembly 9 is connected to the middle of the guide limit base plate 41 near the long rod end side of the mounting frame 11. The limit assembly 9 includes a limit screw, a locking nut and a threaded connection hole; wherein, the limit assembly 9 is used to manually push the support roller device 5 from the lifting trolley 7 into the guide centering device 4 and contact the limit screw of the limit assembly 9, indicating that the support roller device 5 is pushed into place and used as a limit.
[0194] In summary, a more specific embodiment of the present invention is:
[0195] Specifically, the method for aligning the support roller 53 and the drum ring 82 includes the following steps:
[0196] 1. The operator first controls the lifting device 2 to lift the drum 8;
[0197] 2. The operator loosens the fasteners on the support roller device 5 and moves the support roller device 5 outward for a distance;
[0198] 3. The operator controls the positioning pad swing device 3 to rotate the positioning pad 32 to the upper part of the support block 13 and below the bracket seat 24;
[0199] 4. The operator controls the jacking device 2 to descend, so that the roller 8 and the bracket seat 24 are supported on the positioning pad 32, that is, the roller 8 is positioned in the actual theoretical accurate position;
[0200] 5. The operator turns the adjusting hand wheel of the guide aligning device 4 to make the supporting roller device 5 fit closely to the drum roller ring 82 until the adjusting hand wheel becomes noticeably difficult to turn.
[0201] 6. The operator locks and fixes the supporting roller device 5 and the guide centering and alignment device 4 through fasteners;
[0202] 7. The operator controls the lifting device 2 to lift the drum 8;
[0203] 8. The operator controls the positioning pad swing device 3 to rotate the positioning pad 32 to reset it;
[0204] 9. The operator controls the lifting device 2 to descend until the drum 8 is supported on the four supporting roller devices 5 and the bracket seat 24 is lower than the bottom end of the drum 8, thus completing the alignment of the supporting rollers 53 and the drum ring 82;
[0205] A method for quickly disassembling the supporting roller device 5 comprises the following steps:
[0206] 1. The operator first moves the lifting trolley 7 to the bottom of the support roller device 5 where it is necessary to remove it;
[0207] 2. The operator controls the lifting trolley 7 to lift the limiting slot plate 71 to a position flush with the fixed slot plate 61;
[0208] 3. The operator connects and locks the connecting buckle 73 on the limiting slot plate 71 and the connecting buckle 63 on the fixed slot plate 61;
[0209] 4. The operator controls the lifting device 2 to lift the drum 8;
[0210] 5. The operator loosens the fasteners on the support roller device 5 to be removed, and then moves the support roller device 5 to be removed onto the limit slot plate 71 along the direction of the limit slot plate 71;
[0211] 6. The operator loosens the connecting buckles 73 and the connecting buckles 63 on both sides respectively, separating the limiting slot plate 71 and the fixed slot plate 61;
[0212] 7. The operator controls the lifting trolley 7 to drive the supporting roller device 5 to descend, and then the disassembled supporting roller device 5 can be sent to a designated location for maintenance, thus completing the rapid disassembly of the supporting roller device 5.
[0213] In the present invention, the swing drive cylinder 31 is a swing drive cylinder 31 with a rotation function. The swing drive cylinder 31 drives the positioning pad 32 to swing 90° and insert. The swing cylinder can also be controlled to swing ≥90° and insert. The positioning pad 32 can also be swing ≤90° and insert. It can be set according to the initial position of the positioning pad 32. An electric drive or a linear drive can also be used to drive the positioning pad 32 to insert.
[0214] During use, after the lifting device 2 lifts the roller 8, the positioning pad swing device 3 drives the positioning pad 32 to rotate to the bottom of the bracket seat 24. When the lifting device 2 descends, the roller 8 and the bracket seat 24 bear the weight on the positioning pad 32. At this time, the roller 8 is at the actual theoretical accurate height position, and the support roller 53 and the roller ring 82 can be used to align the center and line contact to accurately implement the adjustment. At this time, the weight of the roller 8 is fully borne on the positioning pad 32.
[0215] Another function of the positioning pad 32 of the present invention is that when the equipment is shut down, the roller 8 can bear the weight on the positioning pad 32, avoiding the bearing of the weight on the support roller 53 due to long-term shutdown of the equipment, resulting in indentation of the support roller 53 and affecting the stability of the equipment operation.
[0216] When the supporting roller device 5 moves out to the lifting trolley 7 along the connecting assembly 6, the limiting slot plate 71 has a guide groove and is provided with a trolley universal ball bearing 72, the purpose of which is to guide the supporting roller device 5 when moving and reduce sliding friction.
