Device posture adjustment installation tool

Abstract

The present application relates to the technical field of equipment installation, and in particular to an equipment posture adjustment installation tool, which comprises a height adjustment structure, a position adjustment structure arranged on the height adjustment structure, the height adjustment structure being capable of adjusting the height of the position adjustment structure, the position adjustment structure being capable of driving the equipment located thereon to rotate and move in a horizontal plane to adjust the position, and a posture adjustment structure arranged above the position adjustment structure, the posture adjustment structure being capable of abutting against the equipment to adjust the posture of the equipment. The present application can quickly adjust the posture of the equipment, reduce the complexity of operation, improve the efficiency of adjustment, and reduce the safety risk.

Description

Technical Field

[0001] This invention relates to the field of equipment installation technology, and in particular to an installation fixture for adjusting the posture of equipment. Background Technology

[0002] The shipbuilding phase involves the installation and attitude adjustment of some overweight and oversized equipment. Current technology typically uses multiple hoisting and lowering operations with a crane to achieve coarse adjustments in the equipment's forward and backward displacement. Fine adjustments are then made by simultaneously suspending the equipment and welding bases to specific locations and installing jacks. This traditional method is time-consuming with the crane, involves numerous hoisting and lowering operations posing certain safety risks, and results in highly complex and inefficient attitude adjustments.

[0003] Therefore, a device posture adjustment and installation fixture is needed to solve the above-mentioned technical problems. Summary of the Invention

[0004] The purpose of this invention is to provide a device posture adjustment and installation fixture that can quickly adjust the posture of the device, reduce the complexity of operation, improve the efficiency of adjustment, and reduce safety risks.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] Equipment attitude adjustment and installation fixtures, including:

[0007] Height adjustment structure;

[0008] A position adjustment structure is provided on the height adjustment structure. The height adjustment structure can adjust the height of the position adjustment structure and can drive the equipment located thereon to rotate and move in the horizontal plane to adjust its position.

[0009] An attitude adjustment structure is provided above the position adjustment structure and is capable of contacting the device to adjust the attitude of the device.

[0010] In some embodiments, the position adjustment structure includes a first adjustment plate, a second adjustment plate, and a plurality of rolling elements. The first adjustment plate and the second adjustment plate are spaced apart along the height direction, and the plurality of rolling elements are sandwiched between the first adjustment plate and the second adjustment plate. The first adjustment plate is disposed on the height adjustment structure.

[0011] In some embodiments, the first adjusting plate is provided with a first annular groove on the side facing the second adjusting plate, and the second adjusting plate is provided with a second annular groove on the side facing the first adjusting plate. The first annular groove is located in the second annular groove, and a plurality of the rolling elements are disposed in the first annular groove.

[0012] In some embodiments, the second adjustment plate is provided with positioning holes for positioning the device.

[0013] In some embodiments, the bottom end of the first adjustment plate is provided with a plurality of support members at intervals.

[0014] In some embodiments, the height adjustment structure includes a plurality of height adjustment jacks and a plurality of support pads. The plurality of height adjustment jacks are arranged at circumferential intervals along the first adjustment plate. The height adjustment jacks are disposed on the support pads and abut against the first adjustment plate.

[0015] In some embodiments, the attitude adjustment structure includes a limiting frame and a plurality of attitude adjustment components, the plurality of attitude adjustment components being arranged at circumferential intervals on the limiting frame, the limiting frame being able to be fitted onto the device, and the plurality of attitude adjustment components being able to abut against the device.

[0016] In some embodiments, the attitude adjustment assembly includes a bracket, a first adjusting jack, and a second adjusting jack. The bracket is disposed on the limiting frame, the first adjusting jack is perpendicular to the bracket, and the second adjusting jack is disposed obliquely on the bracket.

[0017] In some embodiments, the support has a positive support position and an inclined support position, the first adjusting jack is disposed on the positive support position, and the second adjusting jack is disposed on the inclined support position.

[0018] In some embodiments, the bracket has a snap-fit ​​groove, the limiting bracket is located in the snap-fit ​​groove, and the fastener is disposed on the bracket and located at the opening of the snap-fit ​​groove.

