Servo-controlled wire take-up device
By combining servo motors and transmission modules, precise control of the wire winding process is achieved, solving the problems of insufficient stability and flexibility in existing technologies, and improving the quality of wire winding and the lifespan of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MISUZU SEISENDONGGUAN LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-07
AI Technical Summary
Existing wire take-up technologies suffer from poor stability and insufficient control flexibility, making it difficult to achieve precise and stable take-up operations. This is especially problematic on high-speed production lines, where it can easily lead to wire breakage or tangling, affecting production continuity and yield.
High-precision position control is achieved by using a servo motor, combined with a longitudinal transmission module and a take-up drive module, to realize precise control of the wire take-up process. This includes the coordinated use of wire assemblies, detection brackets, and sensors to ensure the accuracy of the speed and position height of the take-up roller.
It improves the quality of wire take-up and the service life of the equipment, avoids problems such as uneven wire tension, loose winding or excessive tightness, enhances the adaptability and automation level of the device, and ensures the neatness and aesthetics of the wire.
Smart Images
Figure CN224467262U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire processing technology, and in particular to a servo-controlled wire take-up device. Background Technology
[0002] In modern industrial production, wire take-up technology is a crucial step in the wire manufacturing process, and its importance is self-evident. However, existing wire take-up technologies have revealed numerous problems in practical applications, particularly poor stability and insufficient control flexibility, which significantly limits production line efficiency and product quality. Specifically, traditional wire take-up devices often employ mechanical or simple electronic control systems. These systems struggle to achieve precise and stable take-up operations when dealing with wires of different specifications and materials. For example, on high-speed production lines, large fluctuations in wire tension can easily lead to wire breakage or tangling, severely impacting production continuity and yield. Therefore, it is necessary to develop a new type of wire take-up technology to improve the stability and flexibility of the take-up process. Utility Model Content
[0003] To address the aforementioned issues, this invention enables precise control of the wire winding process. The servo motor possesses high-precision position control capabilities, ensuring accurate speed and position of the take-up roller during wire winding. This servo-controlled wire winding device avoids problems such as uneven wire tension, loose winding, or excessive tightness caused by speed fluctuations in traditional mechanical take-up devices.
[0004] The technical solution adopted by this utility model is: a servo-controlled wire take-up device, including a main unit, a control unit, a take-up unit, a wire assembly, a control component, and a take-up component. The control unit and the take-up unit are both located on one side of the main unit. A workbench is provided between the take-up unit and the control unit. The control unit is located above the take-up unit. The wire assembly is located on the main unit. The control component is located on the control unit. The take-up component includes a longitudinal transmission module, a take-up drive module, and a take-up roller. The take-up unit is provided with a take-up transmission cavity. The longitudinal transmission module is located inside the take-up transmission cavity. The take-up drive module is located on the longitudinal transmission module. The take-up roller is located at the drive end of the take-up drive module and extends to the outside of the take-up unit, on the same side as the wire assembly.
[0005] A further improvement to the above scheme is that the main unit chassis includes a lower chassis and an upper chassis, the upper chassis is disposed on the surface of the lower chassis, the take-up chassis is located on one side of the lower chassis, and the control chassis is disposed on one side of the upper chassis and on the same side as the take-up chassis.
[0006] A further improvement to the above solution is that one side of the lower chassis faces the workbench, and a power socket is provided on the side of the lower chassis facing the workbench.
[0007] A further improvement to the above solution is that the control component includes an operation panel, which is electrically connected to the longitudinal transmission module and the take-up drive module, and is used to control the longitudinal transmission module and the take-up drive module.
[0008] A further improvement to the above solution is that fixing members are provided on both sides of the operation panel, the fixing members are used to fix the operation panel to the control box, the operation panel is a touch operation panel, and the longitudinal transmission module and the take-up drive module are both servo controlled.
[0009] A further improvement to the above solution is that the wire assembly includes multiple wire pulleys, which are mounted on the front view of the main unit chassis via wire rods.
