Straw bundle crushing device

By designing a straw bale crushing device that combines the structure of a cutter head, ratchet wheel, and forklift slot, the automatic crushing and feeding of straw bales are synchronized, solving the problem of time-consuming and labor-intensive manual feeding in existing technologies and improving work efficiency.

CN121359656APending Publication Date: 2026-01-20JIANGLING COUNTY JIESHENGYUAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202511531028.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-01-20

AI Technical Summary

Technical Problem

In the existing technology, the crushed straw needs to be manually fed to the livestock farm, which is time-consuming and labor-intensive.

Method used

A straw bale crushing device was designed, including a shell, a crushing component and a feeding component. By using a combination of a cutter head, a ratchet wheel and a forklift slot, the automatic crushing and feeding of straw bales can be carried out simultaneously.

Benefits of technology

It achieves automatic simultaneous crushing and feeding of straw bales, reducing manual operation time and labor intensity, and improving work efficiency.

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Abstract

The straw bundle smashing device comprises a shell, a smashing assembly and a pushing assembly, a feeding port is formed in one side of the shell, a discharging port is formed in the other side of the shell, a forklift groove is formed in the outer bottom face of the shell, the smashing assembly comprises a tool bit and a first driving part, the tool bit is rotationally connected into the shell, and the first driving part is arranged in the shell. The first driving part is in transmission connection with the tool bit, the pushing assembly comprises a pawl wheel and a second driving part, the pawl wheel is rotationally connected to the discharging port, the second driving part is in transmission connection with the pawl wheel, a straw bundle smashing structure is formed through the arrangement of the tool bit and the shell, and the whole device can be lifted and moved by a forklift through the arrangement of the forklift groove. Furthermore, through the arrangement of a pawl wheel, the feeding opening can rapidly grab and push the straw bundles, workers can conveniently supplement the straw bundles in real time, smashing and feeding are effectively conducted synchronously, and time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pulverizers, in particular to a straw bundle pulverizing device. BACKGROUND

[0002] In the field of agriculture, crop straw is the stem and leaf part left after the harvest of crops, such as corn and rice straw, which is very rich in resources. It is of great significance to utilize it reasonably. Returning to the field after pulverizing can increase soil fertility and improve soil structure. Making feed can solve the problem of feed source for part of livestock breeding, and processing into biomass fuel can also help energy supply. Therefore, pulverizing straw is a key step to realize the value transformation of straw. For example, the invention patent with the name of a livestock feed preparation straw raw material pulverizer, with the authorization announcement number CN114521396B, includes a feed inlet, and the feed inlet is symmetrically provided with sliding side plates on the left and right. The opposite surfaces of the sliding side plates are both connected with cutters. The sliding side plates are provided with unit dispersion parts which are uniformly distributed from front to back between the sliding side plates. The unit dispersion parts include left dispersion parts and right dispersion parts. The left dispersion parts are connected to the left sliding side plates, and the right dispersion parts are connected to the right sliding side plates. The left dispersion parts and the right dispersion parts both include insertion rods and separation assemblies. The feed inlet is connected with a plurality of cleaning assemblies. The above structure effectively improves the efficiency and effect of pulverizing bundled straw.

[0003] However, the pulverized straw still needs to be manually fed to the livestock farm, which is time-consuming and labor-intensive. SUMMARY

[0004] The purpose of the present application is to overcome the above technical deficiencies and provide a straw bundle pulverizing device to solve the technical problem that the pulverized straw still needs to be manually fed to the livestock farm, which is time-consuming and labor-intensive.

[0005] To achieve the above technical purpose, the following technical solutions are adopted in the present application: The present application provides a straw bundle pulverizing device, which comprises a shell, a pulverizing assembly and a pushing assembly. One side of the shell is provided with a feed inlet, and the other side of the shell is provided with a discharge outlet. The bottom surface of the shell is provided with a forklift groove. The pulverizing assembly comprises a cutter head and a first driving member. The cutter head is rotatably connected to the shell, and the first driving member is in transmission connection with the cutter head. The first driving member is used to drive the cutter head to pulverize straw bundles. The pushing assembly comprises a pawl wheel and a second driving member. The pawl wheel is rotatably connected to the discharge outlet, and the second driving member is in transmission connection with the pawl wheel. The second driving member is used to drive the pawl wheel to hook and push the straw bundle to move towards the cutter head.

