A platform and method for producing and controlling pilose antler mushroom sticks
By using the auxiliary bagging mechanism and automatic leak-proof closing mechanism of the mushroom stick production control platform, the problems of easy spillage of mushroom bags and complicated manual operation have been solved, realizing the automation of bagging and effective leak prevention of materials, thereby improving production efficiency and environmental sustainability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUIZHOU GUIWANG BIOTECHNOLOGY CO LTD
- Filing Date
- 2024-10-11
- Publication Date
- 2026-04-28
AI Technical Summary
The current bagging process for deer antler mushrooms is prone to spillage and involves complex manual operations, resulting in high labor intensity, material waste, and environmental pollution, which affects product quality and corporate sustainability.
A production control platform for mushroom sticks was designed, which includes an auxiliary bagging mechanism and an automatic closing mechanism to prevent leakage. By automating bagging and preventing material spillage, the platform ensures uniformity of bagging and reduces leakage.
It improves the uniformity and efficiency of bagging, reduces the complexity of manual operations, prevents material spillage, reduces production costs and environmental pollution, and ensures product quality.
Smart Images

Figure CN121400291B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mushroom stick production technology, specifically to a mushroom stick production control platform and method. Background Technology
[0002] The production process of mushroom substrate sticks is an important part of mushroom cultivation. It mainly includes steps such as raw material preparation, mixing, bagging, sterilization, cooling, inoculation, and cultivation. Among them, bagging is the process of filling the mixed substrate into plastic bags. Generally, a special mushroom bagging machine is used for manual bagging to ensure the tightness and uniformity of the bags.
[0003] However, the existing bagging method for deer antler mushrooms requires manual insertion of the bag into the feeder and then stretching the bag again to ensure it is fully inserted. This manual operation involves repeatedly bending over, reaching out, and stretching the bag, making it difficult to guarantee the uniformity of each bagging. Furthermore, if the operator stretches the bag again after manually inserting it, the bag may not be fully inserted, and the inconsistent stress points on the bag each time can cause it to break and the spawn to scatter, thus increasing the labor intensity of the workers.
[0004] Furthermore, existing feeding devices for bagged deer antler mushrooms are prone to material leakage and spillage, leading to material waste. Moreover, leakage can cause raw materials to spill into the work area, increasing the risk of workers trampling on them or coming into contact with other materials during production. Spilled materials not only require additional time and resources to clean up and replenish raw materials, but also pollute the environment, reduce the company's environmental sustainability, and affect the quality of the final product.
[0005] Therefore, a production control platform and method for mushroom stick making is proposed to solve the above problems. Summary of the Invention
[0006] In view of this, the technical problem to be solved by the present invention is to propose a production control platform and method for mushroom stick making, so as to solve the problems of easy scattering of colonies and complicated manual operation of bagging in the prior art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a production control platform and method for mushroom roe sticks, comprising an operating table, a material hopper fixedly connected to the upper surface of the operating table, a material collection trough fixedly connected to the bottom of the operating table, and a feeding cylinder fixedly connected to the upper part of the operating table near the material collection trough. The production control platform and method for mushroom roe sticks includes an auxiliary bagging mechanism and an automatic leak-proof closing mechanism. The auxiliary bagging mechanism is disposed on the feeding cylinder, and the automatic leak-proof closing mechanism is disposed on the side of the auxiliary bagging mechanism away from the material hopper.
[0008] The auxiliary bagging mechanism is used for auxiliary bagging during the production of deer antler mushroom sticks.
[0009] The automatic closing mechanism for preventing leakage is used to prevent the filling material from spilling during the production of mushroom roe sticks.
[0010] As an improvement, the auxiliary bagging mechanism includes a double-sided sliding toothed plate. The bottom of the double-sided sliding toothed plate is slidably connected to the feeding cylinder. A telescopic cylinder is installed on the side of the feeding cylinder near the double-sided sliding toothed plate. The end of the double-sided sliding toothed plate near the operating table is fixedly connected to the drive shaft of the telescopic cylinder. A drive gear is meshed with the tooth surface of the double-sided sliding toothed plate. The middle part of the drive gear is rotatably connected to the feeding cylinder. A swing arm is fixedly connected to the upper surface of the drive gear. A tension plate is rotatably connected to the end of the swing arm away from the drive gear. A fixing block is rotatably connected to the end of the tension plate away from the swing arm. A multi-functional annular slide is provided on the outer surface of the feeding cylinder. The fixing block is fixedly connected to the multi-functional annular slide.
[0011] As an improvement, an annular sliding tooth ring is slidably connected to the multifunctional annular slide plate. The tooth surface of the annular sliding tooth ring is engaged with a first rotating tooth. The bottom of the first rotating tooth is rotatably connected to the multifunctional annular slide plate. A second rotating tooth is fixedly connected to the upper surface of the first rotating tooth. The tooth surface of the second rotating tooth is engaged with a tension sliding tooth strip. The bottom of the tension sliding tooth strip is slidably connected to the multifunctional annular slide plate. A semi-circular sleeve plate is fixedly connected to one end of the tension sliding tooth strip, and a U-shaped extrusion block is fixedly connected to the other end of the tension sliding tooth strip.