[0010] A further improvement to the above scheme is that the take-up housing is equipped with a take-up reel, which is used to guide the wire introduced by the guide wheel toward the take-up roller.
[0011] A further improvement to the above solution is that the take-up machine box is equipped with a detection bracket, and a detection sensor is installed on the detection bracket. The detection sensor is used to detect the take-up roller taking up the wire.
[0012] A further improvement to the above scheme is that the detection bracket is arc-shaped and is located at the port of the take-up transmission cavity, and two detection sensors are provided, which are respectively located on both sides of the detection bracket and correspond to the take-up roller.
[0013] A further improvement to the above solution is that the longitudinal transmission module is a lead screw linear transmission module and is driven by a servo motor. The take-up drive module includes a drive bracket and a servo drive motor. The drive bracket is mounted on the longitudinal transmission module, the servo drive motor is mounted on the drive bracket, and the take-up roller is mounted on the drive end of the servo drive motor.
[0014] The beneficial effects of this utility model are:
[0015] Compared to existing wire take-up devices, this invention enables precise control of the wire take-up process. The servo motor boasts high-precision position control, ensuring accurate speed and position of the take-up roller during wire take-up, avoiding problems such as uneven wire tension, loose winding, or excessive tightness caused by speed fluctuations in traditional mechanical take-up devices. This high-precision control not only improves take-up quality but also effectively extends the lifespan of both the wire and the equipment. The device comprises a main unit housing, control housing, take-up housing, conductor assembly, control components, and take-up components, each with clearly defined functions and a rational layout. The control housing is located above the take-up housing, facilitating monitoring and adjustment by operators while saving space. A workbench is positioned between the two, providing a convenient working environment. The longitudinal transmission module is located within the take-up transmission cavity, providing stable basic transmission power; the take-up drive module is mounted on the longitudinal transmission module, further refining and adjusting the transmission power to ensure the take-up roller can perform precise and stable take-up operations. The coordinated operation of these two components makes the take-up process smoother, effectively preventing knots and twists that may occur during winding, thus ensuring the neatness and aesthetics of the wire. The take-up roller is located at the drive end of the take-up drive module and extends to the outside of the take-up housing, on the same side as the conductor assembly. This facilitates the introduction and export of wire, simplifies the wire path, and reduces friction and damage during winding. Furthermore, the adjustability of the take-up roller enhances the adaptability of the device, enabling it to meet the winding needs of wires of different specifications. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the servo-controlled wire take-up device of this utility model;
[0017] Figure 2 for Figure 1 A three-dimensional schematic diagram of a servo-controlled wire take-up device from another perspective;
[0018] Figure 3 for Figure 1 A front view schematic diagram of a servo-controlled wire take-up device.
[0019] Figure 4 for Figure 1 A schematic diagram of the internal structure of a servo-controlled wire take-up device.
