A piston protection kit with tooling
By designing a piston protective sleeve with tooling, and using a flattening wheel and heating element to roll and heat-shape the protective sleeve, the problems of low accuracy of manual installation and deformation of the protective sleeve were solved. This enabled the precise installation and deformation repair of the protective sleeve on the piston, ensuring the smooth progress of piston surface treatment.
Patent Information
- Application Number
- CN202511224045.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-08-29
AI Technical Summary
Traditional piston surface treatment protective sleeve installation relies on manual operation, which makes it difficult to guarantee positioning accuracy and is inefficient. In addition, the protective sleeve is prone to deformation during long-term use and cannot fit well, affecting the piston surface treatment effect.
A piston protection sleeve with tooling was designed, including a rotating mechanism, a flattening mechanism and a sleeve mechanism. The flattening wheel and heating element are used to roll, heat and shape the protective sleeve. With the help of elastic element and permanent magnet component, the protective sleeve can be accurately installed and deformed and repaired.
It achieves complete installation of the protective sleeve in the piston ring groove, preventing detachment and ensuring smooth piston surface treatment. The heat repair function improves the fit of the protective sleeve and extends its service life.
Smart Images

Figure CN120901648B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of piston assembly, in particular to a piston protective sleeve assembly tool. BACKGROUND
[0002] As a key component in many mechanical devices such as engines and hydraulic cylinders, the working environment of the piston is often very harsh, and it has to withstand high temperature, high pressure, high speed friction and other harsh working conditions. In order to improve the performance and service life of the piston, it is necessary to treat its surface, such as electroplating, spraying wear-resistant layer, micro-arc oxidation and other processes. In these surface treatment processes, in order to avoid the influence of non-treatment parts or protect the treated surface from being damaged in subsequent processes, the piston surface treatment protective sleeve plays an important role. However, the installation of the protective sleeve is not easy, and many problems have been exposed in the past practice.
[0003] The traditional installation of the piston surface treatment protective sleeve relies on manual operation. However, manual operation has significant drawbacks. On the one hand, it is difficult to ensure the accuracy of the installation position of the protective sleeve; on the other hand, the efficiency of manual installation is extremely low, which undoubtedly increases the production cost and slows down the production progress in large-scale production scenarios.
[0004] Currently, there are some devices that can automatically install protective sleeves on pistons, such as Chinese patent application 201811034689.4, which discloses a method for installing a dust cover on a brake caliper piston. It has a rack and a feeding mechanism, an oiling mechanism, a pressing mechanism and a conveying line arranged on the rack. It can automatically complete the process of installing a dust cover on a caliper piston, and has high efficiency.
[0005] However, the protective sleeve used in the surface treatment process of the piston is reusable. Due to the nature of the protective sleeve, it is prone to deformation and expansion during long-term use, which affects the surface treatment of the piston.
[0006] Therefore, it is necessary to invent a piston protective sleeve assembly tool to solve the above problems. SUMMARY
[0007] The purpose of the present application is to provide a piston protective sleeve assembly tool to solve the problems raised in the background.
[0008] To achieve the above purpose, the present application provides the following technical solution: a piston protective sleeve assembly tool, comprising:
[0009] The rotation mechanism comprises a rotationally arranged stop seat, and a piston is arranged on the stop seat, and a protective sleeve is arranged on the piston;
[0010] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0011] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0012] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0013] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0014] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0015] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0016] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion.
[0017] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0018] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0019] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion.
[0020] Specifically, when the protective sleeve needs to be heated and pressed, the two electromagnetic parts are started to drive the permanent magnet part to move towards the piston.
[0021] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0022] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0023] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion;
[0024] The flattening mechanism comprises a flattening plate, two arc-shaped pressing plates symmetrically arranged on one end of the flattening plate close to the piston, and a protective sleeve top end limiting portion.
