Intelligent slag salvaging device for aluminum electrolysis
The suction and return components of the intelligent slag removal device for aluminum electrolysis solve the problem of electrolyte waste during slag removal from the surface of the electrolytic cell, achieving efficient slag removal and electrolyte return, and improving electrolyte quantity and efficiency.
Patent Information
- Application Number
- CN202511170366.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-12-05
AI Technical Summary
In the aluminum electrolysis process, existing technologies often lead to waste of electrolyte and a decrease in electrolyte quantity and efficiency when removing slag from the surface of the electrolytic cell.
An intelligent slag removal device for aluminum electrolysis is adopted, which includes a suction device, a slag gathering component and a liquid return component. The slag layer is absorbed by negative pressure and collected in the slag removal box. The residual electrolyte is returned to the electrolytic cell by the squeezing plate, thereby reducing electrolyte waste.
It effectively reduces electrolyte waste, increases electrolyte quantity and efficiency, and enables efficient slag removal and electrolyte recirculation.
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Figure CN121065768A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of aluminum electrolysis intelligent equipment, and particularly relates to an aluminum electrolysis intelligent slag salvaging device. BACKGROUND
[0002] Aluminum electrolysis is an industrial process that converts alumina into aluminum by high-temperature molten salt electrolysis technology, and is the core link connecting bauxite resources and aluminum products. The technical level directly determines the efficiency, cost and environmental performance of the aluminum industry. The primary aluminum produced is a basic raw material for modern industry and is widely used in the fields of construction, transportation, packaging, power and the like. In recent years, the industry is developing towards energy saving, consumption reduction and green environmental protection to reduce the impact on the environment.
[0003] Aluminum electrolysis is an industrial process that converts alumina into aluminum by high-temperature molten salt electrolysis technology, and is the core link connecting bauxite resources and aluminum products. The technical level directly determines the efficiency, cost and environmental performance of the aluminum industry. The primary aluminum produced is a basic raw material for modern industry and is widely used in the fields of construction, transportation, packaging, power and the like. In recent years, the industry is developing towards energy saving, consumption reduction and green environmental protection to reduce the impact on the environment.
[0004] At present, in the prior art, when the electrolytic zinc liquid slag layer on the surface of the electrolytic tank is salvaged, the slag layer floats on the surface of the electrolytic zinc liquid. When the salvaging spoon is used for salvaging operation, too much electrolytic zinc liquid may be salvaged together with the electrolytic slag, which not only causes waste of the electrolytic zinc liquid, but also affects the electrolysis quality and efficiency of the primary aluminum electrolysis.
[0005] Therefore, the application provides an aluminum electrolysis intelligent slag salvaging device. SUMMARY
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.
[0007] The technical scheme adopted by the application to solve the technical problem is that the aluminum electrolysis intelligent slag salvaging device comprises an electrolytic tank box, a supporting and lifting box is fixedly installed on the inner wall top of the electrolytic tank box, a plurality of slag salvaging boxes are arranged at the bottom of the supporting and lifting box, the internal structures of the plurality of slag salvaging boxes are the same, a suction device is arranged in the slag salvaging box, slag receiving cavities are symmetrically formed in the slag salvaging box, the suction device is arranged between the two slag receiving cavities, a slag gathering assembly is arranged between the two slag receiving cavities, the slag gathering assembly comprises a slag blocking filter plate, the slag gathering assembly is used for driving the slag blocking filter plate to gather and collect the electrolytic slag sucked by the suction device, a liquid returning assembly is arranged in each of the two slag receiving cavities, the liquid returning assembly comprises a pressing plate, and the liquid returning assembly is used for driving the pressing plate to press and return the electrolytic slag gathered and collected by the slag gathering assembly. When the slag layer on the surface of the electrolyte in the electrolytic tank needs to be salvaged, the slag salvaging box is placed at the slag layer on the surface of the electrolyte by moving, and then the slag layer is sucked by the system control suction device. The suction device will absorb the slag layer by negative pressure, so that the slag layer on the surface of the electrolyte is sucked into the slag salvaging box. When the absorption work is finished, the slag gathering assembly drives the slag blocking filter plate to gather the electrolytic slag sucked by the suction device and collects it into the slag containing cavity. When the electrolytic slag enters the slag containing cavity, the liquid returning assembly drives the extrusion plate to extrude the gathered electrolytic slag, so that the residual electrolyte in the salvaged electrolytic slag is returned to the electrolytic tank for electrolyte return operation. Compared with the traditional slag salvaging process, the phenomenon of cleaning too much electrolyte is eliminated. By arranging the slag gathering assembly and the liquid returning assembly, the electrolyte salvaged during salvaging can be returned, the waste of electrolyte is reduced, and the electrolyte can be better salvaged.