[0020] Explanation of reference numerals in the attached drawings: Main unit 1, Lower unit 11, Upper unit 12, Control unit 2, Take-up unit 3, Take-up drive cavity 31, Take-up reel 32, Detection bracket 33, Detection sensor 34, Wire assembly 4, Wire reel 41, Wire rod 42, Control assembly 5, Operation panel 51, Fixing component 52, Take-up assembly 6, Longitudinal transmission module 61, Take-up drive module 62, Drive bracket 621, Servo drive motor 622, Take-up roller 63, Worktable 7, Power socket 71. Detailed Implementation
[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0022] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Figures 1-4As shown, in one embodiment of this utility model, a servo-controlled wire take-up device is disclosed, comprising a main unit housing 1, a control unit housing 2, a take-up unit housing 3, a wire assembly 4, a control component 5, and a take-up component 6. The control unit housing 2 and the take-up unit housing 3 are both located on one side of the main unit housing 1. A workbench 7 is provided between the take-up unit housing 3 and the control unit housing 2. The control unit housing 2 is located above the take-up unit housing 3. The wire assembly 4 is mounted on the main unit housing 1, and the control component 5 is mounted on the control unit housing 2. The take-up component 6 includes a longitudinal transmission module 61, a take-up drive module 62, and a take-up roller 63. The take-up unit housing 3 has a take-up transmission cavity 31. The longitudinal transmission module 61 is located within the take-up transmission cavity 31. The take-up drive module 62 is mounted on the longitudinal transmission module 61. The take-up roller 63 is located at the drive end of the take-up drive module 62 and extends to the outside of the take-up unit housing 3, on the same side as the wire assembly 4. This embodiment enables precise control of the wire winding process. The servo motor possesses high-precision position control capabilities, ensuring accurate speed and position of the take-up roller 63 during wire winding, avoiding problems such as uneven wire tension, loose winding, or excessive tightness caused by speed fluctuations in traditional mechanical take-up devices. High-precision control not only improves winding quality but also effectively extends the service life of the wire and equipment. The system comprises a main unit housing 1, a control unit housing 2, a take-up unit housing 3, a conductor assembly 4, a control assembly 5, and a take-up assembly 6, each with clearly defined functions and a rational layout. The control unit housing 2 is located above the take-up unit housing 3, facilitating monitoring and adjustment by operators while saving space. The workbench 7 is positioned between the two, providing a convenient working environment. The longitudinal transmission module 61 is located within the take-up transmission cavity 31, providing stable basic transmission power; the take-up drive module 62 is mounted on the longitudinal transmission module 61, further refining and adjusting the transmission power to ensure that the take-up roller 63 can perform precise and stable winding operations. The coordinated operation of these two components makes the take-up process smoother, effectively preventing knots and twists that may occur during winding, thus ensuring the neatness and aesthetics of the wire. The take-up roller 63 is located at the drive end of the take-up drive module 62 and extends to the outside of the take-up housing 3, on the same side as the conductor assembly 4. This facilitates the introduction and export of wire, simplifies the wire path, and reduces friction and damage during winding. Furthermore, the adjustability of the take-up roller 63 enhances the adaptability of the device, enabling it to meet the winding needs of wires of different specifications.
[0024] The main unit chassis 1 includes a lower chassis 11 and an upper chassis 12. The upper chassis 12 is disposed on the surface of the lower chassis 11. The take-up chassis 3 is located on one side of the lower chassis 11, and the control chassis 2 is disposed on one side of the upper chassis 12, on the same side as the take-up chassis 3. Specifically, one side of the lower chassis 11 faces the workbench 7, and a power socket 71 is provided on the side of the lower chassis 11 facing the workbench 7. In this embodiment, the split design of the main unit chassis 1, including the lower chassis 11 and the upper chassis 12, not only facilitates the installation and maintenance of the equipment but also effectively isolates electrical components, reduces electromagnetic interference, and ensures the stable operation of the servo control system. The take-up chassis 3 is located on one side of the lower chassis 11, on the same side as the control chassis 2. This layout optimizes space utilization, making the cable take-up and take-down process smoother and avoiding the problem of cable tangling or knotting. The power socket 71 on the side of the lower chassis 11 facing the workbench 7 greatly facilitates the user's daily operation. The user can easily connect the power supply without additional wiring, improving work efficiency. Meanwhile, the location of the power socket 71 is designed with safety in mind, avoiding safety hazards caused by excessively long power cords.