[0012] As an improvement, the U-shaped extrusion block is slidably connected in a multi-functional annular slide, a pressing spring is fixedly connected to the middle of the tension slide rack near one end of the U-shaped extrusion block, the pressing spring is fixedly connected to the multi-functional annular slide at the end away from the tension slide rack, a rotating wheel is rotatably connected to the middle of the outer surface of the U-shaped extrusion block near the feeding cylinder, an extrusion limiting plate is fixedly connected to the bottom of the feeding cylinder near the extrusion wheel, and the U-shaped extrusion block rotating wheel is slidably connected to the upper surface of the extrusion limiting plate.
[0013] As an improvement, the automatic closing mechanism for preventing material leakage includes a discharge plate, which is fixedly connected to the feeding cylinder. A multi-functional sliding groove is formed on the circumference of the discharge plate away from the feeding cylinder. A second sliding column is slidably connected in the multi-functional sliding groove. An arc-shaped baffle is fixedly connected to the end of the second sliding column away from the multi-functional sliding groove. A first sliding column is fixedly connected to the side of the arc-shaped baffle away from the multi-functional sliding groove. An annular fixing plate is fixedly connected to the outer surface of the feeding cylinder.
[0014] As an improvement, a rotating plate is rotatably connected to the middle of the annular fixed plate. A limiting groove is formed on the circumference of the rotating plate near the arc-shaped baffle. The first sliding column is slidably connected in the limiting groove. A meshing groove is formed at the bottom of the annular fixed plate. A meshing tooth is rotatably connected in the meshing groove of the annular fixed plate. A sliding tooth block is meshed on the tooth surface of the meshing tooth. The sliding tooth block is set on the outer surface of the rotating plate near the meshing tooth.
[0015] A method for a production control platform for mushroom antler briquettes includes the following steps:
[0016] Step 1, Ingredients: Weigh out a certain proportion of sawdust, wheat bran, corn flour, light calcium carbonate, and white sugar, and use a loader to mix the dry materials of the culture medium evenly in the mixing tank;
[0017] Step 2, bagging: Using the deer antler mushroom stick production control platform, the culture medium is filled into standard polyethylene bags. Each bag contains one kilogram of dry material. After the material surface is flat, the bag opening is sealed by pressing inwards, and then the neck ring is put on with a spawn ring.
[0018] Step 3, sterilization: Sterilize under normal pressure for 12-16 hours. After removing from the sterilizer, cool the mushroom logs to below 28°C before inoculation.
[0019] Step 4, Inoculation: Use an inoculation box, disinfect the space before inoculation, and fumigate the sealed area with an aerosol disinfectant.
[0020] Step 5, Mycelium Incubation: Transfer the inoculated spawn to the incubation room, where the air humidity is controlled at 60%-70%. During the mycelium incubation process, check every 7 days and promptly remove any contaminated spawn. The mycelium incubation period is generally 40-50 days.
[0021] A method for a production control platform for mushroom antler mollusc production, step two includes:
[0022] First, uniform bagging: The deer antler mushroom production line machine requires manual placement of the deer antler mushroom bags onto the feeding cylinder, waiting for the machine to feed and fill them, ensuring that each bag is filled evenly and avoiding compression between the mushrooms;
[0023] Second, seal and label the mushroom bags: The deer antler mushroom production line machine can automatically seal the bags to ensure that the bags are completely sealed, and label the bags with the name of the deer antler mushrooms, the harvest date, the weight and other relevant information;
[0024] Third, storage and transportation of mushroom bags: Place the bags in a cool and ventilated place, avoiding direct sunlight and high temperature environments, and ensure that the bags are not squeezed or dropped during transportation to avoid damage to the deer antler mushroom bags.
[0025] A method for a production control platform for *Flammulina velutipes* roe sticks includes:
[0026] In step two, after dissolving the sugar in water, pour it into a mixer and mix it with the other dry ingredients. Mix for 25-30 minutes.
[0027] In step five, the temperature of the incubation room should be controlled at 23℃-25℃, the air humidity should be controlled at 60%-70%, and the incubation time is generally 40-50 days.
[0028] Compared with the prior art, the present invention provides a production control platform and method for mushroom roe sticks, which has the following beneficial effects:
[0029] 1. The auxiliary bagging mechanism, driven by a double-sided sliding toothed plate and a fixed block, automatically places the mushroom strip onto the outer surface of the feeding cylinder. This eliminates the need for manual placement of the mushroom bag onto the feeding cylinder followed by pulling to ensure complete coverage. The double-sided sliding toothed plate and fixed block mechanism automates this process, ensuring the mushroom strip is fully covered. Simultaneously, the semi-circular sleeve plate, pressed by the inclined surface of the compression limiting plate, tightens the bag opening, preventing loosening during bagging. Compared to the existing method using a telescopic rod, this auxiliary bagging mechanism prevents the bag from detaching due to tension at the bag opening, ensuring complete bag placement. This reduces the complexity of manual operation, requiring repeated bending, reaching, and stretching of the bag, while ensuring uniformity in bagging each time, further minimizing damage during mushroom stick production and improving production efficiency.