[0008] Preferably, the slag gathering assembly further comprises shaft rods, the number of the shaft rods and the slag blocking filter plates is two, the outer walls of the two shaft rods are rotationally connected with vertical plates, the top portions of the two vertical plates are fixedly connected with the inner wall of the slag salvaging box, the outer walls of the two shaft rods are rotationally connected with the inner wall of the slag salvaging box, one end of each of the two slag blocking filter plates is fixedly connected with the outer wall of the corresponding shaft rod, the suction device is fixedly installed between the two vertical plates, the other end of each of the two slag blocking filter plates can contact each other and is arranged directly below the suction device. When the slag layer needs to be extracted and salvaged, the two shaft rods are rotated at the bottom of the vertical plate by pushing, so that the two shaft rods drive the two slag blocking filter plates to rotate relatively and close. When one end of each of the two slag blocking filter plates is in contact, the pushing of the two shaft rods is stopped, so that the two slag blocking filter plates form a complete filter baffle at the bottom of the suction device. Then the suction device is driven to extract the slag layer, so that the electrolytic slag on the slag layer is moved to the bottom of the slag blocking filter plate by the suction of the suction device, and finally the electrolytic slag is blocked by the slag blocking filter plate, which lays a foundation for the subsequent gathering and collection of the electrolytic slag.
[0009] Preferably, the outer wall of the slag ladle is symmetrically fixedly provided with motors, the output ends of the two motors are fixedly provided with rotating rods, the outer walls of the two rotating rods are rotationally connected with the inner wall of the slag ladle, the outer walls of the two rotating rods are fixedly provided with arc-shaped baffles, one ends of the two arc-shaped baffles can respectively abut against one ends of the bottoms of the two slag blocking filter plates, and the two arc-shaped baffles are respectively arranged on one side of the two slag containing cavities.
[0010] Preferably, the inner wall of the slag ladle is fixedly provided with a rhombic block, one ends of the two arc-shaped baffles can respectively abut against one sides of the rhombic block, and one ends of the two slag blocking filter plates can respectively slidably connect with the outer walls of the two rotating rods and the rhombic block.
[0011] Preferably, the two shaft rods are fixedly provided with gears at two ends, the inner wall of the slag ladle is slidably connected with push position rods, the push position rods are symmetrically fixedly provided with tooth rods at one sides, and the teeth of the tooth rods can respectively mesh with the teeth of the gears.
[0012] Preferably, the outer wall of the slag ladle is symmetrically and fixedly provided with a plurality of rectangular boxes, the inner wall of each of the plurality of rectangular boxes is symmetrically and fixedly provided with a limiting slide rod, the outer wall of each of the plurality of limiting slide rods is slidably connected with the inner wall of each of the two push position rods, a reset spring is symmetrically arranged between the inner wall of each of the plurality of rectangular boxes and the outer wall of each of the two push position rods, and each of the plurality of reset springs is arranged outside the limiting slide rod. When the push position rod moves, the push position rod will extrude the reset spring on the limiting slide rod to slide. When the suction device completely extracts the electrolytic slag into the slag ladle, the motor drives the arc-shaped baffle to reset between the slag ladle and the rhombic block. At this time, the push of the push position rod is stopped, the reset spring will push the push position rod to reset, the push position rod will drive the gear to rotate and reset through the toothed rod, the shaft rod will drive the slag filter plate to rotate and reset, and one end of the slag filter plate will slide against the outer wall of the rotating rod and the rhombic block, so that the slag filter plate pushes the electrolytic slag extracted by the suction device to rotate and reset, and finally pushes the electrolytic slag into the slag cavity, so as to reset the slag filter plate to push the electrolytic slag to gather and collect.
[0013] Preferably, the inner wall of each of the two slag receiving cavities is fixedly provided with a hydraulic rod, the output end of each of the two hydraulic rods is fixedly provided with a support plate, the outer wall of each of the two support plates is slidably connected with the inner wall of each of the two slag receiving cavities, the top of each of the two support plates is fixedly provided with a pressing block, the bottom of each of the two push position rods is provided as an inclined surface, the outer wall of each of the two pressing blocks is slidably connected with the outer wall of each of the two push position rods, and each of the two liquid return assemblies is arranged below the support plate. When it is necessary to push the two slag filter plates to rotate and close, the hydraulic rod drives the pressing block to move upward through the support plate. When the pressing block moves upward, it will extrude and push the push position rod to move. The push position rod will move while extruding the reset spring on the limiting slide rod. The push position rod will drive the gear to rotate through the toothed rod, so that the two slag filter plates rotate, thereby providing power for the rotation of the slag filter plates.
