Textile dye cosolvent dispersion rate detection device and detection method
By designing a textile dye dispersion rate detection device, which utilizes reciprocating lifting components and elastic sealing components to achieve automatic sealing, the problem of equipment downtime in textile dye dispersion rate detection is solved. This enables continuous extraction and uniform distribution of dyes, improving detection efficiency and dyeing effect.
Patent Information
- Application Number
- CN202510997886.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-20
- Publication Date
- 2025-10-17
AI Technical Summary
In existing technologies, when detecting the dispersion rate of textile dye cosolvents, the pumping mechanism frequently stops working, affecting the efficiency and continuity of the detection process, resulting in uneven dye dispersion and affecting the dyeing effect.
A device for detecting the dispersion rate of textile dye cosolvents was designed. The device controls the reciprocating lifting of the turret through a reciprocating lifting component. Combined with an elastic sealing component and an angle adjustment component, it realizes the automatic sealing and opening of the drain pipe, enabling continuous multiple extractions of dye and avoiding equipment downtime.
It enables rapid and continuous detection of dye dispersion rate, ensuring uniform dye distribution at different time points, avoiding color difference and uneven dyeing problems, and improving detection efficiency and product quality.
Smart Images

Figure CN120801741A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile dye production, and particularly relates to a textile dye solubilizer dispersion rate detection device and a detection method. BACKGROUND
[0002] A textile dye solubilizer is a chemical substance used in the textile dyeing process to accelerate the speed of dye solubility and improve dyeing efficiency. The main role of the solubilizer is to promote the solubility of the dye in the solvent, so as to ensure that the dye can be uniformly attached to the fabric to achieve the desired dyeing effect. In the process of textile printing and dyeing, some dyes need solvents to help them dissolve or be prepared into liquid dyes, and the action mode usually includes physical mixing, heating dissolution or reaction dissolution, etc.
[0003] In the process of textile printing and dyeing, the dispersion rate of the solubilizer directly affects the solubility and stability of the dye. If the dispersion rate is too slow, the dye may not be uniformly distributed on the fabric, resulting in uneven dyeing and affecting the appearance and quality of the final product. By detecting the dispersion rate, quality problems of the solubilizer can be found and solved in time, so as to ensure the stability of the production process and the quality of the product.
[0004] In the prior art, when the dispersion rate of the textile dye solubilizer is detected, liquid chromatography-mass spectrometry is used to quantitatively analyze the disperse dyes in the textile. Since the disperse dyes need to be quantitatively extracted at different times, and a period of time is needed after each extraction, the pumping mechanism stops working after each extraction, which affects the efficiency and continuity of the entire detection process. SUMMARY
[0005] The present application aims to provide a textile dye solubilizer dispersion rate detection device to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: A textile dye solubilizer dispersion rate detection device, comprising a base and a stirring tank mounted on the base, a stirring assembly is mounted in the stirring tank, and an output port is formed at the bottom of the stirring tank, a drain pipe is mounted on the output port and communicates with the inside of the stirring tank, an elastic sealing piece capable of sealing the drain pipe is slidably arranged in the drain pipe, and a lifting pipe is slidably arranged at the end of the drain pipe and has a gap with the elastic sealing piece. Further comprising a mounting rack mounted on the base, a reciprocating lifting piece is arranged on the mounting rack, and the reciprocating lifting piece can control the reciprocating lifting of the turret rotatingly arranged on the base, a plurality of test tubes are arranged equidistantly along the circumference on the turret, when the turret is lifted, the test tubes push the lifting tube to abut against the elastic blocking piece, and the airtightness of the drain pipe is released; An angle adjusting piece is mounted on the mounting rack, and the angle adjusting piece is driven before a group of actions of the reciprocating lifting piece is completed, so as to change the rotation angle of the turret.
[0007] The textile dye auxiliary solvent dispersion rate detection device as described above: the reciprocating lifting piece comprises a groove roller rotatingly mounted on the base, rotation of the groove roller is controlled by a driving assembly arranged on the mounting rack, and a sliding groove is formed on the groove roller; Further comprising a sleeve arranged along the axis of the groove roller, a first rolling ball slidingly matched with the sliding groove is movably arranged on the inner ring of the sleeve, a sleeve ring is rotatingly mounted on the outer ring of the sleeve, a connecting rod is hinged on the sleeve ring, and one end of the connecting rod away from the sleeve ring is hinged with the turret.