[0030] 2. With the automatic closing mechanism to prevent material leakage, unlike existing technologies where material leakage occurs between bagging and subsequent bagging intervals, this mechanism prevents leakage by closing the feeding port after each bagging cycle. Reopening the feeding port at the end of bagging not only reduces leakage during subsequent bagging intervals but also allows the multi-functional annular slide to collect any material falling from the material collection trough, preventing spillage and minimizing the risk of worker trampling. This also prevents material from coming into contact with other materials during production, reducing time spent cleaning and replenishing materials. Ultimately, this lowers the production cost of *Deer Antler Mushroom* spawn. Attached Figure Description
[0031] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0032] Figure 2 This is a three-dimensional auxiliary structural diagram of the present invention;
[0033] Figure 3 This is a schematic diagram of the connection relationship of the auxiliary bagging mechanism of the present invention;
[0034] Figure 4 This is an auxiliary schematic diagram showing the connection relationship of the auxiliary bagging mechanism structure of the present invention;
[0035] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;
[0036] Figure 6 This is a schematic diagram of the structural connection relationship of the automatic closing mechanism for preventing material leakage of the present invention;
[0037] Figure 7 This is a schematic diagram showing the exploded disassembly and connection relationship of the automatic closing mechanism for preventing material leakage of the present invention.
[0038] In the picture:
[0039] 1. Control panel; 101. Material collection trough; 102. Material hopper; 103. Feeding cylinder;
[0040] 2. Auxiliary bagging mechanism; 201. Double-sided sliding tooth plate; 202. Drive gear; 203. Swing arm; 204. Tensioning plate; 205. Fixing block; 206. Multifunctional annular slide plate; 207. First rotating tooth; 208. Second rotating tooth; 209. Tension sliding tooth rack; 210. U-shaped extrusion block; 211. Pressing spring; 212. Extrusion limiting plate; 214. Annular sliding tooth ring;
[0041] 3. Automatic closing mechanism to prevent material leakage; 301. Discharge plate; 302. Multifunctional chute; 303. Arc-shaped baffle; 304. First sliding column; 305. Second sliding column; 306. Rotating plate; 307. Limiting groove; 308. Annular fixing plate; 309. Meshing teeth; 310. Sliding tooth block. Detailed Implementation
[0042] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, those skilled in the art who have not made any innovative attempts are all within the scope of protection of the present invention.
[0043] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments;
[0044] First Embodiment
[0045] Please refer to Figures 1 to 7 As shown:
[0046] To address the problems mentioned in the technical solutions, this application provides a production control platform and method for mushroom roe sticks, including an operating table 1. A material hopper 102 is fixedly connected to the upper surface of the operating table 1, and a material collection trough 101 is fixedly connected to the bottom of the operating table 1. A feeding cylinder 103 is fixedly connected to the upper part of the operating table 1 near the material collection trough 101. The production control platform and method for mushroom roe sticks includes an auxiliary bagging mechanism 2 and an automatic closing mechanism 3 to prevent leakage. The auxiliary bagging mechanism 2 is disposed on the feeding cylinder 103, and the automatic closing mechanism 3 to prevent leakage is disposed on the side of the auxiliary bagging mechanism 2 away from the material hopper 102.
[0047] Auxiliary bagging mechanism 2 is used for auxiliary bagging during the production of mushroom sticks;
[0048] The automatic closing mechanism 3 is used to prevent spillage of filling material during the production of mushroom sticks.
[0049] The auxiliary bagging mechanism 2 includes a double-sided sliding toothed plate 201. The bottom of the double-sided sliding toothed plate 201 is slidably connected to the feeding cylinder 103. A telescopic cylinder is installed on the side of the feeding cylinder 103 near the double-sided sliding toothed plate 201. The end of the double-sided sliding toothed plate 201 near the operating table 1 is fixedly connected to the drive shaft of the telescopic cylinder. A drive gear 202 is meshed with the tooth surface of the double-sided sliding toothed plate 201. The middle part of the drive gear 202 is rotatably connected to the feeding cylinder 103. A swing arm 203 is fixedly connected to the upper surface of the drive gear 202. A stretching plate 204 is rotatably connected to the end of the swing arm 203 away from the drive gear 202. A fixing block 205 is rotatably connected to the end of the stretching plate 204 away from the swing arm 203. A multi-functional annular slide 206 is provided on the outer surface of the feeding cylinder 103. The fixing block 205 is fixedly connected to the multi-functional annular slide 206.
