A water-reducing admixture component modular dispensing apparatus
By using pressure sensors and stirring blades in the modular mixing equipment, the problems of inaccurate water-reducing agent component ratios and inaccurate pH value detection were solved, achieving precise ratios and uniform mixing, thus improving the quality of the water-reducing agent.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANXI KETENG ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2026-01-21
- Publication Date
- 2026-05-15
AI Technical Summary
Existing water-reducing agent mixing equipment cannot accurately control the ratio of different components, and the residue after sampling affects the accuracy of pH value detection.
Modular mixing equipment is used to accurately weigh the ratio of solvent, main agent and auxiliary agent through pressure sensor, and the design of stirring blade and sampling component ensures uniform mixing of components and accurate sampling, preventing residues from affecting the detection.
It achieves precise proportioning and mixing of solvents, main agents, and additives, avoids wall adhesion, and improves the accuracy of pH value detection and the uniformity of water-reducing agent components.
Smart Images

Figure CN121534583B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of water-reducing agent formulation technology, specifically a modular formulation device for water-reducing agent components. Background Technology
[0002] Water-reducing agents are concrete admixtures that reduce the amount of water used in mixing while maintaining the slump of concrete. Most of them are anionic surfactants, such as lignin sulfonates, naphthalene sulfonates, and formaldehyde polymers. When added to concrete mixtures, they disperse cement particles, improve workability, reduce unit water consumption, improve the fluidity of concrete mixtures, reduce unit cement consumption, and save cement. The production process of water-reducing agents requires the mixing of various liquid production agents.
[0003] When preparing water-reducing agents, the solvent, main agent, and additives are usually added to the reactor through multiple feeding pipes. However, the existing method of adding the additives makes it difficult to control the proportions of different components of the water-reducing agent and to adjust the proportions of different components according to the actual conditions of the cement slurry. Furthermore, the pH value of the water-reducing agent needs to be tested during preparation to adjust the addition of different components. Current technologies mostly use sampling tubes to sample the prepared water-reducing agent. However, after sampling, some components may remain inside the sampling tube, which will affect the accuracy of pH value testing when sampling new water-reducing agents.
[0004] Therefore, the present invention provides a modular formulation device for water-reducing agent components. Summary of the Invention
[0005] To overcome the shortcomings of the prior art, the present invention proposes a modular formulation device for water-reducing agent components to solve the problems mentioned in the background art.
[0006] The technical solution adopted by the present invention to solve its technical problem is as follows: The present invention provides a modular mixing device for water-reducing agent components, including a tank body. Several feed pipes are fixedly connected to the top of the tank body, a liquid sampling valve is fixedly connected to the outer wall of the tank body, a support foot is fixedly connected to the bottom of the tank body, a fixing plate is fixedly connected to the inner wall of the tank body, a weighing component is arranged above the fixing plate, a second rotating shaft is rotatably connected to the inner wall of the fixing plate, a U-shaped frame is fixedly connected to the bottom of the second rotating shaft, a third rotating shaft is fixedly connected to the bottom of the U-shaped frame, a stirring blade is fixedly connected to the outer wall of the third rotating shaft, a driving component is arranged at the top of the second rotating shaft, and a slot is opened on the outer wall of the tank body, with a sampling component arranged inside the slot.
[0007] Preferably, the weighing assembly includes two first hydraulic cylinders, which are symmetrically fixedly mounted on the top of a fixed plate. The output ends of the two first hydraulic cylinders are fixedly connected to a support plate. Two sliding shafts are symmetrically fixedly connected to the top of the support plate. Limit blocks are fixedly connected to the top of each sliding shaft. Mounting plates are slidably connected to the outer walls of the two sliding shafts. Springs are sleeved on the outer walls of the two sliding shafts. The top of the springs is fixedly connected to the limit blocks, and the bottom of the springs is fixedly connected to the mounting plates. A pressure sensor is fixedly connected to the top of the mounting plates. A weighing hopper is fixedly connected to the top of the pressure sensor. The weighing hopper is located below the feed pipe. Drainage grooves are opened on both sides of the weighing hopper. Two baffles are symmetrically fixedly connected to the inner wall of the tank, and the baffles fit against the outer wall of the weighing hopper.
