A device for detecting the braking performance of an electric motor

By designing an automated motor braking performance testing device, which utilizes a double-speed chain conveyor and various components to achieve automated positioning and braking performance testing of the motor, the problem of existing technologies being unable to adapt to continuous production lines has been solved, and the stability and accuracy of the testing have been improved.

CN120669111BActive Publication Date: 2026-05-19WUXI TIANBAO ELECTRIC MOTOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUXI TIANBAO ELECTRIC MOTOR CO LTD
Filing Date
2025-07-09
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing motor braking performance testing devices cannot achieve automated testing and are not suitable for use in continuous production lines.

Method used

A motor braking performance testing device was designed, comprising a base plate, a double-speed chain conveyor, a moving support assembly, a conductive voltage connection assembly, a magnetic powder brake, a torque sensor, and various other components. The device achieves automated positioning and braking performance testing of the motor through a lateral movement assembly, an adaptive rotation assembly, and a synchronous clamping assembly.

Benefits of technology

It has achieved automated testing of motor braking performance, adapting to the needs of continuous production lines and ensuring the stability and accuracy of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a motor braking performance detection device and belongs to the technical field of motor detection. The device comprises a bottom plate, wherein the end of the bottom plate away from a magnetic powder brake is located on one side of a speed chain conveyor; a moving support assembly is connected to the driving end of the speed chain conveyor; the moving support assembly is connected with a motor, and the motor wire is pressure-welded with the moving support assembly; an electrically-conductive pressure-welding assembly is connected to the other side of the speed chain conveyor; the bottom plate is provided with a magnetic powder brake, a torque sensor and an output end positioning and clamping assembly; the sensing end of the torque sensor is provided with a horizontal shaft, and one end of the horizontal shaft is fixedly connected with the rotating end of the magnetic powder brake; the output end positioning and clamping assembly comprises a horizontal moving assembly, a self-adapting rotating assembly, a synchronous clamping assembly and a key groove positioning assembly; the other end of the horizontal shaft is connected with the self-adapting rotating assembly, and the self-adapting rotating assembly is rotatably connected with the horizontal moving assembly. Through the above mode, the automatic braking performance detection of the motor is realized, and the device is suitable for the use of a continuous production line.
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Description

Technical Field

[0001] This invention relates to the field of motor testing technology, and specifically to a motor braking performance testing device. Background Technology

[0002] After the motor is manufactured, its torque and braking performance need to be tested.

[0003] For example, Chinese patent CN217689312U discloses a motor torque detection device, comprising a detection base, a torque sensor connected to the detection base, a fixing frame, and a magnetic powder brake. The torque sensor is located in the middle of the detection base, and the magnetic powder brake is fixed to the rear side of the detection base. The rear end of the rotating shaft of the torque sensor is connected to the output end of the magnetic powder brake. The front side of the detection base has multiple fixing holes spaced along the length of the detection base. The fixing frame has through holes, and the fixing frame and the detection base are fixed together by bolts. The fixing frame is used to fix the motor under test. The motor torque detection device adjusts the distance between the motor under test and the torque sensor by changing the position of the fixing frame, ensuring a stable connection between them. The motor under test can be firmly fixed to the fixing frame. The motor torque detection device can detect motors of various lengths and sizes, preventing vibration of the motor under test due to connection problems during testing and improving detection accuracy.

[0004] While the above structure can be used for testing motors, it cannot automate the testing process and is not suitable for use in continuous production lines.

[0005] Based on this, the present invention designs a motor braking performance testing device to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a motor braking performance testing device.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A motor braking performance testing device includes a base plate:

[0009] The base plate is located on one side of the double-speed chain conveyor;

[0010] The drive end of the double-speed chain conveyor is connected to a movable support assembly for motor limit support and motor wire wiring positioning;

[0011] The movable support assembly is plugged into the motor, and the motor wires are crimped into the movable support assembly;

[0012] The other side of the double-speed chain conveyor is connected to a voltage-conducting connection assembly for motor crimping and motor conductivity.

[0013] The top of the base plate is fixedly installed in sequence from the side away from the double-speed chain conveyor to the side closer to the double-speed chain conveyor. These components include a magnetic powder brake for providing braking force, a torque sensor for detecting torque, and an output end positioning clamping assembly for fixed connection with the motor output end.

[0014] A horizontal shaft is fixedly installed at the sensing end of the torque sensor, and one end of the horizontal shaft is fixedly connected to the rotating end of the magnetic powder brake.

