Cleaning treatment equipment for gear machining

Abstract

The invention discloses cleaning treatment equipment for gear machining, and belongs to the technical field of gear manufacturing, the cleaning treatment equipment for gear machining comprises a bottom groove, a supporting column is arranged in the bottom groove, a sealing cover is fixedly mounted at the top of the bottom groove and the top of the supporting column, a rotating frame is rotationally connected to the outer side of the supporting column, and a driving assembly is arranged in the supporting column; a turnover frame is rotationally connected into the driving assembly, a placing frame is placed in the turnover frame, a cleaning bin and a drying bin are arranged in the sealing cover, a push rod motor and a water collecting tank are fixedly installed at the top of the cleaning bin, an output shaft of the push rod motor is connected with a cleaning assembly through the cleaning bin, and a water storage tank is fixedly installed on the outer side of the bottom groove. A water conveying pump is arranged in the water storage tank and connected with the water collecting tank through a pipeline, and a drying machine is arranged on the top of the drying bin. According to the cleaning and drying device, cleaning and drying can be carried out at the same time without influencing each other, so that the cleaning efficiency is greatly improved, and the cleaning and drying device has certain practicability.

Description

Technical Field

[0001] This invention relates to the field of gear manufacturing technology, and in particular to a cleaning and processing equipment for gear processing. Background Technology

[0002] As a key transmission component in mechanical equipment, gears accumulate a large amount of cutting fluid, oil, and fine metal shavings on their surface during machining processes (such as hobbing, shaping, and grinding). If these residues are not thoroughly cleaned, they will directly affect the quality of subsequent heat treatment and surface treatment (such as carburizing and quenching), as well as the final assembly accuracy and service life of the gears.

[0003] Currently, common gear cleaning methods mainly include immersion cleaning or through-type spray cleaning. Although immersion cleaning is simple, it has low cleaning efficiency. In addition, traditional cleaning equipment is mostly single-function, and the cleaning solution may still adhere to the gear surface after cleaning, requiring an additional drying process, which is cumbersome and energy-intensive.

[0004] Therefore, there is an urgent need for a gear cleaning equipment that is highly efficient, thoroughly cleans, and has an integrated drying function. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the present invention provides a cleaning and treatment device for gear processing, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cleaning and treatment device for gear processing, comprising a bottom tank, a support column disposed within the bottom tank, and a sealing cover fixedly installed on the top of the bottom tank and the support column; a rotating frame rotatably connected to the outside of the support column, and a drive assembly disposed within the support column; a tilting frame rotatably connected within the drive assembly, and a placement frame placed within the tilting frame; a cleaning chamber and a drying chamber disposed within the sealing cover; a push rod motor and a water collection tank fixedly installed on the top of the cleaning chamber; the output shaft of the push rod motor connected to a cleaning assembly through the cleaning chamber; a water storage tank fixedly installed on the outside of the bottom tank, and a water pump disposed within the water storage tank, and the water pump connected to the water collection tank via a pipe; a dryer disposed on the top of the drying chamber; a rotating shaft connected to the outside of the tilting frame, and the rotating shaft rotatably connected to the rotating frame; and a rotating motor disposed on the top of the support column.

[0007] As a preferred embodiment of the present invention, the drive assembly includes a drive motor and a drive gear. The inner wall of the bottom of the rotating frame is connected to the drive gear and has a gear groove adapted to the drive gear for controlling the rotation of the rotating frame to switch work positions.

[0008] As a preferred embodiment of the present invention, the flipping frame has three sets and is arranged in a circular array. Magnets are installed inside the flipping frame, and iron plates are connected and installed at the bottom of the placement frame, which provides a certain fixing effect and facilitates disassembly and assembly.

[0009] As a preferred embodiment of the present invention, the placement rack has a plurality of positioning slots, and telescopic positioning blocks are connected and installed in the positioning slots to position the gears and prevent them from separating from the placement rack.

[0010] As a preferred embodiment of the present invention, the cleaning assembly consists of an electric brush head and a water spray nozzle, and the water spray nozzle is connected to a water collection tank through a pipe. The cleaning process is completed by spraying water while cleaning with the brush head.