[0008] Preferably, a first motor is fixedly connected to the outer wall of the tank, the output end of the first motor extends into the interior of the tank and is fixedly connected to a first rotating shaft, the first rotating shaft is rotatably connected to the tank, two cams are symmetrically fixedly connected to the outer wall of the first rotating shaft, and two protrusions are symmetrically fixedly connected to the bottom of the mounting plate, the bottom of the two protrusions is set as symmetrical slopes.
[0009] Preferably, the drive assembly includes a second bevel gear, which is fixedly mounted on the top of the second rotating shaft. The first bevel gear is fixedly connected to the outer wall of the first rotating shaft, and the first bevel gear meshes with the second bevel gear.
[0010] Preferably, two supports are symmetrically fixedly connected to the inner wall of the tank, and a pipe is fixedly connected to one side of the two supports. One end of the pipe extends to the top of the weighing hopper, and an extraction component is provided on the outer wall of the pipe.
[0011] Preferably, the extraction component includes a sleeve, which is fixedly installed on the outer wall of the pipe. A piston plate is slidably connected to the inner wall of the sleeve. A piston rod is fixedly connected to one side of the piston plate. One end of the piston rod passes through the sleeve and is rotatably connected to a connecting shaft. The connecting shaft is rotatably connected to a U-shaped frame. Two one-way valves are symmetrically fixedly connected to the inner wall of the pipe with the sleeve as the center. Both one-way valves open from bottom to top.
[0012] Preferably, a fixing frame is fixedly connected to the outer wall of the pipe, the fixing frame has a cavity inside, and liquid outlet pipes are fixedly connected to all four sides of the fixing frame, with the liquid outlet pipes installed at an angle.
[0013] Preferably, the bottom of the inner wall of the weighing hopper is set as a symmetrical slope.
[0014] Preferably, the sampling assembly includes a second motor, which is fixedly installed at the bottom of the empty tank. A rotating plate is fixedly connected to the output end of the second motor. A mounting frame is rotatably connected to the bottom of the rotating plate. A sampling rod is rotatably connected to the inner wall of the mounting frame. A sampling cavity is opened inside the sampling rod. The bottom of the sampling cavity is set as an annular inclined surface. A liquid inlet is opened at the bottom of the sampling rod and communicates with the sampling cavity. A second hydraulic cylinder is fixedly connected to the top of the inner wall of the sampling cavity. A piston head is fixedly connected to the output end of the second hydraulic cylinder and is slidably connected to the sampling cavity.
[0015] Preferably, a counterweight ring is fixedly connected to the outer wall of the sampling rod, and the top and bottom of the counterweight ring are both set as annular inclined surfaces.
[0016] The beneficial effects of this invention are as follows:
[0017] 1. This invention uses a pressure sensor to weigh the solvent, main agent, and additives added through the feed pipe, accurately controlling the proportions of the solvent, main agent, and additives, which facilitates the adjustment of the amount of solvent, main agent, and additives according to the required cement slurry application scenario.
[0018] 2. In this invention, after the weighing hopper moves downward to discharge the solvent, main agent, and auxiliary agent inside, the cam and the cam work together to make the weighing hopper vibrate continuously downward, which facilitates the shaking off of viscous liquid adhering to the weighing hopper. This avoids the phenomenon of residue sticking to the wall of the weighing hopper, which would lead to the lack of water-reducing agent ingredients and affect the composition of the water-reducing agent. The bottom of the weighing hopper is set as an inclined surface to facilitate better discharge of the internal liquid.
[0019] 3. This invention utilizes the rotation of the U-shaped frame, in conjunction with the connecting shaft, to cause the piston plate to move back and forth. This continuously flushes the symmetrical weighing hopper while stirring the solvent, main agent, and auxiliary agent inside the tank, facilitating the cleaning of viscous liquid adhering to the walls of the weighing hopper. Furthermore, the continuous downward vibration of the weighing hopper facilitates better discharge of the liquid flushing the weighing hopper. The mixed liquid discharged from the end of the pipe enters the cavity and exits from different outlet pipes, allowing for rinsing at different locations within the symmetrical weighing hopper and improving the rinsing effect.
