A device for threading a wire distributor
By designing a wire feeder device that includes wire feeding, wire transfer, and rotation positioning mechanisms, seamless connection of wire cutting, transfer, and insertion is achieved, solving the problems of low production efficiency and positioning deviation, and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- TIME INTERCONNECT TECH (HUIZHOU) LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-07-07
Smart Images
Figure CN121069576B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire threading and splitting technology, and particularly to a wire threading and splitting device. Background Technology
[0002] Inserting fiber optic cables into a splitter is a common operation in fiber optic communication systems. Its core purpose is to achieve the distribution and multiplexing of optical signals, so as to efficiently utilize fiber optic resources and meet the communication needs of multiple users or multiple devices.
[0003] The production process of the wire splitter involves a series of continuous and precise operating steps: First, the wire needs to be precisely cut according to production requirements to ensure that the length meets the standard; after cutting, the wire needs to be smoothly transported to the entrance position of the splitter through the conveying mechanism; then, the processed end of the wire needs to be aligned with the wire insertion hole of the splitter to complete the insertion action.
[0004] In existing technologies, after the equipment completes the cutting of the wire, it needs to transfer the cut wire to the threading station through an additional transmission or conversion mechanism. This forcibly separates the wire cutting and threading processes into independent operation steps, disrupting the continuity of the production process. On the one hand, the transfer of wire between the two processes consumes additional time, lengthening the overall production cycle and significantly reducing the number of threads that can be threaded per unit time, severely impacting production efficiency. On the other hand, multiple process conversions increase the risk of wire positioning deviation. During the transfer process, the wire may shift its position due to factors such as vibration and friction, thereby affecting the accuracy of subsequent threading and leading to an increase in the defect rate. Summary of the Invention
[0005] To address the shortcomings of the prior art, the present invention provides a wire threading device that avoids wire position deviation caused by factors such as vibration and friction, reduces the defect rate, and ensures the accuracy of threading and product quality.
[0006] The technical effects to be achieved by this invention are realized through the following technical solutions:
[0007] This invention provides a device for a cable splitter, comprising:
[0008] A wire feeding mechanism includes a wire cutting assembly and a wire clamping assembly, wherein the wire clamping assembly is located downstream of the wire cutting assembly;
[0009] A wire-shifting mechanism is slidably located downstream of the wire-feeding mechanism along a first horizontal direction. The wire-shifting mechanism includes a first clamping assembly having a first position parallel to the wire-clamping assembly.
[0010] A cable insertion mechanism includes a sliding base, a sliding plate, and a cable insertion assembly. The sliding base is located downstream of the cable transfer mechanism. The sliding plate is slidably connected to the sliding base along a second horizontal direction. The cable insertion assembly is slidably connected to the sliding plate along a first horizontal direction, which is perpendicular to the second horizontal direction.
[0011] A rotary positioning mechanism is located downstream of the wire insertion mechanism, and the rotary positioning mechanism includes a clamping nozzle for clamping the wire separator;
[0012] When the first clamping component and the wire clamping component are arranged side by side, the first clamping component clamps the wire and slides to a preset position, the wire insertion component slides to the preset position along the first horizontal direction and clamps the wire, the wire insertion component resets and aligns the wire with the wire hole of the splitter, and the sliding plate slides to drive the wire insertion component to move along the second horizontal direction to insert the wire into the wire hole of the splitter.
[0013] In some implementations, the wire insertion assembly includes a wire clamping plate, a guide clamp structure, and a push clamp structure. The wire clamping plate is slidably connected to the sliding plate along a first horizontal direction, the guide clamp structure is slidably connected to the wire clamping plate along a second horizontal direction, and the push clamp structure is connected to the wire clamping plate and located on the side of the guide clamp structure opposite to the clamping nozzle.
[0014] In this implementation, the clamping plate slides along the first horizontal direction and approaches the first clamping assembly. The guide clamping structure and the push clamping structure clamp the wire respectively. The clamping plate slides along the first horizontal direction and approaches the rotary positioning mechanism. The guide clamping structure clamps the wire along the second horizontal direction and slides relative to the push clamping structure to the preset insertion position.
[0015] In some implementations, the guide clamp structure includes a guide slide, a first driving member, a guide clamp connecting rod, a first guide clamp, and a second guide clamp. The guide slide is slidably connected to the clamping plate along a second horizontal direction. The first driving member is connected to the guide slide. The guide clamp connecting rod is connected to the driving output end of the first driving member. The first guide clamp and the second guide clamp are relatively inclined at both ends of the guide clamp connecting rod.
[0016] In some implementations, the insertion mechanism further includes a mounting plate disposed between the sliding plate and the insertion assembly, the mounting plate being slidably connected to the sliding plate in a vertical direction, and the insertion assembly being slidably connected to the mounting plate in a first horizontal direction.
[0017] In some implementations, the rotary positioning mechanism further includes a first gear, a second gear, a rotating shaft, and a second driving member. The second gear meshes with the first gear, the rotating shaft passes through the second gear, the clamping nozzle is inserted into one end of the rotating shaft, and the second driving member is driven and connected to the first gear.
[0018] In this implementation, the second driving component drives the first gear to rotate, the first gear drives the second gear to rotate, which in turn drives the rotating shaft to rotate, causing the clamping nozzle to rotate at a preset angle. This allows multiple wires to be inserted into the multiple wire guide holes of the wire separator.