[0050] A multi-functional annular slide block 206 is slidably connected to an annular sliding tooth ring 214. The tooth surface of the annular sliding tooth ring 214 meshes with a first rotating tooth 207. The bottom of the first rotating tooth 207 is rotatably connected to the multi-functional annular slide block 206. A second rotating tooth 208 is fixedly connected to the upper surface of the first rotating tooth 207. The tooth surface of the second rotating tooth 208 meshes with a tension sliding tooth strip 209. The bottom of the tension sliding tooth strip 209 is slidably connected to the multi-functional annular slide block 206. A semi-circular sleeve plate is fixedly connected to one end of the tension sliding tooth strip 209, and a U-shaped extrusion block 210 is fixedly connected to the other end of the tension sliding tooth strip 209.
[0051] The U-shaped extrusion block 210 is slidably connected in the multi-functional annular slide plate 206. A pressing spring 211 is fixedly connected to the middle of one end of the tension slide rack 209 near the U-shaped extrusion block 210. The pressing spring 211 is fixedly connected to the end away from the tension slide rack 209 on the multi-functional annular slide plate 206. A rotating wheel is rotatably connected to the middle of the outer surface of the U-shaped extrusion block 210 near the feeding cylinder 103. An extrusion limiting plate 212 is fixedly connected to the bottom of the extrusion wheel of the feeding cylinder 103. The rotating wheel of the U-shaped extrusion block 210 is slidably connected to the upper surface of the extrusion limiting plate 212.
[0052] Specifically: because the extrusion limiting plate 212 has an inclined surface at one end near the multi-functional annular slide 206, and the end of the extrusion limiting plate 212 near the multi-functional annular slide 206 is lower than the end of the extrusion limiting plate 212 near the double-sided sliding tooth plate 201, and the inclined surface is located at the end of the extrusion limiting plate 212 near the multi-functional annular slide 206, and because the drive gear 202 and the fixed block 205 are symmetrically arranged on both sides of the feeding cylinder 103, and because the working principle is the same, it only applies to... Figure 3 The group above the feed cylinder 103 shown is described.
[0053] In existing technologies, the bagging of deer antler mushrooms requires manual insertion of the bag into the feeder, followed by stretching the bag to ensure complete insertion. This manual operation involves repeated bending, reaching, and stretching of the bag, making it difficult to guarantee uniformity in bagging. Furthermore, the repeated stretching after manual insertion can lead to incomplete bag placement, and inconsistent stress points can cause the bag to rupture and scatter the spawn, increasing the workload for workers. In contrast, this embodiment utilizes a double-sided sliding toothed plate 201 driven by a fixed block 205 to place the spawn bag onto the outer surface of the feeding cylinder 103. This eliminates the need for manual bag placement in existing methods. After the mushroom bag is placed on the feeding cylinder 103, the bag is pulled again to ensure it is completely placed on the cylinder. The double-sided sliding toothed plate 201 and the fixed block 205 allow for automated placement of the bag on the feeding cylinder 103. Simultaneously, the semi-circular sleeve plate, under the pressure of the inclined surface of the compression limiting plate 212, tightens the bag opening, preventing loosening during placement. Compared to existing methods using telescopic rods, the auxiliary bagging mechanism 2 prevents the bag from detaching due to tension at the bag opening, ensuring complete placement. This not only reduces the complexity of repeated bending, reaching, and stretching of the bag during manual operation but also ensures uniformity in each bagging process, further reducing damage to mushroom logs and improving production efficiency.
[0054] For further embodiments, please refer to Figures 1 to 7 As shown:
[0055] The automatic closing mechanism 3 for preventing material leakage includes a discharge plate 301, which is fixedly connected to the feeding cylinder 103. A multi-functional slide groove 302 is provided on the circumference of the side of the discharge plate 301 away from the feeding cylinder 103. A second slide column 305 is slidably connected in the multi-functional slide groove 302. An arc-shaped baffle 303 is fixedly connected to the end of the second slide column 305 away from the multi-functional slide groove 302. A first slide column 304 is fixedly connected to the side of the arc-shaped baffle 303 away from the multi-functional slide groove 302. An annular fixing plate 308 is fixedly connected to the outer surface of the feeding cylinder 103.
[0056] A rotating plate 306 is rotatably connected to the middle of the annular fixed plate 308. A limiting groove 307 is formed on the circumference of the rotating plate 306 near the arc-shaped baffle 303. The first sliding column 304 is slidably connected in the limiting groove 307. A meshing groove is formed at the bottom of the annular fixed plate 308. A meshing tooth 309 is rotatably connected in the meshing groove of the annular fixed plate 308. A sliding tooth block 310 is meshed on the tooth surface of the meshing tooth 309. The sliding tooth block 310 is set on the outer surface of the rotating plate 306 near the meshing tooth 309.
[0057] Wherein: the arc-shaped baffle 303 to the second sliding column 305 are circumferentially arranged on the discharge plate 301. At this time, the push switch will be compressed. Since the push switch is electrically connected to the motor, the electrical signal is transmitted to the controller through the push switch, and the motor will be started by the controller.
