Transportation and installation equipment for TBM water conveyance tunnel lining steel pipe and transportation and installation method
By utilizing a rail transport system, a transfer system, a wheeled transport system, and an installation docking device, combined with temporary support steel sections, the problem of installing steel pipes inside the TBM water conveyance tunnel was solved, achieving efficient, economical, and safe steel pipe installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SINOHYDRO BUREAU 14 CO LTD
- Filing Date
- 2025-11-17
- Publication Date
- 2026-08-04
AI Technical Summary
In water conservancy projects, the installation of steel pipe linings in TBM water conveyance tunnels is difficult, especially for projects with a length of less than 1 kilometer. Existing equipment is costly, uneconomical to install, and poses significant safety risks.
By employing a rail transport system, a transfer system, a wheeled transport system, and an installation docking device, combined with temporary support steel sections, precise docking and installation of steel pipes can be achieved.
This reduced the cost of steel pipe installation, improved construction quality and safety, and ensured the construction schedule.
Smart Images

Figure CN121404740B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water conservancy engineering equipment technology, and in particular to a TBM water conveyance tunnel lining steel pipe installation and transportation equipment and transportation and installation method. Background Technology
[0002] In water diversion projects, water conveyance tunnels are an important component. More and more water conveyance tunnels are being constructed using the TBM method. After the TBM excavation is completed, the tunnel has a circular cross-section. Steel pipes are installed inside the excavated tunnel, and self-compacting concrete is filled between the steel pipes and the surrounding rock or tunnel segments to form a water-passing cross-sectional structure with an inner steel pipe lining.
[0003] To save costs, the distance between the tunnel lining steel pipe and the surrounding rock or segments is generally small, usually 30-50cm, and the working space outside the steel pipe is narrow. The diameter of the lining steel pipe is generally 2.5-5m, and a single steel pipe is 6-12m. The large diameter, heavy weight and long length of the steel pipe make installation difficult in a limited space, and it is difficult for general mechanical equipment to transport and hoist the steel pipe.
[0004] Currently, the installation of steel lining pipes in the water conservancy industry is usually carried out using a special pipe-laying machine. The pipe-laying machine needs to be customized according to the diameter of the steel pipe, and the production cycle is long. The cost of the pipe-laying machine is high. The amortization cost of installing steel pipes with a single pipe-laying machine is generally more than 5 kilometers. For projects with a project volume of less than 1 kilometer, the special pipe-laying machine is extremely uneconomical.
[0005] Therefore, finding a construction technology problem that can ensure efficient, high-quality, and controllable safety risks in steel pipe installation while also being economical is an urgent issue to be solved in this field. Summary of the Invention
[0006] To address or partially address the problems existing in related technologies, this application provides a TBM water conveyance tunnel lining steel pipe installation and transportation equipment and method, which can facilitate the installation of TBM water conveyance tunnel lining steel pipes for projects with a length of less than 1 kilometer, improve the construction efficiency, and reduce costs.
[0007] This application discloses a TBM water conveyance tunnel lining steel pipe installation and transportation equipment, including: Rail transport system, used to transport steel pipes to the drill-and-blast tunnel section; The transfer system is used to transfer steel pipes from the drill-and-blast tunnel section to the segment tunnel section, and remove the steel pipe supports of the track transport system during the transfer process. Wheeled transport system: The wheeled transport system is used to transport steel pipes within the segment tunnel section to the end of the lined section and to install and connect them with the installation docking device. Install the docking device, which is used for installing steel pipes at the ends of the lining section; Temporary support steel sections are used for temporary support of pipelines during lining installation; The rail transport system is located in the drill-and-blast tunnel section, and the transfer system is located at the junction of the drill-and-blast tunnel section and the segment tunnel section; the wheel transport system is installed on the pipeline, and the docking device is installed at the end of the lined section; the rail transport system and the transfer system share the same set of rails at the junction.