[0019] The beneficial effects of this invention are:

[0020] This invention provides a device posture adjustment installation fixture. A position adjustment structure is mounted on a height adjustment structure, which adjusts the height of the position adjustment structure and allows the device mounted on it to rotate and move horizontally to adjust its position. A posture adjustment structure is positioned above the position adjustment structure and abuts against the device to adjust its posture. During device installation, the height of the device can be adjusted using the height adjustment structure, the installation angle and horizontal position can be adjusted using the position adjustment structure, and the posture can be finely adjusted using the posture adjustment structure. This design allows for rapid posture adjustment, reduces operational complexity, improves adjustment efficiency, and reduces safety risks. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of a device posture adjustment and installation fixture according to the present invention;

[0023] Figure 2 This is an exploded view of the height adjustment structure in a device posture adjustment installation fixture of the present invention;

[0024] Figure 3 This is a schematic diagram of the position adjustment structure in a device posture adjustment installation fixture of the present invention;

[0025] Figure 4 This is an exploded view of the position adjustment structure in the equipment posture adjustment installation fixture of the present invention;

[0026] Figure 5 This is a schematic diagram of the attitude adjustment structure in a device attitude adjustment installation fixture of the present invention;

[0027] Figure 6 This is a schematic diagram of the attitude adjustment component in a device attitude adjustment installation fixture of the present invention.

[0028] In the picture:

[0029] 100. Equipment; 1. Height adjustment structure; 11. Height adjustment jack; 12. Support plate; 2. Position adjustment structure; 21. First adjustment plate; 211. First annular groove; 22. Second adjustment plate; 221. Positioning hole; 222. Second annular groove; 23. Rolling element; 24. Support element; 3. Attitude adjustment structure; 31. Limiting frame; 32. Attitude adjustment assembly; 321. Bracket; 322. First adjustment jack; 323. Second adjustment jack; 324. Fastener. Detailed Implementation

[0030] Before explaining any implementation of this application in detail, it should be understood that this application is not limited to the structural details and arrangements set forth in the following description or shown in the accompanying drawings.

[0031] In this application, the terms "comprising," "including," "having," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.

[0032] In this application, the terms "connection," "combination," "coupling," and "installation" can refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, a direct connection refers to two parts or structures being connected together without the need for an intermediate component, while an indirect connection refers to two parts or structures each being connected to at least one intermediate component, with the connection achieved through the intermediate component. Furthermore, "connection" and "coupling" are not limited to physical or mechanical connections or couplings, but can also include electrical connections or couplings.

[0033] In this application, those skilled in the art will understand that the function performed by a structure can be performed by one structure, multiple structures, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one structure, or a combination of multiple parts.

[0034] In this application, the directional terms "upper," "lower," "left," "right," "front," and "rear" are used to describe the orientation and positional relationships shown in the accompanying drawings and should not be construed as limiting the embodiments of this application. Furthermore, in the context, it should be understood that when an element is mentioned as being connected "upper" or "lower" to another element, it can be directly connected to the other element "upper" or "lower," or indirectly connected through an intermediate element. It should also be understood that directional terms such as upper side, lower side, left side, right side, front side, and rear side not only represent positive orientation but can also be understood as lateral orientation. For example, "below" can include directly below, lower left, lower right, lower front, and lower rear.

[0035] During the installation of heavy equipment, in order to quickly adjust the equipment's posture, reduce operational complexity, improve adjustment efficiency, and minimize safety risks, such as... Figures 1-6 As shown, the present invention provides a device posture adjustment and installation fixture. The device posture adjustment and installation fixture includes a height adjustment structure 1, a position adjustment structure 2, and a posture adjustment structure 3.

[0036] The position adjustment structure 2 is mounted on the height adjustment structure 1. The height adjustment structure 1 can adjust the height of the position adjustment structure 2, and the position adjustment structure 2 can drive the device 100 located on it to rotate and move in the horizontal plane to adjust its position. The attitude adjustment structure 3 is mounted above the position adjustment structure 2. The attitude adjustment structure 3 can abut against the device 100 to adjust the attitude of the device 100.

[0037] During the installation of device 100, the height of device 100 can be adjusted as needed using height adjustment structure 1, the installation angle and horizontal position of device 100 can be adjusted using position adjustment structure 2, and the attitude adjustment structure 3 can be used for fine-tuning of the attitude of device 100. Through these settings, the attitude of device 100 can be quickly adjusted, reducing operational complexity, improving adjustment efficiency, and minimizing safety risks.

