Warp-knitted fully-formed shoulder-connected protective headgear and manufacturing method thereof

Abstract

The invention provides a warp-knitted fully-formed shoulder-connected protective headgear and a manufacturing method thereof, and relates to the technical field of textile fabrics, the warp-knitted fully-formed shoulder-connected protective headgear comprises a plurality of function subareas; the functional zones comprise a head forehead first protection zone, head two-side second protection zones, a back head third protection zone, a face hollow-out zone, a head ventilation zone, a neck sweat absorption zone, shoulder two-side fourth protection zones, a front thorax sweat absorption zone, cuff elastic zones and an off-machine cutting zone; all the function zones are subjected to full-forming weaving through the double-needle-bar jacquard warp knitting machine by adopting a warp knitting full-forming technology. Through reasonable function partition design, different jacquard structures are adopted according to protection requirements of different parts, and the protection effect is effectively enhanced. The head sleeve can be integrally formed through the warp knitting full-forming technology, common sewing lines and seams in a traditional head sleeve are avoided, and friction and discomfort are reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textiles, in particular to a warp-knitted full-formed connected-shoulder protective headgear and a manufacturing method thereof. BACKGROUND

[0002] With the intensification of social aging and the increasing concern for the infant population, the protection needs of the heads of the elderly and infants are becoming increasingly important. The heads of the elderly and infants are relatively fragile, and when subjected to external impact, they are prone to head injuries, especially in accidental situations such as falling, the risk of head damage is high. Existing head protection products, such as traditional protective headgear, are mostly made of a single fabric material, and the design is limited to simply wrapping the head, without fully considering the overall protection needs of the head, neck and shoulder. Therefore, the existing protective headgear still has many deficiencies in comfort, fit, breathability, moisture absorption and other aspects, and cannot fully meet the protection needs of the elderly and infants.

[0003] The existing protective headgear is relatively single in raw material selection and weaving method, and usually relies on traditional cutting and sewing processes, with a complicated production process and low efficiency, and often has the problem of material waste. The style design lacks innovation, and many headgear still mainly adopts the helmet style, simply wrapping the head, but often there is a gap between the headgear and the head, which cannot closely fit, resulting in that the protection effect cannot be fully played. In addition, the existing design does not consider the natural continuity of the head, neck and shoulder, and ignores the comfort and fit when wearing, especially when wearing for a long time, the neck and shoulder are prone to discomfort. At the same time, the protective headgear also lacks fine design in functional zoning, and the same fabric organization structure is used as a whole, without adjusting the fabric properties according to the needs of different areas, resulting in insufficient breathability and moisture removal, and the wearer is prone to feel hot and uncomfortable. Therefore, the existing protective headgear has obvious deficiencies in comfort, adaptability and protection function, and innovative design and technical improvement are urgently needed. SUMMARY

[0004] In view of the deficiencies of the prior art, the purpose of the embodiments of the present application is to provide a warp-knitted full-formed connected-shoulder protective headgear and a manufacturing method thereof, which can solve the technical problem that the existing protective headgear has obvious deficiencies in comfort, adaptability and protection function.

[0005] The embodiments of the present application propose a warp-knitted full-formed connected-shoulder protective headgear, comprising: a plurality of functional zones. The functional zones include: a head-forehead first protective zone, a head-two-side second protective zone, a back-nape third protective zone, a face-hollow area, a head-breathable zone, a neck-sweat-absorbing zone, a shoulder-two-side fourth protective zone, a front-chest-absorbing zone, a sleeve-opening elastic zone and a lower-machine cutting zone. Through the double needle bed jacquard machine, full forming technology is adopted to full form and weave each functional partition.

[0006] In a second aspect, the application provides a manufacturing method of the full forming knitted shoulder protective headgear, which is used to manufacture the full forming knitted shoulder protective headgear mentioned above, and the manufacturing method comprises the following steps: S1: defining functional partitions of the full forming knitted shoulder protective headgear; S2: designing and filling jacquard structure for each functional partition; S3: through the double needle bed jacquard machine, full forming technology is adopted to full form and weave each functional partition; S4: cutting along the cutting area after the machine; S5: after dyeing treatment, the full forming knitted shoulder protective headgear is manufactured.