[0025] Through the setting of the first slide rail group and the second slide rail group, the flattening plate and the flattening wheel can move under the action of the electric cylinder and can move relatively to adapt to the position change of the piston and the protective sleeve.
[0026] Further, preferably,
[0027] The elastic member between the flattening wheel and the electric cylinder is arranged between the fixed plate and the flattening wheel plate;
[0028] The elastic member between the flattening plate and the electric cylinder is arranged between the flattening plate and the fixed plate.
[0029] Further, preferably, the flattening wheel plate is fixedly connected with a connecting shaft, a bearing is rotatably arranged on the connecting shaft, and the flattening wheel is fixedly arranged on the bearing.
[0030] Preferably, the wheel changing mechanism is arranged on the rack, and the wheel changing mechanism further comprises:
[0031] A base is fixedly connected to the rack, and an output end of the wheel changing motor is fixedly connected with the base;
[0032] A plurality of stop seats are uniformly rotatably connected to the base in the circumferential direction;
[0033] A rotating member is fixedly connected to the rack, a longitudinal sliding group is arranged on the horizontal sliding group, a pressing plate is fixedly connected to the longitudinal sliding group, and the pressing plate abuts against the top end of the piston.
[0034] Preferably, the rotating member comprises:
[0035] An installation plate is fixedly connected to the rack;
[0036] The horizontal sliding group comprises a pushing cylinder, the pushing cylinder is fixedly connected to the installation plate, an installation frame is fixedly connected to an output end of the pushing cylinder, and a third slide rail group is arranged between the installation frame and the installation plate;
[0037] The longitudinal sliding group comprises a three-axis cylinder fixedly connected to the installation frame, and an output end of the three-axis cylinder is rotatably connected to the pressing plate;
[0038] A rotating motor is arranged below the stop seat, a magnetic coupling is arranged between an output end of the rotating motor and the stop seat, and the rotating motor is fixedly connected to the rack.
[0039] Preferably, the rack is provided with a sheath mechanism, and the sheath mechanism comprises:
[0040] The moving frame comprises a horizontal moving group arranged on the rack, a longitudinal moving group arranged on the horizontal moving group, and a shoulder plate fixedly connected to the longitudinal moving group.
[0041] The sleeve library is arranged in the rack, and a plurality of protective sleeves are arranged in the sleeve library from bottom to top in a stacked manner;
[0042] The flexible manipulator takes out the protective sleeve from the sleeve library;
[0043] The expansion manipulator places the protective sleeve on the expansion manipulator, and the expansion manipulator expands the protective sleeve;
[0044] The sleeve manipulator takes down the expanded protective sleeve from the expansion manipulator, and then is sleeved on the piston.
[0045] Further, the moving frame, the flexible manipulator, the expansion manipulator and the sleeve manipulator are prior art and will not be described again.
[0046] Further, the sleeve manipulator comprises eight moving claws, and a pressure sensor is arranged on the outer side of each moving claw, the pressure sensor is electrically connected with the controller, and the controller is electrically connected with the heating element and the electromagnetic part.
[0047] Preferably, the rack is provided with an operation screen, and the operation screen is electrically connected with the controller.
[0048] Specifically, during use, the assembly tool is controlled through the operation screen.
[0049] Technical effects and advantages of the present application:
[0050] 1. Through the arrangement of the flattening plate and the flattening wheel, the protective sleeve can be rolled and pressed in cooperation with the rotation of the stop seat, so that the top end of the protective sleeve can completely enter the ring groove of the piston, and in cooperation with the limiting of the flattening plate, the top end of the protective sleeve is prevented from separating from the ring groove; at the same time, through the arrangement of the heating element, the deformed protective sleeve can be heated and shrunk, and in cooperation with the arrangement of the flattening wheel and the auxiliary plate, the heated protective sleeve can be pressed and shaped, so that the protective sleeve is completely sleeved in the ring groove of the piston, and the subsequent surface treatment of the piston is avoided.