[0008] The textile dye auxiliary solvent dispersion rate detection device as described above: the driving assembly comprises a driving shaft rotatingly mounted on the mounting rack, the driving shaft is driven to rotate by a second motor mounted on the mounting rack, the driving shaft is connected with a middle shaft rotatingly arranged on the mounting rack through a first intermittent transmission group, and the middle shaft is connected with the groove roller through a second toothed belt.
[0009] The textile dye auxiliary solvent dispersion rate detection device as described above: the elastic blocking piece comprises a blocking plug slidingly arranged in the drain pipe, a tapered protrusion is formed on the blocking plug towards the liquid outlet direction, the tapered protrusion can be inserted into a tapered groove formed in the drain pipe, and a gap exists between the blocking plug and the inner wall of the drain pipe; Further comprising a first spring arranged in the drain pipe, one end of the first spring abuts against the blocking plug, and the other end of the first spring abuts against the inner side end of the drain pipe.
[0010] The textile dye auxiliary solvent dispersion rate detection device as described above: the drain pipe is formed with an extension pipe for inserting and slidingly connecting the lifting tube, and a gap exists between the lifting tube and the blocking plug when the blocking plug airtightly closes the drain pipe.
[0011] The textile dye auxiliary solvent dispersion rate detection device as described above: a support shaft is rotatingly mounted on the base, the support shaft is arranged along the axial direction of the turret, and a connecting sleeve fixed with the turret is slidingly arranged on the support shaft.
[0012] The textile dye auxiliary solvent dispersion rate detection device as described above: the angle adjusting member comprises a first transmission shaft rotatably installed on the base, the first transmission shaft is connected with the support shaft through a first intermittent transmission set, and the first transmission shaft is connected with a connecting shaft rotatably installed on the base through a first toothed belt, the connecting shaft is connected with a second transmission shaft rotatably installed on the base through a ratchet assembly. Further comprising an elastic movable member arranged on the mounting frame, the elastic movable member is driven to rotate the second transmission shaft by an extrusion member arranged on the groove roller.
[0013] The textile dye auxiliary solvent dispersion rate detection device as described above: the elastic movable member comprises an extrusion block arranged radially on the groove roller, the extrusion block is slidably connected with the mounting frame, an insertion rod is arranged on one end of the extrusion block away from the groove roller, one end of the insertion rod extends into a receiving cylinder arranged on the mounting frame and is slidably connected with the receiving cylinder, a second spring is arranged in the receiving cylinder, one end of the second spring abuts against the inner side end of the receiving cylinder, and the other end abuts against the insertion rod. Further comprising a movable shaft rotatably installed on the mounting frame, one end of the movable shaft is connected with the first transmission shaft through a bevel gear set, the other end of the movable shaft penetrates through the receiving cylinder and extends into a cylindrical cavity formed in the insertion rod, a second ball is movably arranged on the movable shaft, and a threaded groove is formed in the cylindrical cavity and slidably matched with the second ball.
[0014] The textile dye auxiliary solvent dispersion rate detection device as described above: the extrusion member comprises a ring fixedly sleeved on the groove roller, and a roller capable of extruding the extrusion block is rotatably installed on the ring.
[0015] A textile dye auxiliary solvent dispersion rate detection method, which adopts the textile dye auxiliary solvent dispersion rate detection device described in any one of the above embodiments and comprises the following steps: Step one: after the auxiliary solvent is added into the stirring tank, the stirring assembly is started to stir the stirring tank; Step two: the reciprocating lifting member drives the rotating tower to reciprocate, and in the lifting process, the lifting pipe is inserted into the test tube and then moves upward relative to the drain pipe under the pushing of the test tube, until the elastic sealing member abuts against the drain pipe and the elastic sealing member is removed from the sealing of the drain pipe, so that the liquid in the drain pipe can enter the lifting pipe and then be collected in the test tube, and when the test tube descends, the elastic sealing member can be sealed again after losing extrusion. Step three: before the gap lifting member drives the rotating tower to completely reset, the angle adjusting member is extruded, so as to drive the rotating tower to deflect, so that the test tube containing liquid is deflected to a specified position for detection, and the empty test tube is deflected to align with the drain pipe.
