Photovoltaic glass repairing device and repairing method thereof

Abstract

The application relates to the technical field of glass curtain wall maintenance, and discloses a photoelectric glass maintenance device and a maintenance method thereof, which comprise a handle, a cutting mechanism, a maintainer, a switch button, a control screen and a control button. In the application, the rotating rod is manually rotated, then the rotating rod is engaged in the movable structure through the movable rod, after the engagement activity is finished, the elastic block elastically supports the rubber plate, the tooth ring is engaged and locked with the tooth groove, when the rotating rod rotates around the center shaft of the connecting rod, the circular rotating diameter of the rotating rod is adjusted, the effect that the laser emitted by the laser generator is adjusted and moved is realized, circular activity cutting is realized, the hole of the laser drilling is not too small to cause the lamp bead to be difficult to move out, and the continuous handheld pressing ensures that the stable mechanism is fixed perpendicularly to the glass surface, the phenomenon that the glass is shaken during cutting of the lamp bead in the maintenance glass is prevented, laser cutting is realized on the undismounted glass in the air, and the effect that the glass is stably cut is realized.

Description

TECHNICAL FIELD

[0001] The application relates to a glass curtain wall maintenance technical field, in particular to a photoelectric glass maintenance device and a maintenance method thereof. BACKGROUND

[0002] The photoelectric glass is usually installed indoors or outdoors to display images, and the lamp beads in the photoelectric glass are in a parallel state, so when one lamp bead is damaged, the display of the image is affected, laser cutting is used to cut and punch the glass, laser cutting can reduce the generation of stress through local rapid heating and air cooling, and cracks can be avoided in the glass under the punching of the drill bit.

[0003] However, the sizes of the lamp beads in different photoelectric glasses are different, the hole cut by laser cutting is small, and the damaged lamp beads in the glass are not easy to move out from the hole position, affecting the maintenance and replacement of the lamp beads; and when the lamp beads are damaged, the photoelectric glass needs to be disassembled from the installation position for maintenance, and then the back of the photoelectric glass is disassembled to replace the lamp beads, so that the maintenance method is too troublesome, and the photoelectric glass needs to be disassembled for maintenance, and the disassembly of the glass at a high altitude is too troublesome, and the glass at a high altitude cannot be conveniently and stably maintained and replaced. SUMMARY

[0004] The application provides a photoelectric glass maintenance device and a maintenance method thereof, which overcome the deficiencies described in the background art.

[0005] The application solves the technical problems by adopting the technical solutions as follows:

[0006] A photoelectric glass maintenance device, comprising a handle, a cutting mechanism, a maintenance device, a switch button, a control screen and a control button, the control screen and the control button are arranged on the side of the maintenance device, the control screen is internally provided with a wireless connector, the control screen is connected to the inside of the cutting mechanism through the wireless connector Bluetooth, the control screen is driven by the control button electrical signal to control the cutting mechanism, the cutting mechanism is screwed on the outer end of the maintenance device, the maintenance device and the handle are in an integrated structure, the switch button is installed on the side of the handle, the maintenance device is internally provided with a battery, and the battery output end circuit is connected to the cutting mechanism, and the switch button is electrically connected to the battery, and the cutting mechanism is driven by the opening electrical signal of the switch button;

[0007] The cutting mechanism is provided with a controller, a stabilizing mechanism, an adjusting mechanism, a laser generator, a fixing head, a shell and a motor, the motor is arranged in the fixing head, the controller is electrically connected to the laser generator, and the controller is arranged in the shell, and the stabilizing mechanism is screwed on the outside of the fixing head;

[0008] The stabilizing mechanism is provided with a rubber ring, an expansion plate, a fixed plate and a glass cylinder, the rubber ring is arranged at the left end of the glass cylinder, the expansion plate is fixed at the left and right ends of the glass cylinder and the fixed plate, the fixed plate is screwed outside the fixed head, the expansion plate is internally provided with a spring rod, when the fixed plate is pressed to the left, the spring rod in the expansion plate expands and retracts, and the rubber ring is pressed against the glass surface, so that the central axis of the laser generator is in a stable state.

