Efficient punching machine tool
By designing a drilling machine with an automatic tool changer, the problems of low efficiency and errors caused by manual tool changing were solved, achieving efficient and precise drilling tool processing that meets the stringent standards of diverse industries.
Patent Information
- Application Number
- CN202511279094.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-09-09
AI Technical Summary
Existing drilling machines require manual tool changing, which affects work efficiency and is prone to errors, making it difficult to meet the high-efficiency and precision production needs of modern industry.
A high-efficiency drilling machine tool was designed, comprising a fixing mechanism, a tool holder, a tool changing device, and a clamping device, to achieve automatic tool changing. Through the cooperation of transmission components and cylinders, the drilling tool is automatically changed to ensure accuracy and efficiency.
It realizes automatic tool changing of drilling machine, improves processing efficiency, avoids human operation errors, adapts to different sized drill bits, and improves the adaptability and reliability of the device.
Smart Images

Figure CN120901324A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of numerical control punching equipment, and particularly relates to a high-efficiency punching machine. BACKGROUND
[0002] The punching machine is widely used in general mechanical manufacturing, automobile part production, aerospace part machining and the like. In the prior art, in the fields of soil layer or rock drilling, oil, gas and water and mineral slurry mining and the like, the machining quality of key components such as a drill pipe, a casing and a drilling tool joint directly determines drilling efficiency, sealing reliability and operation safety. Among them, punching (realizing functions such as fluid passage, connection and positioning) is a core process of drilling tool manufacturing.
[0003] In the process of punching tool changing of the traditional equipment, the tool changing operation needs to be manually performed by a worker. In this process, the machine tool needs to be stopped first, which affects the punching efficiency of the machine tool. Meanwhile, in the process of tool changing, the worker may change the wrong tool, which causes the product to be out of standard, increases the manufacturing cost and is difficult to adapt to the demand of modern industry for efficient and accurate production. Therefore, it is an urgent need to develop a high-efficiency punching machine to realize integrated, high-precision and rapid machining, so as to help the industry to break through the technical bottleneck in the workpiece fine machining link and adapt to the strict standard of multi-industry part machining. SUMMARY
[0004] The main purpose of the present application is to provide a high-efficiency punching machine, which can effectively solve the problem that the tool can only be manually changed and cannot be automatically changed, thereby affecting the working efficiency of the machine tool.
[0005] To achieve the above purpose, the technical scheme adopted by the present application is as follows: A high-efficiency punching machine, comprising a base, punching mechanisms are slidably installed on both sides of the upper end of the base, two fixing mechanisms are arranged on the upper end of the base, two tool holders are arranged on one side of the upper end of the base, a tool changing device is arranged on the outer surface of each of the two tool holders, and a clamping device is arranged on the side of the output end of each of the two tool changing devices. The fixing mechanism comprises a support seat, the support seat is fixedly installed on the upper end of the base, fixing members are arranged on both sides of the upper end of the support seat, a transmission member one for driving the movement of the two fixing members is arranged on the upper part of the support seat, and a support member is arranged on one side of the outer surface of the support seat.
[0006] Preferably, the knife holder comprises a mounting seat fixedly installed at the upper end of the base, an installation frame I is arranged at the upper end of the mounting seat, a limiting hole is arranged on one side of the outer surface of the installation frame I, a placing rack is arranged in the middle of the inner cavity of the installation frame I, a plurality of knife placing pieces are rotatably installed on the outer surface of the placing rack, a transmission mechanism is arranged on one side of the outer surface of the installation frame I, a transmission handle is arranged at the output end of the transmission mechanism, two transmission wheels are arranged on the end surface of the transmission handle, and a limiting piece is arranged on the other side of the outer surface of the installation frame I.
[0007] Preferably, the placing rack comprises a placing plate rotatably installed on the surface of the inner cavity of the installation frame I, a transmission ring is arranged on one side of the outer surface of the placing plate close to the transmission mechanism, a plurality of transmission grooves are arranged on the outer surface of the transmission ring, and the transmission grooves are matched with the transmission handle.
[0008] Preferably, the limiting piece comprises a cylinder I fixedly installed on the outer surface of the installation frame I, a sliding block is arranged at the output end of the cylinder I, the sliding block is slidably installed on the outer surface of the installation frame I, one end of the sliding block close to the knife placing piece extends to the inside of the installation frame I, and the sliding block is matched with the knife placing piece.
[0009] Preferably, the knife placing piece comprises a placing cylinder rotatably installed on the outer surface of the placing rack, a push handle is rotatably installed on the upper part of the outer surface of the placing cylinder, a spring I fixedly installed on the upper part of the outer surface of the placing cylinder is arranged on the lower part of the outer surface of the push handle, a limiting block I is arranged on the lower end surface of the push handle, the limiting block I is matched with the installation handle of the installed knife, a limiting wheel I is arranged on the side of the outer surface of the placing cylinder away from the push handle, and the limiting wheel I is matched with the U-shaped block.