[0019] In some implementations, the rotary positioning mechanism further includes a fixed base and a fixing assembly for fixing the clamping nozzle. The second gear is disposed on the fixed base. The clamping nozzle includes a first clamping nozzle and a second clamping nozzle. The first clamping nozzle is inserted into one end of the rotating shaft, and the second clamping nozzle is sleeved on the first clamping nozzle. A groove is formed on the outer periphery of the second clamping nozzle. The fixing assembly includes a connecting arm and a third driving member. The connecting arm is sleeved in the groove, and the first end of the connecting arm is rotatably connected to the first side of the fixed base. The third driving member is disposed on the second side of the fixed base and is drivenly connected to the second end of the connecting arm.
[0020] In some implementations, the device for threading the splitter further includes a transition mechanism disposed between the wire moving mechanism and the wire insertion mechanism. The transition mechanism includes a first transition clamp and a plurality of second transition clamps arranged sequentially along a first horizontal direction. The wire moving mechanism further includes a second clamping assembly and a plurality of third clamping assemblies arranged sequentially along the first horizontal direction. The first clamping assembly also has a second position parallel to the first transition clamp.
[0021] When the first clamping assembly is in the first position, the second clamping assembly is parallel to the first transition clamp, and the plurality of third clamping assemblies are parallel to the plurality of second transition clamps respectively.
[0022] In some implementations, the device for threading the wire splitter also includes a cutting mechanism, which includes a first cutter and a second cutter arranged opposite each other, the first cutter and the second cutter together forming a cutting station, the cutting station being arranged side by side with a third clamping assembly near the wire insertion mechanism.
[0023] In some implementations, the device for threading the splitter also includes a feeding mechanism, which includes a vibratory feeder, a feeding clamp, a flipping rod, and a fourth driving member. The feeding clamp is slidably disposed between the vibratory feeder and the flipping rod. The flipping rod is disposed opposite to the clamping nozzle in the vertical direction. The fourth driving member drives the flipping rod to flip so that the splitter is inserted into the clamping nozzle.
[0024] In this implementation, the vibratory feeder is activated to move the wire splitter to the loading station following the vibration. The loading clamp picks up the wire splitter and moves it above the flipping rod. The loading clamp releases the wire splitter to place it on the flipping rod. The fourth drive unit drives the flipping rod to flip so that the wire splitter can be inserted into the clamping nozzle of the rotary positioning mechanism, thereby realizing the loading.
[0025] In some implementations, the device for the wire splitter also includes a marking mechanism located between the wire moving mechanism and the transition mechanism, the marking mechanism being used to mark the wires.
[0026] In some implementations, the wire feeding mechanism further includes a straightener and a wire feeding wheel, the wire feeding wheel being connected to the end of the straightener, the wire tangent assembly being located on the side of the wire feeding wheel away from the straightener, and the wire clamping assembly being located on the side of the wire tangent assembly away from the wire feeding wheel.
[0027] In some implementations, the wire cutting assembly includes a cutter holder and a wire cutting blade. The cutter holder has a wire-passing hole and a sliding groove that are interconnected. The wire-passing hole is used for the wire to pass through, and the wire cutting blade is slidably disposed in the sliding groove.
[0028] In some implementations, the clamping assembly includes a connecting plate, a fifth driving member, and a first clamp and a second clamp disposed opposite to each other. The first ends of the first clamp and the second clamp are respectively pivotally connected to the connecting plate, and the fifth driving member is driven to be pivotally connected to the pivot so that the first clamp and the second clamp move closer to or further away from each other.
[0029] In summary, the present invention has at least the following advantages:
[0030] The wire threading device provided by this invention achieves seamless integration of wire cutting, transfer, and insertion processes through the coordinated operation of a wire feeding mechanism, a wire moving mechanism, a wire insertion mechanism, and a rotary positioning mechanism. After the first clamping component clamps the wire, the clamping and cutting components can repeat the clamping and cutting processes again, ensuring uninterrupted operation of each mechanism. This avoids time consumption between processes, shortens the overall production cycle, and improves production efficiency. Furthermore, the continuous production process reduces the risk of positioning deviation during wire transfer, avoids wire position shifts caused by vibration, friction, and other factors, lowers the defect rate, and ensures the accuracy of threading and product quality. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the device for the cable splitter in Example 1;
[0032] Figure 2 for Figure 1 The diagram shows the structure of the wire feeding mechanism and the wire transfer mechanism.
[0033] Figure 3 for Figure 1 The diagram shows the structure of the wire insertion mechanism, the rotary positioning mechanism, and the feeding mechanism.
[0034] Figure 4 for Figure 3 The diagram shows the structure of the connector assembly.
[0035] Figure 5 for Figure 4 Another view of the wiring assembly is shown in the schematic diagram.
[0036] Figure 6 This is a schematic diagram of the rotary positioning mechanism in Example 2;
[0037] Figure 7 for Figure 6 A cross-sectional schematic diagram of the rotary positioning mechanism shown;
[0038] Figure 8 This is a schematic diagram of the cutting mechanism in Example 3;
[0039] Figure 9 This is a schematic diagram of the wire clamping assembly in Example 3.
