Dust-containing waste gas purification equipment for efficient self-cleaning textile fabric winding device
By introducing thickness detection, static electricity elimination, and self-cleaning auxiliary mechanisms into the dust-laden exhaust gas purification equipment, the problem of frequent shutdowns caused by filter clogging has been solved, achieving efficient self-cleaning of textile fabrics and energy-saving performance of the equipment.
Patent Information
- Application Number
- CN202511514627.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-10-22
AI Technical Summary
Existing dust-laden gas purification equipment is prone to filter clogging during the textile fabric winding process, requiring frequent shutdowns for cleaning, which affects purification efficiency and increases labor intensity.
It employs a thickness detection mechanism, an electrostatic elimination component, and a self-cleaning auxiliary mechanism. Through electrostatic elimination and thickness detection, the power of the air pump is adjusted. It combines a metal protective filter cartridge and a composite filter cartridge for dual cleaning, and uses a PLC controller and an electric heating element to achieve automatic backflushing cleaning.
It improves the cleaning effect of textile fabrics and the energy-saving performance of equipment, reduces the frequency of downtime maintenance and labor intensity, and achieves efficient self-cleaning of textile fabrics.
Smart Images

Figure CN121197948A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of air filtration treatment, and particularly relates to a dust-containing waste gas purification device for a high-efficiency self-cleaning textile fabric winding device. BACKGROUND
[0002] The textile fabric winding device is a key device at the end of textile production, which is used for neatly winding the fabric after weaving, printing and dyeing and other processes into a roll, so as to facilitate storage, transportation and subsequent processing. During the winding process, efficient self-cleaning is required to remove residual short fibers, thread ends and dust particles, so as to avoid the influence of these pollutants on the appearance flatness and use performance of the fabric, and avoid defects in the winding process of the textile fabric, thereby improving the factory quality of the textile fabric.
[0003] At present, the textile fabric cleaning mostly adopts high-speed airflow to blow off the impurities attached to the surface of the fabric, and dust-containing waste gas is continuously generated. These dust-containing waste gas mainly contains foreign matters such as short fibers, small thread ends and dust particles in the air. Therefore, the dust-containing waste gas needs to be filtered and purified to avoid adverse effects on the textile fabric production environment and the health of workers. However, the existing dust-containing waste gas purification equipment has a relatively simple structure. With the extension of use time, a large amount of foreign matters will accumulate at the filter core. The foreign matters will block the filter channels of the filter core, and the workers need to frequently stop and clean, which affects the efficiency of dust-containing waste gas purification, increases the frequency of downtime maintenance of the dust-containing waste gas purification equipment, and further increases the labor intensity of the workers.
[0004] Therefore, the dust-containing waste gas purification device for the high-efficiency self-cleaning textile fabric winding device is proposed to solve the above problems. SUMMARY
[0005] The purpose of the present application is to provide a dust-containing waste gas purification device for a high-efficiency self-cleaning textile fabric winding device to solve the above problems.
[0006] To achieve the above purpose, the following technical scheme is adopted: the dust-containing waste gas purification device for the high-efficiency self-cleaning textile fabric winding device comprises a rectangular purification box, the inner wall of the rectangular purification box is fixedly connected with a partition plate, the lower surface of the rectangular purification box is provided with a circular threaded hole, the hole wall of the circular threaded hole is threadedly connected with a sealing cover, the inner wall of the sealing cover is fixedly connected with a limiting ring, the upper surface of the limiting ring is fixedly connected with a metal protective filter cylinder, the inner wall of the limiting ring is movably connected with a composite filter core cylinder, the top end outer wall of the composite filter core cylinder is movably sleeved with a rubber ring, the outer wall of the rubber ring is movably contacted with the outer wall of the metal protective filter cylinder, and the upper surface of the rubber ring is fixedly connected with the lower surface of the partition plate.
[0007] The upper surface of the rectangular purification box is fixedly connected with a fabric cleaning mechanism.
[0008] The outer wall of the rectangular purification box is fixedly connected with a PLC controller and a self-cleaning auxiliary mechanism.