[0051] 2. Through the arrangement of the moving part, the flattening wheel and the flattening plate can be moved by the start of the electric cylinder, and due to the position arrangement of the pressing plate and the flattening wheel, the pressing plate first contacts the piston to limit the top end of the protective sleeve, and then the flattening wheel presses the protective sleeve, and in cooperation with the elastic part, the protective sleeve is continuously pressed.
[0052] 3. Through the arrangement of the compensation part, when the protective sleeve needs to be heated and repaired, the flattening wheel and the flattening plate can exert greater pressure on the protective sleeve by driving the permanent magnet part to move through the electromagnetic part, and the auxiliary plate can exert greater pressure on the protective sleeve to assist the protective sleeve in heating and repairing. BRIEF DESCRIPTION OF DRAWINGS
[0053] Figure 1 Schematic diagram of the overall structure of the present application Figure 1 .
[0054] Figure 2 Schematic diagram of the overall structure of the present application Figure 2 .
[0055] Figure 3 Schematic diagram of the overall structure of the present application Figure 3 .
[0056] Figure 4 Schematic diagram of the overall structure of the present application
[0057] Figure 5 Front view of the present application Figure 4 .
[0058] Figure 6 Axonometric sectional view of the present application Figure 5 .
[0059] Figure 7 Detail view of the present application Figure 6 .
[0060] Figure 8 Detail view of the present application Figure 6 .
[0061] Figure 9 Detail view of the present application .
[0062] Figure 10 Schematic diagram of the overall structure of the present application
[0063] Figure:
[0064] 1, rotation mechanism; 11, stop seat; 12, piston; 13, base; 14, rotating part; 141, pressure plate; 142, mounting plate; 143, pushing cylinder; 144, mounting frame; 145, three-axis cylinder;
[0065] 2, flattening mechanism; 21, flattening plate; 22, pressing plate; 23, flattening wheel; 24, heating part; 25, auxiliary plate; 26, moving part; 261, electric cylinder; 262, elastic part; 263, fixed plate; 264, first slide rail group; 265, flattening wheel plate; 266, second slide rail group; 27, compensation part; 271, electromagnetic part; 272, permanent magnet part;
[0066] 3, frame;
[0067] 4, sheath mechanism; 41, moving frame; 42, shoulder plate; 43, sheath library; 44, flexible manipulator; 45, expansion manipulator; 46, sheath manipulator;
[0068] 5, operation screen. DETAILED DESCRIPTION
[0069] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0070] The present application provides a piston protection sleeve assembly tool as shown in Figures 1 to 9 The present application provides a piston protection sleeve assembly tool as shown in
[0071] The rotation mechanism 1 comprises a rotationally arranged stop seat 11, a piston 12 is arranged on the stop seat 11, and a protection sleeve is sleeved on the piston 12.
[0072] The flattening mechanism 2 comprises a flattening plate 21, two arc-shaped pressing plates 22 are symmetrically arranged on one end of the flattening plate 21 close to the piston 12, and the top end of the protection sleeve is limited.
[0073] The flattening wheel 23 is in contact with the side surface of the protection sleeve, and the top end of the protection sleeve is pressed into the annular groove of the piston 12, the heating element 24 is arranged in the flattening wheel 23, and the heating element 24 is an electric heating wire.
[0074] The flattening plate 21 is arranged on the piston 12, and the flattening plate 21 is in contact with the circumferential side surface of the piston 12.
[0075] Specifically, in use, the protection sleeve is sleeved on the piston 12, so that the top end of the protection sleeve is located in the annular groove on the lowermost side of the piston 12, then the flattening plate 21 is moved to approach the piston 12, and the flattening plate 21 is in contact with the circumferential side surface of the piston 12, then the flattening wheel 23 is moved to approach the piston 12, and the flattening wheel 23 is in contact with the circumferential side surface of the protection sleeve, then the piston 12 is rotated, the piston 12 drives the protection sleeve to rotate, the flattening wheel 23 applies radial pressure to the protection sleeve during the rotation of the protection sleeve, so that the top end of the protection sleeve completely enters the annular groove on the piston 12, and the flattening plate 21 limits the top end of the protection sleeve, further ensuring that the top end of the protection sleeve completely enters the annular groove.