[0058] In existing technologies, the feeding devices for bagged mushrooms are prone to material leakage and spillage, leading to waste. This leakage also causes raw materials to spill into the work area, increasing the risk of workers trampling or coming into contact with other materials during production. The spilled material requires additional time and resources for cleanup and replenishment, and the lost material pollutes the environment, reducing the company's environmental sustainability and affecting the quality of the final product. Compared to existing technologies, there is no way to prevent the mushroom spawn from falling off after bagging. This embodiment addresses this issue by automatically closing the device to prevent leakage during the interval between bagging and feeding cycles. Mechanism 3 prevents the feeding port from closing during the interval between bagging and feeding cycles after one bagging cycle. Reopening the feeding port at the end of bagging not only reduces leakage during the next bagging cycle but also allows the multi-functional annular slide plate 206 to collect any material falling from the material collection trough 101, preventing spillage and minimizing the risk of workers stepping on materials. It also prevents contact with other materials during production, reducing time spent cleaning and replenishing materials. This ultimately lowers the production cost of *Deer Antler Mushroom* spawn.
[0059] Second Embodiment
[0060] A method for a production control platform for mushroom antler briquettes includes the following steps:
[0061] Step 1, Ingredients: Weigh out a certain proportion of sawdust, wheat bran, corn flour, light calcium carbonate, and white sugar, and use a loader to mix the dry materials of the culture medium evenly in the mixing tank;
[0062] Step 2, bagging: Using the deer antler mushroom stick production control platform, the culture medium is filled into standard polyethylene bags. Each bag contains one kilogram of dry material. After the material surface is flat, the bag opening is sealed by pressing inwards, and then the neck ring is put on with a spawn ring.
[0063] Step 3, sterilization: Sterilize under normal pressure for 12-16 hours. After removing from the sterilizer, cool the mushroom logs to below 28°C before inoculation.
[0064] Step 4, Inoculation: Use an inoculation box, disinfect the space before inoculation, and fumigate the sealed area with an aerosol disinfectant.
[0065] Step 5, Mycelium growth and cultivation: Transfer the inoculated mycelium sticks to the cultivation room. During the mycelium growth and cultivation process, check every 7 days and remove any contaminated mycelium sticks in time.
[0066] A method for a production control platform for mushroom antler mollusc production, step two includes:
[0067] First, uniform bagging: The deer antler mushroom production line machine requires manual placement of the deer antler mushroom bags onto the feeding cylinder, waiting for the machine to feed and fill them, ensuring that each bag is filled evenly and avoiding compression between the mushrooms;
[0068] Second, seal and label the mushroom bags: The deer antler mushroom production line machine can automatically seal the bags to ensure that the bags are completely sealed, and label the bags with the name of the deer antler mushrooms, the harvest date, the weight and other relevant information;
[0069] Third, storage and transportation of mushroom bags: Place the bags in a cool and ventilated place, avoiding direct sunlight and high temperature environments, and ensure that the bags are not squeezed or dropped during transportation to avoid damage to the deer antler mushroom bags.
[0070] A method for a production control platform for *Flammulina velutipes* roe sticks includes:
[0071] In step two, after dissolving the sugar in water, pour it into a mixer and mix it with the other dry ingredients. Mix for 25-30 minutes.
[0072] In step five, the temperature in the incubation room should be controlled at 23℃-25℃, the air humidity at 60%-70%, and the mycelium incubation time is generally 40-50 days;
[0073] The working principle of all the content in the above embodiments is as follows:
[0074] In the initial state: the pressing spring 211 is not stretched, the material hopper 102 is full of material, and the material is fed into the feeding cylinder 103 through the feeding device in the operating table 1.
[0075] The following is the working process of auxiliary bagging mechanism 2 in the production of mushroom sticks:
[0076] In use, the operator first manually places the mushroom bag onto the semi-circular sleeve plate on the outer surface of the multi-functional annular sliding plate 206. After the mushroom bag is placed, the operator manually activates the telescopic cylinder switch. At this time, the extension of the drive shaft of the telescopic cylinder will drive the fixedly connected double-sided sliding tooth plate 201 to slide to the right along the feeding cylinder 103. Because the tooth surfaces on both sides of the double-sided sliding tooth plate 201 are meshed with drive gears 202, and because the drive gears 202 rotate in the middle on the feeding cylinder 103 and are fixed to the swing arm 203, and because the drive gears 202 and the fixed blocks 205 are symmetrically arranged on both sides of the feeding cylinder 103, and because the working principle is the same, it only applies to... Figure 3 The above set of feed cylinder 103 is described as follows: when the double-sided sliding tooth plate 201 slides down to the right, it will drive the drive gear 202 to start rotating counterclockwise. When the drive gear 202 rotates counterclockwise, it will drive the swing arm 203 to start rotating counterclockwise. At the same time, when the swing arm 203 rotates counterclockwise, it will drive the stretching plate 204 to start pulling the fixed block 205 to the left. Since the fixed block 205 is fixedly connected to the multi-functional annular slide 206, when the swing arm 203 rotates counterclockwise, it will drive the multi-functional annular slide 206 to slide horizontally to the left along the outer surface of the feed cylinder 103.
