New energy automobile battery intelligent assembly trolley
By designing a smart battery assembly vehicle for new energy vehicles, the problems of discontinuous battery installation and uncertain bolt tightening were solved, achieving an efficient and safe battery assembly process, simplifying procedures and reducing costs.
Patent Information
- Application Number
- CN202511449102.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-11
AI Technical Summary
In the current process of assembling batteries for new energy vehicles, battery installation is discontinuous, the process is complex and time-consuming, the tightness of bolts cannot be quickly confirmed, there are safety hazards, and the cost is high.
A smart assembly vehicle for new energy vehicle batteries has been designed, comprising a following movement mechanism, an automatic assembly mechanism, an initial position limiting mechanism, an automatic material replenishment mechanism, and a locking force feedback mechanism. This enables efficient battery assembly, ensures synchronous bolt tightening and torque detection, simplifies the process, and improves assembly efficiency and safety.
It achieves efficient and continuous battery installation, ensures uniform stress on bolts, avoids battery deformation, enables rapid material replenishment, reduces costs, and improves assembly quality and safety.
Smart Images

Figure CN120901670B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of battery assembly, and particularly relates to a new energy automobile battery intelligent assembly trolley. BACKGROUND
[0002] At present, in the process of assembling the automobile chassis battery, the automobile body holder is suspended and conveyed to the battery waiting area for tightening, and then the automobile main line is stopped to wait for the battery installation, so that the battery assembly cannot follow, causing the production line to stop and waste, and therefore there is an important demand for the continuity design of the new energy automobile battery assembly, such as the new energy automobile battery intelligent assembly trolley disclosed in the patent with the patent announcement number CN113664486A.
[0003] However, the new energy automobile battery intelligent assembly trolley in the above-mentioned patent still needs to cooperate with a complex feeding device to complete the transfer and fixation of the automobile battery, so as to perform the subsequent battery installation work, which not only has a complex process and a long time consumption, but also greatly increases the whole battery assembly cost, and the tightening degree of the bolt cannot be quickly confirmed when the automobile battery is installed, and the looseness of the bolt installation different from the preset value will affect the stability of the automobile battery installation, and there is a great safety hazard. SUMMARY
[0004] The purpose of the present application is to provide a new energy automobile battery intelligent assembly trolley.
[0005] In order to achieve the above-mentioned purpose, the following technical scheme is adopted: a new energy automobile battery intelligent assembly trolley, comprising a base, further comprising:
[0006] A following moving mechanism is fixedly arranged at the upper end of the base.
[0007] An automatic assembly mechanism is fixedly arranged at the upper end of the moving end of the following moving mechanism, and a battery installation plate is connected to the automatic assembly mechanism.
[0008] A connecting and locking mechanism is arranged between the automatic assembly mechanism and the battery installation plate.
[0009] An initial position limiting mechanism is arranged on the following moving mechanism.
[0010] An automatic feeding mechanism is fixedly arranged at the upper end of the base and arranged on the lower side of the following moving mechanism.
[0011] In the above-mentioned new energy automobile battery intelligent assembly trolley, the following is provided: the trolley moving mechanism includes a vertical plate fixedly arranged on one side of the upper end of the base, a deflection motor is fixedly arranged on the side wall of the vertical plate, the output end of the deflection motor penetrates the side wall of the vertical plate, and a first fixed shell is fixedly connected; the upper end of the base is also fixedly arranged with a second fixed shell arranged in contact with the first fixed shell; a moving seat is arranged in the first fixed shell; a plurality of electric gear assemblies are arranged on the bottom of the moving seat; fixed racks engaged with the electric gear assemblies are fixedly arranged on the inner walls of the bottom of the first fixed shell and the second fixed shell; and an electromagnetic magnetic attraction fixing assembly is arranged at the lower end connection of the first fixed shell and the second fixed shell.