[0009] Further, the adjusting mechanism is provided with a connecting rod, a movable rod, a rotating rod and a movable structure, the movable structure is arranged on the side of the connecting rod, the movable rod is located at the central axis of the rotating rod and is engaged with the movable structure, the connecting rod is located at the output end of the motor, and the rotating rod is connected at the central axis of the housing, when the rotating rod rotates, the movable rod translates in the movable structure, and the central axis of the connecting rod is offset from the movable rod.

[0010] Further, the movable structure is provided with a tooth groove, an elastic block and a track strip, the tooth groove and the elastic block are arranged in parallel on the inner wall of the track strip, the movable rod is engaged with the tooth groove, and the elastic block elastically supports the movable rod.

[0011] Further, the movable rod is provided with a connecting block, a tooth ring and a rubber plate, the rubber plate is attached to the side of the connecting block, the tooth ring is arranged outside the connecting block, the tooth ring is engaged with the tooth groove, and the elastic block elastically presses the rubber plate, and the connecting block is supported by the elastic friction of the rubber plate.

[0012] A maintenance method of the photoelectric glass is based on the photoelectric glass maintenance device, and the specific maintenance method includes the following steps.

[0013] S1: Stabilization: after holding the handle, the cutting mechanism is screwed to the outer end of the maintenance device, the cutting mechanism is connected to the battery in the maintenance device through the screwing position circuit, the cutting mechanism is aligned with the cutting position center of the glass surface, and the cutting mechanism is pressed, so that the central axis of the laser generator is stabilized after the stabilizing mechanism in the cutting mechanism is compressed;

[0014] S2: Adjustment: the rotating speed of the adjusting mechanism is input from the control screen position, the rotating rod in the adjusting mechanism is manually rotated, the movable rod in the rotating rod is engaged and moved in the movable structure, so that the central axis positions of the rotating rod and the connecting rod are adjusted;

[0015] S3: Control: the motor is driven by the opening of the switch button, the connecting rod at the output end of the motor rotates at a constant speed, the rotating rod rotates along the central axis of the connecting rod, and the laser generator in the housing moves in a circular manner;

[0016] S4: cutting: input the parameter of cutting depth through the control screen, so as to drive the laser generator to emit laser through the control button wireless connection control controller, and make the laser follow the rotation of the shell to cut the glass circularly.

[0017] Compared with the prior art, the technical scheme has the following advantages:

[0018] In the application, the cutting mechanism at the rear handle of the handheld handle is aligned with the glass, and the handle and the maintainer are pressed, so that the cutting mechanism is compressed on the surface of the glass, thereby determining the position corresponding to the lamp bead replacement of the cutting mechanism to stabilize the laser projection of the laser generator, so that the laser cutting of the undismounted glass in the air is realized, and the lamp bead replacement in the glass can be realized without dismounting the glass, thereby realizing the effect of stable cutting glass.

[0019] In the application, the laser emitted by the laser generator needs to be manually rotated before cutting, and then the rotating rod is engaged with the movable rod in the movable structure through the movable rod, and after the engagement is completed, the elastic block elastically supports the rubber plate, so that the tooth ring is engaged and locked with the tooth groove, so that when the rotating rod rotates around the center axis of the connecting rod, the circular rotation diameter of the rotating rod is adjusted, the effect of adjusting the activity of the laser emitted by the laser generator is realized, the circular activity cutting is realized, and the hole of the laser drilling is avoided to be too small to cause the lamp bead to be difficult to move out.

[0020] In the application, the handheld handle rear handle stabilizing mechanism is aligned with the cutting position of the glass surface, and then the handheld handle is pressed to make the rubber ring elastically extrude on the glass surface, and the continuous handheld pressing ensures that the stabilizing mechanism is fixed perpendicular to the glass surface, so that the laser generator inside the shell is stable during laser cutting, and the laser generator is avoided to shake during laser cutting, so that the glass can be stably cut in the air without dismounting, and the phenomenon of shaking during cutting glass is prevented when the lamp bead in the glass is maintained. BRIEF DESCRIPTION OF DRAWINGS

[0021] The application will be further described below in combination with the drawings and examples.