[0076] When the protective sleeve is loosened due to continuous expansion deformation in a long-term cycle, the flattening wheel 23 is powered to the heating element 24 when it exerts radial pressure on the protective sleeve, so that the heating element 24 heats the flattening wheel 23, and the flattening wheel 23 directs heat to the protective sleeve, so that the protective sleeve shrinks under heat; it should be noted that the protective sleeve is made of silica gel material, which has the material property of shrinking under heat, and of course other materials with the property of shrinking under heat can also be used; at the same time, the flattening wheel 23 is moved to make the flattening wheel 23 closer to the protective sleeve, exerting greater pressure on the protective sleeve, and the flattening plate 21 is moved to make the flattening plate 21 closer to the protective sleeve, the pressing plate 22 at the end of the flattening plate 21 deforms under the action of pressure, and the flattening plate 21 drives the auxiliary plate 25 to move, so that the auxiliary plate 25 exerts greater pressure on the protective sleeve, and the protective sleeve after heating and pressing of the flattening wheel 23 is shaped.
[0077] By the arrangement of the flattening plate 21 and the flattening wheel 23, the protective sleeve can be rolled and pressed in cooperation with the rotation of the stop seat 11, so that the top end of the protective sleeve can completely enter the ring groove of the piston 12, and in cooperation with the limiting of the flattening plate 21, the top end of the protective sleeve is prevented from separating from the ring groove; at the same time, by the arrangement of the heating element 24, the deformed protective sleeve can be heated and shrunk, and in cooperation with the arrangement of the flattening wheel 23 and the auxiliary plate 25, the heated protective sleeve can be pressed and shaped, so that the protective sleeve is completely sleeved in the ring groove of the piston 12, and the subsequent surface treatment work of the piston is avoided.
[0078] As shown in Figure 4 , Figure 7 , Figure 8 The flattening mechanism 2 further comprises a moving part 26;
[0079] The moving part 26 comprises an electric cylinder 261, and the flattening plate 21 and the flattening wheel 23 are arranged on the output end of the electric cylinder 261, and the electric cylinder 261 drives the flattening plate 21 and the flattening wheel 23 to move;
[0080] The flattening plate 21 and the flattening wheel 23 are connected with the output end of the electric cylinder 261 through elastic members 262, and the elastic members 262 exert pressure on the flattening plate 21 and the flattening wheel 23;
[0081] The pressing plate 22 is located on the side of the flattening wheel 23 close to the piston 12.
[0082] Specifically, in use, when it is necessary to move the flattening plate 21 and the flattening wheel 23, the electric cylinder 261 is started, and the output end of the electric cylinder 261 drives the flattening plate 21 and the flattening wheel 23 to move. When the flattening plate 21 drives the pressing plate 22 to contact the piston 12, the flattening plate 21 slides to the rear side relative to the output end of the electric cylinder 261 under the blocking action of the piston, and the elastic member 262 is compressed, and the elastic member 262 exerts a pressure on the flattening plate 21 to move towards the piston 12. Then, the flattening wheel 23 contacts the protective sleeve, and the flattening wheel 23 slides to the rear side relative to the output end of the electric cylinder 261 under the blocking action of the piston, and the elastic member 262 is compressed, and the elastic member 262 exerts a pressure on the flattening wheel 23 to move towards the piston 12. The flattening wheel 23 and the pressing plate 22 assist the top end of the protective sleeve to enter the annular groove of the piston 12.