[0015] The output positioning and clamping assembly includes a transverse component, an adaptive rotation component, a synchronous clamping component, and a keyway positioning component. The adaptive rotation component is connected to the other end of the transverse shaft and is rotatably connected to the transverse component. The transverse component is fixedly installed on the top of the base plate. The transverse component is connected to a synchronous clamping component for clamping the motor drive shaft, and the synchronous clamping component is connected to the adaptive rotation component. The synchronous clamping component is connected to a keyway positioning component for keyway insertion with the motor drive shaft.

[0016] Furthermore, the movable support assembly includes positioning columns, a movable plate, and wire clamps. Positioning columns are symmetrically fixedly connected to the top of the movable plate, and the mounting holes of the motor are inserted into the positioning columns. Wire clamps are fixedly connected at equal intervals at the top of the movable plate away from the magnetic powder brake. The motor's wires are crimped into the wire clamps. The movable plate is fixedly installed on the top of the drive end of the double-speed chain conveyor.

[0017] Furthermore, the conductive connection assembly includes a pressure plate, a conductive column, a third cylinder, a third guide rail assembly, and a second mounting frame. The second mounting frame is located on the other side of the double-speed chain conveyor. The third cylinder is fixedly installed on the top of the second mounting frame. The driving end of the third cylinder is connected to the pressure plate. The pressure plate is fixedly connected to the slider of the third guide rail assembly, and the guide rail of the third guide rail assembly is fixedly connected to the second mounting frame. A conductive column is fixedly connected to the pressure plate, and the conductive column is electrically connected to an external control host.

[0018] Furthermore, the transverse component includes a first guide rail assembly, a second cylinder, and a support frame. The guide rails of the second cylinder and the first guide rail assembly are both fixedly installed on the top of the base plate. The drive end of the second cylinder is fixedly connected to the middle of the bottom of the support frame. The bottom of the support frame is fixedly connected to the slider of the first guide rail assembly. The adaptive rotation component is rotatably connected to the support frame. The synchronous clamping component is connected to the support frame.

[0019] Furthermore, the adaptive rotation assembly includes a slide rod, a rotating disk, a first circular plate, a connecting shaft, and a second circular plate. The first circular plate is fixedly installed on the end of the horizontal shaft away from the magnetic powder brake. The inner wall of the horizontal hole opened near the end of the support frame near the end of the double-speed chain conveyor is rotatably connected to the rotating disk through a bearing. The end of the rotating disk near the magnetic powder brake is fixedly connected to the connecting shaft. The end of the connecting shaft near the magnetic powder brake is fixedly connected to the second circular plate. The end face of the second circular plate near the magnetic powder brake is fixedly connected with slide rods at equal intervals along the circumference, and the first circular plate is slidably connected to the slide rods through the opened sliding holes.

[0020] Furthermore, the synchronous clamping assembly includes a first cylinder, a first mounting bracket, a fixing ring, a first sliding groove, a transverse sliding plate, a first wedge block, an arc-shaped clamping plate, a circular groove, a second wedge block, a second guide rail assembly, and a guide rail. The first cylinder is fixedly mounted on the support bracket, with its drive end facing the magnetic powder brake. The first mounting bracket is fixedly connected to the drive end of the first cylinder. The fixing ring is rotatably connected to the inner wall of the first mounting bracket via bearings. The end of the fixing ring away from the magnetic powder brake is fixedly connected to the transverse sliding plate at equal intervals along the circumference. The end of the transverse sliding plate away from the magnetic powder brake is fixedly connected to... The rotating disk has a first wedge block. The end of the rotating disk away from the magnetic powder brake has a circular groove coaxial with the support frame. The rotating disk has a first sliding groove at equal intervals along the circumference on the outer wall of the circular groove. The inner wall of the first sliding groove is fixedly connected to the guide rail of the second guide rail assembly. The slider of the second guide rail assembly is fixedly connected to the side wall of the second wedge block. An arc-shaped clamp is fixedly connected to the end of the second wedge block near the circular groove. The end of the second wedge block away from the circular groove is fixedly connected to the guide rail. The first wedge block is slidably connected to the guide rail through a limiting sliding groove. The second wedge block and the arc-shaped clamp are connected to the keyway positioning assembly.

[0021] Furthermore, the two sets of first cylinders are symmetrically fixedly installed on the support frame.