[0022] Figure 1 It is the overall view of the application.

[0023] Figure 2 It is the sectional view of the cutting mechanism.

[0024] Figure 3 It is the plane view of the adjusting mechanism.

[0025] Figure 4 It is the plane view of the movable structure.

[0026] Figure 5 It is the three-dimensional view of the movable rod.

[0027] Figure 6 A cross-sectional three-dimensional schematic diagram of the mechanism.

[0028] In the diagram: Handle-1, Cutting Mechanism-2, Repair Tool-3, Switch Button-4, Control Panel-5, Control Button-6, Controller-21, Stabilizing Mechanism-22, Adjusting Mechanism-23, Laser Generator-24, Fixing Head-25, Housing-26, Motor-27, Connecting Rod-231, Movable Rod-232, Rotating Rod-233, Movable Structure-234, Gear Groove-2341, Elastic Block-2342, Track Bar-2343, Connecting Block-2321, Gear Ring-2322, Rubber Plate-2323, Rubber Ring-221, Telescopic Plate-222, Fixing Plate-223, Glass Tube-224. Detailed Implementation

[0029] like Figures 1 to 6 As shown, this invention proposes a photoelectric glass repair device, including a handle 1, a cutting mechanism 2, a repairer 3, a switch button 4, a control screen 5, and a control button 6. The control screen 5 and the control button 6 are located on the side of the repairer 3. The control screen 5 has a wireless connector inside and is connected to the inside of the cutting mechanism 2 via Bluetooth. The control screen 5 drives the cutting mechanism 2 through the electrical signal of the control button 6. The cutting mechanism 2 is screwed onto the outside of the repairer 3. The repairer 3 and the handle 1 are integrated. The switch button 4 is installed on the side of the handle 1. The repairer 3 has a battery inside, and the battery output circuit is connected to the cutting mechanism 2. The switch button 4 is connected to the battery through an electrical signal, and the cutting mechanism 2 is driven by the opening electrical signal of the switch button 4.

[0030] The cutting mechanism 2 includes a controller 21, a stabilizing mechanism 22, an adjusting mechanism 23, a laser generator 24, a fixing head 25, a housing 26, and a motor 27. The motor 27 is located inside the fixing head 25. The controller 21 is electrically connected to the laser generator 24 and is located inside the housing 26. The stabilizing mechanism 22 is screwed and fixed to the outside of the fixing head 25, and the left end of the stabilizing mechanism 22 presses against the glass surface, making the laser generator 24 perpendicular to the glass surface. When the output end of the motor 27 rotates, it drives the housing 26 connected to the adjusting mechanism 23 to rotate, and controls the laser generator 24 to emit laser light for rotational cutting through the electrical signal of the controller 21.

[0031] Furthermore, the control panel 5 is electrically connected to the battery inside the repair unit 3. By inputting the rotational speed of the motor 27 from the position of the control panel 5, the voltage output by the battery to the motor 27 is reduced, thereby reducing the output power to the motor 27 and adjusting the rotational speed of the motor 27.

[0032] And, the motor 27 has a circuit joint inside, when the fixing head 25 is fixed at the right end inside the maintainer 3, the circuit joint is powered by the battery inside the maintainer 3, and the power is transmitted to the motor 27 inside the fixing head 25, and the battery output power is controlled by the opening of the switch button 4.

[0033] The adjusting mechanism 23 is provided with a connecting rod 231, a movable rod 232, a rotating rod 233 and a movable structure 234, the movable structure 234 is arranged on the side of the connecting rod 231, the movable rod 232 is arranged at the central axis of the rotating rod 233, and the movable rod 232 is engaged in the movable structure 234, the connecting rod 231 is arranged at the output end of the motor 27, the rotating rod 233 is connected at the central axis of the shell 26, when the rotating rod 233 rotates, the movable rod 232 is driven to move in the movable structure 234, and the central axis of the movable rod 232 is offset from the central axis of the connecting rod 231.