[0020] 4. In this invention, the rotating plate is controlled by a second motor to move outside the tank, thereby moving the sampling rod outside the tank to sample and test the prepared water-reducing agent. If the pH value does not meet the standard, the required additives are added to the tank for re-mixing. When sampling the water-reducing agent in the tank again, the piston head is controlled by a second hydraulic cylinder to move up and down repeatedly. Through multiple liquid flows, the residual liquid in the sampling chamber is easily cleaned, preventing the residual liquid from affecting the next test of the water-reducing agent. Attached Figure Description
[0021] The invention will now be further described with reference to the accompanying drawings.
[0022] Figure 1This is a schematic diagram of the overall structure of the invention. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the overall structure of the invention. Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the structure in which the transfer plate and the sampling rod are used in conjunction in this invention;
[0025] Figure 4 This is an exploded view of the fixed plate and weighing hopper used in this invention.
[0026] Figure 5 This is a cross-sectional view of the weighing hopper and pipe used in this invention;
[0027] Figure 6 This is a schematic diagram of the structure in which the sleeve and the second rotating shaft are used in conjunction in this invention;
[0028] Figure 7 This is a schematic diagram of the structure in which the fixing plate and the weighing hopper are used in conjunction in this invention;
[0029] Figure 8 This is a schematic diagram of the structure in which the cam and the protrusion work together in this invention;
[0030] Figure 9 This is a cross-sectional view of the sampling rod and piston head used in this invention.
[0031] Figure 10 This is a cross-sectional view of the fixing frame and the liquid outlet pipe used in this invention.
[0032] Figure 11 This is a cross-sectional view of the pipe and sleeve used in this invention.
[0033] In the diagram: 1. Tank body; 2. Feed pipe; 3. Fixing plate; 4. First hydraulic cylinder; 5. Support plate; 6. Mounting plate; 7. Sliding shaft; 8. Spring; 9. Limiting block; 10. Pressure sensor; 11. Weighing hopper; 12. Drainage trough; 13. Baffle; 14. First motor; 15. First rotating shaft; 16. Cam; 17. Protrusion; 18. Second rotating shaft; 19. U-shaped frame; 20. Third rotating shaft; 21. First bevel gear; 22. Second bevel gear; 2 3. Support; 24. Pipe; 25. Sleeve; 26. Piston plate; 27. Piston rod; 28. Connecting shaft; 29. Check valve; 30. Fixing frame; 31. Cavity; 32. Liquid outlet pipe; 33. Empty tank; 34. Second motor; 35. Rotating plate; 36. Mounting frame; 37. Sampling rod; 38. Sampling chamber; 39. Liquid inlet; 40. Second hydraulic cylinder; 41. Piston head; 42. Counterweight ring; 43. Support leg; 44. Liquid sampling valve; 45. Stirring blade. Detailed Implementation
[0034] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0035] like Figures 1 to 11 As shown, the present invention provides a technical solution: a modular mixing device for water-reducing agent components, comprising a tank 1, a plurality of feed pipes 2 fixedly connected to the top of the tank 1, a liquid sampling valve 44 fixedly connected to the outer wall of the tank 1, support legs 43 fixedly connected to the bottom of the tank 1, a fixing plate 3 fixedly connected to the inner wall of the tank 1, a weighing assembly disposed above the fixing plate 3, a second rotating shaft 18 rotatably connected to the inner wall of the fixing plate 3, a U-shaped frame 19 fixedly connected to the bottom of the second rotating shaft 18, a third rotating shaft 20 fixedly connected to the bottom of the U-shaped frame 19, a stirring blade 45 fixedly connected to the outer wall of the third rotating shaft 20, a driving assembly disposed at the top of the second rotating shaft 18, and a slot 33 formed on the outer wall of the tank 1, with a sampling assembly disposed inside the slot 33; the weighing assembly includes two first hydraulic cylinders 4. Two first hydraulic cylinders 4 are symmetrically fixedly installed on the top of the fixed plate 3. The output ends of the two first hydraulic cylinders 4 are fixedly connected to the support plate 5. Two sliding shafts 7 are symmetrically fixedly connected to the top of the support plate 5. Limit blocks 9 are fixedly connected to the top of each of the two sliding shafts 7. Mounting plates 6 are slidably connected to the outer walls of the two sliding shafts 7. Springs 8 are sleeved on the outer walls of the two sliding shafts 7. The top of the springs 8 is fixedly connected to the limit blocks 9. The bottom of the springs 8 is fixedly connected to the mounting plate 6. A pressure sensor 10 is fixedly connected to the top of the mounting plate 6. A weighing hopper 11 is fixedly connected to the top of the pressure sensor 10. The weighing hopper 11 is located below the feed pipe 2. Drainage grooves 12 are opened on both sides of the weighing hopper 11. Two baffles 13 are symmetrically fixedly connected to the inner wall of the tank body 1. The baffles 13 fit against the outer wall of the weighing hopper 11.