[0022] Furthermore, the support frame is provided with horizontal movable grooves at equal intervals along the circumference, and the horizontal movable grooves are in close contact with the horizontal sliding plate for sliding connection.

[0023] Furthermore, the keyway positioning assembly includes a spring, a key block, and a second slide groove. The second wedge block and the arc-shaped clamping plate have a second slide groove with an opening facing the circular groove. The end of the second slide groove away from the circular groove is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to the key block. The outer wall of the key block is slidably connected to the side wall of the second slide groove.

[0024] Furthermore, the inner wall of the curved clamp is bonded with a wear-resistant pad to increase friction.

[0025] Beneficial effects: This invention connects the motor to the movable support assembly, then crimps the motor wires to the movable support assembly. The double-speed chain conveyor drives the motor to move between the base plate and the voltage-conducting connection assembly. The voltage-conducting connection assembly moves downward, conducting electricity to the motor while simultaneously crimping the motor onto the movable support assembly. This facilitates power supply to the motor. The cooperation between the voltage-conducting connection assembly and the movable support assembly facilitates motor positioning, preventing motor movement during testing and ensuring testing stability. The synchronous clamping component of the output-end positioning clamping assembly moves outward to open, and the lateral movement component drives the adaptive rotation component to move towards the motor. The adaptive rotation component then drives the synchronous clamping component to move towards the motor's drive... On the outside of the drive shaft, the synchronous clamping assembly moves towards the motor, and the conductive voltage connection assembly controls the motor to rotate. The rotation of the motor drive shaft drives the keyway of the drive shaft to rotate to the keyway positioning assembly. The keyway positioning assembly is inserted into the keyway of the motor drive shaft. The synchronous clamping assembly continues to move towards the motor, and performs multi-point synchronous clamping on the motor drive shaft. The keyway positioning assembly and the synchronous clamping assembly cooperate to clamp and fix the motor drive shaft. The conductive voltage connection assembly controls the motor to rotate, and the motor drives the adaptive rotation assembly to rotate. The adaptive rotation assembly drives the horizontal shaft to rotate. During braking detection, the magnetic powder brake provides braking force, and the torque sensor detects the torque, realizing automated braking performance detection of the motor, which is suitable for use in continuous production lines. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0027] Figure 1 A three-dimensional electric motor braking performance testing device of the present invention Figure 1 ;

[0028] Figure 2 This is a front view of a motor braking performance testing device according to the present invention;

[0029] Figure 3 This is a left view of a motor braking performance testing device according to the present invention;

[0030] Figure 4 A three-dimensional electric motor braking performance testing device of the present invention Figure 2 ;

[0031] Figure 5 A three-dimensional electric motor braking performance testing device of the present invention Figure 3 ;

[0032] Figure 6 A three-dimensional electric motor braking performance testing device of the present invention Figure 4 ;

[0033] Figure 7 For along Figure 3 A sectional view along the AA direction;

[0034] Figure 8 for Figure 5 Enlarged view of the structure at point B;

[0035] Figure 9 for Figure 7 Enlarged view of the structure at point C.

[0036] The labels in the diagram represent:

[0037] 1. Base plate; 2. Magnetic powder brake; 3. Horizontal shaft; 4. Torque sensor; 5. Output end positioning and clamping assembly; 51. Slide rod; 52. First cylinder; 53. First mounting bracket; 54. First guide rail assembly; 55. Second cylinder; 56. Support frame; 57. Rotating disk; 58. Fixing ring; 59. First slide groove; 510. First circular plate; 511. Connecting shaft; 512. Horizontal slide plate; 513. First wedge block; 514. Spring; 515. Key 516. Arc-shaped clamp; 517. Circular groove; 518. Second wedge block; 519. Second guide rail assembly; 520. Guide rail; 521. Second sliding groove; 522. Second circular plate; 523. Horizontal movable groove; 6. Motor; 7. Moving support assembly; 71. Positioning post; 72. Moving plate; 73. Wire clamp; 8. Conductive voltage connection assembly; 81. Pressure plate; 82. Conductive post; 83. Third cylinder; 84. Third guide rail assembly; 85. Second mounting bracket. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0039] The present invention will be further described below with reference to embodiments.