[0040] Marked in the image:
[0041] 100. Wire feeding mechanism; 110. Wire cutting assembly; 111. Cutter holder; 1111. Wire guide hole; 1112. Slide groove; 112. Wire cutting blade; 120. Wire clamping assembly; 121. Connecting plate; 122. Fifth driving component; 123. First clamp; 124. Second clamp; 130. Straightener; 140. Wire feeding wheel;
[0042] 200, Line shifting mechanism; 210, First clamping assembly; 220, Second clamping assembly; 230, Third clamping assembly;
[0043] 300. Cable insertion mechanism; 310. Sliding seat; 320. Sliding plate; 330. Cable insertion assembly; 331. Cable clamping plate; 332. Guide clamp structure; 3321. Guide slide; 3322. First driving component; 3323. Guide clamp connecting rod; 3324. First guide clamp; 3325. Second guide clamp; 333. Push clamp structure; 3331. Push clamp; 3332. Cable support clamp; 340. Mounting plate;
[0044] 400. Rotary positioning mechanism; 410. Gripping nozzle; 411. First gripper; 412. Second gripper; 4121. Groove; 420. First gear; 430. Second gear; 440. Rotating shaft; 450. Second driving component; 460. Fixed base; 470. Fixed assembly; 471. Connecting arm; 472. Third driving component; 480. Limiting rod;
[0045] 500. Transition mechanism; 510. First transition clamp; 520. Second transition clamp;
[0046] 600. Cutting mechanism; 610. First cutter; 620. Second cutter; 630. Cutting station;
[0047] 700. Feeding mechanism; 710. Vibratory feeder; 720. Feeding clamp; 730. Tilting rod; 740. Fourth driving component;
[0048] 800. Line drawing mechanism;
[0049] 900. Wire;
[0050] 1000, splitter. Detailed Implementation
[0051] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of the present invention.
[0052] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0053] Example 1:
[0054] Please see the appendix Figure 1 ~Appendix Figure 3 The wire feeder device of the present invention includes a wire feeding mechanism 100, a wire moving mechanism 200, a wire insertion mechanism 300, and a rotation positioning mechanism 400.
[0055] In this regard, please combine Figures 1 to 3 , Figure 1 The diagram illustrates the structural relationship between the wire feeding mechanism 100, the wire moving mechanism 200, the wire insertion mechanism 300, and the rotation positioning mechanism 400 in an embodiment of the present invention. Figure 2 and Figure 3The specific structures of the wire feeding mechanism 100 and the wire moving mechanism 200 in an embodiment of the present invention are illustrated. For ease of description, an example of the first horizontal direction, the second horizontal direction, and the vertical direction is defined, as follows: Figure 1 As shown, the XYZ coordinate axes are defined, where the first horizontal direction is parallel to the X-axis, the second horizontal direction is parallel to the Y-axis, and the vertical direction is parallel to the Z-axis. These three directions are orthogonal to each other. It is understandable that the first, second, and third directions may not be orthogonal, or may be partially orthogonal.
[0056] Specifically, the wire feeding mechanism 100 includes a wire cutting assembly 110 and a wire clamping assembly 120, with the wire clamping assembly 120 located downstream of the wire cutting assembly 110; the wire transfer mechanism 200 is slidably located downstream of the wire feeding mechanism 100 along a first horizontal direction, and includes a first clamping assembly 210 having a first position parallel to the wire clamping assembly 120; the wire insertion mechanism 300 includes a sliding seat 310, a sliding plate 320, and a wire insertion assembly 330, with the sliding seat 310 located downstream of the wire transfer mechanism 200, the sliding plate 320 slidably connected to the sliding seat 310 along a second horizontal direction, and the wire insertion assembly 330 slidably connected to the sliding plate 320 along a first horizontal direction, the first horizontal direction being perpendicular to the second horizontal direction; and the rotary positioning mechanism 400 is located downstream of the wire insertion mechanism 300, and includes a clamping nozzle 410 for clamping the wire separator 1000.
[0057] When the first clamping assembly 210 and the wire clamping assembly 120 are arranged side by side, the first clamping assembly 210 clamps the wire 900 and slides to a preset position. The wire insertion assembly 330 slides along the first horizontal direction to the preset position and clamps the wire 900. The wire insertion assembly 330 is reset and the wire 900 is aligned with the wire hole of the splitter 1000. The sliding plate 320 slides to drive the wire insertion assembly 330 to move along the second horizontal direction to insert the wire 900 into the wire hole of the splitter 1000.
[0058] In this embodiment, the wire 900 passes sequentially through the wire cutting assembly 110 and the wire clamping assembly 120. After the wire clamping assembly 120 clamps the wire 900, the wire cutting assembly 110 begins to operate, thereby cutting the wire 900 to a preset length. The wire moving mechanism 200 moves along the first horizontal direction so that the first clamping assembly 210 and the wire clamping assembly 120 are parallel along the second horizontal direction. That is, at this time, the first clamping assembly 210 is in the first position, so that the first clamping assembly 210 can clamp the wire 900. After the first clamping assembly 210 clamps the wire 900, the wire clamping assembly 120 releases the wire 900, and the wire moving mechanism 200 moves again along the first horizontal direction, so that the first clamping assembly 210 moves away from the wire clamping assembly 120 and closer to the wire insertion mechanism 300, sliding... The plate 320 slides along the second horizontal direction, causing the wire insertion assembly 330 to slide along the second horizontal direction to a preset position. The wire insertion assembly 330 slides relative to the sliding plate 320 along the first horizontal direction, so that the wire insertion assembly 330 and the first clamping assembly 210 are parallel along the second horizontal direction. After the wire insertion assembly 330 clamps the wire 900, the first clamping assembly 210 releases the wire 900 and resets, and clamps and moves the wire again. The wire insertion assembly 330 slides along the first horizontal direction to approach the rotary positioning mechanism 400, so that the wire 900 is aligned with the wire hole of the splitter 1000. The sliding plate 320 slides along the second horizontal direction, thereby causing the wire insertion assembly 330 and the wire 900 to move, so that the wire 900 is inserted into the wire hole of the splitter 1000.