[0008] Optional, the rail transport system includes elevated supports, rails, flatbeds, and steel pipe supports; The bottom of the flatbed is equipped with track wheels to form a flatbed track trolley; An elevated support frame is installed inside the arc-shaped guide platform of the tunnel to fill the arc-shaped guide platform surface. Two parallel tracks are installed on the elevated support frame, a flat rail trolley is installed on the tracks, a steel pipe support is placed on the flat rail trolley, and a steel pipe is installed on the steel pipe support.
[0009] Optionally, the steel pipe support includes a main support plate, a secondary support plate, a limiting plate, and a reinforcing plate; The main support plate and the secondary support plate are detachably and fastened together to form the total support plate. Limiting plates are fixed at both ends of the total support plate, and reinforcing plates are set between the ends of the limiting plates and the surface of the total support plate.
[0010] Optionally, the transfer system includes outriggers, crossbeams, and a steel platform; The system includes multiple support legs consisting of legs and crossbeams on both sides of the track on the support frame, with the crossbeams fixedly installed on the top of the legs; a steel platform is installed on the support legs, and slots are constructed on the steel platform at intervals. The slots are located on the ground on both sides of the support frame, and a vertical lifting cylinder is installed directly below the slot.
[0011] Optionally, the steel platform is broken into sections at the slot; a fixed longitudinal beam with a vertical crossbeam is set at the bottom of the steel platform, and a movable longitudinal beam is set between the two fixed longitudinal beams at the slot. One end of the movable cover plate is located on the movable longitudinal beam, and the other end is set with a support leg on top of it.
[0012] Optional, the wheeled transport system includes a traction steel beam, roller frame, rollers, traction rope, traction machine, and guide pulleys; The system includes a traction steel beam installed inside the end of the steel pipe, a traction machine installed at the end of the lining section, a traction rope connected to the traction steel beam, a roller frame installed at the bottom of the steel pipe, rollers installed on the roller frame, and rotatable guide pulleys fixed on the tunnel sidewall by adjustable-length steel wire ropes.
[0013] Optionally, the flatbed trolley is located between two steel platforms.
[0014] Optionally, the fixed longitudinal beam is located at the top near the inner support leg, and the roller is located above the fixed longitudinal beam.
[0015] A method for transporting and installing steel pipes lining a TBM water conveyance tunnel, using the aforementioned TBM water conveyance tunnel steel pipe installation and transportation equipment for transportation and installation.
[0016] Optional, the installation method includes the following steps: 1) Installation of each beam; 2) Guided traction installation; 3) Installation of walking steel wheels; 4) Steel pipe hoisting and transportation; 5) Steel pipe jacking; 6) Dismantle the flatbed truck; 7) Force transformation; 8) Opening coverage; 9) Steel pipe butt conveying; 10) Steel pipe butt hoisting; 11) Steel pipe welding and fixing; 12) Repeat the above operation to install the subsequent steel pipes.
[0017] The technical solution provided in this application may include the following beneficial effects: This device achieves the in-tunnel transportation of the inner lining steel pipe through a rail transport system, a transfer system, and a wheeled transport system. It uses installation docking devices and temporary support devices to achieve precise docking of the steel pipe, solving the problem of installing the inner lining steel pipe in short-distance water conveyance tunnels. The steel pipe transportation and installation construction costs are low, and the construction quality, safety, and progress are guaranteed, making it widely applicable.