[0012] In the above-mentioned new energy automobile battery intelligent assembly trolley, the automatic assembly mechanism includes a support frame fixedly arranged on the upper end of the moving seat, a lifting plate is arranged on the upper side of the support frame, a plurality of transmission shafts are symmetrically rotatably connected to the surface of the lifting plate, a cover is fixedly arranged on the outer side of the plurality of transmission shafts at the lower end of the lifting plate, a servo motor is fixedly arranged on the inner wall of the cover, the output end of the servo motor is drivingly connected with the plurality of transmission shafts through a bevel gear assembly, a connecting electromagnetic block is connected to the upper end of the transmission shaft through a locking force feedback mechanism, the connecting electromagnetic block is magnetically connected with the end of the positioning bolt, a plurality of lifting screws are rotatably sleeved on the surface of the lifting plate, a plurality of fixed screw cylinders threadedly connected with the lifting screws are fixedly inserted into the surface of the support frame, and the upper end of the lifting screw is drivingly connected with the locking force feedback mechanism through a transmission gear assembly.
[0013] In the above-mentioned new energy automobile battery intelligent assembly trolley, the connecting and locking mechanism includes a locking shell fixedly arranged on the upper end of the lifting plate, two locking seats are symmetrically fixedly connected to the lower end of the battery mounting plate, a double-shaft motor is fixedly arranged at the center of the inner wall of the locking shell, rotating screws are fixedly connected to the two end output ends of the double-shaft motor, one end of the rotating screw away from the double-shaft motor is rotatably connected with the inner wall of the locking shell, a locking plate is threadedly sleeved on the rod wall of the rotating screw, the upper end of the locking plate penetrates the upper end of the locking shell through a rectangular opening formed in the upper end of the locking shell, a plurality of insertion rods are fixedly connected to the upper end side wall of the locking plate, and a plurality of insertion holes matched with the insertion rods are formed in the side wall of the locking seat.
[0014] In the aforementioned intelligent assembly vehicle for new energy vehicle batteries, the initial position limiting mechanism includes four symmetrically movable limiting rods that are inserted into the side wall of the movable seat. The side wall of the first fixed shell has limiting holes that connect with the limiting rods. The inner wall of the movable seat has a storage groove for placing the limiting rods. One end of the limiting rod located in the storage groove is fixedly connected to a force-bearing block. A return spring sleeved on the outside of the limiting rod is fixedly connected between the force-bearing block and the storage groove. A permanent magnet plate is fixedly installed on the side wall of the force-bearing block. A magnetic electromagnetic plate is fixedly installed on the inner wall of the storage groove, which is opposite to the permanent magnet plate.
[0015] In the aforementioned intelligent assembly vehicle for new energy vehicle batteries, the automatic feeding mechanism includes multiple electric push rods symmetrically fixedly mounted on the upper end of the base. The upper moving ends of the multiple electric push rods are fixedly connected to the same lifting plate. A belt conveyor is fixedly mounted on the upper end of the lifting plate. Two L-shaped baffles are symmetrically fixedly connected to the upper end of the lifting plate. A horizontal roller assembly is fixedly mounted on the upper horizontal part of the L-shaped baffle, and a vertical roller assembly is fixedly mounted on the side wall of the vertical part of the L-shaped baffle.
[0016] In the aforementioned intelligent battery assembly vehicle for new energy vehicles, the locking force feedback mechanism includes a synchronous circular shell fixedly mounted on the upper end of the drive shaft. A linkage shaft is rotatably connected to the center of the inner wall of the synchronous circular shell. The upper end of the linkage shaft passes through the upper end of the synchronous circular shell and is fixedly connected to the lower end of the connecting electromagnetic block. A torsion spring sleeved on the outside of the linkage shaft is fixedly mounted on the opposite side of the synchronous circular shell and the connecting electromagnetic block. A feedback switch is fixedly mounted on one side of the inner wall of the synchronous circular shell. An arc-shaped trigger block corresponding to the position of the feedback switch is fixedly connected to the shaft wall of the linkage shaft.