[0083] Through the arrangement of the moving piece 26, the flattening wheel 23 and the flattening plate 21 can be driven to move by starting the electric cylinder 261. Due to the position arrangement of the pressing plate 22 and the flattening wheel 23, the pressing plate 22 first contacts the piston 12 to limit the top end of the protective sleeve, and then the flattening wheel 23 exerts pressure on the protective sleeve, and cooperates with the elastic member 262 to continuously exert pressure on the protective sleeve.
[0084] As shown in Figure 4 , Figure 8 The flattening mechanism 2 further comprises a compensation member 27.
[0085] The compensation member 27 comprises two electromagnetic parts 271 arranged at the output end of the electric cylinder 261.
[0086] The permanent magnet parts 272 are arranged in two.
[0087] The two permanent magnet parts 272 correspond to the two electromagnetic parts 271 respectively.
[0088] Specifically, in use, when it is necessary to heat and press the protective sleeve, the two electromagnetic parts 271 are started, so that the electromagnetic parts 271 drive the permanent magnet parts 272 to move towards the piston 12.
[0089] Through the arrangement of the compensation member 27, when it is necessary to heat and repair the protective sleeve, the permanent magnet parts 272 can be driven to move by the electromagnetic parts 271, so that the flattening wheel 23 and the flattening plate 21 exert greater pressure on the protective sleeve, and the auxiliary plates 25 further move towards the piston 12. In this process, the two auxiliary plates 25 first respectively extrude and contact the two corresponding positions of the protective sleeve, as shown in Figure 9As shown in (a) and (b) in the figure, with the two auxiliary plates 25 further approaching the piston 12, the two auxiliary plates 25 move to both sides on the basis of extruding the protective sleeve and driving the protective sleeve, in the process, under the limiting action of the pressing plate 22 and the action of the auxiliary plate 25, the protective sleeve between the two auxiliary plates 25 is subjected to a pulling force, so that the deformed and wrinkled protective sleeve becomes smooth and further fits on the piston 12; and at the same time, under the extrusion and heating action of the flattening wheel 23, the protective sleeve further fitted on the piston 12 is subjected to better heating and shrinking repair effect, improving the fitting effect of the protective sleeve on the piston 12, and providing better protection for the subsequent processing of the piston 12.
[0090] As shown in Figure 6 , Figure 7 the moving part 26 further comprises:
[0091] a fixed plate 263 fixedly connected to the output end of the electric cylinder 261;
[0092] a first slide rail group 264, a first slide rail in the first slide rail group 264 is fixedly connected to the fixed plate 263, a first sliding block is slidingly connected to the first slide rail, a flattening wheel plate 265 is fixedly connected to the first sliding block, and the flattening wheel 23 is rotationally connected to the flattening wheel plate 265;
[0093] a second slide rail group 266, a second slide rail in the second slide rail group 266 is fixedly connected to the flattening wheel plate 265, a second sliding block is slidingly connected to the second slide rail, and the flattening plate 21 is fixedly connected to the second sliding block.
[0094] Specifically, in use, the output end of the electric cylinder 261 drives the fixed plate 263 to move, the fixed plate 263 drives the first slide rail group 264 to move, the first slide rail group 264 drives the flattening wheel plate 265 to move, the flattening wheel plate 265 drives the flattening wheel 23 to move, and at the same time, the flattening wheel plate 265 drives the second slide rail group 266 to move, and the second slide rail group 266 drives the flattening plate 21 to move; when the flattening plate 21 is blocked by the piston 12, the flattening plate 21 drives the second sliding block to slide on the second slide rail; when the flattening wheel 23 is blocked by the protective sleeve, the flattening wheel 23 drives the first sliding block to slide on the first slide rail through the flattening wheel plate 265.
[0095] Through the arrangement of the first slide rail group 264 and the second slide rail group 266, the flattening plate 21 and the flattening wheel 23 can move under the action of the electric cylinder 261 and can relatively move to adapt to the position change of the piston and the protective sleeve.