[0009] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the fabric cleaning mechanism comprises a metal shell fixedly connected with the upper surface of the rectangular purification box, a rectangular through hole is formed in the upper surface of the metal shell, and the hole wall of the rectangular through hole is hingedly connected with a sealing cover plate, a partition frame is fixedly connected in the metal shell, the upper surface of the partition frame is in sealing contact with the lower surface of the sealing cover plate, two symmetrically distributed sealing rubber strips are fixedly connected with the inner wall of the partition frame and the inner wall of the inlet and outlet of the metal shell, a U-shaped hollow plate is fixedly connected with the inner wall of the metal shell, a plurality of air injection holes are formed in the inner wall of the U-shaped hollow plate, a plurality of conduits are fixedly connected with the side wall of the U-shaped hollow plate, the air inlet ends of the conduits penetrate through the partition frame, a one-way air guide pipe is fixedly connected with the bottom end of the metal shell, the air outlet end of the one-way air guide pipe penetrates through the top end of the rectangular purification box and the lower surface of the partition plate, and is in communication with the bottom cavity of the rectangular purification box, a thickness detection mechanism is fixedly connected with the inner wall of the metal shell, and an electrostatic elimination assembly is fixedly connected with the lower surface of the metal shell.
[0010] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the thickness detection mechanism comprises a positioning conductive rotating rod and a movable conductive rotating rod, the two ends of the positioning conductive rotating rod are connected with the inner wall of the metal shell through rolling bearings, the two ends of the movable conductive rotating rod are jointly connected with a U-shaped strip through rolling bearings, the outer wall of the U-shaped strip is in movable contact with the inner wall of the metal shell, a plurality of through holes are formed in the bottom end of the U-shaped strip, and the hole walls of the through holes are movably connected with limiting protruding rods, the bottom ends of the limiting protruding rods are fixedly connected with the inner wall of the metal shell, a reset spring is movably sleeved with the bottom end of the limiting protruding rod, the two ends of the reset spring are respectively in contact with the inner wall of the metal shell and the lower surface of the U-shaped strip, and a laser ranging sensor corresponding to the U-shaped strip is fixedly connected with the inner wall of the metal shell.
[0011] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the electrostatic elimination assembly comprises a conductive wire fixedly connected with the lower surface of the metal shell, and a fixed iron ring is electrically connected with the bottom end of the conductive wire.
[0012] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the self-cleaning auxiliary mechanism comprises a pressure tank fixedly connected with the outer wall of the rectangular purification tank, the upper surface of the pressure tank is fixedly connected with an air suction pump, the air inlet end of the air suction pump is fixedly communicated with a conveying pipe, the air inlet end of the conveying pipe sequentially penetrates through the inner wall of the rectangular purification tank and the lower surface of the partition plate, the air inlet end of the conveying pipe is communicated with the internal cavity of the composite filter core barrel, the pipe wall of the conveying pipe is provided with a fixing hole, the hole wall of the fixing hole is fixedly connected with an air pressure sensor, the air outlet end of the one-way valve is fixedly communicated with the top end of the pressure tank, the top end of the pressure tank is fixedly communicated with a normally closed electromagnetic valve, the air outlet end of the normally closed electromagnetic valve is fixedly communicated with an air inlet pipe, the air outlet end of the air inlet pipe sequentially penetrates through the inner wall of the rectangular purification tank, the lower surface of the partition plate and the lower surface of the rubber ring, the air outlet end of the air inlet pipe is located on the inner side of the metal protection filter cylinder, the bottom end outer wall of the pressure tank is fixedly communicated with a pressure electromagnetic valve, the air outlet end of the pressure electromagnetic valve is fixedly communicated with a backflow pipe, and the air outlet end of the backflow pipe penetrates through the bottom end of the metal shell and is communicated with the right side cavity of the metal shell.
[0013] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the side wall of the pressure tank is fixedly embedded with an electric heating pipe, the pipe wall of the electric heating pipe is fixedly sleeved with a metal mesh cylinder, and the pipe wall of the backflow pipe is provided with a mounting hole, and the hole wall of the mounting hole is fixedly connected with a temperature sensor.
[0014] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the bottom end of the rectangular purification tank is fixedly connected with two symmetrically distributed fixing frames, and the lower surface of the sealing cover is fixedly connected with a handle.
[0015] In the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device, the upper surface of the sealing cover plate is provided with through holes at four corners, and the hole walls of the through holes are connected with bolts, and the upper surface of the metal shell is provided with threaded blind holes matched with the bolts.