[0017] In the aforementioned intelligent assembly vehicle for new energy vehicle batteries, limit sliders are fixedly connected to both opposite sides of the upper end of the movable seat, and the inner sidewalls of the first and second fixed shells are provided with limit grooves that match and slide with the limit sliders.
[0018] Compared with existing technologies, the advantages of this invention are as follows:
[0019] 1. Through the set base, following movement mechanism, automatic assembly mechanism, and initial position limit mechanism, efficient on-line assembly of new energy vehicle batteries can be achieved, effectively improving assembly efficiency. During the installation of the car battery, multiple bolts are tightened and fixed simultaneously, ensuring uniform force on the battery installation and avoiding battery deformation. Furthermore, the initial movement position of the automatic assembly mechanism can be accurately confirmed, which facilitates the position matching between the automatic assembly mechanism and the vehicle body clamp, thereby ensuring the quality of battery assembly.
[0020] 2、Through the locking force feedback mechanism and the automatic assembly mechanism arranged, the fixed torque of the bolt in the battery installation can be automatically detected and fed back, the torque value of the bolt in the lithium battery installation is ensured to be in the most suitable range, the problem that the bolt overload fracture caused by the bolt yield strength exceeded due to the bolt torque being too large is avoided, and the problem that the bolt torque being too small affects the connection stability is also avoided.
[0021] 3、Through the connecting and locking mechanism and the automatic feeding mechanism arranged, the battery to be installed can be quickly supplemented, the structure is simpler, the use is more convenient and fast, the cost is effectively saved, and the use performance is improved. DETAILED DESCRIPTION
[0022] Figure 1 is the perspective structural schematic diagram of the present application;
[0023] Figure 2 is the front view structural schematic diagram of the present application;
[0024] Figure 3 is the structural schematic diagram of the accompanying mobile mechanism of the present application;
[0025] Figure 4 is the structural schematic diagram of the automatic assembly mechanism of the present application;
[0026] Figure 5 is the perspective sectional structural schematic diagram of the connecting and locking mechanism of the present application;
[0027] Figure 6 is the side view sectional structural schematic diagram of the initial position limiting mechanism of the present application;
[0028] Figure 7 is the perspective structural schematic diagram of the automatic feeding mechanism of the present application;
[0029] Figure 8 is the sectional structural schematic diagram of the locking force feedback mechanism of the present application.
[0030] In the diagram: 1. Base, 2. Following moving mechanism, 21. Vertical plate, 22. Deflection motor, 23. First fixed shell, 24. Second fixed shell, 25. Moving seat, 26. Electric gear assembly, 27. Fixed rack, 28. Electromagnetic attraction fixing assembly, 29. Limiting slider, 210. Limiting groove, 3. Automatic assembly mechanism, 31. Support frame, 32. Lifting plate, 33. Drive shaft, 34. Cover, 35. Servo motor, 36. Bevel gear assembly, 37. Connecting electromagnetic block, 38. Lifting screw, 39. Fixed screw cylinder, 310. Drive gear assembly, 4. Connecting locking mechanism, 41. Locking shell, 42. Locking seat, 43. Dual-axis motor, 4 4 Rotating screw, 45 Locking plate, 46 Insertion rod, 47 Insertion hole, 5 Initial position limiting mechanism, 51 Limiting rod, 52 Limiting hole, 53 Storage groove, 54 Force block, 55 Return spring, 56 Attracting permanent magnet plate, 57 Attracting electromagnetic plate, 6 Automatic feeding mechanism, 61 Electric push rod, 62 Lifting plate, 63 Belt conveyor, 64 L-shaped baffle, 65 Horizontal idler roller group, 66 Vertical idler roller group, 7 Locking force feedback mechanism, 71 Synchronous round shell, 72 Linkage shaft, 73 Torsion spring, 74 Feedback switch, 75 Arc-shaped trigger block, 8 Battery mounting plate, 9 Battery pack, 10 Positioning bolt. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0032] like Figures 1-8 As shown, a smart battery assembly vehicle for new energy vehicles includes a base 1, and also includes:
[0033] The accompanying moving mechanism 2 is fixedly installed on the upper end of the base 1. The accompanying moving mechanism 2 includes a vertical plate 21 fixedly installed on one side of the upper end of the base 1. A deflection motor 22 is fixedly installed on the side wall of the vertical plate 21. The output end of the deflection motor 22 passes through the side wall of the vertical plate 21 and is fixedly connected to a first fixed shell 23. A second fixed shell 24 is also fixedly installed on the upper end of the base 1 and is in contact with the first fixed shell 23. A movable seat 25 is provided inside the first fixed shell 23. Multiple sets of electric gear assemblies 26 are installed at the bottom of the movable seat 25. Fixed racks 27 that mesh with the electric gear assemblies 26 are fixedly installed on the bottom of the inner walls of the first fixed shell 23 and the second fixed shell 24. An electromagnetic magnetic attraction fixing assembly 28 is provided at the lower end connection of the first fixed shell 23 and the second fixed shell 24. Limiting sliders 29 are fixedly connected on opposite sides of the upper end of the movable seat 25. Limiting grooves 210 that match and slide with the limiting sliders 29 are opened on the inner side walls of the first fixed shell 23 and the second fixed shell 24.
[0034] The automatic assembly mechanism 3 is fixedly arranged on the moving end of the mobile mechanism 2. A battery mounting plate 8 is connected to the automatic assembly mechanism 3. A battery pack 9 is fixedly arranged on the upper end of the battery mounting plate 8. A plurality of positioning bolts 10 are symmetrically and rotatably arranged on the surface of the battery mounting plate 8. The automatic assembly mechanism 3 comprises a support frame 31 fixedly arranged on the upper end of the moving seat 25. An elevating plate 32 is arranged on the upper side of the support frame 31. A plurality of transmission shafts 33 are symmetrically and rotatably connected to the surface of the elevating plate 32. A cover shell 34 is fixedly arranged on the plurality of transmission shafts 33. A servo motor 35 is fixedly arranged on the inner wall of the cover shell 34. The output end of the servo motor 35 is in transmission connection with the plurality of transmission shafts 33 through a bevel gear assembly 36. A connecting electromagnetic block 37 is connected to the upper end of the transmission shaft 33 through the locking force feedback mechanism 7. The connecting electromagnetic block 37 is in magnetic attraction connection with the end of the positioning bolt 10. A plurality of elevating screws 38 are rotatably arranged on the surface of the elevating plate 32. A plurality of fixed screw cylinders 39 are fixedly inserted into the surface of the support frame 31 and are in threaded connection with the elevating screws 38. The upper end of the elevating screw 38 is in transmission connection with the locking force feedback mechanism 7 through a transmission gear assembly 310.
[0035] The locking force feedback mechanism 7 comprises a synchronous circular shell 71 fixedly arranged on the upper end of the transmission shaft 33. A linkage shaft 72 is rotatably connected to the center of the inner wall of the synchronous circular shell 71. The upper end of the linkage shaft 72 penetrates the upper end of the synchronous circular shell 71 and is fixedly connected to the lower end of the connecting electromagnetic block 37. A torsion spring 73 is fixedly arranged on the linkage shaft 72 outside the opposite side of the synchronous circular shell 71 and the connecting electromagnetic block 37. A feedback switch 74 is fixedly arranged on one side of the inner wall of the synchronous circular shell 71. The shaft wall of the linkage shaft 72 is fixedly connected with an arc-shaped trigger block 75 arranged in position correspondence with the feedback switch 74.