[0040] Example 1, please refer to Figures 1-9 A motor braking performance testing device, comprising a base plate 1:

[0041] The end of the base plate 1 furthest from the magnetic powder brake 2 is located on the side of the double-speed chain conveyor;

[0042] The drive end of the double-speed chain conveyor is connected to a movable support assembly 7 for limiting support of motor 6 and positioning of wiring of motor 6;

[0043] The movable support assembly 7 is plugged into the motor 6, and the wires of the motor 6 are crimped into the movable support assembly 7;

[0044] The other side of the double-speed chain conveyor is connected to a voltage-conducting connection assembly 8 for crimping the motor 6 and conducting electricity to the motor 6;

[0045] The top of the base plate 1 is sequentially fixed with a magnetic powder brake 2 for providing braking force, a torque sensor 4 for detecting torque, and an output end positioning clamping assembly 5 for fixed connection with the output end of the motor 6, from the side away from the double speed chain conveyor to the side closer to the double speed chain conveyor.

[0046] A horizontal shaft 3 is fixedly installed on the sensing end of the torque sensor 4, and one end of the horizontal shaft 3 is fixedly connected to the rotating end of the magnetic powder brake 2.

[0047] The output end positioning and clamping assembly 5 includes a transverse movement assembly, an adaptive rotation assembly, a synchronous clamping assembly, and a keyway positioning assembly. The adaptive rotation assembly is connected to the other end of the transverse shaft 3 and is rotatably connected to the transverse movement assembly. The transverse movement assembly is fixedly installed on the top of the base plate 1. The transverse movement assembly is connected to a synchronous clamping assembly for clamping the drive shaft of the motor 6, and the synchronous clamping assembly is connected to the adaptive rotation assembly. The synchronous clamping assembly is connected to a keyway positioning assembly for keyway insertion with the drive shaft of the motor 6.

[0048] Connect motor 6 to the movable support assembly 7, then crimp the motor 6 wires to the movable support assembly 7. The double-speed chain conveyor drives motor 6 to move between the base plate 1 and the voltage-conducting connection assembly 8. The voltage-conducting connection assembly 8 moves downward, conducting electricity to motor 6 and simultaneously crimping motor 6 onto the movable support assembly 7. The voltage-conducting connection assembly 8 facilitates power supply to motor 6. The cooperation between the voltage-conducting connection assembly 8 and the movable support assembly 7 facilitates positioning of motor 6, preventing movement of motor 6 during detection and ensuring detection stability. The synchronous clamping assembly of the output positioning clamping assembly 5 moves outward to open, and the lateral movement assembly drives the adaptive rotation assembly to move towards motor 6. The adaptive rotation assembly drives the synchronous clamping assembly to move towards the drive of motor 6. On the outside of the shaft, the synchronous clamping assembly moves towards the motor 6, and the voltage-conducting assembly 8 controls the rotation of the motor 6. The rotation of the motor 6 drive shaft drives the keyway of the drive shaft to rotate to the keyway positioning assembly. The keyway positioning assembly is inserted into the keyway of the motor 6 drive shaft. The synchronous clamping assembly continues to move towards the motor 6, and performs multi-point synchronous clamping on the drive shaft of the motor 6. The keyway positioning assembly and the synchronous clamping assembly cooperate to clamp and fix the drive shaft of the motor 6. The voltage-conducting assembly 8 controls the rotation of the motor 6, and the motor 6 drives the adaptive rotation assembly to rotate. The adaptive rotation assembly drives the horizontal shaft 3 to rotate. During braking detection, the magnetic powder brake 2 provides braking force, and the torque sensor 4 detects the torque, realizing automated braking performance detection of the motor 6, which is suitable for use in continuous production lines.

[0049] Please see Figures 1-9 The movable support assembly 7 includes positioning columns 71, movable plate 72, and wire clamps 73. Positioning columns 71 are symmetrically fixedly connected to the top of the movable plate 72. The mounting holes of the motor 6 are inserted into the positioning columns 71. Wire clamps 73 are fixedly connected at equal intervals at the top of the movable plate 72 away from the magnetic powder brake 2. The wires of the motor 6 are crimped into the wire clamps 73. The movable plate 72 is fixedly installed on the top of the drive end of the double-speed chain conveyor.

[0050] The mounting hole of motor 6 is inserted into positioning post 71, and the wire of motor 6 is crimped into wire clamp 73. The double-speed chain conveyor drives the moving plate 72 to move between the base plate 1 and the conductive voltage connection assembly 8. The double-speed chain conveyor locks and positions the moving plate 72.