[0016] Compared with the prior art, the present application has the beneficial effects that: Under the driving of the reciprocating lifting piece, the turret is controlled to reciprocate up and down to complete the release of the closed state of the drain pipe and effectively extract the dye in the stirring tank, and in the process of resetting the turret, the drain pipe can be automatically closed to avoid leakage of the dye in the stirring tank, when the turret reciprocates up and down for multiple times, the dispersed dye in the stirring tank is continuously and automatically extracted for multiple times, and after each extraction is completed, a time interval is automatically set, without stopping the equipment, and the extraction amount of dye is consistent each time, so that the dispersion rate of the dye at different time points can be quickly detected, thereby more comprehensively evaluating the dispersion performance of the solubilizing agent under different conditions, ensuring that the dye can be uniformly distributed in the dyeing process, and avoiding the problems of color difference or uneven dyeing. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of the textile dye solubilizer dispersion rate detection device.
[0018] Figure 2 It is a structural schematic view of the mounting frame and the driving assembly in the textile dye solubilizer dispersion rate detection device.
[0019] Figure 3 It is a structural schematic view of the driving assembly and the reciprocating lifting piece in the textile dye solubilizer dispersion rate detection device.
[0020] Figure 4 It is a structural schematic view of the elastic movable piece and the extrusion piece in the textile dye solubilizer dispersion rate detection device.
[0021] Figure 5 It is an exploded view of the elastic movable piece in the textile dye solubilizer dispersion rate detection device.
[0022] Figure 6 It is a structural schematic view of the reciprocating lifting piece in the textile dye solubilizer dispersion rate detection device.
[0023] Figure 7 It is a structural schematic view of the angle adjusting piece in the textile dye solubilizer dispersion rate detection device.
[0024] Figure 8 It is a structural schematic view of the drain pipe and the test tube in the textile dye solubilizer dispersion rate detection device.
[0025] Figure 9 It is a structural schematic view of the turret and the drain pipe in the textile dye solubilizer dispersion rate detection device.
[0026] Figure 10 It is a structural schematic view of the drain pipe and the elastic sealing piece in the textile dye solubilizer dispersion rate detection device.
[0027] In the figure: 1, base; 101, output port; 2, stirring tank; 3, mounting frame; 4, stirring shaft; 5, blade; 6, first motor; 7, drain pipe; 701, conical groove; 702, extension pipe; 8, first spring; 9, blocking plug; 901, conical protrusion; 10, lifting pipe; 1001, convex ring; 11, support shaft; 1101, strip-shaped groove; 12, connecting sleeve; 1201, strip-shaped block; 13, first transmission shaft; 14, first intermittent transmission set; 15, first toothed belt; 16, second transmission shaft; 17, turret; 18, test tube; 19, connecting rod; 20, sleeve ring; 21, sleeve pipe; 2101, first ball; 22, groove roller; 2201, sliding groove; 23, second motor; 24, ring clamp; 25, roller; 26, extrusion block; 27, insertion rod; 2701, threaded groove; 28, receiving cylinder; 29, movable shaft; 2901, second ball; 30, second spring; 31, bevel gear set; 32, second toothed belt; 33, intermediate shaft; 34, second intermittent transmission set; 35, drive shaft; 36, connecting shaft; 37, ratchet assembly; 38, detection mechanism. DETAILED DESCRIPTION
[0028] Various exemplary embodiments, features, and aspects of the present application will be described herein in detail with reference to the drawings. Like reference numerals in the drawings denote the same or similar elements. Although various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0029] The term "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.
[0030] In addition, for the purpose of convenience and brevity, detailed descriptions of well-known methods, apparatuses, and / or devices are omitted so as to avoid unnecessarily obscuring the concepts of the present application.