[0014] Preferably, the liquid return assembly further comprises a pressing plate, the outer wall of the pressing plate is slidably connected with the inner wall of the slag receiving cavity, a pressure spring is arranged between the top of the pressing plate and the bottom of the support plate, and a plurality of filter holes are arranged in the bottom of the inner wall of each of the two slag receiving cavities. When it is necessary to drive the slag filter plate to rotate and reset, the hydraulic rod drives the pressing block to move downward through the support plate. The pressing block loses contact with the push position rod, the reset spring pushes the push position rod to reset, the gear drives the slag filter plate to rotate and reset through the shaft rod, and then the hydraulic rod drives the support plate to move downward. The support plate drives the pressing plate to move through the pressure spring, the pressing plate scrapes the bottom of the slag filter plate, thereby scraping the electrolytic slag and electrolyte arranged on the bottom of the slag filter plate into the slag receiving cavity, and finally extruding the electrolytic slag and electrolyte. The electrolyte in the electrolytic slag will flow back into the electrolytic tank through the filter hole, thereby performing electrolyte backflow operation, and extruding the backflow electrolyte.
[0015] Preferably, the bottom of the supporting and hanging box is fixedly provided with a visual identifier, and the bottom of the visual identifier is fixedly provided with a plurality of cameras; when electrolysis is carried out in the electrolytic tank, the visual identifier continuously scans the electrolysis condition in the electrolytic tank through the cameras, converts the slag layer form information on the surface of the zinc liquid into image signals by combining the machine vision technology, determines the distribution and thickness of the slag layer through the image processing system, and the position recognized by the visual identification system, so that the slag layer can be extracted and cleaned by the slag ladle, thereby achieving the function of visually identifying and determining the position of the slag layer.
[0016] Preferably, the inside of the supporting and hanging box is provided with a plurality of guide rails, the inside of the plurality of guide rails is slidably connected with an electric sliding block, the top of the plurality of slag ladles is fixedly provided with an electric telescopic rod, and the top of the plurality of electric telescopic rods is fixedly connected with the bottom of the plurality of electric sliding blocks; when the visual identifier identifies and determines the slag cleaning position, the corresponding electric sliding block is driven to move in the guide rail, so that the slag ladle corresponding to the slag layer position is moved; when the slag ladle is placed above the slag layer, the electric telescopic rod is controlled to drive the slag ladle to move downward, so that the slag ladle moves above the slag layer; the electric telescopic rod and the electric sliding block are cooperated with each other, so that the moving operation of the slag ladle is realized, and the function of moving the slag ladle to the slag layer for alignment is achieved.
[0017] The beneficial effects of the present application are as follows: 1. The aluminum electrolysis intelligent slag collecting device drives the hydraulic rod to drive the supporting plate to move downward, so that the extrusion block loses contact with the push rod, the reset spring pushes the push rod to reset, the gear is driven by the shaft to rotate the slag filter plate to reset, then the hydraulic rod is driven to continue to drive the supporting plate to move downward, the extrusion plate scrapes the bottom of the slag filter plate, so that the electrolytic slag and electrolyte on the bottom are scraped into the slag cavity, and finally the electrolytic slag and electrolyte are extruded, the electrolyte in the electrolytic slag flows back into the electrolytic tank, and the function of extruding and flowing back of the electrolyte is achieved.
[0018] 2. The aluminum electrolysis intelligent slag collecting device drives the hydraulic rod to drive the supporting plate to move downward, so that the extrusion block loses contact with the push rod, the reset spring pushes the push rod to reset, the push rod drives the gear to rotate through the gear rod, the shaft drives the slag filter plate to rotate to reset, one end of the slag filter plate slides against the outer wall of the rotating rod and the rhombic block, so that the slag filter plate pushes the electrolytic slag extracted by the suction device to rotate to reset, and finally pushes the electrolytic slag into the slag cavity, thereby achieving the function of resetting the slag filter plate to push the electrolytic slag to gather and collect.
[0019] 3. The aluminum electrolysis intelligent slag salvaging device, when the arc-shaped baffle rotates, one end of the arc-shaped baffle moves from one side of the diamond-shaped block to the bottom of the slag blocking filter plate, and the arc-shaped baffle and the diamond-shaped block are in a through state; when the electrolytic slag is completely extracted into the slag salvaging box, the motor drives the arc-shaped baffle to rotate and reset, and the arc-shaped baffle returns to between the diamond-shaped block and the slag salvaging box, and forms a complete closed plate with the diamond-shaped block, preventing the extracted electrolytic slag from falling back into the electrolytic tank box at the end of extraction.
[0020] 4. The aluminum electrolysis intelligent slag salvaging device, when the arc-shaped baffle rotates, one end of the arc-shaped baffle moves from one side of the diamond-shaped block to the bottom of the slag blocking filter plate, and the arc-shaped baffle and the diamond-shaped block are in a through state; when the electrolytic slag is completely extracted into the slag salvaging box, the motor drives the arc-shaped baffle to rotate and reset, and the arc-shaped baffle returns to between the diamond-shaped block and the slag salvaging box, and forms a complete closed plate with the diamond-shaped block, preventing the extracted electrolytic slag from falling back into the electrolytic tank box at the end of extraction.