[0007] The technical scheme provided by the embodiments of the application has at least the following beneficial effects: (1) In the embodiments of the application, different jacquard structures are adopted for different parts according to the design of reasonable functional partitions, which effectively enhances the protection effect.

[0008] (2) In the embodiments of the application, the full forming technology enables the headgear to be integrally formed, avoiding the common sewing lines and seams in traditional headgear, reducing friction and discomfort. The design of the headgear fully considers the natural transition of the head, neck and shoulder, making it more comfortable and fit when worn, and greatly improving the comfort and fit, especially suitable for long-term wear, avoiding the looseness or inappropriateness of traditional headgear in the neck and shoulder parts.

[0009] (3) In the embodiments of the application, the air permeability and moisture absorption of the headgear are effectively improved by using different fabric structures in different functional partitions. The special design of the head air permeability zone and the neck sweat absorption zone enables moisture to be discharged in time, preventing the head and shoulder from overheating or accumulating sweat, thereby improving the comfort during long-term wear. BRIEF DESCRIPTION OF DRAWINGS

[0010] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:

[0011] Figure 1 is a heat and moisture distribution map of the main parts of human head, neck and shoulder provided by the embodiments of the application.

[0012] Figure 2 is a functional partition diagram of a continuous shoulder protective headgear provided by an embodiment of the present application.

[0013] Figure 3 is a weaving schematic diagram of a double-layer protective structure of a continuous shoulder protective headgear provided by an embodiment of the present application.

[0014] Figure 4 is an opening schematic diagram of a filled protective pad of a continuous shoulder protective headgear provided by an embodiment of the present application.

[0015] Figure 5 is a schematic diagram of a full-formed continuous shoulder protective headgear provided by an embodiment of the present application.

[0016] Figure 6 is a pattern style diagram of a continuous shoulder protective headgear provided by an embodiment of the present application.

[0017] Figure 7 is an effect schematic diagram of a continuous shoulder protective headgear provided by an embodiment of the present application.

[0018] Figure 8 is a padding motion diagram of a protective zone when weaving.

[0019] Figure 9 is a padding motion diagram of a cutting zone when weaving.

[0020] Figure 10 is a padding motion diagram of a headgear side seam connection structure when weaving.

[0021] Reference signs: 1-first protective zone of forehead; 2-second protective zone of both sides of head; 3-third protective zone of back of head; 4-face hollow area; 5-head ventilation area; 6-neck sweat absorption area; 7-fourth protective zone of both sides of shoulder; 8-chest contour sweat absorption area; 9-sleeve elastic area; 10-cutting zone. DETAILED DESCRIPTION

[0022] In order to make personnel in the art better understand the technical solutions in the embodiments of the present application, the technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. It should be understood that these descriptions are exemplary, and are not used to limit the scope of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should belong to the scope of protection of the present application.

[0023] In addition, in the following description, the description of well-known structures and techniques is omitted to avoid unnecessary confusion of the concepts disclosed in the present application.

[0024] The exemplary embodiments will be described in detail herein with reference to the accompanying drawings. In the following description, the same drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present invention.

[0025] Reference is made to the accompanying drawings that form a part of this description. Figures 1 to 10 The embodiment of the present invention provides a warp-knitted full-formed continuous shoulder protective headgear, comprising: a plurality of functional partitions.

[0026] Reference is made to the accompanying drawings that form a part of this description. Figure 2 The functional partition diagram of the continuous shoulder protective headgear is shown, a is the front view, and b is the back view. The existing ordinary protective headgear does not have scientific and reasonable functional partition of the main body, and the overall is a single fabric organization. The wearing comfort and air permeability decrease with the increase of wearing time. The continuous shoulder protective headgear of the present invention is woven by warp-knitted full-formed technology. By means of different jacquard organization effects, the physiological and psychological needs during wearing are combined, the scientific and reasonable functional partition of the protective headgear is realized, and the appropriate jacquard organization structure is designed in different partition areas, so that the long-time wearing comfort is improved. The jacquard organization design filling is mainly carried out in the warp-knitted WK CAD.

