Wire embossing mechanism

Abstract

The application provides a wire embossing mechanism, relates to the technical field of wire embossing, and comprises front and rear adjusting assemblies and up and down adjusting assemblies arranged on a base. A set of oppositely arranged first embossing assemblies are arranged on the front and rear adjusting assemblies, and the two first embossing assemblies can move forward and backward. A set of oppositely arranged second embossing assemblies are arranged on the up and down adjusting assemblies, and the two second embossing assemblies can move upward and downward. The two first embossing assemblies and the two second embossing assemblies jointly form a gap for external wires to pass through, and the gap is smaller than the outer diameter of the wires. The first embossing assemblies and the second embossing assemblies each comprise a mounting shaft and an embossing disc. The embossing disc is rotatably arranged at one end of the mounting shaft. Compared with the prior art, the embossing disc is used to replace the embossing roller. When the embossing disc is replaced, only four embossing disc mounting positions need to be disassembled, the disassembly mode of the traditional eight mounting positions is greatly shortened, the equipment downtime is reduced, and the production efficiency is significantly improved.

Description

Technical Field

[0001] This application relates to the field of wire embossing technology, and more specifically, to a wire embossing mechanism. Background Technology

[0002] In the existing wire processing field, wire embossing equipment is commonly used to process patterns on the surface of various wires such as electric wires and cables, metal wires, and plastic wires, to meet the different industries' needs for wire appearance decoration and functionality. A typical wire embossing device mainly consists of a frame, a feeding mechanism, an embossing mechanism, a take-up mechanism, and a control system. The feeding mechanism clamps the wire with rollers and conveys it at a uniform speed. The embossing mechanism uses embossing rollers with engraved patterns to extrude and form patterns on the wire surface. The take-up mechanism winds and collects the embossed wire, and the control system is responsible for adjusting the operating parameters of each mechanism.

[0003] The existing embossing mechanism uses an embossing roller structure with two pairs of roller gaps arranged in a cross pattern. When the wire passes through the gaps, its surface circumference can be extruded to form a pattern. However, each embossing roller is mounted on bearing seats at both ends via bearings, and the bearing seats are fixed to the frame. The installation is cumbersome. When pressing different patterns on the wire, the operator needs to disassemble both ends of each embossing roller (8 mounting positions need to be disassembled for 4 embossing rollers) to replace the roller body. Disassembly and assembly are time-consuming, causing the equipment to be in a downtime state for a long time, which affects production efficiency. Summary of the Invention

[0004] The purpose of this application is to provide a wire embossing mechanism that can solve the technical problems raised in the background art.

[0005] This application provides a wire embossing mechanism, including a front-to-back adjustment component and a vertical adjustment component disposed on a base. The front-to-back adjustment component is provided with a set of opposing first embossing components, which can move back and forth. The vertical adjustment component is provided with a set of opposing second embossing components, which can move up and down. The two first embossing components and the two second embossing components together form a gap for an external wire to pass through, and the gap is smaller than the outer diameter of the wire that passes through.

[0006] Both the first embossing component and the second embossing component include a mounting shaft and an embossing disc, wherein the embossing disc is detachably rotatably disposed at one end of the mounting shaft.

[0007] Furthermore, the end of the mounting shaft is provided with a threaded groove, the middle of the embossing disc is provided with a through hole, a sleeve is provided in the through hole, the sleeve is connected to the embossing disc by a bearing, the sleeve is sleeved on the end of the mounting shaft, the end of the mounting shaft is provided with a locking cap and a locking bolt adapted to the threaded groove, and the sleeve is fixed to the end of the mounting shaft by the cooperation of the locking cap, the locking bolt and the threaded groove.

[0008] Furthermore, the embossing disc has raised embossing patterns on its periphery.