[0021] 5. The aluminum electrolysis intelligent slag salvaging device, when the arc-shaped baffle rotates, one end of the arc-shaped baffle moves from one side of the diamond-shaped block to the bottom of the slag blocking filter plate, and the arc-shaped baffle and the diamond-shaped block are in a through state; when the electrolytic slag is completely extracted into the slag salvaging box, the motor drives the arc-shaped baffle to rotate and reset, and the arc-shaped baffle returns to between the diamond-shaped block and the slag salvaging box, and forms a complete closed plate with the diamond-shaped block, preventing the extracted electrolytic slag from falling back into the electrolytic tank box at the end of extraction. BRIEF DESCRIPTION OF DRAWINGS
[0022] The application will be further described below with reference to the drawings.
[0023] Figure 1 is the main body diagram of the application; Figure 2 is the front view of the application; Figure 3 is the structure diagram of the guide rail in the application; Figure 4 is the structure diagram of the square box in the application; Figure 5 is the structure diagram of the arc-shaped baffle in the application; Figure 6 is the structure diagram of the slag blocking filter plate in the application; Figure 7 is the structure diagram of the extrusion block in the application; Figure 8 is the structure diagram of the extrusion plate in the application.
[0024] In the figure: 1, electrolytic tank box; 2, support box; 201, electric sliding block; 202, guide rail; 3, slag box; 301, slag receiving cavity; 302, filter hole; 4, visual identifier; 401, camera; 5, electric telescopic rod; 6, square box; 601, reset spring; 602, limited slip rod; 7, motor; 701, arc baffle; 702, rotating rod; 8, suction device; 9, hydraulic rod; 901, support plate; 10, diamond block; 11, slag blocking filter plate; 1101, shaft; 1102, vertical plate; 1103, gear; 12, push position rod; 1201, extrusion block; 1202, toothed rod; 13, extrusion plate; 1301, pressure spring. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.
[0026] As Figures 1 to 8 shown, the aluminum electrolysis intelligent slag salvaging device provided by the embodiment of the present application comprises an electrolytic tank box 1, a support box 2 is fixedly installed on the inner wall top of the electrolytic tank box 1, a plurality of slag boxes 3 are arranged at the bottom of the support box 2, the internal structures of the plurality of slag boxes 3 are the same, a suction device 8 is arranged in the slag box 3, slag receiving cavities 301 are symmetrically arranged in the slag box 3, the suction device 8 is arranged between the two slag receiving cavities 301, a slag gathering assembly is arranged between the two slag receiving cavities 301, the slag gathering assembly comprises a slag blocking filter plate 11, the slag gathering assembly is used for driving the slag blocking filter plate 11 to gather and collect the electrolytic slag sucked up by the suction device 8, a liquid returning assembly is arranged in each of the two slag receiving cavities 301, the liquid returning assembly comprises an extrusion plate 13, and the liquid returning assembly is used for driving the extrusion plate 13 to extrude and return the electrolytic slag gathered and collected by the slag gathering assembly; Since the slag layer floats on the surface of the electrolytic zinc liquid, when the salvaging spoon is used for salvaging operation, the electrolytic slag is salvaged, and at the same time, too much electrolytic zinc liquid may also be salvaged, which not only causes waste of the electrolytic zinc liquid, but also affects the electrolysis quality and efficiency during the original aluminum electrolysis; When it is necessary to salvage the slag layer on the surface of the electrolyte in the electrolytic tank 1, the slag salvaging box 3 is placed at the slag layer on the surface of the electrolyte by moving, and then the slag layer is sucked by the system control suction device 8. The suction device 8 will absorb the slag layer by negative pressure, so as to suck the slag layer on the surface of the electrolyte into the slag salvaging box 3. When the absorption operation is completed, the slag gathering assembly drives the slag blocking filter plate 11 to gather the electrolytic slag sucked by the suction device 8 and collects it into the slag receiving cavity 301. When the electrolytic slag enters the slag receiving cavity 301, the liquid returning assembly drives the pressing plate 13 to press the gathered and collected electrolytic slag, so as to return the residual electrolyte in the salvaged electrolytic slag into the electrolytic tank 1 for electrolyte return operation. Compared with the traditional slag salvaging process, the phenomenon of cleaning too much electrolyte is avoided. By the arrangement of the slag gathering assembly and the liquid returning assembly, the electrolyte salvaged during the salvaging can be returned, the waste of electrolyte is reduced, the electrolyte can be better salvaged, and the electrolyte can be better salvaged. It should be noted that the suction device 8 can be a vacuum pump, an absorber or the like. The working core is to drive the medium flow by using pressure difference. The target medium is sucked into and transported to a specified position by creating a local low pressure area. It is prior art, so only the description is given in the technical solution, and the internal structure is not shown.