[0027] Specifically, the functional partitions include: a first protective area 1 of forehead, a second protective area 2 of both sides of head, a third protective area 3 of back of head, a face hollow area 4, a head air-permeable area 5, a neck sweat-absorbing area 6, a fourth protective area 7 of both sides of shoulder, a front chest contour sweat-absorbing area 8, a sleeve elastic area 9, and a lower machine cutting area 10.

[0028] By means of reasonable functional partition design, different jacquard organization structures are adopted according to the protection requirements of different parts, and the protection effect is effectively enhanced.

[0029] The division of the protective areas in the present invention is based on the following: first, the head of the elderly and infants is relatively fragile, and the upper part of the head will be damaged when subjected to external impact, so the first protective area 1 of forehead is set, which is in the shape of an inverted trapezoid and matches the arc-shaped distribution of the top of the head. Second, if a lateral fall occurs, the impact will cause great harm to the temples on both sides, so the second protective area 2 of both sides of head is set, which is in the shape of a fan-shaped distribution and matches the shape of both sides of the head. Third, if a backward fall occurs, the back of the head will directly hit the ground, which is likely to cause irreversible harm, so the third protective area 3 of back of head is set, which is in the shape of a horizontal rectangular distribution and can completely cover the area of the back of the head. Finally, the both sides of the shoulder are sometimes subjected to external impact due to their protrusion from other parts, so the fourth protective area 7 of both sides of shoulder is set, which is in the shape of an oblique rectangular distribution and conforms to the shape of the shoulder.

[0030] Optionally, the first protective area 1 of the forehead, the second protective area 2 of the two sides of the head, the third protective area 3 of the back of the head, and the fourth protective area 7 of the two sides of the shoulders are made of double-layer fabric.

[0031] Unlike the traditional protective headgear which needs to be sewn with fabric to form a double-layer structure after the machine is turned off, and then the protective pad is filled, the warp-knitting full-forming technology can extend the fabric area during weaving to fold and cover the original fabric area to form a double-layer structure, which is convenient for filling the air bag protective pad and can meet the performance of the garment. The fabric of the neck and shoulder parts also adopts a double-layer structure, which is convenient for forming the fourth protective area 7 of the two sides of the shoulders and can also play a certain protective function.

[0032] Optionally, different jacquard organization structures are designed and filled for each functional area.

[0033] Referring to Figure 1 , the thermal and humid distribution of the main parts of the human head, neck and shoulders is shown. a is the front view, and b is the back view. The forehead A of the head has the highest sweating degree, which belongs to a double-layer structure and the lower fabric is a mesh organization, which can select a large mesh organization to meet the heat dissipation and ventilation requirements; the back of the neck B and the two sides of the shoulders B have the second highest sweating degree, which is a double-layer structure and the upper fabric is a mesh organization, which can select a larger mesh organization to meet the heat dissipation requirement; the two sides of the head C, the two sides of the neck C and the front chest contour C have a heavier sweating degree, and these parts also have a double-layer structure, which can select a large mesh organization as A; the middle part of the back of the head D, the front of the neck D and the middle part of the back of the shoulder D have a smaller sweating degree, so the mesh organization of the double-layer structure can select a small mesh organization. The sweating degree of the lower forehead E is general, and the red-green combined organization can meet the requirements.

[0034] Optionally, the two layers of fabric in the double-layer fabric of the first protective area 1 of the forehead, the second protective area 2 of the two sides of the head, the third protective area 3 of the back of the head, and the fourth protective area 7 of the two sides of the shoulders are different.

[0035] Optionally, the double-layer fabric of the first protective area 1 of the forehead, the second protective area 2 of the two sides of the head, the third protective area 3 of the back of the head, and the fourth protective area 7 of the two sides of the shoulders is filled with an air bag protective pad.