[0059] It is understandable that after the first clamping component 210 clamps the wire 900, the wire clamping component 120 releases the wire 900. When the first clamping component 210 slides along the first horizontal direction and approaches the wire insertion mechanism 300, the wire clamping component 120 and the wire cutting component 110 repeat the wire clamping and wire cutting process again. After the wire insertion component 330 clamps the wire 900, the first clamping component 210 releases the wire 900 and slides along the first horizontal direction and approaches the wire clamping component 120 again, repeating the wire clamping and wire moving process. In this way, the continuous cooperation of the wire feeding mechanism 100, the wire moving mechanism 200, the wire insertion mechanism 300 and the rotary positioning mechanism 400 ensures the continuity of equipment production, thereby improving production efficiency.
[0060] The aforementioned wire threading device, through the coordinated operation of the wire feeding mechanism 100, the wire moving mechanism 200, the wire insertion mechanism 300, and the rotary positioning mechanism 400, achieves seamless integration of the processes of wire 900 cutting, transferring, and inserting. Once the first clamping assembly 210 clamps the wire 900, the clamping assembly 120 and the cutting assembly 110 can repeat the clamping and cutting processes. The continuous operation of each mechanism avoids time consumption between processes, shortens the overall production cycle, and thus improves production efficiency. Furthermore, due to the continuity of the production process, the risk of positioning deviation of the wire 900 during transfer is reduced, and the positional shift of the wire 900 caused by vibration, friction, or other factors is avoided, reducing the defect rate and ensuring the accuracy of threading and product quality.
[0061] Example 2:
[0062] The difference between this embodiment and Embodiment 1 is that this embodiment further optimizes the structure of the cable splitter device of the present invention. Please refer to the appendix. Figure 3 ~Appendix Figure 7 .
[0063] In this regard, please combine Figure 4 and Figure 5 , Figure 4 and Figure 5 The diagram illustrates the structural relationship between the clamping plate 331, the guide clamp structure 332, and the push clamp structure 333 in an embodiment of the present invention. Specifically, the insertion assembly 330 includes a clamping plate 331, a guide clamp structure 332, and a push clamp structure 333. The clamping plate 331 is slidably connected to the sliding plate 320 along a first horizontal direction, the guide clamp structure 332 is slidably connected to the clamping plate 331 along a second horizontal direction, and the push clamp structure 333 is connected to the clamping plate 331 and is located on the side of the guide clamp structure 332 opposite to the clamping nozzle 410.
[0064] In this embodiment, the clamping plate 331 slides along the first horizontal direction and approaches the first clamping assembly 210. The guide clamp structure 332 and the push clamp structure 333 respectively clamp the wire 900. The clamping plate 331 slides along the first horizontal direction and approaches the rotary positioning mechanism 400. The guide clamp structure 332 clamps the wire 900 along the second horizontal direction and slides relative to the push clamp structure 333 to the preset insertion position to prevent the wire 900 from bending and to align the end of the wire 900 with the wire hole 1111 of the splitter 1000. Then the guide clamp structure 332 releases the wire 900 and resets. The insertion assembly 330 slides along the second horizontal direction and approaches the rotary positioning mechanism 400 so that the push clamp structure 333 clamps the wire 900 and inserts it into the wire hole 1111 of the splitter 1000.
[0065] Furthermore, the push clamp structure 333 includes a push clamp 3331 and a wire support clamp 3332. The push clamp 3331 and the wire support clamp 3332 are sequentially connected to the wire clamping plate 331 along the second horizontal direction. The push clamp 3331 and the wire support clamp 3332 together clamp the wire 900 to keep the wire 900 in a straight state, thereby ensuring the reliability of the wire 900 being inserted into the wire hole 1111 of the splitter 1000.
[0066] It should be noted that the length of the wire 900 that needs to be inserted into the wire hole 1111 of the splitter 1000 is approximately 40 mm. That is, the position where the push clamp structure 333 holds the wire 900 is approximately 40 mm from the end of the wire 900. There is a gap between the guide clamp structure 332 and the wire 900. During the sliding of the guide clamp structure 332 in the second horizontal direction, the wire 900 extends straight along the moving direction of the guide clamp structure 332, thereby ensuring that the end of the wire 900 is aligned with the wire hole 1111 of the splitter 1000.