[0027] As shown in Figures 4 to 6 The slag gathering assembly further includes shaft rods 1101. The shaft rods 1101 and the slag blocking filter plates 11 are two in number. The outer walls of the two shaft rods 1101 are rotationally connected with vertical plates 1102. The top portions of the two vertical plates 1102 are fixedly connected with the inner walls of the slag salvaging box 3. The outer walls of the two shaft rods 1101 are rotationally connected with the inner walls of the slag salvaging box 3. One end of each of the two slag blocking filter plates 11 is fixedly connected with the outer wall of each of the two shaft rods 1101. The suction device 8 is fixedly installed between the two vertical plates 1102. The other end of each of the two slag blocking filter plates 11 can contact each other and is arranged directly below the suction device 8. When the slag layer needs to be extracted and salvaged, the two shaft rods 1101 are rotated at the bottom of the vertical plate 1102. The two shaft rods 1101 drive the two slag blocking filter plates 11 to rotate and close. When one end of each of the two slag blocking filter plates 11 is in contact, the rotation of the two shaft rods 1101 is stopped. The two slag blocking filter plates 1101 form a complete filter baffle at the bottom of the suction device 8. Then the suction device 8 is driven to extract the slag layer. The suction device 8 will suck the electrolytic slag on the slag layer to move to the slag blocking filter plate 11. Finally, the electrolytic slag is placed at the bottom of the slag blocking filter plate 11 by the blocking of the slag blocking filter plate 11, which plays a role in blocking the electrolytic slag and prepares for the subsequent gathering and collection of the electrolytic slag. It should be noted that the bottom of the slag blocking filter plate 11 should be provided with a liquid absorbing cotton plate for absorbing the electrolyte absorbed during the absorption process.
[0028] As shown in Figures 5 to 6As shown, the outer wall of the slag ladle 3 is symmetrically fixedly installed with a motor 7, the output end of each of the two motors 7 is fixedly installed with a rotating rod 702, the outer wall of each of the two rotating rods 702 is rotationally connected with the inner wall of the slag ladle 3, the outer wall of each of the two rotating rods 702 is fixedly installed with an arc-shaped baffle 701, one end of each of the two arc-shaped baffles 701 can be in contact with one end of the bottom of the two slag blocking filter plates 11, and the two arc-shaped baffles 701 are arranged on one side of the two slag containing cavities 301 respectively. When the two slag blocking filter plates 11 are combined and arranged below the suction device 8, the driving motor 7 drives the arc-shaped baffles 701 to rotate through the rotating rods 702, and the arc-shaped baffles 701 move to one side of the bottom of the slag blocking filter plates 11 through rotation, and when one end of the arc-shaped baffles 701 is in contact with one side of the bottom of the slag blocking filter plates 11, the slag blocking filter plates 11 and the electrolytic tank 1 are in a through state, which can provide a moving path for the suction device 8 to extract the slag layer, and can also block the slag containing cavities 301 to prevent the electrolytic slag in the slag containing cavities 301 from being extracted together with the slag layer.
[0029] As shown in the figure, Figures 5 to 6 The inner wall of the slag ladle 3 is fixedly installed with a rhombic block 10, one end of each of the two arc-shaped baffles 701 can be in contact with one side of the rhombic block 10, and one end of each of the two slag blocking filter plates 11 can be in sliding connection with the outer wall of each of the two rotating rods 702 and the rhombic block 10. When the motor 7 drives the arc-shaped baffles 701 to rotate through the rotating rods 702, one end of the arc-shaped baffles 701 moves from one side of the rhombic block 10 to the bottom of the slag blocking filter plates 11, and the arc-shaped baffles 701 and the rhombic block 10 are in a through state, and when the electrolytic slag is completely extracted into the slag ladle 3, the motor 7 drives the arc-shaped baffles 701 to rotate and reset, and the arc-shaped baffles 701 return to between the rhombic block 10 and the slag ladle 3, and form a complete closed plate with the rhombic block 10, which prevents the extracted electrolytic slag from falling back into the electrolytic tank 1 after the extraction is completed, and plays a role of cooperating with the arc-shaped baffles 701 to close.
[0030] As shown in the figure, Figures 6 to 7 The two ends of each of the two shaft rods 1101 are fixedly installed with a gear 1103, the inner wall of the slag ladle 3 is symmetrically slidingly connected with a push position rod 12, one side of each of the two push position rods 12 is symmetrically fixedly installed with a toothed rod 1202, and the teeth on each of the plurality of toothed rods 1202 can be in meshing connection with the teeth on each of the plurality of gears 1103. When it is necessary to push the two slag blocking filter plates 11 to rotate and close, the push position rod 12 is moved to move the toothed rod 1202, and the toothed rod 1202 is moved to push the gear 1103 to rotate through the tooth engagement arrangement, so that the gear 1103 drives the slag blocking filter plate 11 to rotate through the shaft 1101, and the two slag blocking filter plates 11 are rotated and closed, and vice versa, so that the two slag blocking filter plates 11 are rotated and closed and opened, and it is necessary to note that the number of teeth on the gear 1103 is four times the number of teeth on the toothed rod 1202, and when the toothed rod 1202 moves to the maximum position, the gear 1103 drives the slag blocking filter plate 11 to rotate by 90 degrees.