[0031] Reference will now be made to Figures 1-10 In the embodiment of the present application, a textile dye auxiliary solubilizer dispersion rate detection device includes a base 1 and a stirring tank 2 mounted on the base 1. The stirring tank 2 is internally provided with a stirring assembly. The bottom of the stirring tank 2 is provided with an output port 101. The output port 101 is mounted with a drain pipe 7 in communication with the inside of the stirring tank 2. The drain pipe 7 is internally slidably provided with an elastic blocking piece capable of sealing the drain pipe 7. The end of the drain pipe 7 is slidably provided with a lifting pipe 10 and has a gap with the elastic blocking piece. Further comprising a mounting rack 3 mounted on the base 1, a reciprocating lifting piece is arranged on the mounting rack 3, and the reciprocating lifting piece can control the reciprocating lifting of a turret 17 rotatably arranged on the base 1, a plurality of test tubes 18 are arranged on the turret 17 at equal intervals in a circle, when the turret 17 is lifted, the test tubes 18 push the lifting pipe 10 to abut against the elastic sealing piece, so that the sealing of the drain pipe 7 is released. An angle adjusting piece is mounted on the mounting rack 3, and the angle adjusting piece is driven before a group of actions of the reciprocating lifting piece is completed, so as to change the rotation angle of the turret 17.
[0032] It should be noted that the base 1 is fixedly provided with a detection mechanism 38, which can adopt a liquid chromatograph-mass spectrometer. By combining the separation capacity of liquid chromatography with the high sensitivity and high selectivity detection capacity of mass spectrometry, high-efficiency, accurate and quantitative analysis of each component in the disperse dye is realized. If the liquid chromatograph-mass spectrometer is a detection belonging to the prior art, the present application will not be explained redundantly.
[0033] In the embodiment, when the disperse dye in the stirring tank 2 is detected, the reciprocating lifting piece is started to drive the turret 17 to perform reciprocating lifting work, so that the turret 17 can drive the test tubes 18 to ascend synchronously when the turret 17 is lifted. After one end of the lifting pipe 10 is inserted into the test tube 18, the lifting pipe 10 is pushed by the test tube 18. At this time, the lifting pipe 10 is lifted relative to the drain pipe 7 and abuts against the elastic sealing piece. Until the turret 17 is lifted to the end of the stroke, the elastic sealing piece is pushed by the lifting pipe 10 to release the sealing state of the drain pipe 7, and the disperse dye in the stirring tank 2 can pass through the through hole of the lifting pipe 10 and enter the test tube 18 to be collected. Then, the turret 17 is lowered. At this time, the pushing force of the test tube 18 on the lifting pipe 10 disappears. Under the pressure in the stirring tank 2 and the elastic force of the elastic sealing piece, the elastic sealing piece quickly restores the sealing of the drain pipe 7, so as to avoid the loss of the dye in the stirring tank 2. Before the turret 17 is completely reset, the turret 17 is deflected under the action of the angle adjusting piece, so that the disperse dye is deflected to the detection mechanism 38 below for detection, and the empty test tube 18 is deflected to align with the drain pipe 7, waiting for the next disperse dye extraction work. Through continuous and multiple automatic extraction of the disperse dye in the stirring tank 2, after each extraction is completed, a certain interval is automatically set, the equipment does not need to be stopped, the extraction amount of the dye is consistent each time, the dispersion rate of the dye at different time points can be quickly detected, so that the dispersion performance of the dispersing agent under different conditions can be more comprehensively evaluated, the dye can be uniformly distributed in the dyeing process, and the problems of color difference or uneven dyeing are avoided.
[0034] The above-mentioned stirring assembly includes a stirring shaft 4 that is rotatably installed in the stirring tank 2. The stirring shaft 4 is driven to rotate by a first motor 6 installed on the top cover of the stirring tank 2, and a plurality of blades 5 are arranged along the circumference of the stirring shaft 4. The first motor 6 establishes communication with the detection mechanism 38. Once the detection mechanism 38 detects that the dispersion rate of the dye in the extracted test tube 18 is too slow, a signal is sent to the first motor 6 to change the stirring rate of the stirring shaft 4.
[0035] As a further solution of the present invention, please refer to Figure 3 The reciprocating lifting member includes a grooved roller 22 rotatably mounted on the base 1 , the rotation of the grooved roller 22 is controlled by a driving assembly provided on the mounting frame 3 , and a slide groove 2201 is formed on the grooved roller 22 ; It also includes a sleeve 21 arranged along the axis of the groove roller 22, and a first ball 2101 slidably adapted to the slide groove 2201 is movably provided on the inner ring of the sleeve 21. A ring 20 is rotatably installed on the outer ring of the sleeve 21, and a connecting rod 19 is hinged on the ring 20. The end of the connecting rod 19 away from the ring 20 is hinged to the turret 17.