[0034] And, the rotating rod 233 is provided with a layer of rubber material on the outside, when the rotating rod 233 is manually rotated, the friction with the hand is increased, and the rotating rod 233 is conveniently manually rotated, when the rotating rod 233 is counterclockwise rotated, the movable rod 232 in the middle of the rotating rod 233 is engaged in the movable structure 234 and moves to the central axis of the connecting rod 231, when the rotating rod 233 is clockwise rotated, the movable rod 232 is engaged in the movable structure 234 and moves away from the central axis of the connecting rod 231, when the movable rod 232 is engaged to the left end of the movable structure 234, the central axis of the movable rod 232 coincides with the central axis of the connecting rod 231.

[0035] And, the central axis of the connecting rod 231 is arranged at the central position of the output end of the motor 27, the motor 27 is driven to rotate the connecting rod 231, and the rotating rod 233 is driven to rotate with the connecting rod 231.

[0036] And, when the movable rod 232 moves 1mm in the movable structure 234 and moves to the central axis of the connecting rod 231, the rotating radius of the rotating rod 233 is increased by 0.5mm.

[0037] The movable structure 234 is provided with a tooth groove 2341, an elastic block 2342 and a track strip 2343, the tooth groove 2341 and the elastic block 2342 are arranged in parallel on the inner wall of the track strip 2343, the movable rod 232 is engaged in the tooth groove 2341, and the elastic block 2342 supports the movable rod 232.

[0038] And, the elastic block 2342 and the gear slot 2341 are on both sides of the movable rod 232, the elastic block 2342 mainly presses the movable structure 234 by elasticity, and the movable rod 232 moves by engaging with the gear slot 2341, after the engagement is finished, the movable rod 232 is pressed by the elastic block 2342, and is fixed on the gear slot 2341 by the elastic pressing force, so that the stability of the movable rod 232 is enhanced.

[0039] The movable rod 232 is provided with a connecting block 2321, a gear ring 2322 and a rubber plate 2323, the rubber plate 2323 is attached to the side of the connecting block 2321, the gear ring 2322 is arranged outside the connecting block 2321, the gear ring 2322 engages with the gear slot 2341, the elastic block 2342 elastically extrudes the rubber plate 2323, and the connecting block 2321 is supported by the elastic friction of the rubber plate 2323.

[0040] The stable mechanism 22 is provided with a rubber ring 221, an expansion plate 222, a fixed plate 223 and a glass cylinder 224, the rubber ring 221 is arranged at the left end of the glass cylinder 224, the expansion plate 222 is fixed between the glass cylinder 224 and the fixed plate 223 at both ends, the fixed plate 223 is screwed outside the fixed head 25, and the expansion plate 222 is internally provided with a spring rod, when the fixed plate 223 is pressed to the left, the spring rod in the expansion plate 222 is expanded and contracted, and the rubber ring 221 is pressed against the glass surface, so that the central axis of the laser generator 24 is in a stable state.

[0041] When the spring rod in the expansion plate 222 is compressed to 5mm, the perpendicularity error of the laser generator 24 is less than or equal to 0.1°.

[0042] There are two hollow areas between the glass cylinder 224 and the fixed plate 223, the hand is put into the adjusting mechanism 23 through the hollow area, and the adjusting mechanism 23 is rotated to realize the rotation of the adjusting mechanism 23.

[0043] After the circular movement of the laser generator 24, a cylindrical residual material is formed on the glass, and the residual material is removed to realize the effect of a larger hole, so as to avoid the influence of the hole being smaller than the lamp bead on the removal of the lamp bead.

[0044] The depth of the laser emitted by the laser generator 24 is adjusted on the surface of the control screen 5, the output power of the laser generator 24 is controlled by the controller 21 through the control screen 5, and the intensity of the laser emitted by the laser generator 24 is changed, when the cutting depth of 1mm is input on the control screen 5, the laser power is adjusted to 50W, and then the cutting depth of the laser on the glass is adjusted according to the thickness of the glass, so as to avoid that the laser intensity is too high to cut the glass and cause the cutting of the lamp bead.