[0217] The positioning pad swing device 3 functions as a positioning device, which is used to position the roller 8 so that it is at a theoretical standard height position, so that the support roller 53 and the roller ring 82 are aligned and adjusted in line contact. If the roller reference position is correct, the alignment and line contact adjustment implementation process and structure are reasonable and correct, then the result after implementation will be correct and appropriate.
[0218] If there is no positioning pad swinging device 3, the height position of the roller 8 will change when the supporting roller 53 is loosened; if the lifting device lifts the roller, the height position of the roller will also change, unless the lifting device can be accurately controlled to reach the highest position, the centering position, and the lowest position can be implemented reliably and intuitively, then the positioning pad swinging device 3 can be unnecessary.
[0219] The swing drive cylinder 31 is a driving element for the positioning pad 32. In this embodiment, it is a rotary cylinder or an angle cylinder, but it can also be implemented by an electric actuator.
[0220] a) Current situation: When the equipment is shut down, repaired or the support roller is replaced, the drum must be lifted up so that the drum ring and the support roller are at a certain distance from each other and do not contact each other. When the equipment is to be started or the replaced support roller is installed, the drum is lifted up and lowered onto the support roller. However, whether the support roller is installed with left and right tilt or front and back tilt can only be observed after the drum falls onto the support roller and runs. If it is not suitable, it can only be adjusted while running. To solve this problem, positioning pads and support roller guide centering and alignment devices are added. When the support roller is to be aligned or shut down, the positioning pads 32 are inserted. The drum is positioned at the theoretical size position and can only be placed below the bracket seat 24 to achieve this function. This function cannot be achieved by placing it above.
[0221] b) The dimensions of the four spacers are machined uniformly. According to the design calculations, the spacers are rotated and placed on the support block 13 of the frame 11. The height of the spacers 32 + the height of the bracket 24 ensure that when the drum 8 is placed on the bracket 24, the outer circumference of its rolling ring 82 exactly contacts the outer circumference of the support roller 53. In other words, the drum 8 and the bracket 24 bear the weight of the positioning spacers 32, and the spacers 32 bear the weight of the support block 13 of the frame 11. At this point, the drum 8 is at the actual theoretically accurate height position. During assembly, the positioning spacers 32 are first placed on the support block 13, the bracket 24 is placed on the positioning spacers 32, and then the drum 8 is placed on the bracket 24. The support rollers are then installed according to the support roller centering and alignment method of this patent to achieve good linear contact between the support rollers and the drum rolling rings.
[0222] c) When the equipment is in operation, the roller 8 rotates, and the roller 8 bears weight on the supporting roller 5, and the supporting roller 5 bears weight on the frame 11. At this time, the pad 32 is reset and does not bear weight.
[0223] d) When the support roller 5 is quickly aligned, disassembled or shut down, the positioning pad 32 is rotated and placed on the support block 13, and the bracket seat 24 falls on the positioning pad. The roller 8 and the bracket seat 24 finally bear the weight on the positioning pad 32, the positioning pad 32 bears the weight on the support block 13, and the support block 13 bears the weight on 11.
[0224] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and does not constitute any other limitation thereto. Any person skilled in the art may utilize the above-disclosed technical content to modify or modify the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention remain within the scope of protection of the present invention.
Claims
1. A device for quickly aligning and disassembling a roller supporting a drum, comprising a drum (8), characterized in that: It also includes: A support frame (1), and the support frame (1) includes an installation frame (11); A jacking device (2), and the jacking device (2) is symmetrically arranged in the middle of the installation frame (11) in the width direction; A positioning pad swinging device (3), and the positioning pad swinging device (3) is symmetrically arranged above the middle of the installation frame (11) in the width direction, and the positioning pad swinging device (3) is arranged below the bracket seat (24) of the jacking device (2); A guiding, centering and aligning device (4), and the guiding, centering and aligning device (4) is respectively arranged at the four corners of the installation frame (11); A support roller device (5), and the support roller device (5) is respectively connected above each guiding, centering and aligning device (4); Among them, the four support roller devices (5) are used to support and drive the drum (8) to rotate.
2. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: It also includes a connection component (6), and the connection component (6) is symmetrically arranged on the side walls of the short rods in the width direction of the installation frame (11); The connection component (6) includes: A fixed groove plate (61), and one end of the fixed groove plate (61) is connected to the side wall of the short rod in the width direction of the installation frame (11); Universal ball bearings (62), and the universal ball bearings (62) are connected to the upper surface of the fixed groove plate (61) at equal or unequal intervals; Connection buckles (63), and the connection buckles (63) are symmetrically installed on both sides below the ends of the fixed groove plate (61); Guide plates (64), and the guide plates (64) are symmetrically arranged above the fixed groove plate (61); Among them, one end of the guide plate (64) is provided with a bending part.
3. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: It further includes a lifting trolley (7), and the lifting trolley (7) is paired with the connection component (6) to complete the rapid disassembly and replacement of the support roller device (5); The lifting trolley (7) includes: A lifting trolley body, and the lifting trolley body is provided with a lifting frame; The lifting trolley body is provided with a lifting frame; A limit groove plate (71), and the limit groove plate (71) is connected to the upper end of the lifting frame; Trolley universal ball bearings (72), and the trolley universal ball bearings (72) are arranged at equal or unequal intervals at the upper end of the bottom plate of the limit groove plate (71); Connection buckles (73), and the connection buckles (73) are symmetrically arranged on both sides below the outer ends of the limit groove plate (71); 4. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: Among them, the cross-section of the limit groove plate (71) is integrally in a "U" shape; the connection buckle (73) and the connection buckle (63) are paired to complete the connection of the limit groove plate (71) and the fixed groove plate (61). The support frame (1) includes: An installation frame (11), and the installation frame (11) is in an overall rectangular frame structure; Support legs (12), and the support legs (12) are respectively connected to the four corners at the bottom of the installation frame (11); Support blocks (13), and the support blocks (13) are symmetrically connected to the two middle ends on the upper surfaces in the width direction of the installation frame (11), and through holes adapted to the jacking device (2) are also formed through the support blocks (13); 5. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: The drum (8) includes a cylinder body (81) and drum rings (82) sleeved at both ends of the cylinder body (81), and the drum rings (82) cooperate with the support roller device (5) to complete the rotation of the drum (8). The jacking device (2) includes: A jacking device mounting frame, and the jacking device mounting frame is connected to the lower part of the middle of the installation frame (11) in the width direction; A driver (21) is connected to the middle of the inner side of the bottom plate of the jacking device mounting frame, and can also be installed on the outer side; Lifters (22), the lifters (22) are symmetrically arranged on both sides of the driver (21), and both lifters (22) are connected to the output shaft of the driver (21); A lifting rod (23) is connected to the driving lifting end of each lifter (22) respectively, and the upper end of the lifting rod (23) passes through the short rod of the mounting frame (11) and the through hole of the support block (13) in sequence and is connected to the lifting hole of the bracket seat (24); A bracket seat (24), wherein both ends of the bracket seat (24) are provided with jacking holes at their lower parts, and the bracket seat (24) is arranged above the two supporting blocks (13) corresponding to the short rods of the mounting frame (11); The bracket seat (24) is in the shape of a "﹀" or a "V" as a whole.
6. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: The positioning pad swing device (3) is symmetrically arranged between two supporting blocks (13) on the short rod of each installation frame (11), and can also be installed on the side of the supporting block (13); The positioning pad swing device (3) comprises: A swing drive cylinder (31), the bottom of which is connected to the upper surface of the short rod of the mounting frame (11); A positioning pad (32), the positioning pad (32) is connected to the rotating rod of the swing drive cylinder (31); The positioning pad (32) is a rectangular plate-shaped structure as a whole, and a positioning pad bayonet adapted to the lifting rod (23) is provided at the non-connecting end of the positioning pad (32).
7. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: The supporting roller device (5) comprises: The supporting roller seat (51) has supporting roller seat connection holes (511) extending through the four corners of the supporting roller seat (51). A roller mounting seat (52), the roller mounting seat (52) is symmetrically connected to the upper surface of the supporting roller seat (51); A supporting roller (53) is sleeved on the middle of the roller shaft (54) and is located between the two roller mounting seats (52); A roller shaft (54) is fitted into the inner holes of the bearings of the two roller mounting seats (52) and is supported by the roller mounting seats (52); A driving motor (55) is mounted on one end of the roller shaft (54), and a hollow output shaft of the driving motor (55) is connected to the roller shaft (54); Among them, the supporting roller seat connecting hole (511) is an arc-shaped waist hole, and the four arc-shaped waist holes are arranged in a circumferential direction as a whole; the roller mounting seat (52) is a roller mounting seat with a bearing; the driving motor (55) is arranged on the inner side of the mounting frame (11), and the driving motor (55) is a reduction motor.
8. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 1, characterized in that: The guiding, centering and aligning devices (4) are symmetrically arranged above the two ends of the short rod of the mounting frame (11); the guiding, centering and aligning devices (4) include: A guide and limit base plate (41), wherein the four corners of the guide and limit base plate (41) are provided with guide and limit base plate connection holes (411) that cooperate with the support roller seat connection holes (511); Guide sliders (42), the guide sliders (42) are respectively installed in the guide limit bottom plate connection holes (411); A feeding and pressing device (43), the lower portion of which is connected to one end of the guide and limiting base plate (41), and the working end of which is connected to the supporting roller seat (51); The lower end of the supporting roller seat (51) is connected to the guide slider (42) after passing through the supporting roller seat connecting hole (511) via a fastener.
9. The device for quick centering and alignment / quick disassembly of a drum support roller according to claim 8, characterized in that: The middle of the guide and limit bottom plate (41) is provided with a recessed portion for working in conjunction with the support roller seat (51), and the four corners of the outer side of the guide and limit bottom plate (41) are also provided with fixing holes for connecting with the support frame (1); The guide and limit bottom plate connecting holes (411) are provided at the four corners of the recessed portion, and the guide and limit bottom plate connecting holes (411) are rectangular grooves; The guide slider (42) is in a "convex" shape as a whole, and a threaded hole is provided on the guide slider (42); The feeding and pressing device (43) comprises: A support seat is connected to the upper surface of the guide limit base plate (41), and a mounting threaded hole for connecting the feed connecting rod is processed inside the support seat; Adjusting hand wheel, the adjusting hand wheel is connected to one end of the feed connecting rod; A feed connecting rod, the feed connecting rod is connected to the support seat through a thread; An articulated seat, one end of which is connected to the feed connecting rod, and the other end of which is connected to the supporting roller seat (51); The adjusting hand wheel is rotated to drive the feed connecting rod to drive the articulated seat to move forward or backward in the direction of the roller (8).
10. A method for quickly aligning and disassembling a drum support roller, the method comprising the following steps: A method for aligning the support roller (53) and the drum ring (82), the method comprising the following steps: 1) The operator first controls the lifting device (2) to lift the drum (8); 2) The operator loosens the fasteners on the supporting roller device (5) and moves the supporting roller device (5) outward for a certain distance; 3) The operator controls the positioning pad swing device (3) to rotate the positioning pad (32) to the upper part of the support block (13) and below the bracket seat (24); 4) The operator controls the jacking device (2) to descend, so that the roller (8) and the bracket seat (24) are supported on the positioning pad (32), that is, the roller (8) is positioned in the actual theoretical accurate position; 5) The operator turns the adjusting hand wheel of the guide centering and alignment device (4) to make the supporting roller device (5) fit closely to the roller ring (82) until the adjusting hand wheel becomes noticeably difficult to turn; 6) The operator locks and fixes the supporting roller device (5) with the guide centering and alignment device (4) through fasteners; 7) The operator controls the lifting device (2) to lift the roller (8); 8) The operator controls the positioning pad swing device (3) to rotate the positioning pad (32) to reset; 9) The operator controls the jacking device (2) to descend until the drum (8) bears the weight on the four supporting roller devices (5) and the bracket seat (24) is lower than the bottom end of the drum (8), thus completing the centering and alignment work of the supporting roller (53) and the drum roller ring (82); A method for quickly disassembling a supporting roller device (5), the method comprising the following steps: 1) The operator first moves the lifting trolley (7) to the bottom of the supporting roller device (5) to be disassembled; 2) The operator controls the lifting trolley (7) to lift the limiting slot plate (71) to a position flush with the fixed slot plate (61); 3) The operator connects and locks the connecting buckle (73) on the limiting slot plate (71) and the connecting buckle (63) on the fixed slot plate (61); 4) The operator controls the lifting device (2) to lift the drum (8); 5) The operator loosens the fasteners on the support roller device (5) to be disassembled, and then moves the support roller device (5) to be disassembled onto the limit slot plate (71) along the direction of the limit slot plate (71); 6) The operator loosens the connecting buckles (73) and the connecting buckles (63) on both sides, thereby separating the limiting slot plate (71) and the fixed slot plate (61); 7) The operator controls the lifting trolley (7) to drive the supporting roller device (5) to descend, and then the disassembled supporting roller device (5) can be sent to a designated location for maintenance, thus completing the rapid disassembly of the supporting roller device (5).
Citation Information
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