[0006] In some embodiments, the discharge port is provided with a feeding pipe, the pawl wheel is rotationally connected to the inner wall of the feeding pipe, and the second driving member is mounted to the outer wall of the feeding pipe and used to drive the pawl wheel to rotate.

[0007] In some embodiments, the pawl wheel and the second driving member are provided in pairs, and a pair of the pawl wheels are oppositely arranged on the inner wall of the feeding pipe.

[0008] In some embodiments, the lower half of the feeding pipe is provided with a pair of oppositely arranged chutes.

[0009] In some embodiments, the inner bottom surface of the shell is in an inclined state.

[0010] In some embodiments, the discharge port and the forklift groove are both in a rectangular state and parallel to each other.

[0011] In some embodiments, the crushing assembly further comprises a knife seat, one end of the knife seat is fixedly connected to the end of the knife head, the other end of the knife head is rotationally connected to the inner wall of the shell, and the knife head, the knife seat and the discharge port are coaxially arranged.

[0012] In some embodiments, a transmission box is further included, the transmission box is mounted to the outer surface of the shell, and the transmission box is electrically connected with the first driving member and the second driving member, respectively.

[0013] In some embodiments, a forklift frame assembly is further included, the forklift frame assembly comprises a connecting frame, a round rod, a pair of fork rods and a third driving member, the connecting frame is used to connect a forklift, a pair of screw grooves are oppositely arranged on the surface of the round rod, the screw directions of the pair of screw grooves are opposite, the two ends of the round rod are rotationally connected to the connecting frame, a pair of the fork rods are threadedly connected with a pair of the screw grooves in one-to-one correspondence, the third driving member is in transmission connection with the round rod, and the third driving member is used to drive the round rod to rotate and drive a pair of the fork rods to move away from or towards each other.

[0014] In some embodiments, the forklift frame assembly further comprises a pair of limiting plates, a pair of the limiting plates are fixedly connected to the connecting frame in a spaced manner, and a pair of the fork rods are slidingly connected between a pair of the limiting plates.

[0015] Compared with the prior art, the straw bundle crushing device provided by the application is capable of being lifted and moved by a forklift through the arrangement of the forklift groove, the straw bundle can be quickly grabbed and pushed by the feeding port through the arrangement of the pawl wheel, the staff can conveniently supplement the straw bundle in real time, the crushing and feeding are effectively realized at the same time, and time and labor are saved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a kind of shell, pulverizing assembly, pushing assembly and transmission box of three-dimensional Figure 1 ; Figure 2 is a kind of shell, pulverizing assembly, pushing assembly and transmission box of three-dimensional Figure 2 ; Figure 3 is Figure 1 the connection diagram of cutter head and cutter holder in Figure 4 is Figure 1 the structure diagram of pawl wheel in Figure 5 is a kind of shell, pulverizing assembly, pushing assembly and transmission box of three-dimensional

[0017] Reference signs: 1, shell;11, feed inlet;12, discharge port;13, forklift groove;14, feed pipe;141, chute;2, pulverizing assembly;21, cutter head;22, first driving member;23, cutter holder;3, pushing assembly;31, pawl wheel;32, second driving member;4, transmission box;5, forklift frame assembly;51, connecting frame;52, round rod;521, thread groove;53, fork rod;54, third driving member;55, limiting plate. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and examples, and it should be understood that the specific examples described herein are only used to explain the present application and not to limit the present application.

[0019] In order to solve the technical problem that the pulverized straw still needs to be manually fed to the livestock farm, which is time-consuming and labor-intensive, the present application provides a straw bundle pulverizing device, which can realize pulverizing and feeding at the same time, saving time and effort.

[0020] It should be noted that the straw bundle pulverizing device described herein is used for but not limited to cylindrical straw bundles, and for the convenience of description, only the application of a straw bundle pulverizing device to cylindrical straw bundles is described herein, and the principle of the application of a straw bundle pulverizing device to other types of equipment is essentially the same as that of the application to cylindrical straw bundles, which will not be described herein.