[0016] Compared with the prior art, the dust-containing waste gas purification equipment for the high-efficiency self-cleaning textile fabric winding device has the following advantages:
[0017] 1. Through the established thickness detection mechanism, static elimination component, and air pump, when the textile fabric needs to be cleaned of attached impurities (short fibers, fine threads, and dust particles) before being wound by the winding device, the textile fabric is first connected to the dust-laden exhaust gas purification equipment. As the textile fabric passes through the positioning conductive rod and the movable conductive rod, the positioning conductive rod and the movable conductive rod discharge static electricity from both sides of the textile fabric. After static electricity elimination, the adhesion of foreign objects on the surface of the textile fabric is reduced, and it is convenient for the subsequent blowing and cleaning of foreign objects. In addition, the thickness detection mechanism can also detect the thickness of the textile fabric. The detected textile fabric thickness can also be linked to the air pump's suction power, so that the air pump's suction power can be automatically adjusted proportionally to the textile fabric thickness. This mechanism enables the dust-laden exhaust gas purification equipment to have the functions of textile fabric thickness measurement and static electricity elimination, which not only improves the cleaning effect and convenience of textile fabric, but also enables the dust-laden exhaust gas purification equipment to have the ability to automatically adjust the air pump's suction power proportionally to the textile fabric thickness, thereby improving the energy-saving performance of the equipment.
[0018] 2. Through the installation of a metal protective filter cartridge, a fabric cleaning mechanism, and a composite filter cartridge, the air pump circulates the air inside the equipment. The dust-laden exhaust gas entering from the left side of the metal casing is treated by the metal protective filter cartridge and the composite filter cartridge to form clean air. The clean air then blows away the adhering material from the surface of the textile fabric through the fabric cleaning mechanism. Moreover, the textile fabric is cleaned twice by the clean air as it passes through the metal casing. During the air circulation process, it is also heated by an electric heating tube. The heated air further increases the molecular activity at the contact point between foreign objects and the textile fabric, thereby reducing adhesion and improving the cleaning effect. This mechanism enables the dust-laden exhaust gas purification equipment to have the function of filtering and purifying dust-laden exhaust gas. Furthermore, the purified clean air can also perform double self-cleaning on the textile fabric, improving the self-cleaning effect of the textile fabric.
[0019] 3. Through the self-cleaning auxiliary mechanism, as the usage time increases, when the mesh of the metal protective filter cartridge becomes clogged with large foreign objects such as short fibers and small wire ends, interfering with airflow, the wind pressure detected by the wind pressure sensor at the delivery pipe decreases. The PLC controller controls the air pump to stop working. Because the pressure box does not receive clean air replenishment, the internal air pressure of the pressure box is lower than the preset pressure of the pressure solenoid valve, and the pressure solenoid valve closes. At the same time, the PLC controller also controls the normally closed solenoid valve to be energized. After the normally closed solenoid valve opens, the high-pressure air remaining in the pressure box is quickly discharged into the space between the composite filter cartridge and the metal protective filter cartridge through the normally closed solenoid valve and the air inlet pipe for backflushing and cleaning of large foreign objects. Then, the PLC controller controls the air pump to work again, and the normally closed solenoid valve closes. Because the metal protective filter cartridge has been backflushed and cleaned, the wind pressure in the delivery pipe reaches the required level again. This mechanism enables the dust-laden waste gas purification equipment to have a short-term self-cleaning function for foreign objects on the surface of the metal protective filter cartridge, reducing the frequency of equipment downtime maintenance and reducing the labor intensity of the staff. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device provided by the present invention;
[0021] Figure 2 This is a cross-sectional schematic diagram of the dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device provided by the present invention.
[0022] Figure 3 yes Figure 2 A three-dimensional structural diagram of the U-shaped hollow slab section;
[0023] Figure 4 yes Figure 2 Schematic diagram of the medium thickness detection mechanism;
[0024] Figure 5 yes Figure 2 Schematic diagram of the self-cleaning auxiliary mechanism;
[0025] Figure 6 yes Figure 2 A magnified schematic diagram of a portion of the structure.