[0031] As shown in Figures 4 to 7 , the outer wall of the slag box 3 is symmetrically fixedly installed with a plurality of rectangular boxes 6, the inner wall of the plurality of rectangular boxes 6 is symmetrically fixedly installed with a plurality of limit sliding rods 602, the outer wall of the plurality of limit sliding rods 602 is respectively and slidably connected with the inner wall of the two push position rods 12, the inner wall of the plurality of rectangular boxes 6 and the outer wall of the two push position rods 12 are symmetrically provided with a plurality of return springs 601, and the plurality of return springs 601 are respectively arranged outside the plurality of limit sliding rods 602. When the push position rod 12 moves, the push position rod 12 will extrude the return spring 601 to slide on the limit sliding rod 602, when the suction device 8 completely extracts the electrolytic slag into the slag box 3, the motor 7 drives the arc-shaped baffle 701 to be reset between the slag box 3 and the rhombic block 10, at this time, the push position rod 12 is stopped, the return spring 601 pushes the push position rod 12 to reset, the push position rod 12 drives the gear 1103 to rotate and reset through the toothed rod 1202, the shaft 1101 drives the slag blocking filter plate 11 to rotate and reset, one end of the slag blocking filter plate 11 abuts against the outer wall of the rotating rod 702 and the rhombic block 10 to slide, so that the slag blocking filter plate 11 pushes the electrolytic slag extracted by the suction device 8 to rotate and reset, and finally pushes the electrolytic slag into the slag cavity 301, so as to reset the slag blocking filter plate 11 to push the electrolytic slag to gather and collect.
[0032] As shown in Figures 7 to 8 , the two slag cavities 301 are fixedly installed with hydraulic rods 9, the output ends of the two hydraulic rods 9 are fixedly installed with supporting plates 901, the outer walls of the two supporting plates 901 are respectively and slidably connected with the inner walls of the two slag cavities 301, the top portions of the two supporting plates 901 are fixedly installed with extrusion blocks 1201, the bottoms of the two push position rods 12 are inclined, the outer walls of the two extrusion blocks 1201 are respectively and slidably connected with the outer walls of the two push position rods 12, and the two liquid return assemblies are arranged below the two supporting plates 901. When it is necessary to push the two slag blocking filter plates 11 to rotate and close, the control hydraulic rod 9 drives the extrusion block 1201 to move up through the support plate 901, and the extrusion block 1201 moves up to extrude and push the push position rod 12 to move, and the push position rod 12 extrudes and moves the reset spring 601 on the limited slip rod 602, and the push position rod 12 drives the gear 1103 to rotate through the gear rod 1202, so that the two slag blocking filter plates 11 rotate, thereby providing power for the rotation of the slag blocking filter plates 11.
[0033] As shown in Figures 7 to 8 , the liquid return assembly further comprises an extrusion plate 13, the outer wall of the extrusion plate 13 being slidably connected with the inner wall of the slag containing cavity 301, a pressure bearing spring 1301 being arranged between the top of the extrusion plate 13 and the bottom of the support plate 901, and a plurality of filter holes 302 being formed in the inner wall bottom of each of the two slag containing cavities 301; When it is necessary to drive the slag blocking filter plates 11 to rotate and reset, the drive hydraulic rod 9 drives the extrusion block 1201 to move down through the support plate 901, and the extrusion block 1201 loses contact with the push position rod 12, the reset spring 601 pushes the push position rod 12 to reset, the gear 1103 drives the slag blocking filter plates 11 to rotate and reset through the shaft rod 1101, and then the drive hydraulic rod 9 continues to drive the support plate 901 to move down, the support plate 901 drives the extrusion plate 13 to move through the pressure bearing spring 1301, the extrusion plate 13 scrapes the bottom of the slag blocking filter plates 11, thereby scraping the electrolytic slag and electrolyte on the bottom of the slag blocking filter plates 11 into the slag containing cavity 301, and finally extruding the electrolytic slag and electrolyte, the electrolyte in the electrolytic slag flows back into the electrolytic tank box 1 through the filter holes 302, and the electrolyte backflow operation is performed, thereby extruding the backflow electrolyte.
[0034] As shown in Figures 1 to 3 , the bottom middle position of the support and lifting box 2 is fixedly installed with a visual identifier 4, and the bottom of the visual identifier 4 is fixedly installed with a plurality of cameras 401; When the electrolytic operation is performed in the electrolytic tank box 1, the visual identifier 4 continuously scans the electrolysis condition in the electrolytic tank box 1 through the cameras 401, converts the slag layer shape information on the surface of the zinc liquid into image signals by combining the machine vision technology, determines the distribution and thickness of the slag layer through the image processing system, and identifies the position of the slag layer through the visual identification system, so that the slag layer can be extracted and cleaned by the slag ladle 3, thereby determining the position of the slag layer.