[0096] Further, as shown in Figure 8 ,
[0097] The elastic member 262 between the flattening wheel 23 and the electric cylinder 261 is arranged between the flattening plate 21 and the fixed plate 263.
[0098] The elastic member 262 between the flattening plate 21 and the electric cylinder 261 is arranged between the flattening plate 21 and the fixed plate 263.
[0099] Specifically, when the flattening plate 21 moves, the elastic member 262 connected thereto is compressed.
[0100] Further, as shown in Figure 7 , the flattening wheel plate 265 is fixedly connected with a connecting shaft, a bearing is rotatably arranged on the connecting shaft, and the flattening wheel 23 is fixedly arranged on the bearing.
[0101] As shown in Figure 1 , Figure 2 , Figure 10 , the wheel changing mechanism 1 is arranged on the rack 3, and the wheel changing mechanism 1 further comprises:
[0102] The base 13 is fixedly connected with the wheel changing motor on the rack 3, and the output end of the wheel changing motor is fixedly connected with the base 13;
[0103] The stop seat 11 is rotatably connected with a plurality of stop seats 11 on the base 13 in the circumferential direction;
[0104] The rotating member 14 is fixedly connected with a horizontal sliding group on the rack 3, a vertical sliding group is arranged on the horizontal sliding group, a pressing plate 141 is fixedly connected with the vertical sliding group, and the pressing plate 141 abuts against the top end of the piston 12.
[0105] Specifically, in use, the piston 12 is placed on the stop seat 11, then the wheel changing motor is started, the output end of the wheel changing motor drives the base 13 to rotate, the base 13 drives the stop seat 11 to rotate, so that the piston 12 is rotated to the lower side of the pressing plate 141 and is located close to the flattening plate 21, then the rotating member 14 is started, so that the pressing plate 141 drives the piston 12 to rotate.
[0106] As shown in Figure 10 , the rotating member 14 comprises:
[0107] The mounting plate 142 is fixedly connected with the rack 3;
[0108] The horizontal sliding group comprises a pushing air cylinder 143, the pushing air cylinder 143 is fixedly connected with the mounting plate 142, the output end of the pushing air cylinder 143 is fixedly connected with a mounting frame 144, and a third sliding rail group is arranged between the mounting frame 144 and the mounting plate 142;
[0109] The longitudinal sliding group comprises a three-axis air cylinder 145 fixedly connected to the mounting frame 144, and an output end of the three-axis air cylinder 145 is rotationally connected to the pressing disc 141;
[0110] The lower side of the stop seat 11 is provided with a rotating motor, a magnetic coupling is arranged between an output end of the rotating motor and the stop seat 11, and the rotating motor is fixedly connected to the rack 3.
[0111] Specifically, in the initial state, the pressing disc 141 is located on one side of the stop seat 11 close to the axis of the base 13; after the piston 12 is moved to a position close to the flattening plate 21, the protective sleeve is sleeved on the piston 12, then the push cylinder 143 is started, the output end of the push cylinder 143 drives the mounting frame 144 to move, the mounting frame 144 drives the pressing disc 141 to move, so that the pressing disc 141 moves to the top of the piston 12, then the three-axis air cylinder 145 is started, the output end of the three-axis air cylinder 145 drives the pressing disc 141 to move downward, so that the pressing disc 141 is in contact with the top end of the piston 12, then the rotating motor and the magnetic coupling are started, and the output end of the rotating motor drives the piston 12 to rotate through the stop seat 11.
[0112] As shown in Figure 1 、 Figure 2 、 Figure 3 , the rack 3 is provided with a sheath mechanism 4, and the sheath mechanism 4 comprises:
[0113] The moving frame 41 comprises a transverse moving group arranged on the rack 3, a longitudinal moving group arranged on the transverse moving group, and a shoulder plate 42 fixedly connected to the longitudinal moving group;
[0114] The sheath library 43 is arranged in the rack 3, and a plurality of protective sleeves are arranged in the sheath library 43 from bottom to top;
[0115] The flexible manipulator 44 takes out the protective sleeve from the sheath library;
[0116] The expansion manipulator 45 expands the protective sleeve;
[0117] The sheath manipulator 46 takes off the expanded protective sleeve from the expansion manipulator 45, and then sleeves the piston 12.