[0026] In the diagram: 1 Rectangular purification box, 2 Divider plate, 3 Sealing cover, 4 Metal protective filter cartridge, 5 Fabric cleaning mechanism, 51 Metal shell, 52 Sealing cover plate, 53 Divider frame, 54 Sealing rubber strip, 55 U-shaped hollow plate, 56 Air jet hole, 57 Conduit, 58 One-way air guide tube, 6 Thickness detection mechanism, 61 Positioning conductive rotating rod, 62 Movable conductive rotating rod, 63 U-shaped strip, 64 Limiting protrusion rod, 65 Return spring, 66 Laser rangefinder sensor, 7 Static elimination component, 71 Conductive wire, 72 Fixing iron ring, 8 Self-cleaning auxiliary mechanism, 81 Pressure box, 82 Air pump, 83 Delivery pipe, 84 Wind pressure sensor, 85 One-way valve, 86 Normally closed solenoid valve, 87 Air inlet pipe, 88 Pressure solenoid valve, 89 Return pipe, 9 Electric heating tube, 10 Limiting ring, 11 Composite filter cartridge, 12 Rubber ring, 13 PLC controller, 14 Metal mesh cylinder, 15 Temperature sensor, 16 Fixing frame, 17 Handle, 18 Bolt. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] like Figures 1-6As shown, a dust-laden exhaust gas purification device for a high-efficiency self-cleaning textile fabric winding device includes a rectangular purification box 1. A partition plate 2 is fixedly connected to the inner wall of the rectangular purification box 1. A circular threaded hole is opened on the lower surface of the rectangular purification box 1, and a sealing cap 3 is threadedly connected to the wall of the circular threaded hole. A limiting ring 10 is fixedly connected to the inner wall of the sealing cap 3. A metal protective filter cylinder 4 is fixedly connected to the upper surface of the limiting ring 10. A composite filter cylinder 11 is movably connected to the inner wall of the limiting ring 10. A rubber ring 12 is movably sleeved on the outer wall of the top of the composite filter cylinder 11. The outer wall of the rubber ring 12 is in movable contact with the outer wall of the metal protective filter cylinder 4. The upper surface of the rubber ring 12 is fixedly connected to the lower surface of the partition plate 2.
[0029] A fabric cleaning mechanism 5 is fixedly connected to the upper surface of a rectangular purification box 1. The fabric cleaning mechanism 5 includes a metal shell 51 fixedly connected to the upper surface of the rectangular purification box 1. A rectangular through hole is formed on the upper surface of the metal shell 51, and a sealing cover plate 52 is hinged to the wall of the rectangular through hole. Through holes are formed at the four corners of the upper surface of the sealing cover plate 52, and bolts 18 are connected to the wall of the through holes. A threaded blind hole that mates with the bolts 18 is formed on the upper surface of the metal shell 51. A partition frame 53 is fixedly connected inside the metal shell 51, and the upper surface of the partition frame 53 is sealed to the lower surface of the sealing cover plate 52. The inner wall of the partition frame 53 is fixedly connected to the inlet and outlet inner walls of the metal shell 51 by two symmetrically distributed sealing rubber strips 54. The inner wall of the metal shell 51 is fixedly connected to a U-shaped hollow plate 55. The inner wall of the U-shaped hollow plate 55 has multiple air jet holes 56. The side wall of the U-shaped hollow plate 55 is fixedly connected to multiple conduits 57. The air inlet end of the conduit 57 passes through the partition frame 53. The bottom end of the metal shell 51 is fixedly connected to a one-way air guide pipe 58. The air outlet end of the one-way air guide pipe 58 passes through the top of the rectangular purification box 1 and the lower surface of the partition plate 2, and communicates with the bottom cavity of the rectangular purification box 1.
[0030] A thickness detection mechanism 6 is fixedly connected to the inner wall of the metal housing 51. The thickness detection mechanism 6 includes a positioning conductive rotating rod 61 and a movable conductive rotating rod 62. The two ends of the positioning conductive rotating rod 61 are connected to the inner wall of the metal housing 51 through rolling bearings. The two ends of the movable conductive rotating rod 62 are connected to a U-shaped strip 63 through rolling bearings. The outer wall of the U-shaped strip 63 is in movable contact with the inner wall of the metal housing 51. The bottom end of the U-shaped strip 63 has multiple through holes, and the hole walls of the through holes are movably connected to a limiting protrusion 64. The bottom end of the limiting protrusion 64 is fixedly connected to the inner wall of the metal housing 51. A return spring 65 is movably sleeved on the bottom end of the limiting protrusion 64. The two ends of the return spring 65 are in contact with the inner wall of the metal housing 51 and the lower surface of the U-shaped strip 63, respectively. A laser range sensor 66 corresponding to the U-shaped strip 63 is fixedly connected to the inner wall of the metal housing 51.
[0031] A static electricity elimination component 7 is fixedly connected to the lower surface of the metal housing 51. The static electricity elimination component 7 includes a conductive wire 71 fixedly connected to the lower surface of the metal housing 51, and a fixed iron ring 72 is electrically connected to the bottom end of the conductive wire 71.