[0036] The driving assembly includes a driving shaft 35 rotatably mounted on the mounting frame 3, and the driving shaft 35 is driven to rotate by a second motor 23 mounted on the mounting frame 3. The driving shaft 35 is connected to a rotating shaft 33 rotatably set on the mounting frame 3 through a second intermittent transmission group 34, and the rotating shaft 33 is connected to the grooved roller 22 through a second toothed belt 32.
[0037] Preferably, the second intermittent transmission group 34 adopts a Maltese cross movement to achieve intermittent transmission between the driving shaft 35 and the rotating shaft 33.
[0038] Specifically, when the disperse dye in the stirring tank 2 is extracted, the second motor 23 is started, and the output shaft of the second motor 23 is fixed to the drive shaft 35, so that when the output shaft rotates, it can drive the drive shaft 35 to rotate synchronously. At this time, under the transmission of the second intermittent transmission group 34, the intermittent rotation requirement of the rotating shaft 33 can be achieved, and under the transmission of the second toothed belt 32, the grooved roller 22 rotates 360 degrees each time, thereby ensuring that the turret 17 can complete a set of reciprocating lifting work.
[0039] When the groove roller 22 rotates, the chute 2201 on the groove roller 22 generates an inclined force on the first ball 2101, and under the restriction of the turret 17, the sleeve 21 is lifted and lowered along the axis of the groove roller 22, and the sleeve 21 moves synchronously with the sleeve ring 20, and under the tension of the connecting rod 19, the turret 17 is kept in balance during the lifting and lowering process, so that the test tube 18 is prevented from being tilted and the dye inside the test tube 18 is prevented from spilling out. Through the reciprocating lifting of the turret 17, the drainage pipe 7 is unsealed, and the dye in the mixing tank 2 is effectively extracted. During the resetting process of the turret 17, the drainage pipe 7 is automatically sealed to prevent the dye in the mixing tank 2 from leaking.
[0040] As a further scheme of the present application, please refer to Figure 8 、 Figure 9 and Figure 10 , the elastic sealing member comprises a sealing plug 9 slidingly arranged in the drainage pipe 7, the sealing plug 9 is formed with a tapered protrusion 901 towards the liquid outlet direction, and the tapered protrusion 901 can be inserted into the tapered groove 701 formed in the drainage pipe 7, and there is a gap between the sealing plug 9 and the inner wall of the drainage pipe 7. Further comprising a first spring 8 arranged in the drainage pipe 7, one end of the first spring 8 abuts against the sealing plug 9, and the other end abuts against the inner side end of the drainage pipe 7.
[0041] The drainage pipe 7 is formed with an extension pipe 702 for inserting and slidingly connecting the lifting pipe 10, and when the sealing plug 9 seals the drainage pipe 7, there is a gap between the lifting pipe 10 and the sealing plug 9.
[0042] Preferably, the gap between the sealing plug 9 and the inner wall of the drainage pipe 7 mainly serves to separate the tapered protrusion 901 from the tapered groove 701, so that the dye in the drainage pipe 7 can flow into the tapered groove 701 and enter the lifting pipe 10 through the through hole on the lifting pipe 10 and flow into the test tube 18.
[0043] When the rotating tower 17 ascends, the test tube 18 ascends synchronously. During the ascending process of the test tube 18, first, a part of the lifting tube 10 is inserted into the test tube 18 until the convex ring 1001 formed by the test tube 18 and the lifting tube 10 abuts. Then, the test tube 18 drives the lifting tube 10 to ascend synchronously until the end of the lifting tube 10 abuts against the blocking plug 9, and the pushing force of the lifting tube 10 on the blocking plug 9 is greater than the elastic force of the first spring 8 and the liquid pressure, so that the blocking plug 9 ascends in the drain pipe 7, the conical protrusion 901 gradually moves away from the conical groove 701, at this time, the dye in the conical groove 701 enters the lifting tube 10 through the through hole on the lifting tube 10 and flows into the test tube 18. After the rotating tower 17 ascends to the stroke end, it descends, so that the pushing force of the lifting tube 10 on the blocking plug 9 gradually disappears, and the blocking plug 9 is reset under the extrusion of the elastic force of the first spring 8 and the liquid pressure, so that the drain pipe 7 is sealed again. Through the reciprocating ascending and descending work of the rotating tower 17, the rapid extraction work of the dye in the stirring tank 2 is completed, and during the extraction process, the sealing of the drain pipe 7 can prevent foreign matters from entering the stirring tank 2, and can avoid the volatilization or leakage of the dye and the cosolvent, so as to ensure the stability and accuracy of the dispersion of the cosolvent.