[0010] Preferably, the knife changing device comprises a transmission piece II, a transmission rod is slidably installed at the lower part of the transmission piece II, both ends of the transmission rod extend to the outside of the transmission piece II, a cylinder II is arranged at the lower end of the transmission piece II, the extending end of the cylinder II is rotatably connected with one side of the outer surface of the transmission rod, and a driven piece is arranged on the side of the outer surface of the transmission piece II close to the clamping device.
[0011] Preferably, the driven piece comprises a sector frame fixedly installed on the outer surface of the transmission piece II, an arc-shaped rod is arranged in the middle of the inner cavity of the sector frame, a push plate is rotatably installed in the inner cavity of the sector frame, the push plate is matched with the push handle, the middle part of the push plate is slidably connected with the outer surface of the arc-shaped rod, a spring II is wound on the outer surface of the arc-shaped rod, and the upper and lower ends of the spring II are fixedly connected with the outer surface of the push plate and the inner cavity surface of the sector frame respectively.
[0012] Preferably, the clamping device comprises a mounting plate fixedly installed on the output end of the transmission rod, two push wheels are arranged on the outer surface of the mounting plate close to the side of the tool changer, the two push wheels are adapted for use with the push plate, clamping mechanisms are arranged at both ends of the mounting plate, the installation directions of the two clamping mechanisms are opposite, a hydraulic mechanism is arranged at the middle part of the mounting plate, and a cylinder three is arranged on the outer surface of the hydraulic mechanism away from the side of the tool changer.
[0013] Preferably, the hydraulic mechanism comprises a hydraulic oil frame fixedly installed on the outer surface of the mounting plate away from the side of the tool changer, the extending end of the hydraulic oil frame extends to the inside of the mounting plate, the extending end of the hydraulic oil frame is provided with a connecting pipe fixedly installed in the inside of the mounting plate, the upper and lower ends of the connecting pipe are connected with two hydraulic push rods through hydraulic pipes, and the extending rods of the connecting pipes on both sides extend to the outside of the mounting plate. The output end of the cylinder three extends into the inner cavity of the hydraulic oil frame, and the output end of the cylinder three is fixedly connected with a piston in the inner cavity of the hydraulic oil frame.
[0014] Preferably, the clamping mechanism comprises a clamping block one and a clamping block two, the clamping block one is fixedly installed on the end face of the mounting plate, the inner wall of the clamping block one is slidably connected with the extending rod of the hydraulic push rod, the clamping block two is fixedly connected with the end face of the corresponding two hydraulic push rods, the inner side surfaces of the clamping block one and the clamping block two are slidably installed with clamping arc plates, a plurality of anti-skid particles are arranged on the inner side surfaces of the clamping arc plates, a plurality of installation rods are slidably installed at the middle parts of the clamping block one and the clamping block two, L-shaped rods are arranged on the both sides of the outer surfaces of the installation rods, the L-shaped rods are fixedly connected with the end faces of the two clamping arc plates, springs are arranged on the both sides of the outer surfaces of the installation rods, and the springs are fixedly connected with the surfaces of the clamping block one and the clamping block two.
[0015] Compared with the prior art, the present application has the following advantages: In the present application, by arranging the fixing mechanism, before the drilling machine drills the relevant drill, the staff places the relevant drill on the upper parts of the two supporting seats, the two supporting members first support the relevant drill, and then the transmission member one drives the fixing members on both sides to fix the relevant drill, so that the drilling machine can drill the drill of different sizes through the action of the two fixing members and the transmission member one, and the adaptability of the device is improved.
[0016] In the application, the knife holder is arranged, when the knife needs to be replaced, the transmission mechanism drives the placing rack to rotate, so that the knife placing piece on the outer surface of the placing rack, which needs to be replaced, is rotated to the side close to the limiting hole, then the limiting piece drives the knife placing piece to rotate 90 degrees, so that the staff can take the knife placed in the inner cavity, meanwhile, the position of the knife needing to be replaced is controlled by the system, which can avoid the staff from taking the wrong knife needing to be replaced to a certain extent, influences the punching work of the subsequent punching mechanism, and the reliability of the device is improved.
[0017] In the application, the knife changing device and the clamping device are arranged, when the knife needs to be replaced, the two taking mechanisms can automatically replace the knife under the action of the knife changing device, the punching machine tool is in standby state, after the installation of the knife is completed, the punching operation can be performed again, meanwhile, the hole diameter punched by the two punching mechanisms and the used knife may be different, therefore, when one punching mechanism needs to change the knife, the other punching mechanism can still work, which avoids the phenomenon that the staff needs to stop the punching machine tool, then restarts the punching machine tool to perform the punching operation, and influences the punching efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure schematic diagram of the application; Figure 2 It is the fixed mechanism structure schematic diagram of the application Figure 1 ; Figure 3 It is the fixed mechanism structure schematic diagram of the application Figure 2 ; Figure 4 It is the knife holder structure schematic diagram of the application Figure 1 ; Figure 5 It is the knife holder structure schematic diagram of the application Figure 2 ; Figure 6 It is the placing rack structure schematic diagram of the application Figure 1 ; Figure 7 It is the placing rack structure schematic diagram of the application Figure 2 ; Figure 8 It is the limiting piece structure schematic diagram of the application; Figure 9 It is the knife placing piece structure schematic diagram of the application; Figure 10 It is the knife changing device structure schematic diagram of the application; Figure 11 It is the Figure 4 partial enlarged view of A in the application; Figure 12 It is the clamping device structure schematic diagram of the application; Figure 13 This is a schematic diagram of the hydraulic mechanism structure of the present invention. Figure 14 For the present invention Figure 11 Enlarged view of section B in the middle.