[0032] A PLC controller 13 and a self-cleaning auxiliary mechanism 8 are fixedly connected to the outer wall of the rectangular purification box 1. The self-cleaning auxiliary mechanism 8 includes a pressure box 81 fixedly connected to the outer wall of the rectangular purification box 1. An air pump 82 is fixedly connected to the upper surface of the pressure box 81. The air inlet end of the air pump 82 is fixedly connected to a delivery pipe 83. The air inlet end of the delivery pipe 83 passes through the inner wall of the rectangular purification box 1 and the lower surface of the partition plate 2 in sequence. The air inlet end of the delivery pipe 83 is connected to the internal cavity of the composite filter cartridge 11. A fixing hole is opened in the pipe wall of the delivery pipe 83, and a wind pressure sensor 84 is fixedly connected to the wall of the fixing hole. A one-way valve 85 is fixedly connected to the outlet end of the air pump 82. The outlet of the one-way valve 85 is fixedly connected to the top of the pressure box 81. The top of the pressure box 81 is fixedly connected to a normally closed solenoid valve 86. The outlet of the normally closed solenoid valve 86 is fixedly connected to an inlet pipe 87. The outlet of the inlet pipe 87 passes through the inner wall of the rectangular purification box 1, the lower surface of the partition plate 2, and the lower surface of the rubber ring 12 in sequence. The outlet of the inlet pipe 87 is located inside the metal protective filter cylinder 4. The bottom outer wall of the pressure box 81 is fixedly connected to a pressure solenoid valve 88. The outlet of the pressure solenoid valve 88 is fixedly connected to a return pipe 89. The outlet of the return pipe 89 passes through the bottom of the metal shell 51 and is connected to the right cavity of the metal shell 51.
[0033] An electric heating tube 9 is fixedly embedded in the side wall of the pressure box 81. A metal mesh tube 14 is fixedly sleeved on the wall of the electric heating tube 9. An installation hole is opened in the wall of the return pipe 89, and a temperature sensor 15 is fixedly connected to the wall of the installation hole. By increasing the temperature, the molecular activity at the contact position between the foreign object and the textile fabric is accelerated, thereby improving the convenience of blowing away the foreign object.
[0034] Two symmetrically distributed mounting brackets 16 are fixedly connected to the bottom of the rectangular purification box 1. A handle 17 is fixedly connected to the lower surface of the sealing cover 3. The laser rangefinder 66, wind pressure sensor 84, and temperature sensor 15 are all electrically connected to the input terminal of the PLC controller 13 through wires. The air pump 82, normally closed solenoid valve 86, and electric heating tube 9 are all electrically connected to the output terminal of the PLC controller 13 through wires. The pressure solenoid valve 88 is electrically connected to the power supply through the PLC controller 13. The above-mentioned electrical components and connections are existing technology and will not be described in detail here.
[0035] The operating principle of the present invention is described as follows: When the textile fabric needs to be cleaned of attached impurities (short fibers, fine thread ends and dust particles) before being wound by the winding device, the dust-containing exhaust gas purification equipment is first installed at the textile fabric winding device by the fixing frame 16, and the fabric outlet of the metal shell 51 is located at the inlet of the textile fabric winding device.
[0036] Then open the sealing cover 52 and pass the side end of the textile fabric through the inlet of the metal housing 51, the thickness detection mechanism 6, the U-shaped hollow plate 55, the partition frame 53 and the outlet of the metal housing 51 in sequence. Finally, connect the side end of the textile fabric to the winding roller of the textile fabric winding device (this side end has been cleaned in advance). Then close the sealing cover 52 and limit the sealing cover 52 and the metal housing 51 with bolts 18.
[0037] When the winding roller of the textile fabric winding device drives the textile fabric to wind up, the textile fabric first passes through the positioning conductive rotating rod 61 and the movable conductive rotating rod 62. After the two roll on the textile fabric, they can discharge the static electricity generated on the textile fabric due to production friction. The static electricity is then introduced into the factory grounding facility through the metal shell 51, the conductive wire 71, and the fixed iron ring 72. The fixed iron ring 72 can be fixed to the grounding facility by metal screws. After the static electricity of the textile fabric is eliminated, the adhesion of foreign objects on the surface of the textile fabric can be reduced, and it is convenient for the foreign objects to be blown away and cleaned in the future.