[0044] As a further scheme of the present application, please refer to Figure 4 、 Figure 5 and Figure 7 , the base 1 is rotatably provided with a supporting shaft 11, and the supporting shaft 11 is arranged along the axial direction of the rotating tower 17, and a connecting sleeve 12 fixedly connected with the rotating tower 17 is slidably arranged on the supporting shaft 11.
[0045] The angle adjusting member comprises a first transmission shaft 13 rotatably arranged on the base 1, the first transmission shaft 13 is connected with the supporting shaft 11 through a first intermittent transmission set 14, and the first transmission shaft 13 is connected with a connecting shaft 36 rotatably arranged on the base 1 through a first toothed belt 15, and the connecting shaft 36 is connected with a second transmission shaft 16 rotatably arranged on the base 1 through a ratchet wheel assembly 37. Further comprising an elastic movable member arranged on the mounting frame 3, and the elastic movable member drives the second transmission shaft 16 to rotate under the extrusion of an extrusion member arranged on the groove roller 22.
[0046] The elastic movable member comprises an extrusion block 26 arranged along the radial direction of the groove roller 22, the extrusion block 26 is slidably connected with the mounting frame 3, an insertion rod 27 is arranged on one end of the extrusion block 26 away from the groove roller 22, one end of the insertion rod 27 extends into a receiving cylinder 28 arranged on the mounting frame 3 and is slidably connected with the receiving cylinder 28, a second spring 30 is arranged in the receiving cylinder 28, one end of the second spring 30 abuts against the inner end of the receiving cylinder 28, and the other end abuts against the insertion rod 27. Further comprising a movable shaft 29 rotatably mounted on the mounting frame 3, one end of the movable shaft 29 is connected with the first transmission shaft 13 through a bevel gear set 31, the other end penetrates through the receiving cylinder 28 and extends into the cylindrical cavity formed by the inserting rod 27, the movable shaft 29 movably has a second ball 2901, and the cylindrical cavity has a threaded groove 2701 which is slidably matched with the second ball 2901.
[0047] The extrusion member comprises a ring 24 fixedly sleeved on the groove roller 22, and the ring 24 rotatably has a roller 25 capable of extruding the extrusion block 26.
[0048] Preferably, the support shaft 11 has at least one group of strip-shaped grooves 1101, and the inner wall of the connecting sleeve 12 has strip-shaped blocks 1201 slidably matched with the strip-shaped grooves 1101, the strip-shaped grooves 1101 and the strip-shaped blocks 1201 limit the sliding connection of the support shaft 11 and the connecting sleeve 12, and the connecting sleeve 12 can be driven to rotate synchronously when the support shaft 11 rotates.
[0049] In detail, when the groove roller 22 completes one rotation, the roller 25 on the groove roller 22 extrudes the extrusion block 26, the extrusion block 26 moves linearly along the radial direction of the groove roller 22, the extrusion block 26 and the inserting rod 27 move towards the receiving cylinder 28 and compress the second spring 30, the second spring 30 stores elastic potential energy, and when the inserting rod 27 moves, the threaded groove 2701 in the cylindrical cavity of the inserting rod 27 extrudes the second ball 2901, so that when the inserting rod 27 moves to the end of the stroke, the extrusion block 26 extrudes the movable shaft 29 to rotate one circle, and under the transmission of the bevel gear set 31, the second transmission shaft 16 rotates, under the transmission of the ratchet assembly 37, the first transmission shaft 13 rotates, and under the transmission of the first intermittent transmission set 14, the turret 17 deflects, so that the test tube 18 containing the dye deflects below the detection mechanism 38, and the empty test tube 18 deflects to align with the drain pipe 7 to wait for the next work.