[0036] Through the above technical solution, the first hydraulic cylinder 4 controls the support plate 5 to move upward, causing the mounting plate 6 to move upward, which in turn moves the weighing hopper 11 upward, moving the drain tank 12 to the baffle 13. The baffle 13 then seals the drain tank 12. Solvents, main agents, and additives required for the water-reducing agent formulation are added to the weighing hopper 11 through several feed pipes 2. The pressure sensor 10 weighs the solvents, main agents, and additives added through the feed pipes 2, accurately controlling the proportions of solvents, main agents, and additives. This allows for adjustment of the amounts of solvents, main agents, and additives according to the required cement slurry application scenario. After adjusting the amounts of solvents, main agents, and additives… After the proportions are determined, the weighing hopper 11 is moved downward by the first hydraulic cylinder 4, causing the drain trough 12 to move below the baffle 13. At this time, the drain trough 12 is in a clear state, allowing the solvent, main agent, and auxiliary agent in the weighing hopper 11 to be discharged. After the solvent, main agent, and auxiliary agent enter the tank 1, the second rotating shaft 18 is rotated by the drive assembly, causing the U-shaped frame 19 to rotate, which in turn drives the third rotating shaft 20 to rotate, causing the stirring blade 45 to rotate and stir the solvent, main agent, and auxiliary agent. The empty trough 33 allows for easy observation of the mixing status of the solvent, main agent, and auxiliary agent in the tank 1, and the liquid taking valve 44 allows for easy removal of the mixed water-reducing agent.
[0037] Specifically, a first motor 14 is fixedly connected to the outer wall of the tank body 1. The output end of the first motor 14 extends into the interior of the tank body 1 and is fixedly connected to a first rotating shaft 15. The first rotating shaft 15 is rotatably connected to the tank body 1. Two cams 16 are symmetrically fixedly connected to the outer wall of the first rotating shaft 15. Two protrusions 17 are symmetrically fixedly connected to the bottom of the mounting plate 6. The bottom of the two protrusions 17 is set as symmetrical slopes.
[0038] Through the above technical solution, after the weighing hopper 11 moves downward, the first motor 14 is started, driving the first rotating shaft 15 to rotate, causing the cam 16 to rotate. When the protruding end of the cam 16 rotates to the protrusion 17, it presses against the inclined surface at the bottom of the protrusion 17. Under the pressure of the cam 16, the protrusion 17 moves upward, driving the mounting plate 6 to move upward, and causing the weighing hopper 11 to move upward. At the same time as the mounting plate 6 moves upward, it presses the spring 8. When the protruding end of the cam 16 rotates to a position away from the protrusion 17, under the action of the spring 8, the mounting plate 6 moves downward quickly and vibrates, driving the weighing hopper 11 to move downward quickly and vibrate. This process is repeated. While the cam 16 rotates, the weighing hopper 11 continues to vibrate downward, which helps to shake off the viscous liquid adhering to the weighing hopper 11, avoiding the phenomenon of hanging on the wall of the weighing hopper 11, which would lead to the lack of water-reducing agent ingredients and affect the composition of the water-reducing agent.