[0038] Furthermore, when the textile fabric passes through the positioning conductive rod 61 and the movable conductive rod 62, the PLC controller 13 controls the air pump 82 and the electric heating tube 9 to work. The thickness of the textile fabric also compresses the movable conductive rod 62, causing it to move downwards. The movable conductive rod 62 drives the U-shaped strip 63 downwards and compresses the return spring 65 at the limiting protrusion 64, causing the return spring 65 to generate a restoring force. This restoring force pushes the U-shaped strip 63 back, ensuring that the movable conductive rod 62 at the U-shaped strip 63 is tightly pressed against the underside of the textile fabric, thus ensuring the textile fabric... The device effectively discharges static electricity from the fabric and also assists in the accurate measurement of the fabric thickness. During device initialization, when non-woven fabric passes through, the laser rangefinder 66 emits a laser pulse. The laser pulse is reflected by the bottom of the U-shaped strip 63 and received by the laser rangefinder 66. The distance H1 between the measuring end of the laser rangefinder 66 and the U-shaped strip 63 is calculated using the speed of light and the time difference of the laser pulse's round trip. After the U-shaped strip 63 moves down, the laser rangefinder 66 measures the distance H1 between the measuring end of the laser rangefinder 66 and the bottom of the U-shaped strip 63 again. The distance H2 is measured by the laser rangefinder 66. Each detection result is sent to the PLC controller 13 as an electrical signal. The PLC controller 13 calculates the difference between the distances H1 and H2, which is the thickness of the textile fabric. At the same time, the PLC controller 13 adjusts the suction power of the air pump 82 proportionally according to the thickness of the textile fabric. The thicker the textile fabric, the greater the suction power of the air pump 82, and the greater the flow rate of the clean air sprayed onto the textile fabric. This makes the clean air more effective in cleaning foreign objects hidden inside the thick textile fabric. If the textile fabric is thin, the suction power of the air pump 82 is reduced. At this time, the foreign objects attached to the textile fabric mainly accumulate on the surface, which is easy to clean. Thus, the reduced power of the air pump 82 can achieve the energy-saving effect of the equipment. This mechanism enables the dust-containing waste gas purification equipment to have the functions of measuring the thickness of the textile fabric and eliminating static electricity. It not only improves the cleaning effect and convenience of the textile fabric, but also enables the dust-containing waste gas purification equipment to automatically adjust the suction power of the air pump 82 proportionally with the thickness of the textile fabric, thereby improving the energy-saving performance of the equipment.
[0039] Furthermore, during the internal cavity circulation process of the dust-laden exhaust gas purification equipment, the electric heating tube 9 also operates according to the heating power preset by the PLC controller 13, increasing the temperature of the clean air in the pressure box 81. The temperature value is monitored by the temperature sensor 15 and meets the preset requirements. Then, when the clean air with heat blows away impurities from the textile fabric, the heat can increase the molecular activity between the impurities and the textile fabric, making it easier for foreign objects to be blown away by the clean air flow, thus improving the cleaning effect of the textile fabric. The temperature sensor 15 can detect the temperature of the circulating air in real time. If the temperature exceeds the temperature threshold preset by the PLC controller 13, the PLC controller 13 will appropriately reduce the heating power of the electric heating tube 9 to avoid the clean air temperature being too high and damaging the textile fabric.
[0040] The air pump 82 draws clean air filtered and purified by the composite filter cartridge 11 from the rectangular purification box 1 through the delivery pipe 83. The clean air is injected into the pressure box 81 through the one-way valve 85. As the amount of clean air in the pressure box 81 increases, the internal air pressure of the pressure box 81 rises. When the air pressure in the pressure box 81 rises to the preset pressure range of the pressure solenoid valve 88, the pressure solenoid valve 88 automatically opens, and the excess air in the pressure box 81 is transported to the right side of the metal shell 51 through the return pipe 89. At this time, because the air pump 82 continues to supply clean air, the pressure inside the pressure box 81 is still maintained within the preset pressure range of the pressure solenoid valve 88. Then, the clean air on the right side of the metal shell 51 is injected into the U-shaped hollow plate 55 through multiple pipes 57. Then, the clean air is sprayed onto the textile fabric to be rolled up through the jet hole 56. The clean air has a strong impact force when it is sprayed out, and the top and bottom of the U-shaped hollow plate 55 simultaneously spray clean air streams, realizing double-sided self-cleaning of the textile fabric. The clean air stream blows away the textile fabric. Foreign matter adhering to the fabric surface is then carried by clean air to form dusty exhaust gas. The dusty exhaust gas enters the rectangular purification box 1 through a one-way air guide pipe 58. Large foreign matter such as short fibers and fine threads in the dusty exhaust gas is then intercepted by the metal protective filter cartridge 4, while small foreign matter such as dust particles is intercepted by the composite filter cartridge 11. Finally, the air passing through the composite filter cartridge 11 forms clean air again, which is then drawn in by the air pump 82. Ultimately, the textile fabric undergoes static electricity removal and primary cleaning of foreign matter on the left side of the metal housing 51, and then undergoes secondary cleaning of the textile fabric on the right side of the metal housing 51 with clean air, improving the cleaning effect of the textile fabric. The cleaned textile fabric enters the winding equipment directly through the outlet of the metal housing 51 for winding, minimizing the possibility of secondary pollution caused by the textile fabric being exposed to the outside. This mechanism enables the dusty exhaust gas purification equipment to have the function of dusty exhaust gas filtration and purification, and the purified clean air can also perform double self-cleaning on the textile fabric, improving the self-cleaning effect of the textile fabric.