[0036] The connecting locking mechanism 4 is arranged between the automatic assembly mechanism 3 and the battery mounting plate 8. The connecting locking mechanism 4 comprises a locking shell 41 fixedly arranged on the upper end of the elevating plate 32. The lower end of the battery mounting plate 8 is fixedly connected with two locking seats 42 in symmetry. A double-shaft motor 43 is fixedly arranged at the center of the inner wall of the locking shell 41. Rotating screws 44 are fixedly connected to the two end output ends of the double-shaft motor 43. The end of the rotating screw 44 away from the double-shaft motor 43 is in rotational connection with the inner wall of the locking shell 41. The rod wall of the rotating screw 44 is threadedly sleeved with a locking plate 45. The upper end of the locking plate 45 penetrates the upper end of the locking shell 41 through the rectangular opening arranged on the upper end of the locking shell 41. A plurality of insertion rods 46 are fixedly connected to the upper end side wall of the locking plate 45. A plurality of insertion holes 47 matching the insertion rods 46 are arranged on the side wall of the locking seat 42.
[0037] The initial position limiting mechanism 5 is arranged on the follow-up moving mechanism 2, and the initial position limiting mechanism 5 comprises four symmetrical limiting rods 51 movably sleeved on the side wall of the moving seat 25, the side wall of the first fixed shell 23 is provided with limiting holes 52 connected with the limiting rods 51, the inner wall of the moving seat 25 is provided with receiving grooves 53 for placing the limiting rods 51, one end of the limiting rod 51 in the receiving groove 53 is fixedly connected with a stress block 54, a return spring 55 sleeved on the limiting rod 51 is fixedly connected between the stress block 54 and the receiving groove 53, the side wall of the stress block 54 is fixedly arranged with a suction permanent magnet plate 56, and the inner wall of the receiving groove 53 is fixedly arranged with a suction electromagnetic plate 57 arranged opposite to the suction permanent magnet plate 56.
[0038] The automatic feeding mechanism 6 is fixedly arranged on the upper end of the base 1 and is arranged on the lower side of the follow-up moving mechanism 2, and the automatic feeding mechanism 6 comprises a plurality of electric push rods 61 fixedly arranged on the upper end of the base 1, the upper end moving end of the plurality of electric push rods 61 is fixedly connected with the same lifting plate 62, the upper end of the lifting plate 62 is fixedly arranged with a belt conveyor 63, the upper end of the lifting plate 62 is fixedly connected with two L-shaped baffles 64, the horizontal part upper end of the L-shaped baffle 64 is fixedly arranged with a horizontal supporting roller roller group 65, and the vertical part side wall of the L-shaped baffle 64 is fixedly arranged with a vertical supporting roller roller group 66.
[0039] The operation principle of the present application is described as follows: when the whole device is in the initial position state, the moving seat 25 is located in the first fixed shell 23, at this time, the initial position limiting mechanism 5 limits and fixes the relative position of the moving seat 25, at this time, the limiting rod 51 cooperates with the stress block 54 to stretch out of the moving seat 25 under the elastic force of the return spring 55, and the limiting rod 51 is inserted into the limiting hole 52 in the side wall of the first fixed shell 23 to limit and fix the relative position of the moving seat 25.