[0067] In some preferred embodiments, the guide clamp structure 332 includes a guide slide 3321, a first driving member 3322, a guide clamp connecting rod 3323, a first guide clamp 3324, and a second guide clamp 3325. The guide slide 3321 is slidably connected to the clamping plate 331 along a second horizontal direction. The first driving member 3322 is connected to the guide slide 3321. The guide clamp connecting rod 3323 is connected to the driving output end of the first driving member 3322. The first guide clamp 3324 and the second guide clamp 3325 are relatively inclined at both ends of the guide clamp connecting rod 3323. The first driving member 3322 drives the guide clamp link 3323 to descend, so that the first guide clamp 3324 and the second guide clamp 3325 descend and move closer to each other, thereby achieving the clamping state. The guide slide 3321 slides closer to the rotary positioning mechanism 400 so that the end of the wire 900 is aligned with the wire hole 1111 of the splitter 1000. The first driving member 3322 drives the guide clamp link 3323 to rise, so that the first guide clamp 3324 and the second guide clamp 3325 rise and move away from each other, thereby achieving the release state. The guide slide 3321 slides away from the rotary positioning mechanism 400 and resets.
[0068] Furthermore, the wire insertion assembly 330 also includes a finished product clamp connected to the wire clamping plate 331. After the wire insertion process of the splitter 1000 is completed, the wire clamping plate 331 slides along the first horizontal direction so that the finished product clamp approaches the clamping nozzle 410 and clamps the splitter 1000 that has been wired. The wire clamping plate 331 then slides along the first horizontal direction to the preset unloading position, thereby realizing the unloading of the product.
[0069] In some preferred embodiments, please refer to Figure 3 , Figure 3The diagram illustrates the structural relationship between the mounting plate 340 and the wire insertion assembly 330 in an embodiment of the present invention. Specifically, the wire insertion mechanism 300 further includes a mounting plate 340 disposed between the sliding plate 320 and the wire insertion assembly 330. The mounting plate 340 is slidably connected to the sliding plate 320 in a vertical direction, and the wire insertion assembly 330 is slidably connected to the mounting plate 340 in a first horizontal direction. The mounting plate 340 slides in a vertical direction, causing the wire insertion assembly 330 to slide in a vertical direction, thereby adjusting the distance between the wire insertion assembly 330 and the clamping nozzle 410 in the vertical direction. At the same time, it can also adjust the distance between the wire insertion assembly 330 and the first clamping assembly 210 in the vertical direction, making the cooperation between the wire moving mechanism 200, the wire insertion mechanism 300, and the rotary positioning structure more reliable.
[0070] In some preferred embodiments, please refer to Figure 6 and Figure 7 , Figure 6 and Figure 7 The diagram illustrates the specific structure of the rotary positioning mechanism 400 in this embodiment of the invention. Specifically, the rotary positioning mechanism 400 further includes a first gear 420, a second gear 430, a rotating shaft 440, and a second driving member 450. The second gear 430 meshes with the first gear 420, the rotating shaft 440 passes through the second gear 430, and the clamping nozzle 410 is inserted into one end of the rotating shaft 440. The second driving member 450 is driven and connected to the first gear 420. The second driving member 450 drives the first gear 420 to rotate, the first gear 420 drives the second gear 430 to rotate, and in turn drives the rotating shaft 440 to rotate, so that the clamping nozzle 410 rotates at a preset angle. In this way, multiple wires 900 can be inserted into multiple wire holes 1111 of the wire distributor 1000 respectively.
[0071] It should be noted that in this embodiment, the splitter 1000 has 16 wire holes 1111. By driving the rotating shaft 440 to rotate, the splitter 1000 rotates with the rotating shaft 440, which makes it easy to insert multiple wires 900 into the 16 wire holes 1111 one by one.
[0072] In some more preferred embodiments, the rotary positioning mechanism 400 further includes a fixed base 460 and a fixing component 470 for fixing the clamping nozzle 410. The second gear 430 is disposed on the fixed base 460. The clamping nozzle 410 includes a first clamping nozzle 411 and a second clamping nozzle 412. The first clamping nozzle 411 is inserted into one end of the rotating shaft 440, and the second clamping nozzle 412 is sleeved on the first clamping nozzle 411. A groove 4121 is formed on the outer periphery of the second clamping nozzle 412. The fixing component 470 includes a connecting arm 471 and a third driving member 472. The connecting arm 471 is sleeved in the groove 4121, and the first end of the connecting arm 471 is rotatably connected to the first side of the fixed base 460. The third driving member 472 is disposed on the second side of the fixed base 460 and is drivenly connected to the second end of the connecting arm 471. Both the first clamp 411 and the second clamp 412 are configured as tapered mouths. When the third drive member 472 drives the connecting arm 471, the connecting arm 471 clamps the second clamp 412 and moves it toward the end away from the rotating shaft 440, that is, toward the tapered tips of the first clamp 411 and the second clamp 412, so that the second clamp 412 moves relative to the first clamp 411 and clamps the tip of the first clamp 411 under the guidance of the tapered structure, thereby causing the first clamp 411 to clamp the splitter 1000.
[0073] Furthermore, the rotary positioning mechanism 400 also includes a limiting rod 480, which abuts against the clamping nozzle 410 to limit the insertion depth of the wire 900.
[0074] Example 3:
[0075] The difference between this embodiment and Embodiment 2 is that this embodiment further optimizes the structure of the cable separator of the present invention. Please refer to the appendix. Figure 2 ~Appendix Figure 3 Appendix Figure 8 ~Appendix Figure 9 .