[0025] The control component 5 includes an operation panel 51, which is electrically connected to the longitudinal transmission module 61 and the take-up drive module 62, and is used to control the longitudinal transmission module 61 and the take-up drive module 62. Specifically, the operation panel 51 is provided with fixing members 52 on both sides, which are used to fix the operation panel 51 to the control housing 2. The operation panel 51 is a touch operation panel, and both the longitudinal transmission module 61 and the take-up drive module 62 are servo controlled. In this embodiment, the electrical connection design between the operation panel 51 and the longitudinal transmission module 61 and the take-up drive module 62 allows the operator to directly and precisely control these two key modules through an intuitive interface, greatly simplifying the operation process and improving work efficiency. It reduces human error and enhances the stability and reliability of the system. The operation panel 51 adopts touch screen technology, further enhancing the user interaction experience. Touch screen operation is simple and intuitive, with a rapid response, enabling fast and accurate parameter setting and adjustment. This is especially important for production lines that require frequent adjustments to working parameters, as it can effectively shorten debugging time and improve production efficiency. The touchscreen interface can also display real-time working status and data, facilitating timely monitoring and management by operators to ensure smooth production. The fixing parts 52 on both sides of the operation panel 51 ensure its stable installation on the control housing 2, preventing loosening due to vibration or external force and guaranteeing long-term stable operation of the operation panel 51. This reflects a high degree of emphasis on equipment reliability, providing a solid guarantee for long-term, high-intensity industrial applications. Both the longitudinal transmission module 61 and the take-up drive module 62 adopt servo control technology, achieving high-precision, high-speed motion control. The servo control system features fast response, accurate positioning, and high stability, meeting the high standards of modern industrial production for automated equipment. By controlling the servo system through the operation panel 51, the take-up and take-up speed and tension of the wire can be flexibly adjusted to ensure wire quality and consistency, thereby improving the overall performance of the entire production line.
[0026] The lead wire assembly 4 includes multiple lead wire rollers 41, which are mounted on the front view of the main unit housing 1 via lead wire rods 42. Specifically, the take-up housing 3 is equipped with a take-up roller 32, which guides the wire introduced by the lead wire rollers 41 toward the take-up roller 63. In this embodiment, the take-up housing 3 is equipped with a take-up roller 32, which is responsible for guiding the wire introduced by the lead wire rollers 41 toward the take-up roller 63, optimizing the wire introduction path and effectively reducing friction and wear of the wire during the winding process. This makes the wire introduction smoother and avoids wire twisting or knotting caused by unreasonable paths. The multi-point support of the lead wire rollers 41 can evenly distribute the tension of the wire, ensuring that it remains stable even during high-speed winding, thereby improving the winding accuracy and consistency. In addition, the coordinated work of the lead wire rollers 41 and the take-up rollers 32 further enhances the automation level of the device, reduces the need for manual intervention, and improves the overall work efficiency. It enables precise control of wire tension. The servo system adjusts the motor speed based on real-time feedback to ensure constant tension in the wire at different winding stages, avoiding wire damage or uneven winding caused by tension fluctuations. This not only extends the lifespan of the wire but also improves the quality and appearance of the finished product.
[0027] The take-up housing 3 is equipped with a detection bracket 33, on which a detection sensor 34 is mounted. The detection sensor 34 is used to detect the take-up of the wire by the take-up roller 63. Specifically, the detection bracket 33 is arc-shaped and located at the port of the take-up transmission cavity 31. Two detection sensors 34 are provided, one on each side of the detection bracket 33, corresponding to the take-up roller 63. In this embodiment, the arc-shaped detection bracket 33 located at the port of the take-up transmission cavity 31 not only effectively avoids interference with the normal operation of the take-up roller 63, but also ensures that the detection sensors 34 are in the optimal position to capture the dynamic changes of the wire. The two detection sensors 34, located on both sides of the detection bracket 33, corresponding to the take-up roller 63, realize comprehensive monitoring of the wire take-up status. The dual-sensor configuration can monitor the tension and position of the wire in real time and provide timely feedback to the servo control system, thereby achieving precise adjustment of the take-up speed and tension, avoiding wire damage or tangling caused by uneven tension. It also improves the automation level of the take-up device, reduces the need for manual intervention, and lowers the difficulty and labor intensity of operation. Through real-time detection and automatic adjustment, the system can maintain a highly efficient and stable operating state under various working conditions, improving production efficiency and product quality.