[0009] Furthermore, the front and rear adjustment assembly includes a guide rail seat, a first mounting seat, a second mounting seat, a first adjusting screw, a first guide rod, and a first spring. The guide rail seat is fixedly mounted on the base, the first mounting seat is fixedly mounted on the guide rail seat, one end of the first guide rod is fixedly connected to the guide rail seat, and the other end of the first guide rod is fixedly connected to the first mounting seat. A pair of guide shafts are symmetrically fixed on the guide rail seat. The second mounting seat is movably sleeved on the first guide rod and the two guide shafts. The guide rail seat has a first threaded hole adapted to the first adjusting screw, and the second mounting seat has a first adjusting hole adapted to the first adjusting screw. The first adjusting screw passes through the first threaded hole and the first adjusting hole, and is threadedly connected to the guide rail seat through the first threaded hole. The end of the first adjusting screw near the second mounting seat has a first anti-disengagement part, and the first spring is located between the second mounting seat and the guide rail seat and sleeved on the first guide shaft.

[0010] Furthermore, the two first embossed components correspond one-to-one with the first mounting base and the second mounting base, and the two first embossed components are respectively fixed on the corresponding mounting base by the corresponding mounting shaft.

[0011] Furthermore, the up-and-down adjustment assembly includes a fixed frame, a movable mounting base, a second adjusting screw, two second guide posts, and two second springs. The fixed frame is fixed to the base, and the two second guide posts are symmetrically fixed to the fixed frame. The movable mounting base is movably sleeved on the two second guide posts. The fixed frame has a second threaded hole adapted to the second adjusting screw, and the movable mounting base has a second adjusting hole adapted to the second adjusting screw. The second adjusting screw passes through the second threaded hole and the second adjusting hole, and is threadedly connected to the fixed frame through the second threaded hole. The bottom of the second adjusting screw has a second anti-detachment part. The second springs correspond one-to-one with the second guide posts, and the second springs are located between the fixed frame and the movable mounting base and sleeved on the second guide shaft.

[0012] Furthermore, the two second embossing components correspond one-to-one with the fixed frame and the movable mounting base, and the two second embossing components are respectively fixed to the corresponding fixed frame and the movable mounting base through the corresponding mounting shaft.

[0013] Furthermore, handles are fixedly provided at the end of the first adjusting screw away from the first anti-detachment part and at the end of the second adjusting screw away from the second anti-detachment part.

[0014] The beneficial effects of this utility model are:

[0015] Both the first and second embossing components of this utility model include a mounting shaft and an embossing disc. The embossing disc is detachably rotatably mounted on one end of the mounting shaft. Compared with the prior art, the embossing disc replaces the embossing roller to emboss the wire. When different patterns need to be pressed onto the wire, only the embossing disc needs to be replaced. At this time, only the mounting positions of 4 embossing discs need to be disassembled, compared with the disassembly of 8 mounting positions in the prior art. Disassembly and assembly are time-saving, reduce equipment downtime, and improve production efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 These are schematic diagrams of structures in some embodiments of this application;

[0018] Figure 2 This is a top view of some embodiments of this application;

[0019] Figure 3 This is a right view in some embodiments of this application;

[0020] Figure 4 The images are cross-sectional views of the first embossing component and the second embossing component in some embodiments of this application;

[0021] The reference numerals in the attached figures are as follows:

[0022] 1. Base; 2. Front and rear adjustment assembly; 21. Guide rail seat; 211. Guide shaft; 212. First threaded hole; 22. First mounting seat; 23. Second mounting seat; 231. First adjustment hole; 24. First adjustment screw; 241. First anti-detachment part; 25. First guide rod; 26. First spring; 3. Up and down adjustment assembly; 31. Fixing bracket; 311. Second threaded hole; 32. Movable mounting seat; 321. Second adjustment hole; 33. Second adjustment screw; 331. Second anti-detachment part; 34. Second guide post; 35. Second spring; 4. First embossing assembly; 41. Mounting shaft; 411. Threaded groove; 42. Embossing disc; 421. Embossing pattern; 5. Second embossing assembly; 6. Sleeve; 7. Bearing; 8. Locking cap; 9. Locking bolt; 10. Handle. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0027] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Specific implementation examples:

[0030] like Figure 1-4 As shown, this application provides a wire embossing mechanism, including a front-to-back adjustment assembly 2 and a vertical adjustment assembly 3 disposed on a base 1. The front-to-back adjustment assembly 2 is provided with a set of opposing first embossing components 4, which can move back and forth. The vertical adjustment assembly 3 is provided with a set of opposing second embossing components 5, which can move up and down. The two first embossing components 4 and the two second embossing components 5 together form a gap for an external wire to pass through, the gap being smaller than the outer diameter of the wire. Specifically, the first embossing components 4 can move horizontally relative to each other through the front-to-back adjustment assembly 2, applying pressure to the left and right sides of the wire to press the texture of the embossing disc 42 onto the side of the wire. The second embossing components 5 can move vertically through the vertical adjustment assembly 3. 3. Adjustable, it can move relative to each other in the vertical direction, applying pressure to the upper and lower surfaces of the wire, pressing the texture of the embossing disc 42 onto the top and bottom of the wire. When the wire passes through the gap, the embossing discs 42 in four directions simultaneously press the wire, achieving all-round embossing. The first embossing component 4 and the second embossing component 5 both include a mounting shaft 41 and an embossing disc 42. The embossing disc 42 is detachably rotatably mounted on one end of the mounting shaft 41. Compared with the prior art, the embossing disc 42 replaces the embossing roller to emboss the wire. When different patterns need to be pressed onto the wire, only the embossing disc 42 needs to be replaced. At this time, only the mounting positions of 4 embossing discs 42 need to be removed, compared with the removal of 8 mounting positions in the prior art. Disassembly and assembly are time-saving, reducing equipment downtime and improving production efficiency.

[0031] like Figure 4As shown, the end of the mounting shaft 41 is provided with a threaded groove 411, and the middle of the embossing disc 42 is provided with a through hole. A sleeve 6 is provided in the through hole. The sleeve 6 and the embossing disc 42 are connected by a bearing 7. The sleeve 6 is sleeved on the end of the mounting shaft 41. The end of the mounting shaft 41 is provided with a locking cap 8 and a locking bolt 9 that matches the threaded groove 411. The sleeve 6 is fixed to the end of the mounting shaft 41 by the cooperation of the locking cap 8, the locking bolt 9 and the threaded groove 411. During installation, after the sleeve 6 is sleeved on the end of the mounting shaft 41, the locking bolt 9 that matches the threaded groove 411 passes through the locking cap 8 and the sleeve 6 and is screwed into the threaded groove 411 to form a fastening structure. During disassembly, it is only necessary to unscrew the locking bolt 9 and remove the locking cap 8 to separate the embossing disc 42 from the mounting shaft 41. This greatly simplifies the operation process of replacing the embossing disc 42, shortens the replacement time, improves the efficiency of the equipment, and facilitates quick switching between embossing discs 42 with different patterns.

[0032] like Figure 1-3 As shown, the embossing disc 42 has raised embossing patterns 421 on its periphery. When the wire passes through the gap formed by multiple embossing discs 42, the embossing disc 42 comes into close contact with the surface of the wire under pressure. Since the embossing disc 42 has raised embossing patterns 421 on its periphery, these raised parts will concentrate the pressure on the corresponding positions on the surface of the wire during the process of the embossing disc 42 extruding the wire. As the wire continues to be fed and the embossing disc 42 rotates, the raised embossing patterns 421 are gradually and continuously pressed onto the outer surface of the wire to form a complete pattern.