[0035] As shown in Figures 2 to 3 , the inside of the support and lifting box 2 is provided with a plurality of guide rails 202, the inside of each of the plurality of guide rails 202 is slidably connected with an electric sliding block 201, the top of each of the plurality of slag ladles 3 is fixedly installed with an electric telescopic rod 5, and the top of each of the plurality of electric telescopic rods 5 is fixedly connected with the bottom of each of the plurality of electric sliding blocks 201; When the visual identifier 4 identifies the slag layer cleaning position, the corresponding electric sliding block 201 is driven to move in the guide rail 202, so that the electric sliding block 201 drives the corresponding slag ladle 3 to move. When the slag ladle 3 is placed above the slag layer, the electric telescopic rod 5 is controlled to drive the slag ladle 3 to move downward, so that the slag ladle 3 is moved above the slag layer. The electric telescopic rod 5 and the electric sliding block 201 cooperate with each other, so that the slag ladle 3 is moved to perform the positioning function of the slag ladle 3 and the slag layer.
[0036] Working principle: when the slag layer on the surface of the electrolyte in the electrolytic tank 1 needs to be salvaged, the slag ladle 3 is moved to the slag layer on the surface of the electrolyte, and then the suction device 8 is controlled to perform the suction operation on the slag layer. The suction device 8 absorbs the slag layer through negative pressure, so that the slag layer on the surface of the electrolyte is sucked into the slag ladle 3. When the absorption operation is completed, the slag gathering assembly drives the slag blocking filter plate 11 to gather the electrolytic slag sucked by the suction device 8 and collects the electrolytic slag into the slag receiving cavity 301. When the electrolytic slag enters the slag receiving cavity 301, the liquid returning assembly drives the pressing plate 13 to press the gathered electrolytic slag, so that the residual electrolyte in the salvaged electrolytic slag is returned to the electrolytic tank 1 to perform the electrolyte returning operation. Compared with the traditional slag salvaging process, the slag gathering assembly and the liquid returning assembly can return the electrolyte during the salvaging process, reduce the waste of electrolyte, and better perform the electrolyte salvaging operation. When the slag layer needs to be extracted and salvaged, the two shaft rods 1101 are pushed to rotate at the bottom of the vertical plate 1102, so that the two slag blocking filter plates 11 are relatively rotated and closed. When one end of the two slag blocking filter plates 11 is in contact, the two shaft rods 1101 are stopped from rotating, and the two slag blocking filter plates 11 form a complete filter plate at the bottom of the suction device 8. Then, the suction device 8 is driven to extract the slag layer. The suction device 8 moves the electrolytic slag on the slag layer to the slag blocking filter plate 11, and finally the electrolytic slag is blocked at the bottom of the slag blocking filter plate 11, which plays a role in blocking the electrolytic slag and prepares for the subsequent gathering and collection of the electrolytic slag. When the two slag blocking filter plates 11 are combined and placed under the suction device 8, the driving motor 7 drives the arc-shaped blocking plate 701 to rotate through the rotating rod 702, and the arc-shaped blocking plate 701 moves to the bottom side of the slag blocking filter plate 11 through rotation. When one end of the arc-shaped blocking plate 701 is attached to the bottom side of the slag blocking filter plate 11, the slag blocking filter plate 11 and the electrolytic tank box 1 are in a through state, which can provide a suction path for the suction device 8 to extract the slag layer, and can also block the slag receiving cavity 301 to prevent the electrolytic slag in the slag receiving cavity 301 from being extracted by the suction device 8 during the extraction operation; When the motor 7 drives the arc-shaped blocking plate 701 to rotate through the rotating rod 702, one end of the arc-shaped blocking plate 701 moves from one side of the diamond block 10 to the bottom of the slag blocking filter plate 11, and the arc-shaped blocking plate 701 and the diamond block 10 are in a through state. When the electrolytic slag is completely extracted into the slag ladle 3, the motor 7 drives the arc-shaped blocking plate 701 to rotate and reset, and the arc-shaped blocking plate 701 returns to between the diamond block 10 and the slag ladle 3, forming a complete closed plate with the diamond block 10, preventing the extracted electrolytic slag from falling back into the electrolytic tank box 1 after the extraction is completed, and cooperating with the arc-shaped blocking plate 701 to perform the closing operation. When it is necessary to push the two slag blocking filter plates 11 to rotate and close, the push position rod 12 is moved to drive the gear rod 1202 to move through the gear meshing arrangement. When the gear rod 1202 moves, the gear rod 1202 pushes the gear 1103 to rotate, thereby driving the slag blocking filter plate 11 to rotate through the shaft 1101. The two slag blocking filter plates 11 are closed, and vice versa, which drives the two slag blocking filter plates 11 to rotate and close and open. When the push position rod 12 moves, the push position rod 12 pushes the reset spring 601 to slide on the limited slip rod 602. When the suction device 8 completely extracts the electrolytic slag into the slag ladle 3, the motor 7 drives the arc-shaped blocking plate 701 to reset between the slag ladle 3 and the diamond block 10. At this time, the push position rod 12 is stopped, the reset spring 601 pushes the push position rod 12 to reset, the push position rod 12 drives the gear 1103 to rotate through the gear rod 1202, the shaft 1101 drives the slag blocking filter plate 11 to rotate, and one end of the slag