[0039] Specifically, the drive assembly includes a second bevel gear 22, which is fixedly mounted on the top of the second rotating shaft 18. A first bevel gear 21 is fixedly connected to the outer wall of the first rotating shaft 15, and the first bevel gear 21 meshes with the second bevel gear 22.
[0040] Through the above technical solution, the first rotating shaft 15 rotates while driving the first bevel gear 21 to rotate, causing the second bevel gear 22 to rotate, and driving the second rotating shaft 18 to rotate.
[0041] Specifically, two supports 23 are symmetrically fixedly connected to the inner wall of the tank 1. A pipe 24 is fixedly connected to one side of the two supports 23. One end of the pipe 24 extends to the top of the weighing hopper 11. An extraction component is provided on the outer wall of the pipe 24. The extraction component includes a sleeve 25, which is fixedly installed on the outer wall of the pipe 24. A piston plate 26 is slidably connected to the inner wall of the sleeve 25. A piston rod 27 is fixedly connected to one side of the piston plate 26. One end of the piston rod 27 passes through the sleeve 25 and is rotatably connected to a connecting shaft 28. The connecting shaft 28 is rotatably connected to a U-shaped frame 19. Two one-way valves 29 are symmetrically fixedly connected to the inner wall of the pipe 24 with the sleeve 25 as the center. Both one-way valves 29 open from bottom to top.
[0042] Through the above technical solution, when the long end of the U-shaped frame 19 rotates to the right, the connecting shaft 28 pulls the piston rod 27 to the right, causing the piston plate 26 to move to the right. When the long end of the U-shaped frame 19 rotates to the left, the connecting shaft 28 pushes the piston rod 27 to the left, causing the piston plate 26 to move to the left. This process repeats, causing the piston plate 26 to move back and forth as the U-shaped frame 19 rotates. When the piston plate 26 moves to the right, the pulling action of the piston plate 26, in conjunction with the two one-way valves 29, draws the mixed liquid in the tank 1 along the pipe 24 to the sleeve. Inside the box 25, when the piston plate 26 moves to the left, the piston plate 26 squeezes the mixture, which, in conjunction with the two one-way valves 29, causes the mixed liquid inside the box 25 to be discharged along the end of the pipe 24. The mixed liquid discharged from the end of the pipe 24 enters the weighing hopper 11, and then is discharged along the drain trough 12 and re-enters the tank 1. This process is repeated, and while stirring the solvent, main agent, and auxiliary agent in the tank 1, the weighing hopper 11 is continuously flushed to clean the viscous liquid adhering to the wall of the weighing hopper 11. In addition, the continuous downward vibration of the weighing hopper 11 further facilitates the discharge of the liquid flushed by the weighing hopper 11.
[0043] Specifically, a fixing bracket 30 is fixedly connected to the outer wall of the pipe 24. A cavity 31 is opened inside the fixing bracket 30. An outlet pipe 32 is fixedly connected to all four sides of the fixing bracket 30. The outlet pipe 32 is installed at an angle.
[0044] Through the above technical solution, the mixed liquid discharged from the end of the pipe 24 enters the cavity 31 and is discharged from different outlet pipes 32, which facilitates rinsing at different positions in the symmetrical measuring hopper 11 and improves the rinsing effect.
[0045] Specifically, the bottom of the inner wall of the weighing hopper 11 is designed as a symmetrical slope.
[0046] The above technical solution sets the bottom of the weighing hopper 11 as an inclined surface, which facilitates better discharge of the internal liquid.
[0047] Specifically, the sampling assembly includes a second motor 34, which is fixedly installed at the bottom of the empty trough 33. A rotating plate 35 is fixedly connected to the output end of the second motor 34. A mounting bracket 36 is rotatably connected to the bottom of the rotating plate 35. A sampling rod 37 is rotatably connected to the inner wall of the mounting bracket 36. A sampling cavity 38 is opened inside the sampling rod 37. The bottom of the sampling cavity 38 is set as an annular inclined surface. An inlet 39 is opened at the bottom of the sampling rod 37. The inlet 39 communicates with the sampling cavity 38. A second hydraulic cylinder 40 is fixedly connected to the top of the inner wall of the sampling cavity 38. A piston head 41 is fixedly connected to the output end of the second hydraulic cylinder 40. The piston head 41 is slidably connected to the sampling cavity 38. A counterweight ring 42 is fixedly connected to the outer wall of the sampling rod 37. The top and bottom of the counterweight ring 42 are both set as annular inclined surfaces.