[0033] like Figure 1-3As shown, the front and rear adjustment assembly 2 includes a guide rail seat 21, a first mounting seat 22, a second mounting seat 23, a first adjusting screw 24, a first guide rod 25, and a first spring 26. The guide rail seat 21 is fixedly mounted on the base 1, and the first mounting seat 22 is fixedly mounted on the guide rail seat 21. One end of the first guide rod 25 is fixedly connected to the guide rail seat 21, and the other end of the first guide rod 25 is fixedly connected to the first mounting seat 22. A pair of guide shafts 211 are symmetrically fixed on the guide rail seat 21. The second mounting seat 23 is movably sleeved on the first guide rod 25 and the two guide shafts 211. The guide rail seat 21 is provided with a first threaded hole 212 that matches the first adjusting screw 24, and the second mounting seat 23 is provided with a first threaded hole 212 that matches the first adjusting screw 24. The screw 24 is adapted to the first adjustment hole 231. The first adjustment screw 24 passes through the first threaded hole 212 and the first adjustment hole 231. The first adjustment screw 24 is threadedly connected to the guide rail seat 21 through the first threaded hole 212. The end of the first adjustment screw 24 near the second mounting seat 23 is provided with a first anti-detachment part 241. The first spring 26 is located between the second mounting seat 23 and the guide rail seat 21 and is sleeved on the first guide shaft 211. Specifically, the first spring 26 is always in a compressed state. By rotating the first adjustment screw 24, the second mounting seat 23 is moved under the cooperation of the first spring 26 and the first anti-detachment part, providing a basis for the movement of the first embossed component 4 on the second mounting seat 23.

[0034] like Figure 1-3 As shown, the two first embossing components 4 correspond one-to-one with the first mounting base 22 and the second mounting base 23, respectively. The two first embossing components 4 are fixed on the corresponding mounting bases by the corresponding mounting shafts 41. When it is necessary to emboss the wire, the second mounting base 23 is moved along the guide rail 21 by rotating the first adjusting screw 24. The first embossing components 4 on the second mounting base 23 move with the movement of the second mounting base 23, thereby changing the spacing between the two first embossing components 4 to adapt to the embossing requirements of wires with different diameters.

[0035] like Figure 1-3As shown, the up-down adjustment assembly 3 includes a fixed frame 31, a movable mounting base 32, a second adjusting screw 33, two second guide posts 34, and two second springs 35. The fixed frame 31 is fixedly mounted on the base 1, and the two second guide posts 34 are symmetrically fixed on the fixed frame 31. The movable mounting base 32 is movably sleeved on the two second guide posts 34. The fixed frame 31 has a second threaded hole 311 that matches the second adjusting screw 33, and the movable mounting base 32 has a second adjusting hole 321 that matches the second adjusting screw 33. The second adjusting screw 33 passes through the second threaded hole 311 and the second adjusting hole. 321, the second adjusting screw 33 is threadedly connected to the fixed frame 31 through the second threaded hole 311. The bottom of the second adjusting screw 33 is provided with a second anti-detachment part 331. The second spring 35 corresponds one-to-one with the second guide post 34. The second spring 35 is located between the fixed frame 31 and the movable mounting seat 32 and is sleeved on the second guide shaft 211. Specifically, the second spring 35 is always in a compressed state. By rotating the second adjusting screw 33, the movable mounting seat 32 can be moved under the cooperation of the second spring 35 and the second anti-detachment part, providing a basis for the movement of the second embossed component 5 on the movable mounting seat 32.

[0036] like Figure 1-3 As shown, the two second embossing components 5 correspond one-to-one with the fixed frame 31 and the movable mounting base 32. The two second embossing components 5 are fixed on the corresponding fixed frame 31 and the movable mounting base 32 respectively through the corresponding mounting shaft 41. When it is necessary to emboss the wire, the movable mounting base 32 is moved along the second guide post 34 by rotating the second adjusting screw 33. The second embossing components 5 on the movable mounting base 32 move with the movement of the movable mounting base 32, thereby changing the spacing between the two second embossing components 5 to adapt to the embossing requirements of wires with different diameters.

[0037] like Figure 1-3 As shown, a handle 10 is fixedly provided at the end of the first adjusting screw 24 away from the first anti-detachment part 241 and the end of the second adjusting screw 33 away from the second anti-detachment part 331. The handle 10 facilitates the operator to rotate the first adjusting screw 24 or the second adjusting screw 33.