[0019] In the diagram: 1. Base; 2. Drilling mechanism; 3. Fixing mechanism; 31. Support base; 32. Fixing component; 33. Transmission component one; 34. Support component; 4. Tool holder; 41. Mounting base; 42. Mounting frame one; 421. Limiting hole; 43. Placement rack; 431. Placement plate; 432. Transmission ring; 433. Transmission groove; 44. Tool placement component; 441. Placement cylinder; 442. Push handle; 443. Limiting block one; 444. Limiting wheel one; 45. Transmission mechanism; 451. Transmission handle; 452. Transmission wheel; 46. Limiting component; 461. Cylinder one; 462. Slide 463. U-shaped block; 5. Tool changing device; 51. Transmission component two; 52. Transmission rod; 53. Cylinder two; 54. Driven component; 541. Sector frame; 542. Push plate; 543. Arc rod; 544. Spring two; 6. Clamping device; 61. Mounting plate; 611. Push wheel; 62. Clamping mechanism; 621. Clamping block one; 622. Clamping block two; 623. Clamping arc plate; 624. Mounting rod; 625. L-shaped rod; 626. Sensor; 63. Cylinder three; 64. Hydraulic mechanism; 641. Hydraulic oil frame; 642. Connecting pipe; 643. Hydraulic push rod. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0021] Example 1: As Figure 1 As shown, this embodiment discloses a high-efficiency drilling machine tool, including a base 1. Drilling mechanisms 2 are slidably installed on both sides of the upper end of the base 1. Two fixing mechanisms 3 are provided in the middle of the upper end of the base 1. Two tool holders 4 are provided near one side of the upper end of the base 1.
[0022] Specifically, before the drilling machine drills the relevant drill bit, the operator places the relevant drill bit on the upper part of the fixing mechanism 3, and then drills the two ends of the relevant drill bit through the drilling mechanisms 2 on both sides. During this process, when it is necessary to change different drilling tools, the operator can remove the tool to be replaced from the drilling mechanism 2, and then remove the tool to be installed from the tool holder 4 and install it on the drilling mechanism 2.
[0023] In order to fix devices that require drilling, such as Figure 2 and Figure 3As shown, the fixing mechanism 3 comprises a support seat 31 fixedly installed at the upper end of the base 1, both sides of the upper end of the support seat 31 are provided with fixing members 32, and the upper portion of the support seat 31 is provided with a transmission member I 33 for driving the two fixing members 32 to move, and one side of the outer surface of the support seat 31 is provided with a support member 34.
[0024] Specifically, before the drilling machine drills the relevant drill, the staff places the relevant drill on the upper portion of the two support seats 31, at this time, the two support members 34 first support the relevant drill, and then the transmission member I 33 drives the two fixing members 32 to fix the relevant drill.
[0025] Further, the diameters of different drills are different, so when the support member 34 supports the drill, the longitudinal distance deviation of the central axis of the drill at this time is relatively large after the two fixing members 32 fix the drill, which is not conducive to the fixing of the drill by the two fixing members 32, so the height of the support member 34 can be manually adjusted by the staff.
[0026] In order to place the cutter required by the drilling mechanism 2 when drilling, so that the staff can replace the cutter, as shown in Figure 4 and Figure 5 As shown, the cutter holder 4 comprises a mounting seat 41 fixedly installed at the upper end of the base 1, the upper end of the mounting seat 41 is provided with a mounting frame I 42, one side of the outer surface of the mounting frame I 42 is provided with a limiting hole 421, the inner cavity of the mounting frame I 42 is provided with a placing rack 43, the outer surface of the placing rack 43 is rotatably installed with a plurality of cutter placing members 44, one side of the outer surface of the mounting frame I 42 is provided with a transmission mechanism 45, the output end of the transmission mechanism 45 is provided with a transmission handle 451, the end face of the transmission handle 451 is provided with two transmission wheels 452, the other side of the outer surface of the mounting frame I 42 is provided with a limiting member 46, and the limiting member 46 is used in matching with the plurality of cutter placing members 44.
[0027] Further, as shown in Figure 6 and Figure 7 As shown, the placing rack 43 comprises a placing plate 431 rotatably installed on the inner cavity surface of the mounting frame I 42, the outer surface of the placing plate 431 is provided with a transmission ring 432 near one side of the transmission mechanism 45, the outer surface of the transmission ring 432 is provided with a plurality of transmission grooves 433, and the plurality of transmission grooves 433 are used in matching with the transmission handle 451.