[0011] As a preferred embodiment of the present invention, the outer side of the bottom trough is provided with a drain outlet and an exhaust outlet to facilitate the discharge of sewage and airflow.

[0012] As a preferred embodiment of the present invention, the output shaft of the rotary motor is connected to a linear rotating block, and a rotating groove adapted to it is provided inside the rotating shaft. There are two sets of rotary motors, which are opposite to the washing chamber and the drying chamber. The rotary motors can control the rotation of the rotating shaft without affecting the synchronous rotation of the rotating shaft with the rotating frame.

[0013] The beneficial effects of this invention are: This invention features a cleaning chamber and a drying chamber, with a drive assembly controlling the rotation of a rotating frame for workstation switching. These chambers operate independently and do not interfere with each other, enabling continuous cleaning and drying. Gears are placed in positioning slots on a placement frame, which is connected to a flipping frame via magnets. The placement frame can be replaced to load and unload gears. The placement frame can also be flipped via a rotating shaft and a rotary motor to facilitate processing of both the top and bottom of the gears. The invention is easy to operate, significantly improves processing efficiency, and has considerable practicality. Attached Figure Description

[0014] Figure 1 This is a 3D structural schematic diagram of the present invention; Figure 2 This is the front view of the present invention; Figure 3 This is a top view of the present invention.

[0015] In the diagram: 1. Bottom trough; 2. Support column; 3. Sealing cover; 4. Rotating frame; 5. Drive assembly; 6. Tilting frame; 7. Placement frame; 8. Cleaning chamber; 9. Drying chamber; 10. Push rod motor; 11. Water collection tank; 12. Cleaning assembly; 13. Water storage tank; 14. Water pump; 15. Dryer; 16. Rotating shaft; 17. Rotary motor. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0017] Please see Figure 1 - Figure 3 A gear processing cleaning device includes a bottom tank 1 with a drain outlet and an exhaust outlet on the outside for easy discharge of sewage and airflow. A support column 2 is installed inside the bottom tank 1, and a sealing cover 3 is fixedly installed on the top of the bottom tank 1 and the support column 2. A rotating frame 4 is rotatably connected to the outside of the support column 2, and a drive assembly 5 is installed inside the support column 2. The drive assembly 5 includes a drive motor and a drive gear. The bottom inner wall of the rotating frame 4 is connected to the drive gear and has a gear groove adapted to the drive gear for controlling the rotation of the rotating frame 4 to switch work positions. A tilting frame 6 is rotatably connected inside the drive assembly 5, and a placement frame 7 is placed inside the tilting frame 6. There are three sets of tilting frames 6 arranged in a circular array. Magnets are installed inside the tilting frames 6, and iron plates are connected to the bottom of the placement frames 7 for a certain fixing effect and easy disassembly. Several positioning slots are opened inside the placement frames 7, and telescopic positioning blocks are connected and installed in the positioning slots to position the gears and prevent them from separating from the placement frames 7. A cleaning chamber 8 is provided inside the sealing cover 3. A push rod motor 10 and a water collection tank 11 are fixedly installed on the top of the drying chamber 9 and the cleaning chamber 8. The output shaft of the push rod motor 10 is connected to a cleaning assembly 12 through the cleaning chamber 8. The cleaning assembly 12 consists of an electric brush head and a water spray nozzle, and the water spray nozzle is connected to the water collection tank 11 through a pipe. The brush head cleans while spraying to complete the cleaning process. A water storage tank 13 is fixedly installed on the outside of the bottom tank 1. A water pump 14 is installed in the water storage tank 13 and is connected to the water collection tank 11 through a pipe. A dryer 15 is installed on the top of the dry chamber 9. A rotating shaft 16 is connected and installed on the outside of the tilting frame 6, and the rotating shaft 16 is rotatably connected to the rotating frame 4. A rotating motor 17 is installed on the top of the support column 2. The output shaft of the rotating motor 17 is connected to a straight rotating block, and a rotating groove adapted to it is opened in the rotating shaft 16. There are two sets of rotating motors 17, which are opposite to the washing chamber 8 and the drying chamber 9. The rotating shaft 16 can be controlled by the rotating motor 17 without affecting the synchronous rotation of the rotating shaft 16 with the rotating frame 4.