[0041] As usage time increases, the mesh of the metal protective filter cartridge 4 becomes clogged with large foreign objects such as short fibers and small wire ends, interfering with airflow. At this time, the air pressure detected by the air pressure sensor 84 at the delivery pipe 83 decreases, and the air pressure sensor 84 sends the detection result to the PLC controller 13. If the air pressure detected by the air pressure sensor 84 is lower than the preset air pressure threshold of the PLC controller 13, the PLC controller 13 controls the air pump 82 to stop working. Because the pressure tank 81 does not receive clean air replenishment, the internal air pressure of the pressure tank 81 falls below the preset pressure of the pressure solenoid valve 88, and the pressure solenoid valve 88 closes. Simultaneously, the PLC controller 13 also controls the normally closed solenoid valve 86 to be energized (e.g., the energization time is preset to 2 seconds). After the normally closed solenoid valve 86 opens, the pressure tank 8... The high-pressure air remaining in the chamber 1 is quickly discharged into the space between the composite filter cartridge 11 and the metal protective filter cartridge 4 through the normally closed solenoid valve 86 and the air inlet pipe 87. The pulsed air can clean large foreign objects attached to the surface of the metal protective filter cartridge 4 in reverse. Then, the PLC controller 13 controls the air pump 82 to restart and simultaneously controls the normally closed solenoid valve 86 to close. Since the metal protective filter cartridge 4 has completed backflushing cleaning, the air pressure in the delivery pipe 83 returns to the required value. Finally, after long-term use of the dust-containing waste gas purification equipment, the staff needs to open the sealing cover 3 to thoroughly clean the foreign objects inside the rectangular purification box 1. This mechanism enables the dust-containing waste gas purification equipment to have a short-term self-cleaning function for foreign objects on the surface of the metal protective filter cartridge 4, reducing the frequency of equipment downtime maintenance and reducing the labor intensity of the staff.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A dust-laden exhaust gas purification device for a high-efficiency self-cleaning textile fabric winding device, comprising a rectangular purification box (1), characterized in that, The inner wall of the rectangular purification box (1) is fixedly connected to a partition plate (2). The lower surface of the rectangular purification box (1) is provided with a circular threaded hole, and the hole wall of the circular threaded hole is threadedly connected to a sealing cap (3). The inner wall of the sealing cap (3) is fixedly connected to a limiting ring (10). The upper surface of the limiting ring (10) is fixedly connected to a metal protective filter cylinder (4). The inner wall of the limiting ring (10) is movably connected to a composite filter cylinder (11). The outer wall of the top end of the composite filter cylinder (11) is movably sleeved with a rubber ring (12). The outer wall of the rubber ring (12) is in movable contact with the outer wall of the metal protective filter cylinder (4). The upper surface of the rubber ring (12) is fixedly connected to the lower surface of the partition plate (2). The upper surface of the rectangular purification box (1) is fixedly connected to a fabric cleaning mechanism (5). The outer wall of the rectangular purification box (1) is fixedly connected to a PLC controller (13) and a self-cleaning auxiliary mechanism (8).
2. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 1, characterized in that, The fabric cleaning mechanism (5) includes a metal housing (51) fixedly connected to the upper surface of a rectangular purification box (1). A rectangular through hole is provided on the upper surface of the metal housing (51), and a sealing cover plate (52) is hinged to the wall of the rectangular through hole. A partition frame (53) is fixedly connected inside the metal housing (51). The upper surface of the partition frame (53) is in sealed contact with the lower surface of the sealing cover plate (52). Two symmetrically distributed sealing rubber strips (54) are fixedly connected to the inner wall of the partition frame (53) and the inner walls of the inlet and outlet of the metal housing (51). A U-shaped hollow plate (55) is fixedly connected to the inner wall of the metal housing (51). The inner wall of the U-shaped hollow plate (55) is provided with multiple air jet holes (56), and the side wall of the U-shaped hollow plate (55) is fixedly connected with multiple conduits (57). The air inlet end of the conduit (57) passes through the partition frame (53). The bottom end of the metal shell (51) is fixedly connected with a one-way air guide pipe (58). The air outlet end of the one-way air guide pipe (58) passes through the top of the rectangular purification box (1) and the lower surface of the partition plate (2), and communicates with the bottom cavity of the rectangular purification box (1). The inner wall of the metal shell (51) is fixedly connected with a thickness detection mechanism (6), and the lower surface of the metal shell (51) is fixedly connected with an electrostatic elimination component (7).
3. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 2, characterized in that, The thickness detection mechanism (6) includes a positioning conductive rotating rod (61) and a movable conductive rotating rod (62). The two ends of the positioning conductive rotating rod (61) are connected to the inner wall of the metal shell (51) through rolling bearings. The two ends of the movable conductive rotating rod (62) are connected to a U-shaped strip (63) through rolling bearings. The outer wall of the U-shaped strip (63) is in contact with the inner wall of the metal shell (51). The bottom end of the U-shaped strip (63) is provided with multiple through holes, and the hole wall of the through holes is movably connected to a limiting protrusion (64). The bottom end of the limiting protrusion (64) is fixedly connected to the inner wall of the metal shell (51). The bottom end of the limiting protrusion (64) is movably sleeved with a return spring (65). The two ends of the return spring (65) are in contact with the inner wall of the metal shell (51) and the lower surface of the U-shaped strip (63), respectively. The inner wall of the metal shell (51) is fixedly connected to a laser ranging sensor (66) corresponding to the U-shaped strip (63).
4. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 2, characterized in that, The static elimination component (7) includes a conductive wire (71) fixedly connected to the lower surface of the metal housing (51), and the bottom end of the conductive wire (71) is electrically connected to a fixed iron ring (72).
5. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 1, characterized in that, The self-cleaning auxiliary mechanism (8) includes a pressure box (81) fixedly connected to the outer wall of the rectangular purification box (1). An air pump (82) is fixedly connected to the upper surface of the pressure box (81). The air inlet of the air pump (82) is fixedly connected to a delivery pipe (83). The air inlet of the delivery pipe (83) passes through the inner wall of the rectangular purification box (1) and the lower surface of the partition plate (2) in sequence. The air inlet of the delivery pipe (83) is connected to the internal cavity of the composite filter cartridge (11). A fixing hole is opened in the pipe wall of the delivery pipe (83), and a wind pressure sensor (84) is fixedly connected to the hole wall. A one-way valve (85) is fixedly connected to the outlet of the air pump (82). The outlet of the one-way valve (85) is connected to the pressure box (81). 1) The top end of the pressure box (81) is fixedly connected to a normally closed solenoid valve (86). The outlet end of the normally closed solenoid valve (86) is fixedly connected to an inlet pipe (87). The outlet end of the inlet pipe (87) passes through the inner wall of the rectangular purification box (1), the lower surface of the partition plate (2), and the lower surface of the rubber ring (12) in sequence. The outlet end of the inlet pipe (87) is located inside the metal protective filter cylinder (4). The bottom outer wall of the pressure box (81) is fixedly connected to a pressure solenoid valve (88). The outlet end of the pressure solenoid valve (88) is fixedly connected to a return pipe (89). The outlet end of the return pipe (89) passes through the bottom end of the metal shell (51) and is connected to the right cavity of the metal shell (51).
6. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 5, characterized in that, The pressure box (81) has an electric heating tube (9) fixedly embedded in its side wall. The wall of the electric heating tube (9) is fitted with a metal mesh cylinder (14). The wall of the return pipe (89) has an installation hole, and a temperature sensor (15) is fixedly connected to the wall of the installation hole.
7. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 1, characterized in that, The bottom of the rectangular purification box (1) is fixedly connected to two symmetrically distributed fixing frames (16), and the lower surface of the sealing cover (3) is fixedly connected to a handle (17).
8. The dust-laden exhaust gas purification equipment for a high-efficiency self-cleaning textile fabric winding device according to claim 2, characterized in that, The sealing cover (52) has through holes at the four corners of its upper surface, and bolts (18) are connected to the walls of the through holes. The upper surface of the metal shell (51) has threaded blind holes that cooperate with the bolts (18).
Citation Information
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