[0051] Please see Figures 1-5 The conductive connection component 8 includes a pressure plate 81, a conductive post 82, a third cylinder 83, a third guide rail assembly 84, and a second mounting frame 85. The second mounting frame 85 is located on the other side of the double-speed chain conveyor. The third cylinder 83 is fixedly installed on the top of the second mounting frame 85. The driving end of the third cylinder 83 is connected to the pressure plate 81. The pressure plate 81 is fixedly connected to the slider of the third guide rail assembly 84, and the guide rail of the third guide rail assembly 84 is fixedly connected to the second mounting frame 85. The conductive post 82 is fixedly connected to the pressure plate 81, and the conductive post 82 is electrically connected to the external control host.

[0052] When the movable plate 72 moves to below the pressure plate 81, the motor 6 is located directly below the pressure plate 81, and the conductive post 82 is located directly above the wire clamp 73.

[0053] After the double-speed chain conveyor locks and positions the moving plate 72, the third cylinder 83 drives the pressure plate 81 to move along the third guide rail assembly 84. The pressure plate 81 moves to contact the top of the motor 6 and presses the motor 6 onto the moving plate 72. At the same time, the conductive column 82 contacts the wires of the motor 6 and energizes the wires of the motor 6.

[0054] Please see Figures 1-9 The transverse component includes a first guide rail assembly 54, a second cylinder 55, and a support frame 56. The guide rails of the second cylinder 55 and the first guide rail assembly 54 are fixedly installed on the top of the base plate 1. The driving end of the second cylinder 55 is fixedly connected to the middle of the bottom of the support frame 56. The bottom of the support frame 56 is fixedly connected to the slider of the first guide rail assembly 54. The adaptive rotation component is rotatably connected to the support frame 56. The synchronous clamping component is connected to the support frame 56.

[0055] The adaptive rotation assembly includes a slide rod 51, a rotating disk 57, a first circular plate 510, a connecting shaft 511, and a second circular plate 522. The first circular plate 510 is fixedly installed on the end of the horizontal shaft 3 away from the magnetic powder brake 2. The inner wall of the horizontal hole opened near the end of the double-speed chain conveyor of the support frame 56 is rotatably connected to the rotating disk 57 through a bearing. The end of the rotating disk 57 near the magnetic powder brake 2 is fixedly connected to the connecting shaft 511. The end of the connecting shaft 51 near the magnetic powder brake 2 is fixedly connected to the second circular plate 522. The end face of the second circular plate 522 near the magnetic powder brake 2 is fixedly connected to the slide rod 51 at equal intervals along the circumference. The first circular plate 510 is slidably connected to the slide rod 51 through the opened sliding hole.

[0056] The synchronous clamping assembly includes a first cylinder 52, a first mounting bracket 53, a fixing ring 58, a first sliding groove 59, a transverse sliding plate 512, a first wedge block 513, an arc-shaped clamping plate 516, a circular groove 517, a second wedge block 518, a second guide rail assembly 519, and a guide rail 520. The first cylinder 52 is fixedly mounted on the support frame 56, with the driving end of the first cylinder 52 facing the magnetic powder brake 2. The driving end of the first cylinder 52 is fixedly connected to the first mounting bracket 53. The inner wall of the first mounting bracket 53 is rotatably connected to the fixing ring 58 via bearings. The end of the fixing ring 58 away from the magnetic powder brake 2 is fixedly connected to the transverse sliding plate 512 at equal intervals along the circumference. The end of the transverse sliding plate 512 away from the magnetic powder brake 2 is fixedly connected to the first wedge block. 513, the end of the rotating disk 57 away from the magnetic powder brake 2 is provided with a circular groove 517 coaxial with the support frame 56. The rotating disk 57 has a first sliding groove 59 evenly spaced along the circumference on the outer wall of the circular groove 517. The inner wall of the first sliding groove 59 is fixedly connected to the guide rail of the second guide rail assembly 519. The slider of the second guide rail assembly 519 is fixedly connected to the side wall of the second wedge block 518. The end of the second wedge block 518 near the circular groove 517 is fixedly connected to an arc-shaped clamping plate 516. The end of the second wedge block 518 away from the circular groove 517 is fixedly connected to a guide rail 520. The first wedge block 513 is slidably connected to the guide rail 520 through a limiting sliding groove. The second wedge block 518 and the arc-shaped clamping plate 516 are connected to the keyway positioning assembly.