[0050] The ratchet assembly 37 comprises a ratchet and a gear, when the extrusion block 26 is extruded and displaced by the roller 25, the second transmission shaft 16 and the connecting shaft 36 are effectively connected, and when the extrusion block 26 is reset, the second transmission shaft 16 and the connecting shaft 36 are not effectively connected, so that the one-way transmission requirement of the second transmission shaft 16 and the connecting shaft 36 is achieved.
[0051] A textile dye solubilizing agent dispersion rate detection method, using the textile dye solubilizing agent dispersion rate detection device, comprises the following steps: Step one: after the solubilizing agent is added into the stirring tank 2, the stirring assembly is started to stir the stirring tank 2; Step two: control the reciprocating lifting member to drive the turret 17 to reciprocate, and in the lifting process, the lifting pipe 10 is inserted into the test tube 18 and is pushed upward relative to the drain pipe 7 by the test tube 18 until it abuts against the elastic sealing member and releases the sealing of the drain pipe 7 by the elastic sealing member, so that the liquid in the drain pipe 7 can enter the lifting pipe 10 and then flow into the test tube 18 to be collected, and when the test tube 18 is lowered, the elastic sealing member can again seal the drain pipe 7 after losing extrusion; Step three: before the turret 17 is completely reset by the gap lifting member, the angle adjusting member is extruded to drive the turret 17 to deflect, so that the test tube 18 containing liquid is deflected to the specified position for detection, and the empty test tube 18 is deflected to align with the drain pipe 7.
[0052] It is apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the present application should be defined by the appended claims rather than the above description, and it is intended to include all changes falling within the meaning and range of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0053] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A textile dye cosolvent dispersion rate detection device, comprising a base (1) and a stirring tank (2) mounted on the base (1), wherein a stirring assembly is mounted in the stirring tank (2), and an output port (101) is formed at the bottom of the stirring tank (2), characterized in that: A drain pipe (7) communicating with the inner side of the mixing tank (2) is installed on the output port (101); an elastic sealing member capable of sealing the drain pipe (7) is slidably provided in the drain pipe (7); and a lifting pipe (10) is slidably provided at the end of the drain pipe (7) and a gap exists between the lifting pipe (10) and the elastic sealing member; It also includes a mounting frame (3) mounted on the base (1), the mounting frame (3) being provided with a reciprocating lifting member, and the reciprocating lifting member being capable of controlling a turret (17) arranged on the base (1) to reciprocate and lift, a plurality of test tubes (18) being equidistantly arranged along the circumference of the turret (17), and when the turret (17) rises, the test tubes (18) push the lifting tube (10) until it contacts the elastic sealing member, thereby releasing the seal of the drain pipe (7); An angle adjustment member is mounted on the mounting frame (3), and the reciprocating lifting member drives the angle adjustment member before completing a set of actions to change the rotation angle of the turret (17).
2. A textile dye cosolvent dispersion rate detection device according to claim 1, characterized in that, The reciprocating lifting member comprises a grooved roller (22) rotatably mounted on the base (1), the rotation of the grooved roller (22) being controlled by a driving assembly provided on the mounting frame (3), and a slide groove (2201) being formed on the grooved roller (22); It also includes a sleeve (21) arranged along the axis of the groove roller (22), a first ball (2101) movably arranged on the inner ring of the sleeve (21) and slidingly adapted to the slide groove (2201), a collar (20) rotatably mounted on the outer ring of the sleeve (21), and a connecting rod (19) hinged on the collar (20), and an end of the connecting rod (19) away from the collar (20) is hinged to the turret (17).
3. A textile dye cosolvent dispersion rate detection device according to claim 2, characterized in that, The driving assembly comprises a driving shaft (35) rotatably mounted on the mounting frame (3), the driving shaft (35) being driven to rotate by a second motor (23) mounted on the mounting frame (3), the driving shaft (35) being connected to a rotating shaft (33) rotatably arranged on the mounting frame (3) via a first intermittent transmission group (34), and the rotating shaft (33) being connected to the grooved roller (22) via a second toothed belt (32).