[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0019] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0020] Figure 1 This is a schematic diagram of the structure shown in the embodiments of this application; Figure 2 This is a front view of the rail transport system shown in the embodiments of this application; Figure 3 This is a side view of a rail transport system shown in an embodiment of this application; Figure 4 This is a top view of the transfer system shown in the embodiments of this application; Figure 5 This is a front view of the transfer system shown in an embodiment of this application; Figure 6 This is a side view of the transfer system shown in an embodiment of this application; Figure 7 This is a top view of the movable longitudinal beam and movable cover plate of the transfer system shown in the embodiments of this application; Figure 8 This is a front view of the movable longitudinal beam and movable cover plate of the transfer system shown in the embodiments of this application; Figure 9 This is a schematic diagram of the wheeled operation system structure shown in the embodiments of this application; Figure 10 This is a top view of the traction steel beam of the wheeled running system shown in the embodiments of this application; Figure 11 This is a schematic diagram of the installation and docking device structure shown in the embodiments of this application; Figure 12 This is a schematic diagram of a temporary support structure shown in an embodiment of this application; Figure label: 1. Rail transport system; 11. Elevated support frame; 12. Track; 13. Flat plate; 131. Track wheels; 14. Steel pipe support; 141. Main support plate; 142. Secondary support plate; 143. Limiting plate; 144. Reinforcing plate; 2. Transfer system; 21. Outrigger; 22. Crossbeam; 23. Steel platform; 24. Slot; 25. Vertical lifting cylinder; 26. Fixed longitudinal beam; 27. Movable longitudinal beam; 28. Movable cover plate; 3. Wheeled transportation system; 31. Traction steel beam; 32. Roller frame; 33. Roller; 34. Traction rope; 35. Traction machine; 36. Guide pulley; 4. Install the docking device; 41. Z-shaped hoist; 42. Electric hoist; 5. Temporary support steel. Detailed Implementation
[0021] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0022] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0023] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0024] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0025] To address the aforementioned issues, this application provides an installation and transportation device and method for steel pipe lining in a TBM water conveyance tunnel. The technical solution of this application embodiment is described in detail below with reference to the accompanying drawings.
[0026] like Figure 1 and Figure 12 The TBM water conveyance tunnel lining steel pipe installation and transportation equipment shown includes a rail transportation system 1, which is used to transport the steel pipe to the drill-blast tunnel section. Transfer system 2 is used to transfer steel pipes from the drill-and-blast tunnel section to the segment tunnel section, and remove the steel pipe supports of the track transport system 1 during the transfer process. Wheel transport system 3 is used to transport steel pipes within the segment tunnel section to the end of the lined section and to install and connect them with the installation docking device 4. Install docking device 4, which is used for the installation of steel pipe at the end of the lining section; Temporary support steel section 5 is used for temporary support of the pipeline during lining installation; The track transport system 1 is located in the drill-and-blast tunnel section, and the transfer system 2 is located at the junction of the drill-and-blast tunnel section and the segment tunnel section; the wheel transport system 3 is installed on the pipeline, and the docking device 4 is installed at the end of the lined section; the track transport system 1 and the transfer system 2 share the same set of tracks at the junction.
[0027] In this application, the steel pipe to be installed is transported horizontally from outside the tunnel to the drill-and-blast tunnel section at the entrance of the TBM tunnel via a rail transport system 1. A transfer system 2 is set up at the entrance of the TBM tunnel to transfer the steel pipe from the drill-and-blast tunnel section to the segment tunnel section. During the transfer, the steel pipe support of the rail transport system 1 is removed. The steel pipe to be installed is unloaded onto the transfer platform using the transfer system 2. Then, the steel pipe is transported from the transfer platform to the installation position via a wheel transport system 3. The installation docking device 4 is used to position and weld the steel pipe to be installed. Finally, a temporary support device is set up on the outside of the installed steel pipe to fix the steel pipe and provide the installation conditions required for the next section of steel pipe.
[0028] This invention achieves the in-tunnel transportation of inner lining steel pipes through a rail transport system 1, a transfer system 2, and a wheeled transport system 3. It uses an installation docking device 4 and temporary support steel 5 to achieve precise docking of the steel pipes, solving the problem of installing inner lining steel pipes in short-distance water conveyance tunnels. The steel pipe transportation and installation construction costs are low, and the construction quality, safety, and progress are guaranteed, making it widely applicable.
[0029] In one embodiment, such as Figure 2 and Figure 3 As shown, the rail transport system 1 includes an elevated support frame 11, a track 12, a flatbed 13, and a steel pipe support 14. Among them, the bottom of the flat plate 13 is provided with track wheels 131 to form a flat plate track trolley; A support frame 11 is installed inside the arc-shaped guide platform of the tunnel to fill the arc-shaped guide platform surface. Two parallel rails 12 are installed on the support frame 11. A flat rail trolley is installed on the rails 12. A steel pipe support 14 is placed on the flat rail trolley, and steel pipes are installed on the steel pipe support 14. The steel pipe support 14 includes a main support plate 141, a secondary support plate 142, a limiting plate 143, and a reinforcing plate 144. The main support plate 141 and the secondary support plate 142 are detachably and fastened together to form a total support plate by bolts. Limiting plates 143 are fixedly installed at both ends of the total support plate, and reinforcing plates 144 are installed between the end of the limiting plate 143 and the surface of the total support plate.