[0036] Through a double-needle bed jacquard warp knitting machine, a warp-knitting full-forming technology is used to full-form each functional area.

[0037] Optionally, it can be woven on a double-needle bed jacquard warp knitting machine of RDPJ6 / 2 type, specifically on a double-needle bed jacquard warp knitting machine of Karl Mayer RDPJ6 / 2 type with a total needle count of 3312 needles and a gauge of E32.

[0038] The jacquard warp knitting machine comprises a front needle bed and a rear needle bed, and two sets of guide bars, wherein the two sets of guide bars each comprise two sets of half-gauge guide bars moving in the same direction to form a full-gauge guide bar, and the two sets of guide bars are respectively a set of guide bars JB1.1, JB1.2 arranged in sequence on the front needle bed and a set of guide bars JB2.1, JB2.2 arranged on the rear needle bed.

[0039] When the whole head cover is knitted, the guide bars JB1.1 and JB1.2 only lay the yarn on the front needle bed to knit the front piece of the head cover, and the guide bars JB2.1 and JB2.2 only lay the yarn on the rear needle bed to knit the rear piece of the head cover. Some guide bars lay the yarn on both the front needle bed and the rear needle bed to connect the front piece and the rear piece to form the side seam, and some guide bars need to lay the yarn on both the front needle bed and the rear needle bed to sew the front piece and the rear piece to form the complete fabric.

[0040] In the example of the present application, the letters "H" and "T" are used to represent the offset state of the guide bars, wherein "H" represents that the guide bars do not offset, and "T" represents that the guide bars offset.

[0041] The warp knitting full-forming technology enables the head cover to be integrally formed, avoids the common sewing thread and seam in the traditional head cover, reduces friction and discomfort, and fully considers the natural transition of the head, neck and shoulder in the design of the head cover, so that the head cover is more fitted and comfortable when worn, and the comfort and fit are greatly improved, which is particularly suitable for long-term wearing and avoids the loosening or inappropriateness of the traditional head cover at the neck and shoulder.

[0042] Optionally, in the process of full-forming weaving of the double-needle-bed jacquard warp knitting machine, the ground comb adopts 40-100D nylon or polyester DTY fiber yarn, and the jacquard comb adopts 20 / 50D-50 / 100D nylon or polyester covered yarn.

[0043] Optionally, in the process of full-forming weaving of the head forehead first protection area 1, the head two sides second protection area 2, the back of the head third protection area 3 and the shoulder two sides fourth protection area 7, the jacquard comb forms the thick ground weave on the surface of the fabric when it does the pile laying motion.

[0044] Optionally, in the process of full-forming weaving of the head forehead first protection area 1, the head two sides second protection area 2, the back of the head third protection area 3 and the shoulder two sides fourth protection area 7, the jacquard comb forms the thick ground weave on the surface of the fabric when it does the pile laying motion.

[0045] Optionally, in the process of full-forming weaving of the head forehead first protection area 1, the head two sides second protection area 2, the back of the head third protection area 3 and the shoulder two sides fourth protection area 7, the jacquard comb forms the thick ground weave on the surface of the fabric when it does the pile laying motion.

[0046] Optionally, in the process of full-forming weaving of the head forehead first protection area 1, the head two sides second protection area 2, the back of the head third protection area 3 and the shoulder two sides fourth protection area 7, the jacquard comb forms the thick ground weave on the surface of the fabric when it does the pile laying motion.

[0047] By using different fabric structures in different functional zones, the air permeability and moisture absorption of the headgear are effectively improved. The special design of the head air permeable zone 5 and the neck sweat absorption zone 6 enables the moisture to be discharged in time, preventing the head and shoulders from overheating or accumulating sweat, thereby improving the comfort during long-term wear.