[0076] Please see below. Figure 2 , Figure 2 The diagram illustrates the structural relationship between the transition mechanism 500 and the wire-moving mechanism 200 in an embodiment of the present invention. Specifically, the wire-splitter device further includes a transition mechanism 500 disposed between the wire-moving mechanism 200 and the wire-inserting mechanism 300. The transition mechanism 500 includes a first transition clamp 510 and a plurality of second transition clamps 520 arranged sequentially along a first horizontal direction. The wire-moving mechanism 200 also includes a second clamping assembly 220 and a plurality of third clamping assemblies 230 arranged sequentially along the first horizontal direction. The first clamping assembly 210 also has a second position parallel to the first transition clamp 510. When the first clamping assembly 210 is in the first position, the second clamping assembly 220 is parallel to the first transition clamp 510, and the plurality of third clamping assemblies 230 are respectively parallel to the plurality of second transition clamps 520.
[0077] In this embodiment, the first clamping assembly 210 takes the wire 900 from the wire clamping assembly 120 and moves to the second position along the first horizontal direction. The first clamping assembly 210 is parallel to the first transition clamp 510 in the second horizontal direction, so that the first transition clamp 510 can take the wire 900 held by the first clamping assembly 210. After the first clamping assembly 210 releases the wire 900, it returns to being parallel to the wire clamping assembly 120. At this time, the second clamping assembly 220 is parallel to the first transition clamp 510, and the first clamping assembly 210 takes the wire 900 from the wire clamping assembly 120 again. At the same time, the wire 900 in the first transition clamp 510... The wire 900 is clamped by the second clamping component 220; the first clamping component 210 moves to the second position again, allowing the first transition clamp 510 to take over the wire 900 held by the first clamping component 210, and simultaneously the second transition clamp 520 takes over the wire 900 held by the second clamping component 220; after releasing the wire 900, the first clamping component 210 returns to its original position parallel to the clamping component 120, and takes over the wire 900 from the clamping component 120 again. At the same time, the wire 900 in the first transition clamp 510 is clamped by the second clamping component 220, and the wire 900 in the second transition clamp 520 is clamped by the third clamping component 230. The above process is repeated continuously. When the wire 900 in the second transition clamp 520 is clamped by the third clamping component 230, and the first clamping component 210 moves to the second position, the insertion mechanism 300 takes over the wire 900 held by the third clamping component 230, thereby realizing the insertion process.
[0078] It is understood that the number of the second transition clamp 520 and the third clamping assembly 230 can be set according to actual production needs. Preferably, the number of the second transition clamp 520 and the third clamping assembly 230 is one each.
[0079] In some preferred embodiments, please refer to Figure 8 , Figure 8 The diagram illustrates the specific structure of the cutting mechanism 600 in an embodiment of the present invention. Specifically, the wire threading device further includes a cutting mechanism 600, which includes a first cutter 610 and a second cutter 620 arranged opposite to each other. The first cutter 610 and the second cutter 620 together form a cutting station 630, which is arranged side by side with the third clamping assembly 230 near the insertion mechanism 300. When the first clamping assembly 210 is in the first position, the cutting station 630, the second transition clamp 520, and the third clamping assembly 230 are arranged parallel to each other along a second horizontal direction, so that the first cutter 610 and the second cutter 620 can cut the wire 900, while the third clamping assembly 230 receives the cut wire 900. In this way, continuous operation of the entire device is achieved.
[0080] Furthermore, it also includes a wire holder, which is positioned between the wire moving mechanism 200 and the wire insertion mechanism 300. The third clamping assembly 230 places the cut wire 900 onto the wire holder, and the wire insertion assembly 330 simultaneously moves to the position of the wire holder, thereby clamping the wire 900. After releasing the wire 900, the third clamping assembly 230 returns to its original position. The wire holder plays an auxiliary role, supporting the wire 900 to keep it straight and facilitate clamping by the wire insertion assembly 330.
[0081] In some preferred embodiments, please refer to Figure 3 , Figure 3 The diagram illustrates the structural relationship between the feeding mechanism 700 and the rotary positioning mechanism 400 in an embodiment of the present invention. Specifically, the device for threading the wire splitter further includes a feeding mechanism 700, which includes a vibratory feeder 710, a feeding clamp 720, a flipping rod 730, and a fourth driving member 740. The feeding clamp 720 is slidably disposed between the vibratory feeder 710 and the flipping rod 730. The flipping rod 730 and the clamping nozzle 410 are arranged opposite each other in the vertical direction. The fourth driving member 740 drives the flipping rod 730 to flip so that the wire splitter 1000 is inserted into the clamping nozzle 410. The vibratory feeder 710 is activated so that the wire splitter 1000 moves to the loading station following the vibration. The loading clamp 720 clamps the wire splitter 1000 and moves it above the flipping rod 730. The loading clamp 720 releases the wire splitter 1000 so that the wire splitter 1000 is placed on the flipping rod 730. The fourth drive member 740 drives the flipping rod 730 to flip so that the wire splitter 1000 is inserted into the clamping nozzle 410 of the rotary positioning mechanism 400, thereby realizing the loading.
[0082] In some preferred embodiments, the wire threading device further includes a marking mechanism 800 disposed between the wire transfer mechanism 200 and the transition mechanism 500. The marking mechanism 800 is used to mark the wire 900. The marking mechanism 800 includes a pen arranged in a vertical direction. During the movement of the first clamping assembly 210 to the second position, the wire 900 is marked by the pen to facilitate the subsequent cutting process.