[0045] And the elastic block 2342 generates 2N extrusion force through elastic deformation, so that the tooth ring 2322 is engaged and locked with the tooth groove 2341.

[0046] In the application, the handheld handle 1 is held behind the cutting mechanism 2 to align the cutting mechanism 2 with the glass, and the handle 1 and the maintainer 3 are pressed, so that the cutting mechanism 2 is compressed on the glass surface, thereby determining the position of the cutting mechanism 2 corresponding to the lamp bead replacement to be stable, and the laser projection of the laser generator 24 is kept stable, so that the laser cutting of the undismounted glass in the air is realized, the lamp bead in the glass is replaced without dismounting the glass, the effect of cutting the glass stably is realized, and the laser emitted by the laser generator 24 needs to be manually rotated before cutting, then the rotating rod 233 is engaged with the movable structure 234 through the movable rod 232, the tooth ring 2322 is engaged and locked with the tooth groove 2341 through the elastic support of the elastic block 2342 to the rubber plate 2323 after the engagement activity is finished, so that the circular rotation diameter of the rotating rod 233 is adjusted when the rotating rod 233 rotates around the center axis of the connecting rod 231, the effect of adjusting the laser emitted by the laser generator 24 is realized, the circular activity cutting is realized, and the lamp bead is not easy to move out due to the too small hole of the laser drilling.

[0047] In the application, the handheld handle 1 is held behind the cutting mechanism 2 to align the cutting mechanism 2 with the glass, and the handle 1 and the maintainer 3 are pressed, so that the cutting mechanism 2 is compressed on the glass surface, thereby determining the position of the cutting mechanism 2 corresponding to the lamp bead replacement to be stable, and the laser projection of the laser generator 24 is kept stable, so that the laser cutting of the undismounted glass in the air is realized, the lamp bead in the glass is replaced without dismounting the glass, the effect of cutting the glass stably is realized, and the laser emitted by the laser generator 24 needs to be manually rotated before cutting, then the rotating rod 233 is engaged with the movable structure 234 through the movable rod 232, the tooth ring 2322 is engaged and locked with the tooth groove 2341 through the elastic support of the elastic block 2342 to the rubber plate 2323 after the engagement activity is finished, so that the circular rotation diameter of the rotating rod 233 is adjusted when the rotating rod 233 rotates around the center axis of the connecting rod 231, the effect of adjusting the laser emitted by the laser generator 24 is realized, the circular activity cutting is realized, and the lamp bead is not easy to move out due to the too small hole of the laser drilling.

[0048] A maintenance method of the photoelectric glass is based on the photoelectric glass maintenance device, and the specific maintenance method comprises the following steps:

[0049] S1: Stabilization: the cutting mechanism 2 is screwed and fixed at the outer end of the maintainer 3, the cutting mechanism 2 is connected to the battery in the maintainer 3 through the screwing position circuit, the cutting mechanism 2 is aligned with the cutting position center of the glass surface, and the cutting mechanism 2 is pressed, so that the stable mechanism 22 in the cutting mechanism 2 is compressed to stabilize the center axis of the laser generator 24;

[0050] S2: adjustment: the rotation speed of the adjusting mechanism 23 is input from the control screen 5 position of the motor 27, the rotating rod 233 in the adjusting mechanism 23 is manually rotated, the movable rod 232 in the rotating rod 233 is engaged in the movable structure 234, thereby adjusting the central axis position of the rotating rod 233 and the connecting rod 231;

[0051] S3: control: the motor 27 is driven by the opening control of the switch button 4, and then the connecting rod 231 at the output end of the motor 27 rotates at a constant speed, thereby the rotating rod 233 rotates along the central axis of the connecting rod 231, and the laser generator 24 in the middle of the shell 26 is circularly movable;

[0052] S4: cutting: the parameter of the cutting depth is input through the control screen 5, thereby the controller 21 is wirelessly connected and controlled through the control button 6, and the controller 21 drives the laser generator 24 to emit laser, and the laser follows the rotation of the shell 26 to cut the glass in a circular manner.