[0038] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A wire embosser mechanism characterized by: It includes a front-to-back adjustment component and a vertical adjustment component disposed on a base. The front-to-back adjustment component is provided with a set of two opposing first embossed components, which can move back and forth. The vertical adjustment component is provided with a set of two opposing second embossed components, which can move up and down. The two first embossed components and the two second embossed components together form a gap for an external wire to pass through. The gap is smaller than the outer diameter of the wire that passes through. Both the first embossing component and the second embossing component include a mounting shaft and an embossing disc, wherein the embossing disc is detachably rotatably disposed at one end of the mounting shaft.

2. A wire embossing mechanism according to claim 1, characterized in that: The mounting shaft has a threaded groove at its end, and the embossing disc has a through hole in its middle. A sleeve is provided in the through hole, and the sleeve is connected to the embossing disc by a bearing. The sleeve is fitted onto the end of the mounting shaft, and the end of the mounting shaft has a locking cap and a locking bolt that matches the threaded groove. The sleeve is fixed to the end of the mounting shaft by the cooperation of the locking cap, the locking bolt and the threaded groove.

3. The wire embossing mechanism according to claim 1, characterized in that: The embossing disc has raised embossing patterns on its periphery.

4. The wire embossing mechanism according to claim 1, characterized in that: The front and rear adjustment assembly includes a guide rail seat, a first mounting seat, a second mounting seat, a first adjusting screw, a first guide rod, and a first spring. The guide rail seat is fixedly mounted on the base, the first mounting seat is fixedly mounted on the guide rail seat, one end of the first guide rod is fixedly connected to the guide rail seat, and the other end of the first guide rod is fixedly connected to the first mounting seat. A pair of guide shafts are symmetrically fixed on the guide rail seat. The second mounting seat is movably sleeved on the first guide rod and the two guide shafts. The guide rail seat has a first threaded hole adapted to the first adjusting screw, and the second mounting seat has a first adjusting hole adapted to the first adjusting screw. The first adjusting screw passes through the first threaded hole and the first adjusting hole, and is threadedly connected to the guide rail seat through the first threaded hole. The end of the first adjusting screw near the second mounting seat has a first anti-disengagement part. The first spring is located between the second mounting seat and the guide rail seat and is sleeved on the first guide rod.

5. The wire embossing mechanism according to claim 4, characterized in that: The two first embossed components correspond one-to-one with the first mounting base and the second mounting base, and the two first embossed components are respectively fixed on the corresponding mounting base by the corresponding mounting shaft.

6. The wire embossing mechanism according to claim 5, characterized in that: The up-down adjustment assembly includes a fixed frame, a movable mounting base, a second adjusting screw, two second guide posts, and two second springs. The fixed frame is fixed to the base, and the two second guide posts are symmetrically fixed to the fixed frame. The movable mounting base is movably sleeved on the two second guide posts. The fixed frame has a second threaded hole adapted to the second adjusting screw, and the movable mounting base has a second adjusting hole adapted to the second adjusting screw. The second adjusting screw passes through the second threaded hole and the second adjusting hole, and is threadedly connected to the fixed frame through the second threaded hole. The bottom of the second adjusting screw has a second anti-detachment part. The second springs correspond one-to-one with the second guide posts, and the second springs are located between the fixed frame and the movable mounting base and sleeved on the second guide posts.

7. A wire embossing mechanism according to claim 6, characterized in that: The two second embossing components correspond one-to-one with the fixed frame and the movable mounting base, and the two second embossing components are fixed to the corresponding fixed frame and the movable mounting base through the corresponding mounting shaft.

8. The wire embossing mechanism according to claim 7, characterized in that: A handle is fixedly provided at the end of the first adjusting screw away from the first anti-detachment part and at the end of the second adjusting screw away from the second anti-detachment part.

Images