[0118] Specifically, in use, the mobile frame 41 drives the shoulder plate 42 to move, so that the flexible manipulator 44 enters the sleeve library 43, then the flexible manipulator 44 takes out the protective sleeve in the sleeve library 43, then the mobile frame 41 moves and drives the flexible manipulator 44 to move to the upper side of the expansion manipulator 45, then the flexible manipulator 44 sleeves the protective sleeve on the expansion manipulator 45, then the expansion manipulator 45 drives the protective sleeve to expand, then the mobile frame 41 drives the sleeve manipulator 46 to move, so that the sleeve manipulator 46 moves to the upper side of the expansion manipulator 45, then the sleeve manipulator 46 takes off the protective sleeve from the expansion manipulator 45, then the mobile frame 41 moves and drives the sleeve manipulator 46 to move to the upper side of the piston 12, then the sleeve manipulator 46 sleeves the protective sleeve on the piston 12.
[0119] Further, the mobile frame 41, the flexible manipulator 44, the expansion manipulator 45 and the sleeve manipulator 46 are prior art and will not be described again.
[0120] Further, the sleeve manipulator 46 comprises eight moving claws, and a pressure sensor is arranged on the outer side of each moving claw, and the pressure sensor is electrically connected with the controller, and the controller is electrically connected with the heating element 24 and the electromagnetic part 271.
[0121] Specifically, in use, the sleeve manipulator 46 sleeves the protective sleeve on the outer side of the eight moving claws, at this time, the pressure sensor detects the pressure applied to the protective sleeve, and when the detected pressure value is low, a signal is sent to the controller, and the controller controls the heating element 24 and the electromagnetic part 271 to heat and repair the protective sleeve after the protective sleeve is sleeved on the piston 12.
[0122] As shown in Figure 1 , Figure 2 , Figure 3 , the rack 3 is provided with an operation screen 5, and the operation screen 5 is electrically connected with the controller.
[0123] Specifically, in use, the assembly tool is controlled through the operation screen 5.
[0124] Finally, it should be noted that: the above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A piston boot assembly tooling apparatus, characterized by, The invention relates to a rotating mechanism (1) comprising a rotating socket (11) provided with a piston (12) and a protective sleeve (13) arranged on the piston (12); a flattening mechanism (2) comprising a flattening plate (21) provided with two arc-shaped pressing plates (22) symmetrically arranged on one end of the flattening plate (21) and close to the piston (12) for limiting the protective sleeve (13); a flattening wheel (23) in contact with the side of the protective sleeve (13) and capable of pressing the top end of the protective sleeve (13) into the ring groove of the piston (12), wherein the flattening wheel (23) is provided with a heating element (24); two arc-shaped auxiliary plates (25) symmetrically arranged on the lower side of the flattening plate (21) and between which the flattening wheel (23) is arranged; a moving element (26) comprising an electric cylinder (261) and an output end of the electric cylinder (261) is provided with the flattening plate (21) and the flattening wheel (23), wherein the electric cylinder (261) drives the flattening plate (21) and the flattening wheel (23) to move; an elastic element (262) connected between the output end of the electric cylinder (261) and the flattening plate (21) and the flattening wheel (23) respectively, wherein the elastic element (262) applies pressure to the flattening plate (21) and the flattening wheel (23); the pressing plate (22) is made of elastic material and arranged on the side of the flattening wheel (23) close to the piston (12); the flattening mechanism (2) further comprises a compensation element (27); the compensation element (27) comprises two electromagnetic parts (271) arranged on the output end of the electric cylinder (261); two permanent magnet parts (272) corresponding to the two electromagnetic parts (271); the moving element (26) further comprises a fixed plate (263) fixedly connected to the output end of the electric cylinder (261); a first slide rail