[0038] In some embodiments, the position adjustment structure 2 includes a first adjustment plate 21, a second adjustment plate 22, and a plurality of rolling elements 23. The first adjustment plate 21 and the second adjustment plate 22 are spaced apart along the height direction, and the plurality of rolling elements 23 are sandwiched between the first adjustment plate 21 and the second adjustment plate 22. The first adjustment plate 21 is disposed on the height adjustment structure 1. Specifically, in this embodiment, the first adjustment plate 21 and the second adjustment plate 22 are designed to be circular. During the installation of the device 100, a crane lifts the device 100 onto the second adjustment plate 22. The installation angle of the device 100 can be adjusted by rotating the second adjustment plate 22, and the installation position of the device 100 can be adjusted by moving the second adjustment plate 22. Since a plurality of rolling elements 23 are provided between the first adjustment plate 21 and the second adjustment plate 22, it is relatively easy for the second adjustment plate 22 to rotate or move relative to the first adjustment plate 21, thereby improving the flexibility of adjusting the angle and position of the device 100.

[0039] In some embodiments, a first annular groove 211 is provided on the side of the first adjusting plate 21 facing the second adjusting plate 22, and a second annular groove 222 is provided on the side of the second adjusting plate 22 facing the first adjusting plate 21. The first annular groove 211 is located in the second annular groove 222, and a plurality of rolling elements 23 are disposed in the first annular groove 211. Through this arrangement, the first annular groove 211 limits the range of motion of the rolling elements 23, preventing the rolling elements 23 from disengaging from between the first adjusting plate 21 and the second adjusting plate 22. By arranging the first annular groove 211 in the second annular groove 222, the distance from the outer periphery of the first annular groove 211 to the inner wall of the second annular groove 222 is the distance that the second adjusting plate 22 can move relative to the first adjusting plate 21. The second annular groove 222 serves to limit the movement of the first annular groove 211. In this embodiment, the rolling elements are steel balls.

[0040] In some embodiments, the second adjustment plate 22 is provided with positioning holes 221 for positioning the device 100. By providing positioning holes 221, the device 100 can be positioned, thereby facilitating the quick determination of the installation position of the device 100. Moreover, positioning holes 221 can reduce weight, achieving a lightweight design.

[0041] In some embodiments, a plurality of support members 24 are fixedly arranged at intervals at the bottom end of the first adjustment plate 21. By providing multiple support members 24 to support the first adjustment plate 21, it is convenient to arrange the height adjustment structure 1 below the first adjustment plate 21. Moreover, the stability of the first adjustment plate 21 can be ensured by the support of multiple support members 24.

[0042] In some embodiments, the height adjustment structure 1 includes a plurality of height adjustment jacks 11 and a plurality of support plates 12. The plurality of height adjustment jacks 11 are arranged at circumferential intervals along the first adjustment plate 21. The height adjustment jacks 11 are mounted on the support plates 12 and abut against the first adjustment plate 21. By adjusting the number of support plates below the height adjustment jacks 11 and the lifting height of the height adjustment jacks 11, the height of the position adjustment structure 2 can be adjusted, thereby realizing the adjustment of the height of the equipment 100.

[0043] In some embodiments, the attitude adjustment structure 3 includes a limiting frame 31 and a plurality of attitude adjustment components 32. The plurality of attitude adjustment components 32 are arranged at intervals along the circumference of the limiting frame 31. The limiting frame 31 can be fitted onto the device 100, and the plurality of attitude adjustment components 32 can abut against the device 100. In this embodiment, the limiting frame 31 can be welded and fixed in the space where the device 100 is installed, and then the device 100 can be lifted by a crane and passed through the limiting frame 31. By setting a plurality of attitude adjustment components 32, the device 100 can be adjusted from different angles, thereby achieving fine adjustment of the installation of the device 100.

[0044] In some embodiments, the attitude adjustment assembly 32 includes a bracket 321, a first adjusting jack 322, and a second adjusting jack 323. The bracket 321 is mounted on the limiting frame 31, the first adjusting jack 322 is perpendicular to the bracket 321, and the second adjusting jack 323 is inclined to the bracket 321. With this configuration, adjusting the first adjusting jack 322 allows for adjustment of the mounting axis of the device 100, and adjusting the second adjusting jack 323 allows for small-angle rotation of the device 100.

[0045] In some embodiments, the bracket 321 has a positive support position and an inclined support position, with a first adjusting jack 322 disposed on the positive support position and a second adjusting jack 323 disposed on the inclined support position. This configuration facilitates the quick installation of the first adjusting jack 322 and the second adjusting jack 323 onto the bracket 321.