[0028] The longitudinal transmission module 61 is a lead screw linear transmission module driven by a servo motor. The take-up drive module 62 includes a drive bracket 621 and a servo drive motor 622. The drive bracket 621 is mounted on the longitudinal transmission module 61, and the servo drive motor 622 is mounted on the drive bracket 621. The take-up roller 63 is mounted on the drive end of the servo drive motor 622. In this embodiment, the use of a lead screw linear transmission module ensures high precision and stability in the transmission process, effectively reducing transmission errors and improving the overall working accuracy of the device. Secondly, the servo motor drive method allows for precise control of transmission speed and position, further enhancing the automation level and operational flexibility of the device. In addition, the drive bracket 621 in the take-up drive module 62 is mounted on the longitudinal transmission module 61, and the servo drive motor 622 is mounted on the drive bracket 621, optimizing space utilization and ensuring that the take-up roller 63 can work stably and efficiently under the drive of the servo drive motor 622. The take-up roller 63 is directly driven by the servo drive motor 622, which enables precise adjustment of the wire winding speed and tension, avoiding wire damage or tangling caused by uneven speed or improper tension.
[0029] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A servo-controlled wire take-up device, characterized in that: The system includes a main chassis, a control chassis, a take-up chassis, a conductor assembly, a control assembly, and a take-up assembly. The control chassis and the take-up chassis are both located on one side of the main chassis. A workbench is provided between the take-up chassis and the control chassis. The control chassis is located above the take-up chassis. The conductor assembly is mounted on the main chassis, and the control assembly is mounted on the control chassis. The take-up assembly includes a longitudinal drive module, a take-up drive module, and a take-up roller. The take-up chassis has a take-up drive cavity, and the longitudinal drive module is located within the take-up drive cavity. The take-up drive module is mounted on the longitudinal drive module, and the take-up roller is located at the drive end of the take-up drive module and extends to the outside of the take-up chassis, on the same side as the conductor assembly. Both the longitudinal drive module and the take-up drive module are servo-controlled.
2. The servo-controlled wire take-up device according to claim 1, characterized in that: The main unit includes a lower unit and an upper unit. The upper unit is disposed on the surface of the lower unit, the take-up unit is located on one side of the lower unit, and the control unit is disposed on one side of the upper unit and on the same side as the take-up unit.
3. The servo-controlled wire take-up device according to claim 2, characterized in that: One side of the lower chassis faces the workbench, and a power socket is provided on the side of the lower chassis facing the workbench.
4. The servo-controlled wire take-up device according to claim 1, characterized in that: The control component includes an operation panel, which is electrically connected to the longitudinal drive module and the take-up drive module, and is used to control the longitudinal drive module and the take-up drive module.
5. The servo-controlled wire take-up device according to claim 4, characterized in that: The operation panel is provided with fasteners on both sides, which are used to fix the operation panel to the control box. The operation panel is a touch operation panel.
6. The servo-controlled wire take-up device according to claim 1, characterized in that: The wire assembly includes multiple wire pulleys, which are mounted on the front view of the main unit chassis via wire rods.
7. The servo-controlled wire take-up device according to claim 6, characterized in that: The take-up housing is equipped with a take-up reel, which is used to guide the wire introduced by the guide reel toward the take-up roller.
8. The servo-controlled wire take-up device according to claim 1, characterized in that: The take-up machine housing is equipped with a detection bracket, and a detection sensor is installed on the detection bracket. The detection sensor is used to detect the take-up roller's take-up of the wire.
9. The servo-controlled wire take-up device according to claim 8, characterized in that: The detection bracket is arc-shaped and is located at the port of the take-up transmission cavity. There are two detection sensors, which are respectively located on both sides of the detection bracket and correspond to the take-up roller.
10. The servo-controlled wire take-up device according to claim 1, characterized in that: The longitudinal transmission module is a lead screw linear transmission module and is driven by a servo motor. The take-up drive module includes a drive bracket and a servo drive motor. The drive bracket is mounted on the longitudinal transmission module, the servo drive motor is mounted on the drive bracket, and the take-up roller is mounted on the drive end of the servo drive motor.