[0057] Two sets of first cylinders 52 are symmetrically fixedly installed on the support frame 56.

[0058] The support frame 56 has horizontal movable grooves 523 at equal intervals along the circumference, and the horizontal movable grooves 523 are in close contact with the horizontal sliding plate 512 for sliding connection.

[0059] The keyway positioning assembly includes a spring 514, a key block 515, and a second slide groove 521. The second wedge block 518 and the arc-shaped clamping plate 516 have a second slide groove 521 with an opening facing the circular groove 517. The end of the second slide groove 521 away from the circular groove 517 is fixedly connected to one end of the spring 514, and the other end of the spring 514 is fixedly connected to the key block 515. The outer wall of the key block 515 is slidably connected to the side wall of the second slide groove 521.

[0060] The inner wall of the arc-shaped clamp 516 is bonded with a wear-resistant pad to increase friction.

[0061] The thrust of spring 514 is always greater than the centrifugal force of key block 515.

[0062] Specific operations:

[0063] Step 1: Connect the mounting hole of motor 6 to the positioning post 71, and crimp the wires of motor 6 into the wire clamp 73;

[0064] Step 2: The double-speed chain conveyor drives the moving plate 72 to move between the base plate 1 and the conductive voltage connection component 8. The double-speed chain conveyor locks and positions the moving plate 72. The third cylinder 83 drives the pressure plate 81 to move along the third guide rail assembly 84. The pressure plate 81 moves to contact the top of the motor 6 and presses the motor 6 onto the moving plate 72, which facilitates the upward movement of the motor 6 along the positioning column 71 during subsequent testing. At the same time, the conductive column 82 contacts the wires of the motor 6 to energize the wires of the motor 6. The conductive voltage connection component 8 facilitates the supply of power to the motor 6. The conductive voltage connection component 8 and the moving support component 7 work together to facilitate the positioning of the motor 6 and prevent the motor 6 from moving during testing, thus ensuring the stability of the testing.

[0065] Step 3: The second cylinder 55 of the lateral movement assembly drives the support frame 56 to move along the first guide rail assembly 54. The support frame 56 drives the rotating disk 57 of the adaptive rotation assembly to move towards the motor 6. The rotating disk 57 of the adaptive rotation assembly drives the arc-shaped clamping plate 516 of the synchronous clamping assembly to move to the outside of the drive shaft of the motor 6. The first cylinder 52 of the synchronous clamping assembly drives the first mounting frame 53 to move towards the motor 6. The first mounting frame 53 drives the fixing ring 58 to move. The fixing ring 58 drives the horizontal sliding plate 512 to move. The horizontal sliding plate 512 drives the first wedge block 513 to move towards the motor 6. The first wedge block 513 moves along the guide rail. 520 drives the second wedge block 518 to move inward along the guide rail of the second guide rail assembly 519. The second wedge block 518 drives the arc-shaped clamping plate 516 to move inward. The arc-shaped clamping plate 516 moves to the outside of the drive shaft of the motor 6. The key block 515 contacts the drive shaft of the motor 6. The drive shaft of the motor 6 presses the key block 515 into the second slide groove 521. The conductive voltage connection assembly 8 controls the rotation of the motor 6. The rotation of the drive shaft of the motor 6 drives the keyway of the drive shaft to rotate to the key block 515 of the keyway positioning assembly. The restoring force of the spring 514 pushes the key block 515 into the keyway of the drive shaft of the motor 6, clamping and fixing the drive shaft of the motor 6.

[0066] Step 4: The conductive voltage connection component 8 controls the rotation of the motor 6. The keyway of the drive shaft of the motor 6 drives a set of key blocks 515 of the adaptive rotation component to rotate. The set of key blocks 515 drives a set of arc-shaped clamps 516 to rotate. The set of arc-shaped clamps 516 drives a set of second wedge blocks 518 to rotate. The set of second wedge blocks 518 drives a set of first wedge blocks 513 to rotate via the guide rail 520. The rotation of the set of first wedge blocks 513 drives a set of horizontal slide plates 512 to rotate. The set of horizontal slide plates 512 drives the rotating disk 57 to rotate. The rotating disk 57 drives the connecting shaft 511 to rotate. The connecting shaft 511 drives the second circular plate 522 to rotate. The second circular plate 522 drives the slide rod 51 to rotate. The slide rod 51 drives the first circular plate 510 to rotate. The first circular plate 510 drives the horizontal shaft 3 to rotate. During braking detection, the magnetic powder brake 2 provides braking force, and the torque sensor 4 detects the torque, realizing the automated braking performance detection of the motor 6.