[0048] Through the above technical solution, after the solvent, main agent, and auxiliary agent in tank 1 are stirred, the piston head 41 is moved upward by the second hydraulic cylinder 40 to extract the prepared water-reducing agent, so that the water-reducing agent enters the sampling chamber 38 through the inlet 39. The second motor 34 is started, driving the rotating plate 35 to rotate to the outside of tank 1. Under the pull of the rotating plate 35, the sampling rod 37 rotates to the outside of tank 1. After the sampling rod 37 rotates, the counterweight ring 42 makes it easy for the inlet 39 to remain downward, and the piston head 41 is moved downward by the second hydraulic cylinder 40. The water-reducing agent in the sampling chamber 38 is squeezed out along the liquid inlet 39, which facilitates the sampling and pH value testing of the water-reducing agent in the tank 1. If the pH value does not meet the standard, the required additives need to be added to the tank 1 and re-mixed. When sampling the water-reducing agent in the tank 1 again, the sampling rod 37 is controlled by the second motor 34 to re-enter the tank 1, and the piston head 41 is controlled by the second hydraulic cylinder 40 to move up and down repeatedly. After multiple liquid flows, the residual liquid in the sampling chamber 38 is easily cleaned to prevent the residual liquid from affecting the next test of the water-reducing agent.
[0049] Working principle:
[0050] In use, the first hydraulic cylinder 4 controls the support plate 5 to move upward, causing the mounting plate 6 to move upward, which in turn moves the weighing hopper 11 upward, moving the drain trough 12 to the baffle 13. The baffle 13 then seals the drain trough 12. Solvents, main agents, and additives required for the water-reducing agent formulation are added to the weighing hopper 11 through several feed pipes 2. The pressure sensor 10 weighs the solvents, main agents, and additives added through the feed pipes 2, accurately controlling the proportions of the solvents, main agents, and additives. This allows for adjustment of the amounts of solvents, main agents, and additives according to the required cement slurry application scenario. After adjusting the proportions of the solvents, main agents, and additives, the first hydraulic cylinder 4 controls the weighing hopper 11 to move downward, causing the drain trough 12 to move below the baffle 13. At this point, the drain trough 12 is positioned... The unobstructed flow allows for the discharge of solvents, main agents, and additives from the symmetrical measuring hopper 11. After the solvents, main agents, and additives enter the tank 1, the first motor 14 is started, driving the first rotating shaft 15 to rotate. The rotation of the first rotating shaft 15 drives the first bevel gear 21 to rotate, causing the second bevel gear 22 to rotate, which in turn drives the second rotating shaft 18 to rotate, causing the U-shaped frame 19 to rotate, which in turn drives the third rotating shaft 20 to rotate, causing the stirring blades 45 to rotate, thus stirring the solvents, main agents, and additives. The empty trough 33 facilitates observation of the mixing status of the solvents, main agents, and additives in the tank 1. Simultaneously, the rotation of the first rotating shaft 15 causes the cam 16 to rotate. When the protruding end of the cam 16 rotates to the protrusion 17, it presses against the inclined surface at the bottom of the protrusion 17. Under the pressure of the cam 16, the protrusion 17 moves upward. The mounting plate 6 moves upward, causing the weighing hopper 11 to move upward. Simultaneously, the mounting plate 6 presses against the spring 8. When the protruding end of the cam 16 rotates away from the protrusion 17, the spring 8 causes the mounting plate 6 to move rapidly downward and vibrate, causing the weighing hopper 11 to move rapidly downward and vibrate. This process repeats, causing the weighing hopper 11 to continuously vibrate downward as the cam 16 rotates, effectively shaking off viscous liquid adhering to the weighing hopper 11 and preventing residue buildup that could lead to insufficient water-reducing agent preparation and affect the agent's composition. As the U-shaped frame 19 rotates, when the long end of the U-shaped frame 19 rotates to the right, the connecting shaft 28 pulls the piston rod 27 to the right, causing the piston plate 26 to move to the right. When the long end of 19 rotates to the left, it pushes the piston rod 27 to the left through