[0046] In some embodiments, the bracket 321 has a snap-fit ​​groove, the limiting frame 31 is located in the snap-fit ​​groove, and the fastener 324 is disposed on the bracket 321, with the fastener 324 located at the opening of the snap-fit ​​groove. In this embodiment, the fastener 324 is a bolt. During installation, the bracket 321 is installed onto the limiting frame 31 through the snap-fit ​​groove, and the fastener 324 is screwed onto the bracket 321 at the opening of the snap-fit ​​groove, thereby preventing the bracket 321 from separating from the limiting frame 31.

[0047] The usage method of this equipment attitude adjustment and installation fixture is as follows:

[0048] A crane is used to lift and move the equipment 100 through the limit frame 31 until the equipment 100 is initially placed on the position adjustment structure 2;

[0049] Reserve a portion of the crane's lifting capacity (approximately 10%-15% of the equipment's weight), synchronously adjust height adjustment structure 1, adjust the height of the equipment, measure the height deviation, and be sure to reserve a portion of the crane's lifting capacity.

[0050] The alignment of the centerline of the device 100 with the centerline of the hull and the transverse inspection line is adjusted by the position adjustment structure 2.

[0051] The posture adjustment component 32 is used to adjust the device 100 in all directions, measure the levelness of the device 100, and simultaneously measure the alignment of the center line and the height deviation of the device 100 until the adjustment is completed.

[0052] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. Equipment attitude adjustment and installation fixture, characterized in that, include: Height adjustment structure (1); A position adjustment structure (2) is provided on the height adjustment structure (1). The height adjustment structure (1) can adjust the height of the position adjustment structure (2). The position adjustment structure (2) can drive the device (100) located thereon to rotate and move in the horizontal plane to adjust the position. An attitude adjustment structure (3) is disposed above the position adjustment structure (2). The attitude adjustment structure (3) can abut against the device (100) to adjust the attitude of the device (100). The position adjustment structure (2) includes a first adjustment plate (21), a second adjustment plate (22) and a plurality of rolling elements (23). The first adjustment plate (21) and the second adjustment plate (22) are spaced apart along the height direction. The plurality of rolling elements (23) are sandwiched between the first adjustment plate (21) and the second adjustment plate (22). The first adjustment plate (21) is disposed on the height adjustment structure (1). The first adjusting plate (21) has a first annular groove (211) on the side facing the second adjusting plate (22), and the second adjusting plate (22) has a second annular groove (222) on the side facing the first adjusting plate (21). The first annular groove (211) is located in the second annular groove (222), and a plurality of the rolling elements (23) are disposed in the first annular groove (211). The height adjustment structure (1) includes multiple height adjustment jacks (11) and multiple support pads (12). The multiple height adjustment jacks (11) are arranged at intervals along the circumference of the first adjustment plate (21). The height adjustment jacks (11) are arranged on the support pads (12) and abut against the first adjustment plate (21). The attitude adjustment structure (3) includes a limiting frame (31) and a plurality of attitude adjustment components (32). The plurality of attitude adjustment components (32) are arranged at intervals along the circumference of the limiting frame (31) on the limiting frame (31). The limiting frame (31) can be sleeved on the device (100), and the plurality of attitude adjustment components (32) can abut against the device (100). The attitude adjustment component (32) includes a bracket (321), a first adjusting jack (322) and a second adjusting jack (323). The bracket (321) is mounted on the limiting frame (31), the first adjusting jack (322) is perpendicular to the bracket (321), and the second adjusting jack (323) is inclined to the bracket (321).

2. The equipment attitude adjustment and installation fixture according to claim 1, characterized in that, The second adjustment plate (22) is provided with a positioning hole (221), which is used to position the device (100).

3. The equipment attitude adjustment and installation fixture according to claim 1, characterized in that, The bottom end of the first adjustment plate (21) is provided with multiple support members (24) at intervals.

4. The equipment attitude adjustment and installation fixture according to claim 1, characterized in that, The bracket (321) has a positive support position and an inclined support position. The first adjusting jack (322) is set on the positive support position, and the second adjusting jack (323) is set on the inclined support position.

5. The equipment attitude adjustment and installation fixture according to claim 1, characterized in that, The bracket (321) has a snap-fit ​​groove, the limiting bracket (31) is located in the snap-fit ​​groove, and the fastener (324) is disposed on the bracket (321) and located at the opening of the snap-fit ​​groove.

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