[0077] like Figure 5 As shown, when the multi-functional annular slide 206 moves horizontally to the left along the outer surface of the feeding cylinder 103, the U-shaped extrusion block 210 slides on the bottom of the multi-functional annular slide 206, and the rollers on the U-shaped extrusion block 210 slide on the extrusion limiting plate 212 fixed on the outer surface of the feeding cylinder 103. Therefore, the multi-functional annular slide 206 will drive the U-shaped extrusion block 210 to move to the left and move horizontally along the outer surface of the feeding cylinder 103. And because the extrusion limiting plate 212 is close to the multi-functional annular slide... One end of the disc 206 has a sloping surface, and the end of the extrusion limiting plate 212 near the multi-functional annular slide 206 is lower than the end of the extrusion limiting plate 212 near the double-sided sliding tooth plate 201. The sloping surface is located at the end of the extrusion limiting plate 212 near the multi-functional annular slide 206. When the bottom roller of the U-shaped extrusion block 210 begins to slide to the sloping surface of the extrusion limiting plate 212, because the first rotating tooth 207 to the pressing spring 211 are circumferentially set on the multi-functional annular slide 206, and because the working principle is the same, it only applies to... Figure 5The following is a description of a set of data. The first rotating tooth 207 rotates by meshing with the annular sliding tooth ring 214. Under the pressure of the tension sliding tooth strip 209 and the U-shaped extrusion block 210, the U-shaped extrusion block 210 will start to slide upward along the multi-functional annular slide plate 206 through the inclined extrusion. At this time, the upward sliding of the U-shaped extrusion block 210 in the multi-functional annular slide plate 206 will cause the pressing spring 211 to be stretched. At this time, the upward movement of the U-shaped extrusion block 210 will cause the tension sliding tooth strip 209 to start to drive the upper semi-circular sleeve plate to move upward. Since the mushroom bag is manually opened by the operator and placed on the semi-circular sleeve plate, the mushroom bags currently in use are mostly made of cloth material, which has a certain tension. Therefore, the mushroom bag can be placed on the semi-circular sleeve plate by the operator manually opening the mushroom bag.
[0078] When multiple sets of semi-circular sleeve plates slide outwards towards the multi-functional annular slide plate 206, the mushroom bag opening is tightened under the tension of the semi-circular sleeve plates. Driven by the double-sided sliding toothed plate 201 and the fixed block 205, the mushroom bag is then fitted onto the outer surface of the feeding cylinder 103. Compared to the existing method that requires two manual steps to complete the bag fitting—first, manually fitting the bag opening onto the feeding cylinder 103, and second, manually pulling the bag to completely fit the bottom onto the outer surface of the feeding cylinder 103—the auxiliary bag fitting mechanism 2 simplifies this to a single step. The worker only needs to manually fit the bag onto the feeding cylinder 103, ensuring the bag is completely fitted. This process is automated by the double-sided sliding toothed plate 201 and the fixed block 205. The process involves completely fitting the mushroom bag onto the feeding cylinder 103. Simultaneously, the semi-circular sleeve plate, under the pressure of the inclined surface of the compression limiting plate 212, ensures that the mushroom bag remains securely in place despite being stretched. Since the mushroom bag itself has a certain tension, the inclined surface of the compression limiting plate 212 allows the mushroom bag to be more firmly fitted onto the feeding cylinder 103. Compared to the existing method of using a telescopic rod for extension and retraction, the auxiliary bag-fitting mechanism 2 prevents the mushroom bag from detaching due to tension at the bag opening during fitting, thus preventing incomplete fitting. This not only reduces the complexity of repeatedly bending over, reaching out, and stretching the bag during manual operation, but also ensures consistency in bagging each time, improving the production efficiency and quality of the mushroom sticks, compared to manually refilling the mushroom bag completely into the feeding cylinder 103.
[0079] Please refer to the above work process. Figures 1 to 7 .