the connecting shaft 28, causing the piston plate 26 to move to the left. This process repeats as the U-shaped frame 19 rotates, causing the piston plate 26 to move back and forth. When the piston plate 26 moves to the right, the pulling action of the piston plate 26, in conjunction with the two one-way valves 29, draws the mixed liquid in the tank 1 along the pipe 24 into the casing 25. When the piston plate 26 moves to the left, the squeezing action of the piston plate 26, in conjunction with the two one-way valves 29, causes the mixed liquid in the casing 25 to be discharged along the end of the pipe 24. The mixed liquid discharged from the end of the pipe 24 enters the cavity 31 and is discharged from different outlet pipes 32, facilitating rinsing at different positions in the symmetrical measuring hopper 11 and improving the rinsing effect.The mixed liquid entering the weighing hopper 11 is discharged along the drain trough 12 and re-enters the tank 1. This process is repeated to stir the solvent, main agent, and auxiliary agent in the tank 1, continuously rinsing the weighing hopper 11 and facilitating the removal of viscous liquid adhering to its walls. The downward vibration of the weighing hopper 11 further facilitates the discharge of the rinsed liquid. The inclined bottom of the weighing hopper 11 further aids in the drainage of the internal liquid. After stirring the solvent, main agent, and auxiliary agent in the tank 1, the piston head 41 is moved upward by the second hydraulic cylinder 40 to extract the prepared water-reducing agent. The water-reducing agent enters the sampling chamber 38 through the inlet 39. The second motor 34 is activated, causing the rotating plate 35 to rotate outside the tank 1. Under the pull of the rotating plate 35, the sampling rod... The sampling rod 37 rotates to the outside of the tank 1. After rotation, the counterweight ring 42 ensures that the inlet 39 remains downward. The second hydraulic cylinder 40 controls the piston head 41 to move downward, squeezing out the water-reducing agent in the sampling chamber 38 along the inlet 39. This facilitates sampling and pH value testing of the water-reducing agent in the tank 1. If the pH value does not meet the standard, the required additives are added to the tank 1 for re-mixing. When sampling the water-reducing agent in the tank 1 again, the second motor 34 controls the sampling rod 37 to re-enter the tank 1. The second hydraulic cylinder 40 controls the piston head 41 to move up and down repeatedly. Through multiple liquid flows, residual liquid in the sampling chamber 38 is cleaned to prevent residual liquid from affecting the next test of the water-reducing agent. The prepared water-reducing agent is easily removed through the sampling valve 44.
[0051] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0052] In the description of this invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this invention.
[0053] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A modular mixing device for water-reducing agent components, characterized in that, The tank (1) includes a tank body (1), a number of feed pipes (2) are fixedly connected to the top of the tank body (1), a liquid valve (44) is fixedly connected to the outer wall of the tank body (1), a support foot (43) is fixedly connected to the bottom of the tank body (1), a fixing plate (3) is fixedly connected to the inner wall of the tank body (1), a weighing component is provided above the fixing plate (3), a second rotating shaft (18) is rotatably connected to the inner wall of the fixing plate (3), a U-shaped frame (19) is fixedly connected to the bottom of the second rotating shaft (18), a third rotating shaft (20) is fixedly connected to the bottom of the U-shaped frame (19), a stirring blade (45) is fixedly connected to the outer wall of the third rotating shaft (20), a driving component is provided at the top of the second rotating shaft (18), and a slot (33) is opened on the outer wall of the tank body (1), and a sampling component is provided inside the slot (33). The sampling assembly includes a second motor (34), which is fixedly installed at the bottom of the empty trough (33). The output end of the second motor (34) is fixedly connected to a rotating plate (35). The bottom of the rotating plate (35) is rotatably connected to a mounting bracket (36). The inner wall of the mounting bracket (36) is rotatably connected to a sampling rod (37). The sampling rod (37) has a sampling cavity (38) inside. The bottom of the sampling cavity (38) is set as an annular inclined surface. The bottom of the sampling rod (37) has a liquid inlet (39) which communicates with the sampling cavity (38). The top of the inner wall of the sampling cavity (38) is fixedly connected to a second hydraulic cylinder (40). The output end of the second hydraulic cylinder (40) is fixedly connected to a piston head (41). The piston head (41) is slidably connected to the sampling cavity (38). The outer wall of the sampling rod (37) is fixedly connected to a counterweight ring (42), and the top and bottom of the counterweight ring (42) are both set as annular inclined surfaces; The weighing assembly includes two first hydraulic cylinders (4), which are symmetrically fixedly mounted on the top of a fixed plate (3). A support plate (5) is fixedly connected to the output end of each of the two first hydraulic cylinders (4). Two sliding shafts (7) are symmetrically fixedly connected to the top of the support plate (5). Limit blocks (9) are fixedly connected to the top of each of the two sliding shafts (7). A mounting plate (6) is slidably connected to the outer wall of each of the two sliding shafts (7). A spring (8) is sleeved on the outer wall of each of the two sliding shafts (7). The top of the spring (8)... The part is fixedly connected to the limiting block (9), the bottom of the spring (8) is fixedly connected to the mounting plate (6), the top of the mounting plate (6) is fixedly connected to the pressure sensor (10), the top of the pressure sensor (10) is fixedly connected to the weighing hopper (11), the weighing hopper (11) is located below the feed pipe (2), and drain grooves (12) are opened on both sides of the weighing hopper (11). Two baffles (13) are symmetrically fixedly connected to the inner wall of the tank (1), and the baffles (13) are attached to the outer wall of the weighing hopper (11). A first motor (14) is fixedly connected to the outer wall of the tank (1). The output end of the first motor (14) extends into the interior of the tank (1) and is fixedly connected to a first rotating shaft (15). The first rotating shaft (15) is rotatably connected to the tank (1). Two cams (16) are symmetrically fixedly connected to the outer wall of the first rotating shaft (15). Two protrusions (17) are symmetrically fixedly connected to the bottom of the mounting plate (6). The bottom of the two protrusions (17) is set as symmetrical slopes.
2. The modular mixing equipment for water-reducing agent components according to claim 1, characterized in that, The drive assembly includes a second bevel gear (22), which is fixedly mounted on the top of the second shaft (18). The outer wall of the first shaft (15) is fixedly connected to a first bevel gear (21), which meshes with the second bevel gear (22).
3. The modular mixing equipment for water-reducing agent components according to claim 2, characterized in that, Two supports (23) are symmetrically fixed to the inner wall of the tank (1). A pipe (24) is fixedly connected to one side of the two supports (23). One end of the pipe (24) extends to the top of the weighing hopper (11). An extraction component is provided on the outer wall of the pipe (24).
4. The modular mixing equipment for water-reducing agent components according to claim 3, characterized in that, The extraction assembly includes a housing (25), which is fixedly installed on the outer wall of the pipe (24). A piston plate (26) is slidably connected to the inner wall of the housing (25). A piston rod (27) is fixedly connected to one side of the piston plate (26). One end of the piston rod (27) passes through the housing (25) and is rotatably connected to a connecting shaft (28). The connecting shaft (28) is rotatably connected to a U-shaped frame (19). Two one-way valves (29) are symmetrically fixedly connected to the inner wall of the pipe (24) with the housing (25) as the center. Both one-way valves (29) open from bottom to top.
5. The modular mixing equipment for water-reducing agent components according to claim 4, characterized in that, The outer wall of the pipe (24) is fixedly connected to a fixing frame (30), and the inside of the fixing frame (30) is provided with a cavity (31). The fixing frame (30) is fixedly connected to a liquid outlet pipe (32) on all four sides, and the liquid outlet pipe (32) is installed at an angle.
6. The modular mixing equipment for water-reducing agent components according to claim 5, characterized in that, The bottom of the inner wall of the weighing hopper (11) is set as a symmetrical slope.