[0040] Before the automobile battery installation is needed to be carried out, the PLC controller controls the deflection motor 22 to act, and the power supply to the electromagnetic magnetic attraction fixing assembly 28 is cut off synchronously, so that the first fixed shell 23 and the second fixed shell 24 are in the state of relative separation, the deflection motor 22 drives the first fixed shell 23 to rotate 180 degrees, so that the automatic assembly mechanism 3 is turned over to the lower side, at this time the automatic material distribution mechanism works, the belt conveyor 63 drives the battery installation plate 8 and the battery pack 9 to move, the two L-shaped baffles 64 cooperate with the horizontal supporting roller roller group 65 and the vertical supporting roller roller group 66 to limit the battery installation plate 8, so that the battery installation plate 8 drives the battery pack 9 to move accurately to the lower side of the automatic assembly mechanism 3, and then the battery installation plate 8 and the battery pack 9 are pushed up by the electric push rod 61, so that the locking seat 42 on the battery installation plate 8 moves to one side of the locking plate 45, the PLC controller controls the double-shaft motor 43 to act, the double-shaft motor 43 drives two rotating screws 44 to rotate synchronously, and then the rotating screws 44 and the locking plate 45 are screwed together, so that the locking plate 45 drives a plurality of plug-in rods 46 to move towards the locking seat 42, so that the plug-in rods 46 are inserted into the plug-in holes 47 in the side wall of the locking seat 42, so that the lifting plate 32 and the battery installation plate 8 are stably connected together, and at this time the end of the positioning bolt 10 is in contact with the connecting electromagnetic block 37, the PLC controller controls the deflection motor 22 to drive the first fixed shell 23 to turn over 180 degrees, so that the automatic assembly mechanism 3 drives the battery installation plate 8 and the battery pack 9 to turn over to the upper side;
[0041] When the vehicle body holder enters the battery mounting station, the PLC controller controls the power supply device to supply power to the suction electromagnetic plate 57, and the suction electromagnetic plate 57 generates magnetic force opposite to the suction permanent magnet plate 56, thereby providing an attractive force to the force block 54 and the limiting rod 51, and then the limiting rod 51 moves into the storage slot 53, the limiting rod 51 is separated from the limiting hole 52, thereby releasing the limiting locking of the moving seat 25, the PLC controller controls the electric gear assembly 26 to work, and the electric gear assembly 26 cooperates with the fixed rack 27 to drive the moving seat 25 to displace, forming a speed opposite to the vehicle body holder, thereby making the battery pack 9 and the vehicle body holder keep a relative static state, and the battery pack 9 is aligned with the battery mounting position, at this time the PLC controller controls the power supply device to supply power to the connecting electromagnetic block 37, and the connecting electromagnetic block 37 generates magnetic force to stably magnetically connect the positioning bolt 10, the PLC controller controls the servo motor 35 to act, the servo motor 35 drives the plurality of transmission shafts 33 to synchronously rotate through the bevel gear assembly 36, the transmission shaft 33 drives the connecting electromagnetic block 37 and the plurality of positioning bolts 10 to synchronously rotate through the locking force feedback mechanism 7, so that the positioning bolt 10 is connected relative to the vehicle body, and the battery pack 9 is fixedly mounted, and in the process of tightening the bolt, the locking force feedback mechanism 7 drives the plurality of lifting screws 38 to synchronously rotate through the transmission gear assembly 310, and then the lifting screws 38 and the fixed screw cylinder 39 are threadedly connected to make the lifting plate 32 push the battery pack 9 to synchronously move towards the vehicle body, matching the displacement amount generated by the installation of the battery pack 9;
[0042] After the positioning bolt 10 is installed to the final position, as the transmission shaft 33 continues to rotate, the positioning bolt 10 cannot continue to rotate, which causes the linkage shaft 72 to drive the connecting electromagnetic block 37 to deflect relative to the synchronous circular shell 71, so that the torsion spring 73 generates deformation to provide greater torque rotating force, until the linkage shaft 72 produces enough deflection distance relative to the synchronous circular shell 71, so that the arc-shaped trigger block 75 connected to the linkage shaft 72 presses the feedback switch 74 on one side of the inner wall of the synchronous circular shell 71, indicating that the current positioning bolt 10 is installed in place, and the torque reaches the most appropriate range, at this time the PLC controller controls the power supply device to cut off the power supply to the current connecting electromagnetic block 37, so that the transmission shaft 33 no longer drives the positioning bolt 10 to rotate, avoiding the problem that the installation of the positioning bolt 10 generates too large torque to cause the positioning bolt 10 to break and be damaged, until all the positioning bolts 10 are fixed in place, all the feedback switches 74 are pressed and triggered, indicating that the battery pack 9 is installed, at this time the PLC controller controls the double-shaft motor 43 to reverse, so that the plug-in rod 46 is separated from the locking seat, thereby contacting the limiting connection of the battery mounting plate 8, and the PLC controller controls the servo motor 35 to reverse, so that the lifting plate 32 is reset to the initial position, and the PLC controller controls the electric gear assembly 26 to rotate back, so that the moving seat 25 moves into the first fixed shell 23 again;
[0043] And in the process of moving back to the reset of the mobile seat 25, the PLC controller breaks the power supply to the suction electromagnetic plate 57, the limit rod 51 in the state of losing the magnetic force, using the resilience of the reset spring 55 to make the limit rod 51 again into the mobile seat 25 outside, because the limit rod 51 has not moved to the limit hole 52, at this time the limit rod 51 is in contact with the sliding in the first fixed shell 23 and the second fixed shell 24 of the inner side wall, until the limit rod 51 moves to the limit hole 52 in the first fixed shell 23, at this time the limit rod 51 is inserted into the limit hole 52 to limit the locking of the mobile seat 25, indicating that the mobile seat 25 has also moved to the accurate initial position at this time, because the mobile seat 25 cannot continue to move at this time, the output torque of the electric gear assembly 26 reaches the threshold value and automatically stops working, completing the moving work of the mobile seat 25;
[0044] The above steps are repeated to complete the continuous new energy automobile battery assembly work.