[0048] The jacquard comb makes the thick ground part on the surface of the fabric, which is called red organization, represented by black cells; the jacquard comb makes the thin ground part on the surface of the fabric, which is called green organization, represented by dark gray cells; the jacquard comb makes the mesh organization on the surface of the fabric, represented by white cells. The all-red organization fabric structure is tight, and has strong elastic tensile performance; the red-green combined organization fabric is relatively loose, and has good moisture absorption and air permeability; the mesh organization has both cutting and moisture absorption and air permeability.

[0049] The jacquard organization structure of the pattern after functional zoning is designed and filled by using warp knitting WK CAD software, and the organization structure easy drawing of the headgear is drawn. The all-red organization and the mesh organization can be directly filled in the software, and the red-green combined organization needs to be drawn first. The complete pattern cycle is then selected by the rectangular frame tool, stored in the organization library and named and classified, and directly extracted and used during drawing. The functional structure zoning diagram is imported into the WK CAD software, and the color block zoning diagram is first drawn to facilitate the jacquard filling of each color block, and then the basic jacquard organization of each part is filled in the color block diagram. The local jacquard organization diagram of each part is cut, and the jacquard organization filling instruction table of each functional zone of the warp-knitted full-forming connected shoulder protective headgear is drawn as shown in Table 1.

[0050] Table 1 jacquard organization design and filling of each functional zone of the connected shoulder protective headgear Further, the first protective zone 1 of the forehead, the second protective zone 2 of the two sides of the head, and the third protective zone 3 of the back of the head are double-layer structures, the upper layer is filled with all-red organization, and the lower layer is filled with mesh organization. The three protective zones respectively prevent the forehead, the two sides of the head, and the back of the head from being damaged by external force impact. Based on the characteristics of the all-red organization fabric structure being tight and firm, and having good tensile and rebound performance, it can tightly cover the air bag protective pad and the periphery of the head without being tight.

[0051] The protective zone is a double-layer structure formed by extending the fabric and folding the original fabric area, and the shape of the air bag protective pad of the first protective zone is an inverted trapezoid; the shape of the air bag protective pad of the second protective zone is a fan shape; the shape of the air bag protective pad of the third protective zone is a horizontal rectangle. When the protective zone is knitted with all-red organization (thick organization), the guide bars JB1.1 and JB1.2 are knitted into loops on the front needle bed for knitting the front piece of the protective zone, and the guide bars JB2.1 and JB2.2 are knitted into loops on the back needle bed for knitting the back piece of the protective zone.

[0052] The lapping organization of the guide bar JB1.1 is 1-0-1-1 / 3-4-1-1 / / , and the offset information is HHHH / TTHH / / , as shown in the lapping motion diagram of the guide bar JB1.1 in figure Figure 8 -a, the dashed line is the lapping motion of the guide bar JB1.1 in the non-offset state, and the solid line is the lapping motion of the guide bar JB1.1 in the offset state when knitting the full red organization, and the same below.

[0053] The lapping organization of the guide bar JB1.2 is 1-0-1-1 / 3-4-1-1 / / , and the offset information is HHHH / TTHH / / , as shown in figure Figure 8 -b.

[0054] The lapping organization of the guide bar JB2.1 is 1-1-3-4 / 1-1-1-0 / / , and the offset information is HHTT / HHHH / / , as shown in figure Figure 8 -c.

[0055] The lapping organization of the guide bar JB2.2 is 1-1-3-4 / 1-1-1-0 / / , and the offset information is HHTT / HHHH / / , as shown in figure Figure 8 -d.

[0056] Further, the face hollow area 4 is realized by designing the split organization. After the machine is turned off, the split organization area is cut, and the fabric is naturally opened to form a hollow effect due to the pulling force.

[0057] Further, the head breathable area 5 is filled with red-green combined organization. On the basis of meeting certain stretch elastic performance, due to the relatively loose fabric structure, it has good heat dissipation and ventilation performance.

[0058] Further, the neck sweat absorption area 6 and the fourth protective area 7 on both sides of the shoulder are double-layer structures. The upper layer is filled with white mesh organization, and the lower layer is filled with full red organization. The lower layer of full red organization is distributed throughout the shoulder, which can well cover the shoulder and has good stretch elastic performance; the neck has a small amount of sweat, so the upper layer is filled with a small amount of mesh organization to meet the ventilation performance.