group (264) fixedly connected to the fixed plate (263), wherein a first slide rail in the first slide rail group (264) is provided with a first slide block slidingly connected to the first slide rail, and a flattening wheel plate (265) is fixedly connected to the first slide block, and the flattening wheel (23) is rotatably connected to the flattening wheel plate (265); a second slide rail group (266) fixedly connected to the flattening wheel plate (265), wherein a second slide rail in the second slide rail group (266) is provided with a second slide block slidingly connected to the second slide rail, and the flattening plate (21) is fixedly connected to the second slide block; the elastic element (262) between the flattening wheel (23) and the electric cylinder (261) is arranged between the fixed plate (263) and the flattening wheel plate (265); and the elastic element (262) between the flattening plate (21) and the electric cylinder (261) is arranged between the flattening plate (21) and the fixed plate (263). The rotating mechanism (1) is arranged on a rack (3), and the rotating mechanism (1) further comprises 2. A piston boot assembly tooling apparatus as described in claim 1, wherein: 3. A piston boot assembly tooling apparatus as described in claim 2, wherein: 4. A piston boot assembly tool as in claim 1, wherein: A base (13) is fixedly connected to the rack (3), and an output end of a rotating motor fixedly connected to the base (13); A plurality of stop seats (11) are uniformly and rotationally connected to the base (13) in the circumferential direction; A rotating member (14) is fixedly connected to the rack (3), and a longitudinal sliding group is arranged on the horizontal sliding group, and a pressure plate (141) is fixedly connected to the longitudinal sliding group, and the pressure plate (141) abuts against a top end of the piston (12).
5. A piston boot assembly tooling apparatus as claimed in claim 4, wherein: The rotating member (14) comprises: An installation plate (142) is fixedly connected to the rack (3); The horizontal sliding group comprises a pushing cylinder (143) fixedly connected to the installation plate (142), and an installation frame (144) is fixedly connected to an output end of the pushing cylinder (143), and a third sliding rail group is arranged between the installation frame (144) and the installation plate (142); The longitudinal sliding group comprises a three-axis cylinder (145) fixedly connected to the installation frame (144), and an output end of the three-axis cylinder (145) is rotationally connected to the pressure plate (141); A rotating motor is arranged below the stop seat (11), a magnetic coupling is arranged between an output end of the rotating motor and the stop seat (11), and the rotating motor is fixedly connected to the rack (3).
6. A piston boot assembly tooling apparatus as claimed in claim 5, wherein: The rack (3) is provided with a sleeve mechanism (4), and the sleeve mechanism (4) comprises: A moving frame (41) comprises a horizontal moving group arranged on the rack (3), a longitudinal moving group arranged on the horizontal moving group, and a shoulder plate (42) fixedly connected to the longitudinal moving group; A sleeve library (43) is arranged in the rack (3), and a plurality of protective sleeves are arranged in the sleeve library (43) in a stacked manner from bottom to top; A flexible manipulator (44) is arranged to take out the protective sleeve from the sleeve library; An expansion manipulator (45) is arranged to expand the protective sleeve; A sleeve manipulator (46) is arranged to take off the expanded protective sleeve from the expansion manipulator (45) and then sleeve the piston (12).
7. A piston boot assembly tooling apparatus as claimed in claim 6, wherein: The sleeve manipulator (46) comprises eight moving claws, each moving claw is provided with a pressure sensor on an outer side surface, the pressure sensor is electrically connected to a controller, and the controller is electrically connected to a heating element (24) and an electromagnetic part (271).
8. A piston boot assembly tooling apparatus as claimed in claim 7, wherein: An operation screen (5) is arranged on the rack (3), and the operation screen (5) is electrically connected to the controller.
Citation Information
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