[0030] In this application, the steel pipe support adopts a detachable structure with screw connections, broken off at one-quarter of its length, and fitted with a connecting plate. This connection is achieved via bolts, facilitating subsequent disassembly. The support plate length is greater than half the diameter of the steel pipe, ensuring stable transport of the steel pipe. Both the flatbed trolley and the locomotive travel on rails made of 43kg / m steel rails, with the wheel track matching the rail spacing. The trolley width is 1.2m. The locomotive and two trolley sections are used in combination, with the total length of the trolley ensuring that the overhang length at both ends of the steel pipe does not exceed 1m. Four steel pipe supports are used in combination, placed on the flatbed trolley, with blocks on both sides, 10-20cm high, to prevent the supports from tipping over.
[0031] In one embodiment, such as Figures 4 to 8 As shown, the transfer system 2 includes outriggers 21, crossbeams 22, and a steel platform 23; The support frame 11 has multiple support legs consisting of legs 21 and crossbeams 22 on both sides of the track 12. The crossbeams 22 are fixedly mounted on the top of the legs 21. A steel platform 23 is mounted on the support legs, and slots 24 are constructed at intervals on the steel platform 23. The slots 24 are located on the ground on both sides of the support frame 11. A vertical lifting cylinder 25 is installed directly below the slots 24. The steel platform 23 is broken into sections at the slots 24. A fixed longitudinal beam 26 for the vertical crossbeams 22 is installed at the bottom of the steel platform 23. A movable longitudinal beam 27 is installed between the two fixed longitudinal beams 26 at the slots 24. One end of the movable cover plate 28 is located on the movable longitudinal beam 27, and the other end has a support leg 21 mounted on it.
[0032] In this application, the outriggers 21, crossbeams 22, and fixed longitudinal beams 26 are all made of structural steel, while the steel platform 23 is made of steel plate. All these components are welded together to form a stable whole. Support frames 11 and outriggers 21 are installed at intervals of 1-2 meters along the longitudinal direction of the tunnel. The crossbeams 22 are positioned perpendicular to the tunnel axis and located on the upper part of the outriggers 21. The fixed longitudinal beams 26 are located at the tangent point of the circle formed by the steel wheels at the bottom of the steel pipe. Hydraulic jacks or vertical lifting cylinders 25, used for vertical lifting, are positioned corresponding to the positions of the four supports on the track. A total of eight jacks are installed in four groups, with one cylinder at each end of each support. Simultaneous lifting is achieved through a hydraulic pump station. The steel platform 23 has an opening 24 corresponding to the position of the vertical lifting cylinder. A movable longitudinal beam 27 is installed at the opening and inserted into the fixed longitudinal beam 26. A movable cover plate 28 is installed on the fixed longitudinal beam 26. The vertical lifting cylinder can lift the support on the flatbed truck through the opening, raising the steel pipe below.
[0033] In one embodiment, such as Figures 9 to 11 As shown, the wheeled transport system 3 includes a traction steel beam 31, a roller frame 32, rollers 33, a traction rope 34, a traction machine 35, and a guide pulley 36. The system includes a traction steel beam 31 installed inside the end of the steel pipe, a traction machine 35 installed at the end of the lining section, a traction rope of the traction machine 35 connected to the traction steel beam 31, a roller frame 32 installed at the bottom of the steel pipe, rollers 33 installed on the roller frame 32, and a rotatable guide pulley 36 fixed on the tunnel sidewall by an adjustable length steel wire rope.