[0028] Specifically, in the process that the transmission mechanism 45 drives the transmission handle 451 to rotate, first, a transmission wheel 452 on the end surface of the transmission handle 451 enters the inner cavity of a transmission groove 433, the transmission wheel 452 moves towards the inner side of the inner cavity of the transmission groove 433 when the transmission handle 451 rotates, and then moves towards the outer side of the inner cavity of the transmission groove 433 under the driving of the transmission handle 451, in this process, the transmission ring 432 is driven to rotate, then, another transmission wheel 452 on the end surface of the transmission handle 451 enters the inner cavity of the adjacent transmission groove 433 after the transmission mechanism 45 drives the transmission handle 451 to continue rotating by a certain angle, the action of the previous transmission wheel 452 is repeated, so that the transmission mechanism 45 drives the placing frame 43 to operate, and since each transmission groove 433 corresponds to a tool placing piece 44, when a tool needs to be replaced, the transmission mechanism 45 rotates counterclockwise or clockwise, the corresponding transmission groove 433 is pushed to the side close to the limiting hole 421 through the cooperation of the two transmission wheels 452 and the placing frame 43, at this time, the tool to be replaced is in the position for tool replacement, then the limiting piece 46 pushes out the tool to be replaced through the tool placing piece 44.
[0029] Further, when a tool needs to be replaced, the transmission mechanism 45 drives the placing frame 43 to rotate, so that a tool placing piece 44 storing a tool to be replaced on the outer surface of the placing frame 43 rotates to the side close to the limiting hole 421, then the limiting piece 46 drives the tool placing piece 44 to rotate by 90 degrees, so that the staff can take out the tool placed in the inner cavity.
[0030] In order to facilitate the staff to take out the tool, as shown in the drawings, Figure 8 The limiting piece 46 comprises a cylinder one 461, the cylinder one 461 is fixedly installed on the outer surface of the mounting frame one 42, the output end of the cylinder one 461 is provided with a sliding block 462, the sliding block 462 is slidingly installed on the outer surface of the mounting frame one 42, one end of the sliding block 462 close to the tool placing piece 44 extends to the inside of the mounting frame one 42, and the sliding block 462 is matched with the tool placing piece 44 for use.
[0031] In order to place the tool, as shown in the drawings, Figure 9 The tool placing piece 44 comprises a placing cylinder 441, the placing cylinder 441 is rotationally installed on the outer surface of the placing frame 43, a push handle 442 is rotationally installed on the outer surface of the placing cylinder 441, a spring one is fixedly installed on the outer surface of the placing cylinder 441 and located at the lower part of the outer surface of the push handle 442, a limiting block one 443 is arranged on the lower end surface of the push handle 442, the limiting block one 443 is matched with the mounting handle of the tool for use, a limiting wheel one 444 is arranged on the side of the outer surface of the placing cylinder 441 away from the push handle 442, and the limiting wheel one 444 is matched with the U-shaped block 463 for use.
[0032] Specifically, when the placement rack 43 rotates, the limiting wheels 444 on the multiple tool placement pieces 44 will sequentially enter the inner cavity of the U-shaped block 463. When the limiting wheel 444 on the target tool placement piece 44 enters the inner cavity of the U-shaped block 463, the placement rack 43 stops rotating. At this time, the cylinder 461 retracts and drives the U-shaped block 463 to run through the slider 462. During this process, the U-shaped block 463 drives the placement cylinder 441 to rotate 90 degrees through the limiting wheel 444, so that the placement cylinder 441 extends out of the inner cavity of the mounting frame 42 from the limiting hole 421, so that the staff can take the tool placed in the inner cavity of the placement cylinder 441. At the same time, by controlling the tool replacement through the system, the staff can avoid picking the wrong tool that needs to be replaced to a certain extent.
[0033] Furthermore, when the tool is placed into the inner cavity of the placement cylinder 441, the inclined surface on the limiting block 443 will not prevent the tool from entering the inner cavity of the placement cylinder 441. However, when it is necessary to remove the tool from the inner cavity of the placement cylinder 441, the push handle 442 needs to be pressed to lift the limiting block 443. Only after the limiting block 443 releases the restriction on the tool can the tool be removed from the inner cavity of the placement cylinder 441.
[0034] Example 2: This example further improves the tool changing device 5 based on Example 1. During the drilling process of the drilling mechanism 2, the operator needs to manually install the drilling tool placed on the tool holder 4 onto the drilling mechanism 2. This process requires the machine to be stopped, affecting drilling efficiency. Therefore, it is necessary to improve the tool changing method, such as... Figure 1 As shown, a tool changing device 5 is provided on the upper part of the outer surface of both tool holders 4, and a clamping device 6 is provided on the side of the output end of the two tool changing devices 5 that is close to each other.
[0035] Specifically, during the drilling process of the drilling mechanism 2, the operator needs to manually install the drilling tool placed on the tool holder 4 onto the drilling mechanism 2. This process requires the machine to be stopped, which affects the drilling efficiency. Therefore, when it is necessary to change the tool, the tool changing device 5 drives the clamping device 6 to replace the tool on the drilling mechanism 2 and the tool holder 4.