[0083] In some preferred embodiments, please refer to Figure 2 , Figure 2The diagram illustrates the structural relationship between the straightener 130 and the wire feeding wheel 140 in an embodiment of the present invention. Specifically, the wire feeding mechanism 100 further includes a straightener 130 and a wire feeding wheel 140. The wire feeding wheel 140 is connected to the end of the straightener 130. The wire cutting assembly 110 is located on the side of the wire feeding wheel 140 away from the straightener 130, and the wire clamping assembly 120 is located on the side of the wire cutting assembly 110 away from the wire feeding wheel 140. The wire 900 is placed on the straightener 130 to keep the wire 900 straight. The wire feeding wheel 140 rotates, thereby moving the wire 900 to the position of the wire cutting assembly 110, thereby achieving the cutting of the wire 900.
[0084] In some preferred embodiments, the wire cutting assembly 110 includes a cutter holder 111 and a wire cutting blade 112. The cutter holder 111 has a wire-passing hole 1111 and a sliding groove 1112 that are interconnected. The wire-passing hole 1111 is used for the wire 900 to pass through, and the wire cutting blade 112 is slidably disposed in the sliding groove 1112. After the wire 900 passes through the wire-passing hole 1111, the wire clamping assembly 120 clamps the wire 900, and the wire cutting blade 112 slides along the sliding groove 1112 to cut the wire 900.
[0085] In some preferred embodiments, please refer to Figure 9 , Figure 9 The diagram illustrates the specific structure of the wire clamping assembly 120 in this embodiment of the invention. Specifically, the wire clamping assembly 120 includes a connecting plate 121, a fifth driving member 122, and a first clamp 123 and a second clamp 124 disposed opposite to each other. The first ends of the first clamp 123 and the second clamp 124 are respectively pivotally connected to the connecting plate 121. The fifth driving member 122 is driven to connect to a pivot, so that the first clamp 123 and the second clamp 124 move closer to or further away from each other. The fifth driving member 122 drives the pivot to descend, thereby causing the first clamp 123 and the second clamp 124 to move further away from each other, achieving a released state. The fifth driving member 122 drives the pivot to rise, thereby causing the first clamp 123 and the second clamp 124 to move closer to each other, achieving a clamped state.
[0086] The wire threading device of the present invention, through the cooperation of the wire feeding mechanism 100, the wire moving mechanism 200, the wire inserting mechanism 300, and the rotating positioning mechanism 400, achieves seamless connection of the processes of cutting, transferring, and inserting the wire 900. After the first clamping component 210 clamps the wire 900, the clamping component 120 and the cutting component 110 can repeat the clamping and cutting processes again. The various mechanisms work continuously, avoiding time consumption between processes, shortening the overall production cycle, thereby improving production efficiency. Furthermore, due to the continuity of the production process, the risk of positioning deviation of the wire 900 during the transfer process is reduced, avoiding the positional displacement of the wire 900 caused by factors such as vibration and friction, reducing the defect rate, and ensuring the accuracy of threading and product quality.
[0087] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0088] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0089] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0090] In this invention, unless otherwise expressly specified and limited, "above or below" a first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0091] Although the description of the invention has been given in conjunction with the specific embodiments described above, it will be apparent to those skilled in the art that many substitutions, modifications, and variations can be made based on the foregoing. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.
Claims
1. A device for a wire splitter, characterized in that, include: The wire feeding mechanism (100) includes a wire cutting assembly (110) and a wire clamping assembly (120), the wire clamping assembly (120) being located downstream of the wire cutting assembly (110); A wire transfer mechanism (200) slides along a first horizontal direction downstream of the wire feeding mechanism (100). The wire transfer mechanism (200) includes a first clamping assembly (210) having a first position parallel to the wire clamping assembly (120). A cable insertion mechanism (300) includes a sliding base (310), a sliding plate (320), and a cable insertion assembly (330). The sliding base (310) is located downstream of the cable transfer mechanism (200). The sliding plate (320) is slidably connected to the sliding base (310) along a second horizontal direction. The cable insertion assembly (330) is slidably connected to the sliding plate (320) along a first horizontal direction, which is perpendicular to the second horizontal direction. A rotary positioning mechanism (400) is located downstream of the wire insertion mechanism (300), and the rotary positioning mechanism (400) includes a clamping nozzle (410) for clamping the wire separator (1000). When the first clamping assembly (210) and the wire clamping assembly (120) are side by side, the first clamping assembly (210) clamps the wire (900) and slides to a preset position. The wire insertion assembly (330) slides to the preset position along the first horizontal direction and clamps the wire (900). The wire insertion assembly (330) resets and aligns the wire (900) with the wire hole of the splitter (1000). The sliding plate (320) slides to drive the wire insertion assembly (330) to move along the second horizontal direction so as to insert the wire (900) into the wire hole of the splitter (1000).
2. The device for a wire splitter according to claim 1, characterized in that, The wire insertion assembly (330) includes a wire clamping plate (331), a guide clamping structure (332), and a push clamping structure (333). The wire clamping plate (331) is slidably connected to the sliding plate (320) along a first horizontal direction. The guide clamping structure (332) is slidably connected to the wire clamping plate (331) along a second horizontal direction. The push clamping structure (333) is connected to the wire clamping plate (331) and is located on the side of the guide clamping structure (332) opposite to the clamping nozzle (410).