[0067] Step 5: After the current motor 6 is detected, the first cylinder 52 of the synchronous clamping assembly drives the first mounting bracket 53 to move away from the motor 6. The first mounting bracket 53 drives the fixing ring 58 to move. The fixing ring 58 drives the horizontal sliding plate 512 to move. The horizontal sliding plate 512 drives the first wedge block 513 to move away from the motor 6. The first wedge block 513 drives the second wedge block 518 to move outward along the guide rail of the second guide rail assembly 519 through the guide rail 520. The second wedge block 518 drives the arc-shaped clamping plate 516 to move outward. The arc-shaped clamping plate 516 drives the keyway of the motor 6 drive shaft to separate.

[0068] Step 6: The second cylinder 55 of the transverse component drives the support frame 56 to move along the first guide rail assembly 54. The support frame 56 drives the rotating disk 57 of the adaptive rotation component to move away from the motor 6. The rotating disk 57 of the adaptive rotation component drives the arc-shaped clamping plate 516 of the synchronous clamping component to move to the outer side of the end of the drive shaft of the motor 6 near the magnetic powder brake 2. The output end positioning clamping component 5 does not affect the movement of the double speed chain conveyor drive motor 6.

[0069] Step 7: The third cylinder 83 drives the pressure plate 81 to move along the third guide rail assembly 84, the pressure plate 81 separates from the motor 6, and the conductive post 82 separates from the wire of the motor 6.

[0070] Step 8: Repeat steps 2-7.

[0071] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A motor braking performance testing device, comprising a base plate (1), characterized in that: The base plate (1) is located on one side of the double-speed chain conveyor; The drive end of the double-speed chain conveyor is connected to a movable support assembly (7) for limiting support of the motor (6) and positioning of the wiring of the motor (6). The movable support assembly (7) is plugged into the motor (6), and the motor (6) wires are crimped into the movable support assembly (7); The other side of the double-speed chain conveyor is connected to a voltage-conducting connection assembly (8) for crimping the motor (6) and conducting electricity to the motor (6). The top of the base plate (1) is fixedly installed in sequence from the side away from the double speed chain conveyor to the side closer to the double speed chain conveyor. A magnetic powder brake (2) for providing braking force, a torque sensor (4) for detecting torque, and an output end positioning clamping assembly (5) for fixed connection with the output end of the motor (6). A horizontal shaft (3) is fixedly installed on the sensing end of the torque sensor (4), and one end of the horizontal shaft (3) is fixedly connected to the rotating end of the magnetic powder brake (2). The output end positioning clamping assembly (5) includes a transverse component, an adaptive rotation component, a synchronous clamping component and a keyway positioning component. The adaptive rotation component is connected to the other end of the transverse shaft (3). The adaptive rotation component is rotatably connected to the transverse component. The transverse component is fixedly installed on the top of the base plate (1). The transverse component is connected to a synchronous clamping component for clamping the drive shaft of the motor (6). The synchronous clamping component is connected to the adaptive rotation component. The synchronous clamping component is connected to a keyway positioning component for keyway insertion with the drive shaft of the motor (6). The adaptive rotation assembly includes a slide rod (51), a rotating disk (57), a first circular plate (510), a connecting shaft (511), and a second circular plate (522). The first circular plate (510) is fixedly installed on the end of the horizontal shaft (3) away from the magnetic powder brake (2). The inner wall of the horizontal hole opened near the end of the double-speed chain conveyor of the support frame (56) is rotatably connected to the rotating disk (57) through a bearing. The end of the rotating disk (57) near the magnetic powder brake (2) is fixedly connected to the connecting shaft (511). The end of the connecting shaft (511) near the magnetic powder brake (2) is fixedly connected to the second circular plate (522). The end face of the second circular plate (522) near the magnetic powder brake (2) is fixedly connected to the slide rod (51) at equal intervals along the circumference. The first circular plate (510) is slidably connected to the slide rod (51) through the opened sliding hole. The keyway positioning assembly includes a spring (514), a key block (515), and a second slide groove (521). The second wedge block (518) and the arc-shaped clamping plate (516) have a second slide groove (521) with an opening facing the circular groove (517). The end of the second slide groove (521) away from the circular groove (517) is fixedly connected to one end of the spring (514), and the other end of the spring (514) is fixedly connected to the key block (515). The outer wall of the key block (515) is slidably connected to the side wall of the second slide groove (521). The synchronous clamping assembly includes a first cylinder (52), a first mounting bracket (53), a fixing ring (58), a first slide groove (59), a transverse slide plate (512), a first wedge block (513), an arc-shaped clamping plate (516), a circular groove (517), a second wedge block (518), a second guide rail assembly (519), and a guide rail (520). The first cylinder (52) is fixedly mounted on the support frame (56). The driving end of the first cylinder (52) is positioned facing the magnetic powder brake (2). The driving end of the first cylinder (52) is fixedly connected to the first mounting bracket (53). The inner wall of the first mounting bracket (53) is rotatably connected to the fixing ring (58) through a bearing. The end of the fixing ring (58) away from the magnetic powder brake (2) is fixedly connected to the transverse slide plate (512) at equal intervals along the circumference. The end of the transverse slide plate (512) away from the magnetic powder brake (2) is fixedly connected to the first wedge block. The end of the rotating disk (57) away from the magnetic powder brake (2) of the block (513) is provided with a circular groove (517) coaxial with the support frame (56). The rotating disk (57) is provided with a first sliding groove (59) at equal intervals along the circumference on the outer wall of the circular groove (517). The inner wall of the first sliding groove (59) is fixedly connected to the guide rail of the second guide rail assembly (519). The slider of the second guide rail assembly (519) is fixedly connected to the side wall of the second wedge block (518). The end of the second wedge block (518) near the circular groove (517) is fixedly connected to an arc-shaped clamp (516). The end of the second wedge block (518) away from the circular groove (517) is fixedly connected to a guide rail (520). The first wedge block (513) is limited and slidably connected to the guide rail (520) through the limiting sliding groove. The second wedge block (518) and the arc-shaped clamp (516) are connected to the keyway positioning assembly.