[0034] In this application, the traction steel beam 31 is located at the front end inside the steel pipe to be installed. A lifting lug is installed in the middle of the traction steel beam 31. Three sets of steel wheels, serving as rollers 33, are evenly arranged along the longitudinal direction of the steel pipe at the bottom outside. The rated load capacity of the steel wheels is 10t, with a total of 6 rollers in 3 sets. The height of the steel wheel set at the tail end of the steel pipe is 2-3cm less than the thickness of the outer concrete lining. The height of the two sets of steel wheels in the middle and front ends of the steel pipe is 1-2cm lower than that at the tail end. The front set of steel wheels is a 30° steerable steel wheel, while the middle and tail sets are directional steel wheels, facilitating the movement and docking of the steel pipe in tunnels with curves. A winch or traction machine 35 is located inside the tunnel in front of the inner lining steel pipe. The traction rope 34 of the winch or traction machine 35 is connected to the lifting lug using a U-shaped shackle. The winch or traction machine 35 pulls the steel pipe forward within the TBM tunnel to the installation position.
[0035] This application also installs guide pulleys 36 at intervals of 10-15m at tunnel bends. The guide pulleys 36 are fixed to the tunnel sidewall by steel wire ropes of adjustable length. When the winch pulls the steel pipe, the position of the steel pipe is corrected by adjusting the length of the steel wire rope of the guide pulleys 36 to ensure that the axis of the steel pipe coincides with the axis of the tunnel.
[0036] In one embodiment, the flatbed track trolley is located between the two steel platforms 23, the fixed longitudinal beam 26 is located on top of the inner support leg 21, and the roller 33 is located above the fixed longitudinal beam 26, which facilitates the removal of the flatbed track trolley during the transportation of the steel pipe and the installation.
[0037] In one embodiment, such as Figure 12 As shown, the installation docking device includes a Z-shaped lifting frame and an electric hoist. The Z-shaped lifting frame consists of an upper boom, a bottom frame, and connecting columns, all welded from structural steel. A 20t electric hoist is suspended at the front end of the upper boom. The temporary support steel section 5 consists of 8 steel sections evenly spaced at 45° intervals on the outer side of the tail of each steel pipe section, supporting the surrounding rock or pipe segments to fix the steel pipe.
[0038] In one embodiment, a method for transporting and installing the steel lining pipe of a TBM water conveyance tunnel utilizes the TBM water conveyance tunnel steel lining pipe installation and transportation equipment described in any of the above embodiments. Specifically, the installation method is as follows: 1) Installation of each beam: Install the steel pipe transfer system 2 at the TBM tunnel entrance, install the support frame 11, support legs 21, connecting crossbeams 22, and fixed longitudinal beams 26 in sequence, lay a steel platform 23 on the upper part of the crossbeams 22 and fixed longitudinal beams 26, set the opening slots 24 of the vertical lifting cylinders on the steel platform 23 at the required intervals, and detach the movable longitudinal beams 27 and movable cover plates 28 from the steel platform; 2) Guided traction installation: Install a winch or traction machine 35 in the tunnel in front of the steel pipe to be installed, and arrange the wire rope and wire rope guide pulley 36. 3) Installation of traveling steel wheels: The bottom traveling steel wheels of the steel pipe to be installed are welded outside the hole, and the traction steel beam 31 is welded to the front end of the inside of the steel pipe.
[0039] 4) Steel pipe hoisting and transportation: Two flatbed railcars and one locomotive are grouped together. Steel pipe supports 14 are set on the flatbed railcars. The steel pipes to be installed are hoisted onto the steel pipe supports 14 on the flatbed car by a crane. The steel pipes to be installed are transported to the steel platform at the entrance of the TBM tunnel by the locomotive and rail. 5) Steel pipe lifting: Start the vertical lifting cylinder of the steel pipe transfer system 2 to lift the steel pipe support 14, which will drive the steel pipe to rise by 5~10cm, so that the steel pipe support 14 is separated from the steel pipe on the flatbed truck. 6) Removing the flatbed truck: The flatbed truck is removed from the tunnel by reverse traction from a locomotive; 7) Force conversion: Activate the vertical lifting cylinder of the steel pipe transfer system 2, lower the steel pipe support 14, drive the steel pipe to fall, so that the steel wheel at the bottom of the steel pipe lands on the steel platform, complete the system conversion from support to steel wheel, and remove the steel pipe support 14 at the bottom of the steel pipe; 8) Opening Cover: Install the movable longitudinal beam 27 and the movable cover plate 28 to the opening on the steel platform; 9) Steel pipe docking and conveying: Connect the winch wire rope to the traction steel beam set at the front end of the steel pipe, start the winch, and pull the steel pipe forward to the installation position; 10) Steel pipe butt hoisting: After the steel pipe arrives at the installation position, the Z-type hoisting frame 41 and electric hoist 42 are used to adjust the position of the front end of the steel pipe up, down and left and right. At the same time, jacks or vertical lifting cylinders are used to adjust the position of the rear end of the steel pipe to complete the steel pipe butt hoisting. 11) Steel pipe welding and fixing: The front end of the steel pipe is welded and fixed to the installed steel pipe, and 8 steel sections are set at the rear end to support the surrounding rock or pipe segments, evenly arranged at 45° intervals to fix the steel pipe. 12) Repeat the above operation to install the subsequent steel pipes.