[0021] Please refer to Figures 1 to 5 , wherein Figure 1It is a structure schematic view of a straw bale crushing device in an embodiment of the present application. The straw bale crushing device comprises a shell 1, a crushing assembly 2 and a pushing assembly 3. A feeding port 11 is formed on one side of the shell 1, a discharging port 12 is formed on the other side of the shell 1, and a forklift groove 13 is formed on the outer bottom surface of the shell 1. The crushing assembly 2 comprises a cutter head 21 and a first driving member 22. The cutter head 21 is rotationally connected in the shell 1, and the first driving member 22 is in transmission connection with the cutter head 21. The first driving member 22 is used to drive the cutter head 21 to crush the straw bale. The pushing assembly 3 comprises a pawl wheel 31 and a second driving member 32. The pawl wheel 31 is rotationally connected to the discharging port 12, and the second driving member 32 is in transmission connection with the pawl wheel 31. The second driving member 32 is used to drive the pawl wheel 31 to hook and push the straw bale to move towards the cutter head 21.

[0022] In the embodiment, the cutter head 21 and the shell 1 are arranged to form a crushing structure of the straw bale. The forklift groove 13 is arranged to enable the whole device to be lifted and moved by a forklift. The pawl wheel 31 is arranged to enable the feeding port 11 to quickly grab and push the straw bale, so as to facilitate the staff to supplement the straw bale in real time, and effectively realize the synchronization of crushing and feeding, thereby saving time and effort.

[0023] Further, the first driving member 22 and the second driving member 32 are both servo motors, and the output power of the first driving member 22 is greater than that of the second driving member 32.

[0024] Further, a battery is embedded in the bottom of the shell 1. A charging port of the battery extends out of the side wall of the shell 1, so as to facilitate charging. The first driving member 22 and the second driving member 32 are both in electrical connection with the battery, and the battery provides power for the operation of the first driving member 22 and the second driving member 32.

[0025] Further, the first driving member 22 and the second driving member 32 can also be in electrical connection with a backup battery on the forklift to realize power supply.

[0026] Further, in order to facilitate the installation of the crushing assembly 2, the shell 1 adopts a split structure of an upper shell and a lower shell. The upper shell and the lower shell are fixedly connected by bolts.

[0027] In one of the embodiments, the discharging port 12 is provided with a feeding pipe 14, the pawl wheel 31 is rotationally connected to the inner wall of the feeding pipe 14, and the second driving member 32 is installed on the outer wall of the feeding pipe 14 and is used to drive the pawl wheel 31 to rotate.

[0028] In the embodiment, the side wall of the feeding pipe 14 is provided with a receiving hole, the pawl wheel 31 is located in the receiving hole and rotationally connected to the side wall of the receiving hole, the surface on which the pawl wheel 31 is located is coplanar with the center line of the feeding pipe 14, the second driving member 32 is installed on the outer wall of the feeding pipe 14 and rotationally connected to the pawl wheel 31 through a connecting rod, and the pawls of the pawl wheel 31 rotate towards the inside of the shell 1.

[0029] In one of the embodiments, the pawl wheel 31 and the second driving member 32 are provided in pairs, and one pair of the pawl wheels 31 are oppositely arranged on the inner wall of the feeding pipe 14.

[0030] In the embodiment, the pair of the pushing assembly 3 makes the round straw bundle more stably hooked and more stably pushed, and it is clear that the two second driving members 32 are synchronously operated through the PLC electric control end in the transmission box 4.

[0031] Further, the plurality of pawl wheels 31 are stacked to increase the acting area of the pawl wheels 31 on the round straw bundle, so as to increase the grabbing and pushing force of the pawl wheels 31 on the round straw bundle.

[0032] In one of the embodiments, the lower half of the feeding pipe 14 is provided with a pair of oppositely arranged sliding grooves 141.

[0033] In the embodiment, the sliding grooves 141 facilitate the forklift to be separated, and in the feeding process, after the round straw bundle is hooked by the pawl wheel 31, the two fork rods 53 originally supporting the round straw bundle are separated from the sliding grooves 141 in a moving away from each other manner, which cancels the traditional forklift backward separation manner and avoids the influence of the two fork rods 53 on the hooking of the round straw bundle by the pawl wheel 31 in the backward process.

[0034] In one of the embodiments, the inner bottom surface of the shell 1 is in an inclined state.

[0035] In the embodiment, the discharge port 12 is located at the lower end of the inner bottom surface of the shell 1, which facilitates the crushed straw to slide to the discharge port 12 along the inclined direction by relying on its own gravity.