[0080] The following describes the working process of the automatic closing mechanism 3 for preventing material spillage during the filling of mushroom stick production:
[0081] When using, such as Figure 6As shown, a push-button switch is installed on the side of the annular fixed plate 308 near the multi-functional annular slide 206. When the multi-functional annular slide 206 moves to the end of the feeding cylinder 103 near the annular fixed plate 308, the push-button switch is activated. Because the push-button switch is electrically connected to the motor, the electrical signal is transmitted to the controller to start the motor. Since the motor drive shaft is fixedly connected to the middle of the meshing teeth 309, the rotation of the motor will drive the sliding teeth block 310 to start rotating. Because the sliding teeth block 310 is evenly arranged on the side of the rotating plate 306 near the meshing teeth 309, and the meshing teeth 309 and the sliding teeth block 310 mesh with each other, the rotation of the meshing teeth 309 will drive the rotating plate 306 to start rotating in the opposite direction. Because the rotating plate 306 has a limiting groove 307 on its circumference, the first sliding column 304 slides in the limiting groove 307. As the rotating plate 306 rotates, the limiting groove 307 will compress the first sliding column 304, causing the arc-shaped baffle 303 to start moving along the direction of the limiting groove 307. At the same time, because one end of the second sliding column 305 slides on the multi-functional slide groove 302 and the other end is fixed on the second sliding column 305, the combined action of the first sliding column 304 and the multi-functional slide groove 302 will cause the arc-shaped baffle 303 to start rotating on the discharge plate 301. Since the multi-functional slide groove 302 is circumferentially open, and the arc-shaped baffle 303 and the second sliding column 305 are circumferentially set on the discharge plate 301, the combined rotation of the arc-shaped baffle 303 will cause the arc-shaped baffle 303 to rotate on the discharge plate 301. The 303 components rotate together on the discharge plate 301, thus achieving the opening and closing of the discharge plate 301. However, under existing motor control, the number of reciprocating rotations of the motor and the length of the sliding tooth block 310 on the rotating plate 306 are mutually controlled. Specifically, the motor rotates two revolutions and then reverses direction, causing the arc-shaped baffle 303 to fully open and close within the discharge plate 301. After the substrate is placed, the switch needs to be pressed once until the substrate is bagged; this requires pressing the switch twice. The first press activates the switch, causing the meshing tooth 309 to rotate clockwise, opening the arc-shaped baffle 303 onto the discharge plate 301. The second press activates the switch, causing the meshing tooth 309 to rotate counterclockwise, closing the arc-shaped baffle 303 onto the discharge plate 301. Compared to existing technology… When the medium-sized bags are filled with material after one bagging cycle, leakage may occur during the next bagging cycle. The automatic closing mechanism 3 prevents leakage by closing the feeding port during the next bagging cycle. Reopening the feeding port at the end of bagging not only reduces leakage during the next bagging cycle but also allows the multi-functional annular slide plate 206 to collect any material falling from the material collection trough 101. This prevents material spillage and leakage from affecting the work area, reducing the risk of workers stepping on the material and preventing contact with other materials during production. This reduces the time spent on cleaning extra materials and saves manpower for cleaning and replenishing raw materials.This reduces the production cost of making deer antler mushroom spawn.
[0082] Please refer to the above work process. Figures 1 to 7 .
[0083] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0084] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A control platform for the production of mushroom roe sticks, used for the production of mushroom roe sticks, comprising an operating table (1), wherein a material hopper (102) is fixedly connected to the upper surface of the operating table (1), a material collection trough (101) is fixedly connected to the bottom of the operating table (1), and a feeding cylinder (103) is fixedly connected above the operating table (1) near the material collection trough (101), characterized in that, The aforementioned deer antler mushroom stick production control platform and method includes an auxiliary bagging mechanism (2) and an automatic closing mechanism (3) to prevent leakage. The auxiliary bagging mechanism (2) is installed on the feeding cylinder (103), and the automatic closing mechanism (3) to prevent leakage is installed on the side of the auxiliary bagging mechanism (2) away from the material hopper (102). The auxiliary bagging mechanism (2) is used to assist in bagging during the production of mushroom sticks; The automatic closing mechanism (3) is used to prevent the filling material from spilling during the production of mushroom sticks; The auxiliary bagging mechanism (2) includes a double-sided sliding toothed plate (201). The bottom of the double-sided sliding toothed plate (201) is slidably connected to the feeding cylinder (103). A telescopic cylinder is installed on the side of the feeding cylinder (103) near the double-sided sliding toothed plate (201). The end of the double-sided sliding toothed plate (201) near the operating table (1) is fixedly connected to the drive shaft of the telescopic cylinder. The tooth surfaces of the double-sided sliding toothed plate (201) are meshed with a drive gear (202). The middle part of the drive gear (202) is rotated. A swing arm (203) is fixedly connected to the upper surface of the drive gear (202) on the feeding cylinder (103). A tension plate (204) is rotatably connected to the end of the swing arm (203) away from the drive gear (202). A fixing block (205) is rotatably connected to the end of the tension plate (204) away from the swing arm (203). A multi-functional annular slide (206) is provided on the outer surface of the feeding cylinder (103). The fixing block (205) is fixedly connected to the multi-functional annular slide (206). A ring-shaped sliding tooth ring (214) is slidably connected to the multi-functional annular slide (206). The tooth surface of the ring-shaped sliding tooth ring (214) is engaged with a first rotating tooth (207). The bottom of the first rotating tooth (207) is rotatably connected to the multi-functional annular slide (206). A second rotating tooth (208) is fixedly connected to the upper surface of the first rotating tooth (207). The tooth surface of the second rotating tooth (208) is engaged with a tension sliding tooth strip (209). The bottom of the tension sliding tooth strip (209) is slidably connected to the multi-functional annular slide (206). One end of the tension sliding tooth strip (209) is fixedly connected to a semi-arc sleeve plate, and the other end of the tension sliding tooth strip (209) is fixedly connected to a U-shaped extrusion block (210). The U-shaped extrusion block (210) is slidably connected in the multi-functional annular slide (206). A pressing spring (211) is fixedly connected to the middle of one end of the tension slide rack (209) near the U-shaped extrusion block (210). The pressing spring (211) is fixedly connected to the multi-functional annular slide (206) at the other end away from the tension slide rack (209). A rotating wheel is rotatably connected to the middle of the outer surface of the U-shaped extrusion block (210) near the feeding cylinder (103). An extrusion limiting plate (212) is fixedly connected to the bottom of the extrusion wheel near the feeding cylinder (103). The rotating wheel of the U-shaped extrusion block (210) is slidably connected to the upper surface of the extrusion limiting plate (212). The extrusion limiting plate (212) has an inclined surface at one end near the multi-functional annular slide (206), and the end of the extrusion limiting plate (212) near the multi-functional annular slide (206) is lower than the end of the extrusion limiting plate (212) near the double-sided sliding tooth plate (201).