blocking filter plate 11 slides on the outer wall of the rotating rod 702 and the diamond block 10, thereby pushing the electrolytic slag extracted by the suction device 8 to rotate and reset, and finally pushing it into the slag receiving cavity 301, which resets the slag blocking filter plate 11 to push the electrolytic slag to collect. When it is needed to push the two slag blocking filter plates 11 to rotate and close, the control hydraulic rod 9 drives the extrusion block 1201 to move up through the support plate 901, the extrusion block 1201 moves up to push and drive the push position rod 12 to move, the push position rod 12 extrudes and moves the reset spring 601 on the limited slip rod 602, the push position rod 12 drives the gear 1103 to rotate through the gear rod 1202, so that the two slag blocking filter plates 11 rotate, and the rotation of the slag blocking filter plates 11 is powered. When it is needed to drive the slag blocking filter plates 11 to rotate and reset, the driving hydraulic rod 9 drives the extrusion block 1201 to move down through the support plate 901, the extrusion block 1201 loses contact with the push position rod 12, the reset spring 601 pushes the push position rod 12 to reset, the gear 1103 drives the slag blocking filter plates 11 to rotate and reset through the shaft rod 1101, then the driving hydraulic rod 9 continues to drive the support plate 901 to move down, the support plate 901 drives the extrusion plate 13 to move through the pressure spring 1301, the extrusion plate 13 scrapes the bottom of the slag blocking filter plates 11, so that the electrolytic slag and electrolyte on the bottom of the slag blocking filter plates 11 are scraped into the slag containing cavity 301, and finally the electrolytic slag and electrolyte are extruded to flow back into the electrolytic tank box 1, the electrolytic liquid is returned, the electrolytic liquid is extruded, and the electrolytic liquid is returned. When the electrolytic tank box 1 is used for electrolysis, the visual recognizer 4 scans the electrolysis in the electrolytic tank box 1 through the camera 401, converts the slag layer shape information on the zinc liquid surface into an image signal through machine vision technology, determines the distribution and thickness of the slag layer through an image processing system, and identifies the position of the slag layer through a visual recognition system, so that the slag layer can be extracted and cleaned by the slag bucket 3, and the position of the slag layer is determined through visual recognition. When the visual recognizer 4 identifies and determines the slag layer cleaning position, the corresponding electric sliding block 201 is driven to move in the guide rail 202, the electric sliding block 201 drives the slag bucket 3 at the corresponding position of the slag layer to move, when the slag bucket 3 is placed above the slag layer, the electric telescopic rod 5 is controlled to drive the slag bucket 3 to move down, the slag bucket 3 moves to the top of the slag layer, the electric telescopic rod 5 and the electric sliding block 201 cooperate with each other, so that the slag bucket 3 moves, and the slag bucket 3 is aligned with the slag layer.
[0037] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above examples, the above examples and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An aluminum electrolysis smart debris scooping device, characterized by: The electrolytic tank box includes a support box fixedly installed on the top of the inner wall of the electrolytic tank box, a plurality of slag ladles fixedly installed on the bottom of the support box, and a suction device arranged in the slag ladle.
2. The aluminum electrolysis intelligent debris scooping device according to claim 1, characterized in that: The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities.
3. The aluminum electrolysis intelligent debris scooping device according to claim 2, characterized in that: The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device.
4. The intelligent aluminum electrolysis debris scooping device according to claim 3, characterized in that: The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities.
5. The intelligent aluminum electrolysis debris skimming device according to claim 4, characterized in that: The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device.
6. The intelligent aluminum electrolysis debris skimming device according to claim 5, characterized in that: The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities.
7. The intelligent aluminum electrolysis debris skimming device according to claim 6, characterized in that: The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device.
8. The intelligent aluminum electrolysis debris scooping device according to claim 7, characterized in that: The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities.
9. The intelligent aluminum electrolysis debris skimming device according to claim 8, characterized in that: The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag blocking filter plate, and the slag gathering assembly is used to drive the slag blocking filter plate to gather and collect electrolytic slag sucked by the suction device. The slag ladle includes a suction device arranged in the slag ladle, two slag receiving cavities symmetrically arranged in the slag ladle, and a slag gathering assembly arranged between the two slag receiving cavities. The slag gathering assembly includes a slag 10. The aluminum electrolysis intelligent debris scooping device according to claim 9, characterized in that: The inside of the support and hang box is provided with a plurality of guide rails, the inside of each of the plurality of guide rails is slidably connected with an electric sliding block, the top of each of the plurality of slag ladles is fixedly installed with an electric telescopic rod, and the top of each of the plurality of electric telescopic rods is fixedly connected with the bottom of each of the plurality of electric sliding blocks.