[0059] Further, the front chest contour sweat absorption area 8 has a large amount of sweat, so the upper layer is filled with a large number of evenly distributed mesh organizations to meet the heat dissipation and ventilation performance.

[0060] Further, the sleeve elastic area 9 is filled with full red organization in the upper and lower layers. With the help of the tight and tight characteristics of the fabric structure and the installation of the elastic band, the sleeve part can be tightly fixed to the skin to prevent slipping.

[0061] Further, the cutting area 10 is covered with mesh organization marking, and after the machine is turned off, the cutting area is cut along the marking area. The cutting area is marked by filling the split organization, and after the machine is turned off, the fabric is cut along the split organization marking area to form a complete single piece of fabric.

[0062] The partitioning organization is as follows: the lapping organization of the guide bar JB1.1 is 2-2-2-3 / 2-3-2-2 / / , and the offset information is TTTT / HHTT / / , as shown in Figure 9 -a.

[0063] The lapping organization of the guide bar JB1.2 is 2-2-2-3 / 2-3-2-2 / / , and the offset information is TTTT / TTHH / / , as shown in Figure 9 -b.

[0064] The lapping organization of the guide bar JB2.1 is 1-0-1-1 / 1-1-1-0 / / , and the offset information is HTTT / HHHH / / , as shown in Figure 9 -c.

[0065] The lapping organization of the guide bar JB2.2 is 1-0-1-1 / 1-1-1-0 / / , and the offset information is HTTT / HHHH / / , as shown in Figure 9 -d.

[0066] The side seam connection organization is used when the continuous shoulder protective head cover is woven on the side seam, and the lapping organization and offset information of the guide bar of the side seam connection organization are as follows: the lapping organization of the guide bar JB1.1 is 1-0-1-1 / 2-2-2-1 / / , and the offset information is HHHH / HTTH / / ; the lapping organization of the guide bar JB2.1 is 2-1-2-2 / 2-2-1-0 / / , and the offset information is THHT / TTHH / / ; the lapping organization of the guide bar JB1.2 is 0-0-0-1 / 1-2-0-0 / / , and the offset information is THTH / TTTT / / ; and the lapping organization of the guide bar JB2.2 is 1-1-1-2 / 0-1-0-0 / / , and the offset information is HHTT / THTH / / . As shown in Figure 10 -a, 10-b.

[0067] Referring to Figure 3 , a weaving schematic diagram of a double-layer protective structure of a continuous shoulder protective head cover is shown. The upper protective area fabric of the head and the neck and shoulder area fabric are extended during weaving, and are respectively folded back and cover the original fabric area after the machine is turned off, so as to form a double-layer structure, and an opening position is left during thickening processing to fill the air bag protective pad.

[0068] Referring to Figure 4 , an opening filling schematic diagram of a protective pad of a continuous shoulder protective head cover is shown. The corresponding head air bag protective pad is filled in the upper opening of the face sewing organization, as shown in Figure 4 A part in the figure. The corresponding shoulder air bag protective pad is filled in the opening of the sleeve elastic area 9, as shown in Figure 4 B part in the figure, and a complete fabric can be obtained after simple post-processing.

[0069] Referring to Figure 5, shows the schematic diagram of the warp-knitted full-fashioned continuous shoulder protective headgear. The warp-knitted full-fashioned fabric is cut along the bottom of the first piece of fabric in the transverse identification area, that is, a complete piece of fabric is formed, and the production efficiency is higher.

[0070] Referring to Figure 6 , a pattern style diagram of the continuous shoulder protective headgear is shown, a is the front view, and b is the back view. The continuous shoulder design can fully consider the consistency and continuity of the head, neck and shoulder, which is different from the simple wrapping head style design of the existing ordinary headgear.

[0071] Referring to Figure 7 , a schematic diagram of the effect of the continuous shoulder protective headgear is shown, a is the front view, and b is the back view.