[0036] To facilitate the retrieval of the cutting tools placed on the tool holder 4 by the two retrieval mechanisms 6, and simultaneously remove the cutting tools originally placed on the punching mechanism 2, such as... Figure 10 As shown, the tool changing device 5 includes a second transmission component 51. A transmission rod 52 is slidably mounted on the lower part of the second transmission component 51. Both ends of the transmission rod 52 extend to the outside of the second transmission component 51. A second cylinder 53 is provided at the lower end of the second transmission component 51. The extended end of the second cylinder 53 is rotatably connected to one side of the outer surface of the transmission rod 52. A driven component 54 is provided on the side of the outer surface of the second transmission component 51 near the clamping device 6.
[0037] Specifically, when the tool needs to be replaced, the punching mechanism 2 on both sides moves to the corresponding position, and the tool to be replaced in the tool holder 4 is rotated to one side of the limiting hole 421, and the tool placing part 44 placing the tool to be replaced is rotated 90 degrees under the action of the limiting part 46. At this time, the transmission part two 51 drives the clamping device 6 to rotate 90 degrees through the transmission rod 52, so that the clamping device 6 clamps the tools on the punching mechanism 2 and the tool holder 4 that need to be exchanged, then the cylinder two 53 is retracted, so that the cylinder two 53 drives the clamping device 6 to take off the tools on the punching mechanism 2 and the tool holder 4 through the transmission rod 52. During this process, when the clamping device 6 takes the tool placed on the tool placing part 44, the clamping device 6 drives the driven part 54 to release the fixing state of the tool placing part 44 to the tool, so that the clamping device 6 takes the tool out of the inner cavity of the tool placing part 44.
[0038] Further, after the clamping device 6 takes off the tools on the punching mechanism 2 and the tool holder 4 under the action of the cylinder two 53, the transmission part two 51 drives the clamping device 6 to rotate 180 degrees through the transmission rod 52. At this time, the positions of the two tools on the clamping device 6 are exchanged, and then the cylinder two 53 is output. The tools in the two clamping devices 6 are respectively placed into the corresponding tool placing part 44 and the inside of the punching mechanism 2, so that the punching mechanism 2 and the tool placing part 44 fix the replaced tools. Then the cylinder two 53 is retracted again. During this process, the clamping device 6 can detect whether the tool holder 4 and the punching mechanism 2 are fixed to the tool, and then the clamping device 6 releases the fixing state of the two tools. Finally, the clamping device 6 returns to the initial position under the drive of the tool changing device 5.
[0039] Further, the fixing of the tool by the punching mechanism 2 can be realized by related components and procedures without manual control by the staff. This is prior art, and the present specification will not be described in detail.
[0040] In order to cooperate with the clamping device 6 to take the tool placed on the tool holder 4, as shown in Figure 11 The driven part 54 includes a sector frame 541 fixedly installed on the outer surface of the transmission part two 51. An arc-shaped rod 543 is arranged in the inner cavity of the sector frame 541. A push plate 542 is rotatably installed in the inner cavity of the sector frame 541. The push plate 542 is adapted for use with the push handle 442. The middle part of the push plate 542 is slidably connected with the outer surface of the arc-shaped rod 543. A spring two 544 is wound around the outer surface of the arc-shaped rod 543. The upper and lower ends of the spring two 544 are fixedly connected with the outer surface of the push plate 542 and the inner cavity surface of the sector frame 541 respectively.
[0041] In order to take the tool placed on the tool holder 4, and take off the tool originally placed on the punching mechanism 2, as shown in Figure 12As shown, the clamping device 6 comprises a mounting plate 61 fixedly mounted on the output end of the transmission rod 52, the outer surface of the mounting plate 61 is provided with two push wheels 611 close to one side of the tool changing device 5, the two push wheels 611 are adapted for use with the push plate 542, both ends of the mounting plate 61 are provided with clamping mechanisms 62, the mounting directions of the two clamping mechanisms 62 are opposite, the middle part of the mounting plate 61 is provided with a hydraulic mechanism 64, the outer surface of the hydraulic mechanism 64 is provided with a cylinder three 63 away from one side of the tool changing device 5.
[0042] Specifically, when it is necessary to replace the tool, the tool changing device 5 drives the mounting plate 61 to rotate 90 degrees so that the clamping mechanisms 62 on both sides clamp the tools on the punching mechanism 2 and the tool holder 4 respectively, in this process, the clamping mechanisms 62 on both sides are in a relaxed state, at the same time, in the process of rotating the mounting plate 61, one of the push wheels 611 on the surface of the mounting plate 61 gradually approaching the tool holder 4 will be in contact with the surface of the push plate 542, so that the push wheel 611 drives the push plate 542 to rotate downward, so that the push plate 542 is in contact with the push handle 442 and drives the push handle 442 to rotate, so that the limiting block one 443 releases the limitation on the tool.