[0045] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A new energy vehicle battery intelligent assembly trolley, comprising a base (1), characterized in that, Also include: The mobile mechanism (2) is fixedly arranged on the upper end of the base (1); The automatic assembly mechanism (3) is fixedly arranged on the moving end of the mobile mechanism (2), the battery mounting plate (8) is connected to the automatic assembly mechanism (3), the upper end of the battery mounting plate (8) is fixedly arranged with the battery pack (9), and the surface of the battery mounting plate (8) is symmetrically rotatably arranged with a plurality of positioning bolts (10); The connection locking mechanism (4) is arranged between the automatic assembly mechanism (3) and the battery mounting plate (8); The initial position limiting mechanism (5) is arranged on the mobile mechanism (2); The automatic feeding mechanism (6) is fixedly arranged on the upper end of the base (1) and is arranged on the lower side of the mobile mechanism (2); The mobile mechanism (2) includes a vertical plate (21) fixedly arranged on one side of the upper end of the base (1), the side wall of the vertical plate (21) is fixedly arranged with a deflection motor (22), the output end of the deflection motor (22) penetrates the side wall of the vertical plate (21), and is fixedly connected with a first fixed shell (23), the upper end of the base (1) is also fixedly arranged with a second fixed shell (24) arranged in contact with the first fixed shell (23), the first fixed shell (23) is provided with a moving seat (25), the bottom of the moving seat (25) is provided with a plurality of electric gear assemblies (26), the inner walls of the first fixed shell (23) and the second fixed shell (24) are fixedly arranged with fixed racks (27) engaged with the electric gear assemblies (26), and the lower end connection of the first fixed shell (23) and the second fixed shell (24) is provided with an electromagnetic magnetic attraction fixing assembly (28); The automatic assembly mechanism (3) includes a support frame (31) fixedly arranged on the upper end of the moving seat (25), the upper side of the support frame (31) is provided with a lifting plate (32), the surface of the lifting plate (32) is symmetrically rotatably connected with a plurality of transmission shafts (33), the lower end of the lifting plate (32) is fixedly arranged with a cover (34) covering the plurality of transmission shafts (33) outside, the inner wall of the cover (34) is fixedly arranged with a servo motor (35), the output end of the servo motor (35) and the plurality of transmission shafts (33) are drivingly connected through a bevel gear assembly (36), the upper end of the transmission shaft (33) is connected with a connecting electromagnetic block (37) through a locking force feedback mechanism (7), the connecting electromagnetic block (37) is magnetically connected with the end portion of the positioning bolt (10), the surface of the lifting plate (32) is also rotatably provided with a plurality of lifting screws (38), the surface of the support frame (31) is fixedly inserted with a plurality of fixed screw cylinders (39) threadedly connected with the lifting screws (38), and the upper end of the lifting screw (38) and the locking force feedback mechanism (7) are drivingly connected through a transmission gear assembly (310). The connecting and locking mechanism (4) comprises a locking shell (41) fixedly arranged at the upper end of the lifting plate (32), the lower end of the battery mounting plate (8) is fixedly connected with two locking seats (42) in symmetry, the inner wall center of the locking shell (41) is fixedly arranged with a double-shaft motor (43), the two end output ends of the double-shaft motor (43) are fixedly connected with rotating screws (44), one end of the rotating screw (44) away from the double-shaft motor (43) is rotatably connected with the inner wall of the locking shell (41), the rod wall of the rotating screw (44) is threadedly sleeved with a locking plate (45), the upper end of the locking plate (45) penetrates the upper end of the locking shell (41) through the rectangular opening formed in the upper end of the locking shell (41), the upper end side wall of the locking plate (45) is fixedly connected with a plurality of plug-in rods (46), and the side wall of the locking seat (42) is provided with a plurality of plug-in holes (47) matched with the plug-in rods (46).