[0072] Further, since the warp-knitted full-fashioned fabric has good stretch elastic performance, the protective headgear is divided into two types of large size and small size, corresponding to different needs of the elderly group and the infant group.

[0073] The embodiment of the application provides a manufacturing method of the warp-knitted full-fashioned continuous shoulder protective headgear, which is used for manufacturing the warp-knitted full-fashioned continuous shoulder protective headgear, and the manufacturing method comprises the following steps: S1: delimiting the functional zones of the continuous shoulder protective headgear.

[0074] S2: designing and filling the jacquard organization structure for each functional zone.

[0075] Specifically, the first protective area 1 of the forehead of the head, the second protective area 2 of the two sides of the head, and the third protective area 3 of the back of the head are double-layer structures formed by folding the fabric, wherein the lower layer of the fabric is close to the head and is designed as a face hole organization for easy heat dissipation, and the upper layer of the fabric is a full red organization for easy wrapping of the head; the fourth protective area 7 of the two sides of the shoulder is a double-layer structure, the lower layer of the fabric is a full red organization for easy close contact with the shoulder, and the upper layer of the fabric is a mesh organization for easy ventilation and heat dissipation; the face hollow area 4 adopts a split organization to form a face hollow effect, and the fabric is naturally opened after cutting along the split organization, thereby forming a face hollow; the head ventilation area 5 is designed to be filled with a red-green combined organization, which is convenient for heat dissipation and ventilation during long-term wearing; the neck sweat absorption area 6 is a double-layer area formed by folding the fabric and is a mesh organization, so that the area can naturally dissipate heat and ventilate; the front chest contour sweat absorption area 8 is the same as the neck sweat absorption area 6; the sleeve elastic area 9 is the wearing position, and an anti-slip elastic band can be installed for fixation during thick processing to prevent slipping, thereby having a good wearing effect. The cutting area 10 is designed to be filled with a red-white mesh split organization, and the area is cut after the machine.

[0076] S3: using a double-needle bed jacquard warp knitting machine and warp-knitted full-fashioned technology to fully form and weave each functional zone.

[0077] S4: After getting off, cutting along the cutting area 10.

[0078] Further, the corresponding head air bag protective pad is filled in the upper opening of the face suture tissue, and the corresponding shoulder air bag protective pad is filled in the opening of the sleeve elastic area 9. After simple post-processing, a complete fabric can be obtained.

[0079] S5: After dyeing treatment, a continuous shoulder protective head cover is made.

[0080] In summary, the advantages of the present application are as follows: (1) The continuous shoulder protective head cover of the present application is woven by using warp knitting full forming technology, which is different from the single weaving method used in the existing head cover. Considering the external force impact hazards on different parts, the first protective area 1 of the forehead, the second protective area 2 of the two sides of the head, the third protective area 3 of the back of the head, and the fourth protective area 7 of the two sides of the shoulder are scientifically and reasonably divided. The protective area is a double-layer structure formed by folding the extended fabric, which is integrally formed without additional sewing of the fabric, saving materials and facilitating the filling of air bag pads; (2) The present application reduces the cumbersome processes such as plate making, sampling, cutting, and sewing in the traditional weaving method. The garment is integrally formed after getting off, has no side seams, fits the head, neck, and shoulder parts better, and has stronger wearing comfort. Due to the mutual intertwining of the loops in the weaving process, the structure is firm and will not scatter due to cutting. Only simple post-processing is needed, reducing the process of edge sewing and improving production efficiency; (3) The present application is different from the simple wrapping head style of the existing protective head cover. The style is innovatively designed as a head, neck, and shoulder integrally formed style, so that the protective head cover fits the head and forms continuity with the neck and shoulder parts during movement, thereby facilitating the daily activities of the elderly and infants; (4) The present application divides the size of the protective head cover into large and small sizes, corresponding to the elderly and infant groups respectively, and the target group is more targeted; (5) The present application is different from the previous protective head cover which does not have detailed functional division. According to the activity range and sweating degree of the human head, neck, and shoulder parts, each functional division area is scientifically and reasonably divided. Through warp knitting full forming technology, the fabric structure can be filled with corresponding jacquard organization, thereby meeting the protection function while improving the wearing comfort; (6) The warp knitting full forming continuous shoulder protective head cover of the present application has short production process, high production efficiency, simple weaving, and is suitable for commercial development, which can improve the economic efficiency of unit product.