[0036] Further, in order to avoid the straw fragments discharged from the discharge port 12 flying everywhere and affecting the environment, a guide pipe is installed on the discharge port 12, so that the guide pipe is aligned with the feed pool of the livestock farm.

[0037] In one of the embodiments, the discharge port 12 and the forklift groove 13 are both in a rectangular state and parallel to each other.

[0038] In the embodiment, when the forklift lifts the shell 1, the discharge port 12 can be located on one side of the forklift, which facilitates the forklift to move forward and the crushed straw to fall into the livestock farm at the same time during the feeding process, which is convenient and fast.

[0039] In one of the embodiments, the crushing assembly 2 further comprises a knife holder 23, one end of the knife holder 23 is fixedly connected with the end of the knife head 21, the other end of the knife head 21 is rotatably connected with the inner wall of the shell 1, and the knife head 21, the knife holder 23 and the discharge port 12 are coaxial.

[0040] In the embodiment, one end of the knife head 21 and the output end of the first driving member 22 are connected with transmission wheels, which facilitates the first driving member 22 to drive the two transmission wheels to rotate and in turn drive the knife head 21 to rotate, and the other end of the knife head 21 is fixedly connected with the knife holder 23 through bolts, and the setting of the knife holder 23 avoids the direct rotatable connection of the knife head 21 with the inner wall of the shell 1, effectively improving the service life of the knife head 21.

[0041] In one of the embodiments, the transmission box 4 is installed on the outer surface of the shell 1, and the transmission box 4 is electrically connected with the first driving member 22 and the second driving member 32 respectively.

[0042] In the embodiment, the transmission box 4 is used to facilitate the operator to control the opening and closing of the first driving member 22 and the second driving member 32 through the remote controller, and the transmission box 4 is connected with the storage battery in the bottom of the shell 1, and the storage battery provides power supply for the operation of the transmission box 4.

[0043] In one of the embodiments, the forklift frame assembly 5 is further included, the forklift frame assembly 5 comprises a connecting frame 51, a round rod 52, a pair of fork rods 53 and a third driving member 54, the connecting frame 51 is used to connect the forklift, a pair of screw grooves 521 are oppositely formed on the surface of the round rod 52, and the screw directions of the pair of screw grooves 521 are opposite, the two ends of the round rod 52 are rotatably connected with the connecting frame 51, the pair of fork rods 53 are threadedly connected with the pair of screw grooves 521 in one-to-one correspondence, and the third driving member 54 is in transmission connection with the round rod 52, and the third driving member 54 is used to drive the round rod 52 to rotate and in turn drive the pair of fork rods 53 to move away from or towards each other.

[0044] In the embodiment, the third driving member 54 adopts a servo motor and is electrically connected with a standby storage battery on the forklift, and through the specially-made forklift frame assembly 5, it is convenient to transfer the round straw bundle, in the state that the arc surface of the round straw bundle contacts the ground, the two fork rods 53 first move away from each other, then move towards each other after being inserted into the bottom of the two sides of the round straw bundle, and finally contact the bottom of the round straw bundle, the forklift drives the connecting frame 51 to rise, so that the two fork rods 53 carry the round straw bundle to rise together, that is, the round straw bundle is realized to be towed, and manual carrying is not needed, effectively reducing the labor intensity.

[0045] Furthermore, the chute 141 is adapted to the fork 53. When feeding is required, the round straw bale is fed into the feed pipe 14 by the two forks 53. During the feeding process, the two forks 53 extend into their respective chute 141. At the same time, the round straw bale enters the feed pipe 14. Then, as the third drive 54 drives the two forks 53 to move in opposite directions, the round straw bale is lifted into the feed pipe 14 and supported by the feed pipe 14. The two forks 53 continue to move in opposite directions until they are disengaged from the chute 141.

[0046] In one embodiment, the forklift frame assembly 5 further includes a pair of limiting plates 55, which are fixedly connected to the connecting frame 51 at intervals, and a pair of forks 53 are slidably connected between the pair of limiting plates 55.

[0047] In this embodiment, the limiting plate 55 prevents the two forks 53 from rotating with the rotation of the round rod 52, so that the two forks 53 can move in opposite directions or towards each other under the rotation of the round rod 52.