3. The device for a wire splitter according to claim 2, characterized in that, The guide clamp structure (332) includes a guide slide (3321), a first driving member (3322), a guide clamp connecting rod (3323), a first guide clamp (3324), and a second guide clamp (3325). The guide slide (3321) is slidably connected to the clamping plate (331) along the second horizontal direction. The first driving member (3322) is connected to the guide slide (3321). The guide clamp connecting rod (3323) is connected to the driving output end of the first driving member (3322). The first guide clamp (3324) and the second guide clamp (3325) are relatively inclined at both ends of the guide clamp connecting rod (3323).
4. The device for a wire splitter according to claim 1, characterized in that, The insertion mechanism (300) further includes a mounting plate (340) disposed between the sliding plate (320) and the insertion assembly (330), the mounting plate (340) being slidably connected to the sliding plate (320) in a vertical direction, and the insertion assembly (330) being slidably connected to the mounting plate (340) in a first horizontal direction.
5. The device for a wire splitter according to claim 1, characterized in that, The rotary positioning mechanism (400) further includes a first gear (420), a second gear (430), a rotating shaft (440), and a second driving member (450). The second gear (430) meshes with the first gear (420), the rotating shaft (440) passes through the second gear (430), the clamping nozzle (410) is inserted into one end of the rotating shaft (440), and the second driving member (450) is driven and connected to the first gear (420).
6. The device for a wire splitter according to claim 5, characterized in that, The rotary positioning mechanism (400) further includes a fixed base (460) and a fixing assembly (470) for fixing the clamping nozzle (410). The second gear (430) is disposed on the fixed base (460). The clamping nozzle (410) includes a first clamping nozzle (411) and a second clamping nozzle (412). The first clamping nozzle (411) is inserted into one end of the rotating shaft (440), and the second clamping nozzle (412) is sleeved on the first clamping nozzle (411). The clamp (412) has a groove (4121) on its outer periphery. The fixing component (470) includes a connecting arm (471) and a third driving member (472). The connecting arm (471) is sleeved in the groove (4121), and the first end of the connecting arm (471) is rotatably connected to the first side of the fixing seat (460). The third driving member (472) is disposed on the second side of the fixing seat (460) and is drivenly connected to the second end of the connecting arm (471).
7. The device for a wire splitter according to claim 1, characterized in that, It also includes a transition mechanism (500) disposed between the wire-moving mechanism (200) and the wire-inserting mechanism (300). The transition mechanism (500) includes a first transition clamp (510) and a plurality of second transition clamps (520) arranged sequentially along a first horizontal direction. The wire-moving mechanism (200) also includes a second clamping assembly (220) and a plurality of third clamping assemblies (230) arranged sequentially along a first horizontal direction. The first clamping assembly (210) also has a second position parallel to the first transition clamp (510). When the first clamping assembly (210) is in the first position, the second clamping assembly (220) is parallel to the first transition clamp (510), and the plurality of third clamping assemblies (230) are parallel to the plurality of second transition clamps (520).
8. The device for a wire splitter according to claim 7, characterized in that, It also includes a cutting mechanism (600), which includes a first cutter (610) and a second cutter (620) arranged opposite to each other. The first cutter (610) and the second cutter (620) together form a cutting station (630), which is arranged side by side with a third clamping assembly (230) near the insertion mechanism (300).
9. The device for a wire splitter according to claim 1, characterized in that, It also includes a feeding mechanism (700), which includes a vibratory feeder (710), a feeding clamp (720), a flipping rod (730), and a fourth driving member (740). The feeding clamp (720) is slidably disposed between the vibratory feeder (710) and the flipping rod (730). The flipping rod (730) and the clamping nozzle (410) are disposed opposite each other in the vertical direction. The fourth driving member (740) drives the flipping rod (730) to flip so that the splitter (1000) is inserted into the clamping nozzle (410).
10. The device for a wire splitter according to claim 7, characterized in that, It also includes a drawing mechanism (800) located between the line moving mechanism (200) and the transition mechanism (500), the drawing mechanism (800) being used to draw lines on the wire (900).
11. The device for a wire splitter according to claim 1, characterized in that, The wire feeding mechanism (100) further includes a straightener (130) and a wire feeding wheel (140), the wire feeding wheel (140) being connected to the end of the straightener (130), the wire cutting assembly (110) being located on the side of the wire feeding wheel (140) away from the straightener (130), and the wire clamping assembly (120) being located on the side of the wire cutting assembly (110) away from the wire feeding wheel (140).
12. The device for a wire splitter according to claim 11, characterized in that, The wire cutting assembly (110) includes a cutter holder (111) and a wire cutting blade (112). The cutter holder (111) has a wire passage hole (1111) and a groove (1112) that are interconnected. The wire passage hole (1111) is used for the wire (900) to pass through, and the wire cutting blade (112) is slidably disposed in the groove (1112).
13. The device for a wire splitter according to claim 1, characterized in that, The clamping assembly (120) includes a connecting plate (121), a fifth driving member (122), and a first clamp (123) and a second clamp (124) disposed opposite to each other. The first ends of the first clamp (123) and the second clamp (124) are respectively pivotally connected to the connecting plate (121). The fifth driving member (122) is driven to be connected to the pivot so that the first clamp (123) and the second clamp (124) move closer to or further away from each other.