[0081] The present application encompasses any alternatives, modifications, equivalent methods and solutions made to the spirit and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the preferred embodiments of the present application, and the present application can be fully understood without the description of these details by those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits are not described in detail.

[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, and not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application. Any changes or replacements easily thought of by those skilled in the art within the technical scope disclosed by the present application should be covered within the protection scope of the present application.

Claims

1. A fully formed, interlocking, shoulder protecting headgear of the warp knit type, characterized in that, include: Multiple functional partitions; The functional zones include: a first protective zone for the forehead, a second protective zone for both sides of the head, a third protective zone for the back of the head, a face cutout zone, a head ventilation zone, a neck sweat-absorbing zone, a fourth protective zone for both sides of the shoulders, a chest sweat-absorbing zone, an elastic cuff zone, and an off-machine cutting zone. Using the double-needle bed Jacquard warp knitting machine, the warp knitting full-form technology is employed to perform full-form weaving on each of the aforementioned functional zones.

2. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 1, characterized in that During the full-forming weaving process of the double-needle bed jacquard warp knitting machine, the ground comb uses 40-100D nylon or polyester DTY fiber yarn, and the jacquard comb uses 20 / 50D-50 / 100D nylon-spandex covered yarn or polyester-spandex covered yarn.

3. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 1, characterized in that The first protective area on the forehead, the second protective areas on both sides of the head, the third protective area on the back of the head, and the fourth protective areas on both sides of the shoulders are made of double-layered fabric.

4. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 3, characterized in that The fabrics of the two layers of the double-layered fabric in the first protective area on the forehead, the second protective areas on both sides of the head, the third protective area on the back of the head, and the fourth protective areas on both sides of the shoulders are different.

5. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 3, characterized in that An airbag protective pad is filled between the double-layered fabric of the first protective area on the forehead, the second protective areas on both sides of the head, the third protective area on the back of the head, and the fourth protective areas on both sides of the shoulders.

6. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 1, characterized in that During the full-form weaving process of the first protective area on the forehead, the second protective areas on both sides of the head, the third protective area on the back of the head, and the fourth protective areas on both sides of the shoulders, the Jacquard comb forms a thick ground fabric structure on the surface of the fabric when it moves the warp pad yarn.

7. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 1, characterized in that During the full-form weaving process of the head ventilation area, a mixture of thick and thin ground fabric weaves is performed on the fabric surface.

8. The full-fashioned, linked-shoulder protective headgear of claim 3, wherein, During the full-forming weaving process of the first layer of fabric in the first protective area of ​​the forehead, the second protective areas on both sides of the head, the third protective area on the back of the head, and the fourth protective areas on both sides of the shoulders, the Jacquard comb forms a mesh structure on the surface of the fabric when it performs the chain-weaving movement.

9. The warp-knitted full-fashioned, shoulder-protecting headgear according to claim 1, characterized in that During the full-forming weaving process in the cutting area, the Jacquard combs form a mesh structure mixed with a thick fabric structure on the fabric surface when they perform chain-linking motion.

10. A method of making a warp-knitted full-fashioned, shoulder-protecting headgear, characterized in that, The method for manufacturing the warp-knitted fully-formed shoulder-mounted protective hood according to any one of claims 1 to 9 includes: S1: Define the functional zones of the shoulder-protective headgear; S2: Design and fill the Jacquard organizational structure for each of the aforementioned functional zones; S3: Using the double-needle bed Jacquard warp knitting machine, the warp knitting full-form technology is used to fully form the functional zones; S4: After the machine is removed, cut along the removal cutting area; S5: After dyeing, the shoulder-covering protective headgear is manufactured.

Images