2. The intelligent assembling trolley for new energy vehicle battery according to claim 1, characterized in that, The initial position limiting mechanism (5) comprises four limit rods (51) symmetrically movably sleeved on the side wall of the moving seat (25), the side wall of the first fixed shell (23) is provided with a limiting hole (52) in plug-in connection with the limit rod (51), the inner wall of the moving seat (25) is provided with a receiving groove (53) for placing the limit rod (51), one end of the limit rod (51) located in the receiving groove (53) is fixedly connected with a stress block (54), the stress block (54) and the receiving groove (53) are fixedly connected with a return spring (55) sleeved outside the limit rod (51), the side wall of the stress block (54) is fixedly arranged with a suction permanent magnet plate (56), and the inner wall of the receiving groove (53) is fixedly arranged with a suction electromagnetic plate (57) arranged opposite to the suction permanent magnet plate (56).
3. The intelligent assembling trolley for new energy vehicle battery of claim 1, wherein The automatic feeding mechanism (6) comprises a plurality of electric push rods (61) fixedly arranged at the upper end of the base (1) in symmetry, the upper end moving end of the plurality of electric push rods (61) is fixedly connected with the same lifting plate (62), the upper end of the lifting plate (62) is fixedly arranged with a belt conveyor (63), the upper end of the lifting plate (62) is fixedly connected with two L-shaped baffles (64) in symmetry, the horizontal portion upper end of the L-shaped baffle (64) is fixedly arranged with a horizontal supporting roller roller group (65), and the vertical portion side wall of the L-shaped baffle (64) is fixedly arranged with a vertical supporting roller roller group (66).
4. The intelligent assembling trolley for new energy vehicle battery of claim 1, wherein, The locking force feedback mechanism (7) comprises a synchronous circular shell (71) fixedly arranged on the upper end of the transmission shaft (33), a linkage shaft (72) rotatably connected at the center of the inner wall of the synchronous circular shell (71), the upper end of the linkage shaft (72) penetrating through the upper end of the synchronous circular shell (71) and fixedly connected to the lower end of the connecting electromagnetic block (37), a torsion spring (73) fixedly arranged on the opposite side of the synchronous circular shell (71) and the connecting electromagnetic block (37) and sleeved on the linkage shaft (72), a feedback switch (74) fixedly arranged on one side of the inner wall of the synchronous circular shell (71), and an arc-shaped trigger block (75) fixedly connected to the shaft wall of the linkage shaft (72) and arranged in position correspondence with the feedback switch (74).
5. The intelligent assembling trolley for new energy vehicle battery of claim 1, wherein, The upper end of the moving seat (25) is fixedly connected with a limiting sliding block (29) on the opposite sides, and the inner side walls of the first fixed shell (23) and the second fixed shell (24) are provided with limiting sliding grooves (210) matched with the limiting sliding blocks (29) for sliding connection.
Citation Information
Patent Citations
Intelligent assembly accompanying trolley for new energy automobile battery
CN113664486A
Assembling structure for installing new energy automobile body and battery
CN114535986A