[0040] This invention enables the in-tunnel transportation of inner lining steel pipes through a rail transport system, a transfer system, and a wheeled transport system. It achieves precise docking of steel pipes by using installation docking devices and temporary support steel sections in combination with appropriate transportation and installation methods. This solves the problem of installing inner lining steel pipes in short-distance water conveyance tunnels. The construction cost of steel pipe transportation and installation is low, and the construction quality, safety, and progress are guaranteed, making it widely applicable.
[0041] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0042] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0043] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A method for transporting and installing a TBM water conveyance tunnel lining steel pipe, characterized in that: Includes the following steps: 1) Installation of each beam; Install a steel pipe transfer system at the TBM tunnel entrance, and install the support frame, legs and connecting crossbeams and fixed longitudinal beams in sequence. Lay a steel platform on the upper part of the crossbeams and fixed longitudinal beams, and set the opening slots of the vertical lifting cylinders on the steel platform at the required intervals to separate the movable longitudinal beams and movable cover plates from the steel platform. 2) Guided traction installation; Install a winch or traction machine in the tunnel in front of the steel pipe to be installed, and arrange the wire rope and wire rope guide pulley. 3) Installation of traveling steel wheels; The bottom traveling steel wheels of the steel pipe to be installed are welded outside the tunnel, and the traction steel beam is welded to the front end of the inside of the steel pipe; 4) Steel pipe hoisting and transportation: Two flatbed railcars and one locomotive are grouped together. Steel pipe supports are set up on the flatbed railcars. A crane is used to hoist the steel pipes to be installed onto the steel pipe supports on the flatbed car. The steel pipes to be installed are transported to the steel platform at the entrance of the TBM tunnel by the locomotive and rail. 5) Lifting the steel pipe; Activate the vertical lifting cylinder of the steel pipe transfer system to lift the steel pipe support, causing the steel pipe to rise 5~10cm, so that the steel pipe support is separated from the steel pipe on the flatbed truck. 6) Dismantle the flatbed truck; 7) Force conversion; Activate the vertical lifting cylinder of the steel pipe transfer system to lower the steel pipe support, which in turn lowers the steel pipe so that the steel wheel at the bottom of the steel pipe lands on the steel platform, completing the system conversion from force on the support to force on the steel wheel, and then remove the steel pipe support at the bottom of the steel pipe. 8) Opening Cover: Install the movable longitudinal beam and movable cover plate to the opening on the steel platform; 9) Steel pipe butt conveying; 10) Steel pipe butt hoisting; 11) Steel pipe welding and fixing; 12) Repeat the above method to install subsequent steel pipes.
2. A TBM water conveyance tunnel lining steel pipe installation and transportation equipment, characterized in that: Used in the method of claim 1 for installing steel pipes lining water conveyance tunnels.