[0043] Further, when the push wheel 611 pushes the push plate 542 to rotate downward, the push plate 542 will drive the spring two 544 to stretch downward, when the transmission rod 52 pushes out the mounting plate 61 to the outside to take out the tool from the punching mechanism 2 and the tool holder 4, the push wheel 611 is no longer in contact with the surface of the push plate 542, at this time, the push plate 542 returns to the initial position under the pulling of the spring two 544.
[0044] Further, after the mounting plate 61 drives the two clamping mechanisms 62 to rotate 90 degrees, the two clamping mechanisms 62 are on both sides of the tools in the tool holder 4 and the punching mechanism 2 that need to be replaced, then the cylinder three 63 drives the hydraulic mechanism 64 to change the two clamping mechanisms 62 from the relaxed state to the clamped state, at this time, the clamping mechanisms 62 on both sides clamp the tools on the tool holder 4 and the punching mechanism 2, then the tool changing device 5 pushes the clamping device 6 outward, in this process, the clamping device 6 takes down the tools on the tool holder 4 and the punching mechanism 2.
[0045] Further, after the clamping device 6 takes down the tools on the tool holder 4 and the punching mechanism 2, the tool changing device 5 drives the clamping device 6 to rotate 180 degrees, so that the positions of the tools clamped by the clamping mechanisms 62 on both sides are exchanged, then the tool changing device 5 drives the clamping device 6 to move inward, so that the tools on the two clamping mechanisms 62 are placed in the inner cavities of the corresponding punching mechanism 2 and tool placing part 44 respectively.
[0046] Further, when the two clamping mechanisms 62 place the tool on the tool holder 4 and the punching mechanism 2, the tool changer 5 slightly pushes the clamping device 6 to move outward, and in this process, it can be detected whether the replaced tool is installed in place. After the detection is completed, the cylinder three 63 pushes the hydraulic mechanism 64 to make the two clamping mechanisms 62 release the clamping state of the tool, and then the tool changer 5 drives the clamping device 6 to return to the initial position.
[0047] Further, when the tool changer 5 drives the clamping device 6 to rotate 180 degrees, because the tool changer 5 pushes the clamping device 6 outward at this time, the pushing wheel 611 does not contact the driven part 54.
[0048] In order to realize automatic tool changing, as shown in the figure, Figure 13 The hydraulic mechanism 64 includes a hydraulic oil frame 641, which is fixedly installed on the outer surface of the mounting plate 61 away from the tool changer 5. The extending end of the hydraulic oil frame 641 extends to the inside of the mounting plate 61. The extending end of the hydraulic oil frame 641 is provided with a connecting pipe 642 fixedly installed in the inside of the mounting plate 61. The upper and lower ends of the connecting pipe 642 are connected with two hydraulic push rods 643 through hydraulic pipes. The extending rods of the connecting pipes 642 located on both sides extend to the outside of the mounting plate 61.
[0049] Further, the output end of the cylinder three 63 extends into the inner cavity of the hydraulic oil frame 641, and the output end of the cylinder three 63 is fixedly connected with the piston in the inner cavity of the hydraulic oil frame 641.
[0050] Further, as shown in the figure, Figure 14 The clamping mechanism 62 includes a clamping block one 621 and a clamping block two 622. The clamping block one 621 is fixedly installed on the end face of the mounting plate 61. The inner wall of the clamping block one 621 is slidingly connected with the extending rod of the hydraulic push rod 643. The clamping block two 622 is fixedly connected with the end face of the corresponding two hydraulic push rods 643. The inner side surfaces of the clamping block one 621 and the clamping block two 622 are slidingly installed with clamping arc plates 623. The inner side surfaces of the clamping arc plates 623 are provided with a plurality of anti-skid particles. The middle parts of the clamping block one 621 and the clamping block two 622 are slidingly installed with a plurality of mounting rods 624. The outer surfaces of the plurality of mounting rods 624 are provided with L-shaped rods 625 on both sides. The plurality of L-shaped rods 625 are respectively fixedly connected with the end faces of the two clamping arc plates 623. The outer surfaces of the plurality of mounting rods 624 are provided with springs on both sides, and the plurality of springs are respectively fixedly connected with the surfaces of the clamping block one 621 and the clamping block two 622. The middle end face of the clamping block one 621 is provided with an inductor 626. The installation position of the inductor 626 ensures that the displacement of the clamping arc plate 623 can be detected.
[0051] Specifically, when the clamping mechanism 62 needs to clamp the tool, the cylinder three 63 pulls the hydraulic oil frame 641, so that the hydraulic oil in the inner cavity of the hydraulic push rod 643 on both sides enters the inner cavity of the hydraulic oil frame 641 through the connecting pipe 642. At this time, the clamping block two 622 in the two clamping mechanisms 62 moves to the side of the mounting plate 61 under the action of the hydraulic push rod 643, so as to complete the clamping of the tool. Conversely, the clamping mechanism 62 changes from the clamped state to the relaxed state.