[0053] The above only describes the preferred embodiments of the present application, and therefore cannot limit the scope of the present application, that is, equivalent changes and modifications made according to the scope of the present application and the content of the specification should still be within the scope of the present application.

Claims

1. A photoelectric glass repair device, characterized in that, The device includes a handle, a cutting mechanism, a repair tool, a switch button, a control panel, and control buttons. The control panel and control buttons are located on the side of the repair tool. The control panel has a wireless connector inside and connects to the inside of the cutting mechanism via Bluetooth. The control panel drives the cutting mechanism through electrical signals from the control buttons. The cutting mechanism is screwed onto the outside of the repair tool. The repair tool and the handle are integrated. The switch button is installed on the side of the handle. The repair tool contains a battery, and the battery output circuit is connected to the cutting mechanism. The switch button's electrical signal is connected to the battery, and the cutting mechanism is driven by the switch button's activation signal. The cutting mechanism includes a controller, a stabilizing mechanism, an adjusting mechanism, a laser generator, a fixing head, a housing, and a motor. The motor is located inside the fixing head. The controller is electrically connected to the laser generator and is located inside the housing. The stabilizing mechanism is screwed and fixed to the outside of the fixing head. The stabilizing mechanism includes a rubber ring, a telescopic plate, a fixed plate, and a glass tube. The rubber ring is located at the left end of the glass tube. The telescopic plate is fixed at both ends between the glass tube and the fixed plate. The fixed plate is screwed onto the outside of the fixed head. The telescopic plate has a spring rod inside. When the fixed plate is pressed to the left, the spring rod inside the telescopic plate extends and retracts, causing the rubber ring to press against the glass surface, ensuring that the central axis of the laser generator is in a stable state. The adjustment mechanism includes a connecting rod, a movable rod, a rotating rod, and a movable structure. The movable structure is located on the side of the connecting rod. The movable rod is located at the central axis of the rotating rod and engages within the movable structure. The connecting rod is located at the motor output end. The rotating rod is connected to the central axis of the housing. When the rotating rod rotates, it drives the movable rod to translate within the movable structure and causes the central axis positions of the movable rod and the connecting rod to shift. The movable structure is provided with toothed grooves, elastic blocks and track bars. The toothed grooves and elastic blocks are distributed parallel to each other on the inner wall of the track bars. The movable rod engages with the toothed grooves and moves, and the elastic blocks provide elastic support for the movable rod. The movable rod is provided with a connecting block, a toothed ring and a rubber plate. The rubber plate is attached to the side of the connecting block, the toothed ring is arranged around the outside of the connecting block, the toothed ring meshes with the tooth groove, the elastic block elastically squeezes the rubber plate and supports the connecting block through the elastic friction of the rubber plate.

2. A method for repairing photoelectric glass, based on the photoelectric glass repair device described in claim 1, characterized in that, The specific repair method is as follows: S1: Stabilization: After holding the handle, screw the cutting mechanism to the outside of the repairer. The cutting mechanism is connected to the battery inside the repairer through the screw position circuit. After holding the handle, align the cutting mechanism with the center of the cutting position on the glass surface and press the cutting mechanism to compress the stabilizing mechanism inside the cutting mechanism and stabilize the central axis of the laser generator. S2: Adjustment: Input the rotational speed of the motor to the adjustment mechanism from the control panel position, manually rotate the rotating rod in the adjustment mechanism, so that the movable rod in the middle of the rotating rod engages in the movable structure, thereby adjusting the central axis position of the rotating rod and the connecting rod; S3: Control: The motor is driven by the switch button, which in turn causes the connecting rod at the motor output to rotate at a constant speed. This causes the rotating rod to rotate along the central axis of the connecting rod, and makes the laser generator in the middle of the housing move in a circular motion. S4: Cutting: Input the cutting depth parameters through the control panel, and then wirelessly connect to the control controller via the control button. The controller will drive the laser generator to emit laser light, which will follow the rotation of the housing to make circular cuts on the glass.

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