2. The production control platform for deer antler mushroom rotting as described in claim 1, characterized in that: The automatic closing mechanism (3) for preventing material leakage includes a discharge plate (301), which is fixedly connected to the feeding cylinder (103). A multi-functional sliding groove (302) is provided on the side of the discharge plate (301) away from the feeding cylinder (103). A second sliding column (305) is slidably connected in the multi-functional sliding groove (302). An arc-shaped baffle (303) is fixedly connected to the end of the second sliding column (305) away from the multi-functional sliding groove (302). A first sliding column (304) is fixedly connected to the side of the arc-shaped baffle (303) away from the multi-functional sliding groove (302). An annular fixing plate (308) is fixedly connected to the outer surface of the feeding cylinder (103).
3. The production control platform for deer antler mushroom rotting as described in claim 2, characterized in that: The annular fixing plate (308) is rotatably connected to a rotating plate (306) in the middle. The rotating plate (306) has a limiting groove (307) on its circumference near the arc-shaped baffle (303). The first sliding column (304) is slidably connected in the limiting groove (307). The bottom of the annular fixing plate (308) has an engagement groove.
4. The production control platform for deer antler mushroom rotting as described in claim 3, characterized in that: The annular fixed plate (308) is rotatably connected to a meshing tooth (309) in the meshing groove. The meshing tooth (309) has a sliding tooth block (310) meshing on its tooth surface. The sliding tooth block (310) is located on the outer surface of the rotating plate (306) near the meshing tooth (309).
5. A method for controlling the production of *Flammulina velutipes* briquettes, applicable to the production control platform for *Flammulina velutipes* briquettes as described in any one of claims 1-4, characterized in that: It includes the following steps: Step 1, Ingredients: Weigh out a certain proportion of sawdust, wheat bran, corn flour, light calcium carbonate, and white sugar, and use a loader to mix the dry materials of the culture medium evenly in the mixing tank; Step 2, bagging: Using the deer antler mushroom stick production control platform, the culture medium is filled into standard polyethylene bags. Each bag contains one kilogram of dry material. After the material surface is flat, the bag opening is sealed by pressing inwards, and then the neck ring is put on with a spawn ring. Step two includes: First, uniform bagging: The deer antler mushroom production line machine manually places the deer antler mushroom bags onto the feeding cylinder (103) and waits for the machine to feed and fill them, ensuring that each bag can be filled evenly and avoiding compression between the mushrooms; Second, seal and label the mushroom bags: The deer antler mushroom production line machine can automatically seal the bags to ensure that the bags are completely sealed, and label the bags with the name of the deer antler mushrooms, the harvest date, the weight and other relevant information; Third, storage and transportation of mushroom bags: Place the bags in a cool and ventilated place, avoiding direct sunlight and high temperature environments, and ensure that the bags are not squeezed or dropped during transportation to avoid damage to the deer antler mushroom bags; In step two, after dissolving the sugar in water, pour it into a mixer and mix it with the other dry ingredients. Mix for 25-30 minutes. Step 3, sterilization: Sterilize under normal pressure for 12-16 hours. After removing from the sterilizer, cool the mushroom logs to below 28°C before inoculation. Step 4, Inoculation: Use an inoculation box, disinfect the space before inoculation, and fumigate the sealed area with an aerosol disinfectant. Step 5, Mycelium Incubation: Transfer the inoculated mycelium sticks to the incubation room. During the mycelium incubation process, check every 7 days and remove any contaminated mycelium sticks in time. The temperature of the incubation room should be controlled at 23℃-25℃ and the air humidity should be controlled at 60%-70%. The mycelium incubation time is generally 40-50 days.
Citation Information
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