4. A textile dye cosolvent dispersion rate detection device according to claim 1, characterized in that, The elastic sealing member comprises a sealing plug (9) slidably arranged in the drain pipe (7), the sealing plug (9) being formed with a conical protrusion (901) toward the liquid outlet, and the conical protrusion (901) being capable of being inserted into a conical groove (701) formed in the drain pipe (7), and a gap being present between the sealing plug (9) and the inner wall of the drain pipe (7); It also includes a first spring (8), which is arranged in the drain pipe (7), one end of the first spring (8) abuts against the sealing plug (9), and the other end abuts against the inner end of the drain pipe (7).
5. A textile dye cosolvent dispersion rate detection device according to claim 4, characterized in that, The drain pipe (7) is formed with an extension pipe (702) for the lifting pipe (10) to be inserted and slidably connected, and when the sealing plug (9) seals the drain pipe (7), a gap exists between the lifting pipe (10) and the sealing plug (9).
6. A textile dye cosolvent dispersion rate detection device according to claim 2, characterized in that, A support shaft (11) is rotatably mounted on the base (1), and the support shaft (11) is arranged along the axial direction of the turret (17). A connecting sleeve (12) fixed to the turret (17) is slidably arranged on the support shaft (11).
7. A textile dye cosolvent dispersion rate detection device according to claim 6, characterized in that, The angle adjustment member comprises a first transmission shaft (13) rotatably mounted on the base (1), the first transmission shaft (13) being connected to the support shaft (11) via a first intermittent transmission group (14), and the first transmission shaft (13) being connected to a connecting shaft (36) rotatably mounted on the base (1) via a first toothed belt (15), and the connecting shaft (36) being connected to a second transmission shaft (16) rotatably mounted on the base (1) via a ratchet assembly (37); It also includes an elastic movable part arranged on the mounting frame (3), and the elastic movable part is squeezed by an extrusion part arranged on the groove roller (22) to drive the second transmission shaft (16) to rotate.
8. A textile dye cosolvent dispersion rate detection device according to claim 7, characterized in that, The elastic movable member includes an extrusion block (26) arranged along the radial direction of the groove roller (22), the extrusion block (26) is slidably connected to the mounting frame (3), an insertion rod (27) is provided on one end of the extrusion block (26) away from the groove roller (22), one end of the insertion rod (27) extends into a receiving tube (28) installed on the mounting frame (3) and is slidably connected to the receiving tube (28), a second spring (30) is provided in the receiving tube (28), one end of the second spring (30) abuts against the inner end of the receiving tube (28), and the other end abuts against the insertion rod (27); It also includes a movable shaft (29) rotatably mounted on the mounting frame (3), one end of the movable shaft (29) is connected to the first transmission shaft (13) through a bevel gear set (31), and the other end passes through the receiving tube (28) and extends into the cylindrical cavity formed by the insertion rod (27), a second ball (2901) is movably provided on the movable shaft (29), and a threaded groove (2701) is formed in the cylindrical cavity to slide with the second ball (2901).
9. A textile dye cosolvent dispersion rate detection device according to claim 8, characterized in that, The extrusion member comprises a hoop (24) fixedly sleeved on the grooved roller (22), and a roller (25) capable of extruding the extrusion block (26) is rotatably mounted on the hoop (24).
10. A method for detecting the dispersion rate of textile dye cosolvents, characterized in that: Adopt the textile dye cosolvent dispersion rate detection device described in any one of above-mentioned claim 1-9, comprise the following steps: Step 1: After the co-solvent is added into the stirring tank (2), the stirring component is started to stir the stirring tank (2); Step 2: Control the reciprocating lifting member to drive the turret (17) to reciprocate and lift, and during the lifting process, the lifting tube (10) is inserted into the test tube (18) and then moves upward relative to the drain pipe (7) under the push of the test tube (18) until it contacts the elastic sealing member and releases the sealing of the drain pipe (7) by the elastic sealing member, so that the liquid in the drain pipe (7) can enter the lifting tube (10) and then flow into the test tube (18) to be collected, and when the test tube (18) descends, the elastic sealing member loses its squeezing force and can seal the drain pipe (7) again; Step 3: Before the gap lifting member drives the turret (17) to fully reset, the angle adjustment member is squeezed, thereby driving the turret (17) to deflect, so that the test tube (18) filled with liquid is deflected to the specified position for detection, and the empty test tube (18) is deflected to align with the drain pipe (7).