[0052] Further, after the tools on the two clamping mechanisms 62 are respectively placed into the inside of the punching mechanism 2 and the tool holder 4, the tool changing device 5 slightly pushes the clamping device 6 to move outward. During this process, since the clamping arc plate 623 on the clamping block one 621 and the clamping block two 622 is the part for clamping the tool, when the tool changing device 5 slightly pushes the clamping device 6 to move outward, the position of the two clamping arc plates 623 does not change. When the clamping block one 621 and the clamping block two 622 change the position of the mounting plate 61, the multiple mounting rods 624 connected by the multiple L-shaped rods 625 on the clamping block one 621 and the clamping block two 622 will slide on the inner wall of the clamping block one 621 and the clamping block two 622. During this process, the springs on both sides of the multiple mounting rods 624 will be compressed or stretched under force, generating corresponding elastic potential energy. The elastic potential energy is used to check whether the clamp is installed in place. If the tool is not pulled out by the elastic potential energy, it is installed in place. Conversely, it is not installed in place.
[0053] Further, when the tool changing device 5 slightly pushes the clamping device 6 to move outward, if the clamping arc plate 623 moves under force, the inductor 626 will transmit a signal (the inductor 626 can be a displacement sensor), indicating that the tool is installed in place. If the inductor does not transmit a signal, the clamping arc plate 623 does not move, indicating that the tool is not installed in place.
[0054] In summary, the specific embodiment is that before the drilling machine drills the relevant drill, the staff places the relevant drill on the upper part of the fixing mechanism 3, and then drills both ends of the relevant drill through the two sides of the drilling mechanism 2. In this process, when different drilling knives need to be replaced, the two sides of the drilling mechanism 2 move to the corresponding position, and the knife holder 4 rotates the knife to be replaced to one side of the limiting hole 421, and the limiting piece 46 makes the knife placing piece 44 rotate 90 degrees. After that, the transmission member two 51 drives the clamping device 6 to rotate 90 degrees through the transmission rod 52, so that the clamping device 6 clamps the knives on the drilling mechanism 2 and the knife holder 4 that need to be replaced. Then, the cylinder two 53 retracts, so that the cylinder two 53 drives the clamping device 6 to take off the knives on the drilling mechanism 2 and the knife holder 4 through the transmission rod 52. Then the transmission member two 51 drives the clamping device 6 to rotate 180 degrees through the transmission rod 52. At this time, the positions of the two knives on the clamping device 6 are exchanged. After that, the cylinder two 53 outputs, so that the knives in the two clamping devices 6 are respectively placed into the corresponding knife placing piece 44 and the inside of the drilling mechanism 2, so that the drilling mechanism 2 and the knife placing piece 44 fix the replaced knives. Finally, the clamping device 6 releases the fixing state of the two knives, and then the clamping device 6 is driven by the knife changing device 5 to return to the initial position.
[0055] It should be noted that the specific installation mode and circuit arrangement connection mode and control mode of the drilling mechanism 2, the transmission member one 33, the transmission mechanism 45 and the cylinder one 461 adopted in the above embodiment one and the transmission member two 51, the cylinder two 53 and the cylinder three 63 adopted in the above embodiment two are all conventional designs in the prior art, which will not be described in detail in the present application.
[0056] The basic principles and main features of the present application and the advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A high efficiency piercing machine comprising a base (1) characterised in that: The upper end of the base (1) is slidably provided with a punching mechanism (2), the upper end of the base (1) is provided with two fixing mechanisms (3), one side of the upper end of the base (1) is provided with two knife holders (4), the outer surface of the two knife holders (4) is provided with a tool changing device (5), and the output end of the two tool changing devices (5) is provided with a clamping device (6). The fixing mechanism (3) comprises a supporting seat (31), the supporting seat (31) is fixedly installed on the upper end of the base (1), the upper end of the supporting seat (31) is provided with a fixing piece (32), and the upper part of the supporting seat (31) is provided with a transmission piece (33) for driving the movement of the two fixing pieces (32).
2. A high efficiency piercing press according to claim 1, wherein: The knife holder (4) comprises a mounting seat (41), the mounting seat (41) is fixedly installed on the upper end of the base (1), the upper end of the mounting seat (41) is provided with a mounting frame (42), the outer surface of the mounting frame (42) is provided with a limiting hole (421), the inner cavity of the mounting frame (42) is provided with a placing rack (43), the outer surface of the placing rack (43) is rotatably provided with a plurality of tool placing pieces (44), the outer surface of the mounting frame (42) is provided with a transmission mechanism (45), the output end of the transmission mechanism (45) is provided with a transmission handle (451), the end surface of the transmission handle (451) is provided with two transmission wheels (452), the outer surface of the mounting frame (42) is provided with a limiting piece (46), and the limiting piece (46) is matched with the plurality of tool placing pieces (44) for use.
3. A high efficiency piercing press according to claim 3, wherein: The placing rack (43) comprises a placing plate (431), the placing plate (431) is rotatably installed on the inner cavity surface of the mounting frame (42), the outer surface of the placing plate (431) is provided with a transmission ring (432) close to the transmission mechanism (45), the outer surface of the transmission ring (432) is provided with a plurality of transmission grooves (433), and the plurality of transmission grooves (433) are matched with the transmission handle (451) for use.