[0048] To better understand this invention, the following is combined with... Figures 1 to 5 The technical solution of the present invention will be described in detail below: The livestock farm stores a large number of round straw bales. When feeding is needed, firstly, the fork 53 picks up a round straw bale and feeds it to the feed pipe 14. Simultaneously, the fork 53 inserts into the chute 141. At this time, the second drive 32 drives the ratchet wheel 31 to rotate. When the ratchet wheel 31 hooks the round straw bale, the second drive 32 stops, and the third drive 54 is activated, driving the two forks 53 to move in opposite directions, releasing the support of the forks 53 on the round straw bale and disengaging it from the chute 141. Then, the forks 53 insert into the forklift slot 13 to lift the entire device, which is then moved to the livestock farm by forklift. Then, the first drive unit 22 and the second drive unit 32 are activated. The cutter head 21 rotates, and the ratchet wheel 31 rotates. Driven by the ratchet wheel 31, the round straw bales move toward the cutter head 21, which crushes the straw bales. The crushed straw is discharged from the discharge port 12 to the livestock farm. The forklift moves along the length of the livestock farm while discharging the crushed straw. When one round straw bale is crushed, the workers use another forklift to deliver it to another round straw bale in the same way as before. This process of crushing and feeding is carried out simultaneously, saving time and effort.

[0049] The specific embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention. Any other corresponding changes and modifications made in accordance with the technical concept of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A straw bale pulverizing device, characterized by, The utility model relates to a straw bundle crushing device, which comprises the following parts: a shell, one side of the shell is provided with a feeding port, the other side of the shell is provided with a discharging port, and the outer bottom surface of the shell is provided with a forklift groove; a crushing assembly, the crushing assembly comprises a cutter head and a first driving element, the cutter head is rotationally connected in the shell, the first driving element is in transmission connection with the cutter head, and the first driving element is used to drive the cutter head to crush straw bundles; a pushing assembly, the pushing assembly comprises a pawl wheel and a second driving element, the pawl wheel is rotationally connected to the inner wall of the feeding pipe, the second driving element is installed on the outer wall of the feeding pipe and is used to drive the pawl wheel to rotate. The discharging port is provided with a feeding pipe, the pawl wheel is rotationally connected to the inner wall of the feeding pipe, and the second driving element is installed on the outer wall of the feeding pipe and is used to drive the pawl wheel to rotate.

2. The straw bale pulverizing device according to claim 1, characterized in that, The pawl wheel and the second driving element are arranged in pairs, and one pair of the pawl wheels are oppositely arranged on the inner wall of the feeding pipe.

3. The straw bale pulverizing device according to claim 2, characterized in that, The lower half of the feeding pipe is provided with a pair of oppositely arranged sliding grooves.

4. The straw bale pulverizing device according to claim 2, characterized in that, The inner bottom surface of the shell is in an inclined state.

5. The straw bale pulverizing device according to claim 1, characterized in that, The discharging port and the forklift groove are both in a rectangular state and are parallel to each other.

6. The straw bale pulverizing device according to claim 1, characterized in that, The crushing assembly further comprises a cutter seat, one end of the cutter seat is fixedly connected with the end of the cutter head, the other end of the cutter head is rotationally connected to the inner wall of the shell, and the cutter head, the cutter seat and the discharging port are coaxially arranged.

7. The straw bale pulverizing device according to claim 1, characterized in that, The transmission box is installed on the outer surface of the shell and is electrically connected with the first driving element and the second driving element.

8. The straw bale pulverizing device according to claim 1, characterized in that, The forklift frame assembly comprises a connecting frame, a circular rod, a pair of fork rods and a third driving element, the connecting frame is used for connecting a forklift, the surface of the circular rod oppositely comprises a pair of threaded grooves, the screw directions of the pair of threaded grooves are opposite, the two ends of the circular rod are rotationally connected to the connecting frame, a pair of the fork rods are threadedly connected with a pair of the threaded grooves one by one, the third driving element is in transmission connection with the circular rod, and the third driving element is used to drive the circular rod to rotate and drive a pair of the fork rods to move away from or towards each other.

9. The straw bale pulverizing device according to claim 1, characterized in that, The forklift frame assembly further comprises a pair of limiting plates, a pair of the limiting plates are fixedly connected to the connecting frame, and a pair of the fork rods are slidingly connected between a pair of the limiting plates.

10. The straw bale pulverizing device according to claim 9, characterized in that, ​

Citation Information

Patent Citations

  • A straw raw material crusher for livestock feed preparation

    CN114521396B