2. The motor braking performance testing device according to claim 1, characterized in that, The movable support assembly (7) includes a positioning column (71), a movable plate (72), and a wire clamp (73). The top of the movable plate (72) is symmetrically fixed with the positioning column (71). The mounting hole of the motor (6) is inserted into the positioning column (71). The top of the movable plate (72) away from the magnetic powder brake (2) is fixedly connected with the wire clamp (73) at equal intervals. The wire of the motor (6) is crimped into the wire clamp (73). The movable plate (72) is fixedly installed on the top of the drive end of the double speed chain conveyor.

3. The motor braking performance testing device according to claim 2, characterized in that, The conductive connection assembly (8) includes a pressure plate (81), a conductive post (82), a third cylinder (83), a third guide rail assembly (84), and a second mounting frame (85). The second mounting frame (85) is located on the other side of the double-speed chain conveyor. The third cylinder (83) is fixedly installed on the top of the second mounting frame (85). The driving end of the third cylinder (83) is connected to the pressure plate (81). The pressure plate (81) is fixedly connected to the slider of the third guide rail assembly (84), and the guide rail of the third guide rail assembly (84) is fixedly connected to the second mounting frame (85). The conductive post (82) is fixedly connected to the pressure plate (81), and the conductive post (82) is electrically connected to the external control host.

4. The motor braking performance testing device according to any one of claims 1-3, characterized in that, The transverse component includes a first guide rail assembly (54), a second cylinder (55), and a support frame (56). The guide rails of the second cylinder (55) and the first guide rail assembly (54) are fixedly installed on the top of the base plate (1). The driving end of the second cylinder (55) is fixedly connected to the middle of the bottom of the support frame (56). The bottom of the support frame (56) is fixedly connected to the slider of the first guide rail assembly (54). The adaptive rotation component is rotatably connected to the support frame (56). The synchronous clamping component is connected to the support frame (56).

5. The motor braking performance testing device according to claim 1, characterized in that, Two sets of first cylinders (52) are symmetrically fixed on the support frame (56).

6. The motor braking performance testing device according to claim 5, characterized in that, The support frame (56) has horizontal movable grooves (523) at equal intervals along the circumference, and the horizontal movable grooves (523) are in close contact with the horizontal sliding plate (512).

7. The motor braking performance testing device according to claim 1, characterized in that, The inner wall of the arc-shaped clamp (516) is bonded with a wear-resistant pad to increase friction.