4. A high efficiency piercing press according to claim 3 wherein: The limiting piece (46) comprises a cylinder (461), the cylinder (461) is fixedly installed on the outer surface of the mounting frame (42), the output end of the cylinder (461) is provided with a sliding block (462), the sliding block (462) is slidably installed on the outer surface of the mounting frame (42), one end of the sliding block (462) close to the tool placing piece (44) extends to the inside of the mounting frame (42), and the sliding block (462) is matched with the tool placing piece (44) for use.
5. A high efficiency piercing press according to claim 4 wherein: The cutter placing piece (44) comprises a placing cylinder (441) which is rotatably installed on the outer surface of the placing frame (43), a push handle (442) is rotatably installed on the upper part of the outer surface of the placing cylinder (441), a spring I is arranged on the lower part of the outer surface of the push handle (442) and is fixedly installed on the upper part of the outer surface of the placing cylinder (441), a limit block I (443) is arranged on the lower end surface of the push handle (442) and is matched with the installation handle of the cutter, a limit wheel I (444) is arranged on the side of the outer surface of the placing cylinder (441) away from the push handle (442) and is matched with the U-shaped block (463).
6. A high efficiency piercing press according to claim 1 wherein: The tool changing device (5) comprises a transmission piece II (51), a transmission rod (52) is slidably installed on the lower part of the transmission piece II (51), both ends of the transmission rod (52) extend to the outside of the transmission piece II (51), a cylinder II (53) is arranged on the lower end of the transmission piece II (51), the extending end of the cylinder II (53) is rotatably connected with one side of the outer surface of the transmission rod (52), and a driven part (54) is arranged on the side of the outer surface of the transmission piece II (51) close to the clamping device (6).
7. A high efficiency piercing press according to claim 6 wherein: The driven part (54) comprises a sector frame (541) which is fixedly installed on the outer surface of the transmission piece II (51), an arc-shaped rod (543) is arranged in the middle of the inner cavity of the sector frame (541), a push plate (542) is rotatably installed in the inner cavity of the sector frame (541) and is matched with the push handle (442), the middle part of the push plate (542) is slidably connected with the outer surface of the arc-shaped rod (543), a spring II (544) is wound around the outer surface of the arc-shaped rod (543), and the upper and lower ends of the spring II (544) are fixedly connected with the outer surface of the push plate (542) and the inner cavity surface of the sector frame (541) respectively.
8. A high efficiency piercing press according to claim 6 wherein: The clamping device (6) comprises a mounting plate (61) which is fixedly installed on the output end of the transmission rod (52), two push wheels (611) are arranged on the side of the outer surface of the mounting plate (61) close to the tool changing device (5), both the push wheels (611) are matched with the push plate (542), clamping mechanisms (62) are arranged at both ends of the mounting plate (61), the mounting directions of the clamping mechanisms (62) are opposite, a hydraulic mechanism (64) is arranged in the middle part of the mounting plate (61), and a cylinder III (63) is arranged on the side of the outer surface of the hydraulic mechanism (64) away from the tool changing device (5).
9. A high efficiency piercing press according to claim 7 wherein: The hydraulic mechanism (64) comprises a hydraulic oil frame (641) fixedly installed on the outer surface of the mounting plate (61) away from the tool changing device (5), the extending end of the hydraulic oil frame (641) extending to the inside of the mounting plate (61), the extending end of the hydraulic oil frame (641) being provided with a connecting pipe (642) fixedly installed on the inside of the mounting plate (61), the upper and lower ends of the connecting pipe (642) being connected with two hydraulic push rods (643) through hydraulic pipes, and the extending rods of the connecting pipes (642) on the two sides extending to the outside of the mounting plate (61). The output end of the third cylinder (63) extends into the inner cavity of the hydraulic oil frame (641), and the output end of the third cylinder (63) is fixedly connected with a piston in the inner cavity of the hydraulic oil frame (641).
10. A high efficiency piercing press according to claim 7 wherein: The clamping mechanism (62) comprises a clamping block one (621) and a clamping block two (622), the clamping block one (621) is fixedly installed on the end face of the mounting plate (61), the inner wall of the clamping block one (621) is in sliding connection with the extending rod of the hydraulic push rod (643), the clamping block two (622) is fixedly connected with the end face of the corresponding two hydraulic push rods (643), the inner side surfaces of the clamping block one (621) and the clamping block two (622) are slidably installed with clamping arc plates (623), the inner side surface of the clamping arc plate (623) is provided with a plurality of anti-skid particles, the middle portions of the clamping block one (621) and the clamping block two (622) are slidably installed with a plurality of installation rods (624), the outer surfaces of the plurality of installation rods (624) are provided with L-shaped rods (625) on the two sides, the plurality of L-shaped rods (625) are respectively fixedly connected with the end faces of the two clamping arc plates (623), the outer surfaces of the plurality of installation rods (624) are provided with springs on the two sides, and the plurality of springs are respectively fixedly connected with the surfaces of the clamping block one (621) and the clamping block two (622), and the middle end face of the clamping block one (621) is provided with an inductor (626).
Citation Information
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