[0018] Working principle: When in use, the gears need to be placed into the positioning slots of the placement rack 7 in sequence and positioned by the telescopic positioning block. Then, the placement rack 7 is placed into the flip rack 6 and connected by a magnet. The drive assembly 5 is turned on, and the rotating rack 4 is rotated by the drive gear. The placement rack 7 is first sent into the cleaning chamber 8. The push rod motor 10 is turned on to control the cleaning assembly 12 to descend and connect with the gear. While cleaning with the electric brush head, the cleaning liquid in the water tank 13 is sprayed out through the water nozzle to complete the cleaning work. After the top cleaning is completed, the rotating shaft 16 and the flip rack 6 are rotated by the rotating motor 17. Then, the bottom of the gear is processed by the cleaning assembly 12. The drive assembly 5 drives the rotating frame 4 to continue rotating, rotating the placement frame 7 into the drying chamber 9. The dryer 15 is turned on to discharge the heat flow and dry the gears. The dried airflow enters the bottom trough 1 and is discharged from the exhaust port.

[0019] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cleaning treatment apparatus for gear machining, comprising a bottom tank (1), characterized in that, The bottom groove (1) is provided with a support column (2), and the bottom groove (1) and the support column (2) are fixedly installed with a sealing cover (3) on the top, the support column (2) is rotatably connected with a rotating frame (4) on the outside, and the support column (2) is provided with a driving assembly (5) inside, the driving assembly (5) is rotatably connected with a turnover frame (6) inside, and the turnover frame (6) is placed with a placing frame (7) inside, the sealing cover (3) is provided with a cleaning bin (8) and a drying bin (9) inside, the cleaning bin (8) is fixedly installed with a push rod motor (10) and a water collecting tank (11) on the top, the output shaft of the push rod motor (10) is connected with a cleaning assembly (12) through the cleaning bin (8), the bottom groove (1) is fixedly installed with a water storage tank (13) on the outside, the water storage tank (13) is provided with a water supply pump (14) inside, and the water supply pump (14) is connected with the water collecting tank (11) through a pipeline, the drying bin (9) is provided with a drying machine (15) on the top, the turnover frame (6) is connected and installed with a rotating shaft (16) on the outside, and the rotating shaft (16) is rotatably connected with the rotating frame (4), and the support column (2) is provided with a rotating motor (17) on the top.

2. The cleaning treatment apparatus for gear machining according to claim 1, characterized by The driving assembly (5) comprises a driving motor and a driving gear, the bottom inner wall of the rotating frame (4) is connected with the driving gear, and a gear groove matched with the driving gear is formed.

3. The cleaning treatment apparatus for gear machining according to claim 1, characterized by The turnover frame (6) has three groups and is distributed in an annular array, the turnover frame (6) is installed with a magnet, and the placing frame (7) is connected and installed with an iron sheet on the bottom.

4. The cleaning treatment apparatus for gear machining according to claim 1, characterized by A plurality of positioning grooves are formed in the placing frame (7), and a telescopic positioning block is connected and installed in the positioning groove.

5. The cleaning treatment apparatus for gear machining according to Claim 1, characterized by The cleaning assembly (12) is composed of an electric brush head and a water jet, and the water jet is connected with the water collecting tank (11) through a pipeline.

6. The cleaning treatment apparatus for gear machining according to Claim 1, characterized by The bottom groove (1) is provided with a water outlet and an air outlet on the outside.

7. The cleaning treatment apparatus for gear machining according to Claim 1, characterized by The output shaft of the rotating motor (17) is connected with a one-character rotating block, a rotating groove matched with the rotating shaft (16) is formed in the rotating shaft (16), the rotating motor (17) has two groups, and is opposite to the cleaning bin (8) and the drying bin (9).

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