3. The TBM water conveyance tunnel liner steel pipe installation transport apparatus according to claim 2, characterized by, include: Rail transport system (1), the rail transport system (1) is used to transport steel pipes to the drill-blast tunnel section; The transfer system (2) is used to transfer the steel pipe from the drill-blast tunnel section to the segment tunnel section and remove the steel pipe support of the track transport system (1) during the transfer process. Wheeled transport system (3), the wheeled transport system (3) is used to transport steel pipes in the segment tunnel section to the end of the lined section and install and connect them with the installation docking device (4); Install the docking device (4), which is used for the installation of steel pipes at the end of the lining section; Temporary support steel (5) is used for temporary support of the pipeline during lining installation; The rail transport system (1) is located in the drill-and-blast tunnel section, and the transfer system (2) is located at the junction of the drill-and-blast tunnel section and the segment tunnel section; the wheel transport system (3) is located on the pipeline, and the installation docking device (4) is located at the end of the lined section; the rail transport system (1) and the transfer system (2) share the same set of rails at the junction.
4. The TBM water conveyance tunnel liner steel pipe installation transport apparatus according to claim 3, characterized in that: The rail transport system (1) includes an elevated support (11), a track (12), a flatbed (13), and a steel pipe support (14). The bottom of the flat plate (13) is provided with track wheels (131) to form a flat plate track trolley; An elevated support frame (11) is set up inside the arc-shaped guide platform of the tunnel to fill the arc-shaped guide platform surface. Two parallel tracks (12) are set on the elevated support frame (11). A flat rail trolley is set on the track (12). A steel pipe support (14) is placed on the flat rail trolley. A steel pipe is placed on the steel pipe support (14).
5. The TBM water conveyance tunnel liner steel pipe installation transport apparatus according to claim 4, characterized in that: The steel pipe support (14) includes a main support plate (141), a secondary support plate (142), a limiting plate (143), and a reinforcing plate (144). The main support plate (141) and the secondary support plate (142) are detachably and fastened together by bolts to form a total support plate. Limiting plates (143) are fixedly installed at both ends of the total support plate, and reinforcing plates (144) are installed between the end of the limiting plate (143) and the surface of the total support plate.
6. The TBM water conveyance tunnel liner steel pipe installation transport apparatus according to claim 5, characterized by: The transfer system (2) includes outriggers (21), crossbeams (22), and steel platform (23); Among them, multiple support legs consisting of support legs (21) and crossbeams (22) are set on both sides of the track (12) on the support frame (11). The crossbeams (22) are fixedly set on the top of the support legs (21). A steel platform (23) is set on the support legs. A slot (24) is constructed on the steel platform (23) at intervals. The slot (24) is located on the ground of the hole on both sides of the support frame (11). A vertical lifting cylinder (25) is set directly below the hole of the slot (24).
7. The TBM water conveyance tunnel liner steel pipe installation transport apparatus according to claim 6, characterized by: The steel platform (23) is broken into sections at the slot (24); a fixed longitudinal beam (26) of a vertical crossbeam (22) is set at the bottom of the steel platform (23), and a movable longitudinal beam (27) is set between the two fixed longitudinal beams (26) at the slot (24). One end of the movable cover plate (28) is located on the movable longitudinal beam (27), and the other end is provided with a support leg (21) and located on it.
8. The installation and transportation equipment for the steel pipe lining of a TBM water conveyance tunnel according to claim 6, characterized in that: The wheeled transport system (3) includes a traction steel beam (31), a roller frame (32), rollers (33), a traction rope (34), a traction machine (35), and a guide pulley (36); Among them, a traction steel beam (31) is set inside the end of the steel pipe, a traction machine (35) is set at the end of the lining section, the traction rope of the traction machine (35) is connected to the traction steel beam (31), a roller frame (32) is set at the bottom of the steel pipe, a roller (33) is set on the roller frame (32), and a rotatable guide pulley (36) is fixed on the tunnel sidewall by an adjustable length steel wire rope.
9. The installation and transportation equipment for the steel pipe lining of a TBM water conveyance tunnel according to claim 8, characterized in that: The flatbed trolley is located between two steel platforms (23).
10. The installation and transportation equipment for the steel pipe lining of a TBM water conveyance tunnel according to claim 9, characterized in that: The fixed longitudinal beam (26) is located at the top near the inner support leg (21), and the roller (33) is located above the fixed longitudinal beam (26).