Metal material product processing chemical synthesis equipment
By designing a placement cage structure consisting of an upper and lower wrapping frame, combined with electroplating treatment tank components and hoisting components, the problem of uneven electroplating treatment of shell-shaped metal parts without hanging rings was solved, achieving a stable and uniform electroplating effect and improving electroplating efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-08
- Publication Date
- 2026-03-20
AI Technical Summary
Existing technologies are difficult to efficiently process electroplating of shell-shaped metal parts without hanging rings, and traditional methods are complex and uneven, resulting in inconsistent electroplating effects.
The cage structure, consisting of an upper and lower wrapping frame, combined with electroplating tank and hoisting components, enables stable electroplating of metal parts. The conductivity of the anode and cathode bars ensures the stability and consistency of the electroplating process. The pressurized nozzles create an accelerated water flow to circulate and disturb the electrolyte, preventing the formation of plating spots.
It achieves efficient electroplating of metal parts without hanging structures, ensuring the stability and consistency of the electroplating process, avoiding uneven coating and floating phenomena, and improving the uniformity and efficiency of electroplating results.
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Figure CN121700486A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal accessory preparation devices, and more particularly to a metal material product processing chemical synthesis device. BACKGROUND
[0002] The core link of metal material processing includes smelting, casting and forming process. The traditional smelting device realizes metal liquefaction and composition homogenization through stirring mechanism and heating assembly, but there are problems such as heat diffusion, high energy consumption, etc. In recent years, the improved mobile heating assembly (such as double heating seat cooperates with sealing structure) can improve the smelting efficiency and reduce heat loss. When the metal material is deeply processed, the performance of the prepared accessory is improved, and the outer surface of the accessory is electroplated, and the metal plating layer is deposited on the surface of the substrate through electrolysis to improve the corrosion resistance, electrical conductivity and aesthetics of the metal element. Early technology mainly focuses on functional protection, and with the upgrading of industrial demand, it has gradually expanded to the fields of decoration, functionality (such as wear resistance, electrical conductivity) and precision manufacturing.
[0003] Especially for some shell-shaped (fully enclosed or semi-enclosed) accessories without hanging rings, it is often necessary to weld hanging ears or other fixed components on the outer surface of the accessory product to realize the electroplating treatment of the metal shell-shaped accessory. SUMMARY
[0004] Therefore, the purpose of the present application is to provide a metal material product processing chemical synthesis device to solve the problem of how to efficiently process and process the shell-shaped metal accessory product in the prior art.
[0005] The present application is realized by the following technical solutions: The metal material product processing chemical synthesis device comprises an electroplating treatment pool bin assembly, one side of the electroplating treatment pool bin assembly is provided with a controller, the other side of the electroplating treatment pool bin assembly is provided with a hoisting assembly, and the bottom of the hoisting assembly is movably provided with a carrier frame. The carrier frame comprises a main frame, a plurality of upper wrapping cylinder frames are movably arranged on the main frame, each lower wrapping cylinder frame is arranged at the bottom of each upper wrapping cylinder frame, and the lower wrapping cylinder frame and the main frame are fixed by fixing bolts.
[0006] Further, the hoisting assembly comprises a hanging beam, a hanging groove is formed at the connection between the hanging beam and the carrier frame, and the carrier frame is hung on the hanging beam through the hanging groove; The top of the hanging beam is provided with a load hook, a traction hanging rope is arranged between the load hook and the hanging beam, and a load trolley is connected to the outside of the load hook. The controller is used for controlling the start and stop of the load trolley and the walking route of the load trolley.
[0007] Further, the electroplating treatment tank bin assembly comprises a plurality of bin bodies, wherein the bin bodies include, but are not limited to, a first electroplating bin, a second electroplating bin and a cleaning bin; The first electroplating bin, the second electroplating bin and the cleaning bin are each provided with a conveying pump on one side, a water inlet pipe is arranged between the conveying pump input end and the bin body, and a water outlet pipe is arranged between the conveying pump output end and the bin body bottom.
[0008] Further, the first electroplating bin, the second electroplating bin and the cleaning bin each comprise a main bin shell, the main bin shell bottom is provided with a fixing table, the main bin shell one side is provided with a water inlet valve and a water outlet valve, and the water inlet valve and the water outlet valve are each connected with the main bin shell inner cavity; An anode rod / cathode rod is fixedly installed at the main bin shell outer wall, the anode rod / cathode rod is connected with a power supply, the main bin shell bottom is fixedly installed with a booster nozzle, and the booster nozzle is connected with the corresponding water outlet pipe.
[0009] Further, the upper wrapping cylinder frame comprises a frame I, sliding blocks are fixedly arranged at both ends of the frame I, and sliding grooves are arranged at the main frame inner wall and the sliding block connection positions; Carding protrusions are fixedly arranged at the frame I two sides bottom.
[0010] Further, the lower wrapping cylinder frame comprises a frame II, fixed grooves are arranged at both ends of the frame II and the fixing bolt connection positions; The frame I and the frame II are clamped through the carding protrusions.
[0011] Further, the main frame comprises a carrier frame, hanging hooks are fixedly arranged at the carrier frame top, and the hanging hooks are matched with the hanging grooves.
[0012] The beneficial effects of the present application are as follows: The metal material product processing chemical synthesis equipment is provided with the carrier frame which is composed of the upper wrapping cylinder frame and the lower wrapping cylinder frame, replaces the traditional hanging frame or holding basket, places the metal fittings to be treated in the cage cavity composed of rods in the lower wrapping cylinder frame, then lowers the frame I, clamps the frame II through the carding between the rod bodies, completes the cylinder-shaped fitting placing cage composed of the upper wrapping cylinder frame and the lower wrapping cylinder frame, and the carrier frame loaded with the metal fittings is sequentially lowered into the cavities corresponding to the first electroplating bin, the second electroplating bin and the cleaning bin. Through the setting of the electroplating treatment tank bin assembly, the corresponding conveying pump of the bin body works, the electrolyte / spraying water in the main bin shell is extracted through the water guide pipe, and the accelerated water flow is formed by the booster nozzle at the bottom of the main bin shell through the conveying of the water delivery pipe, which not only can form the reciprocating circulation disturbance of the electrolyte / spraying water, ensure that the composition and concentration of the electroplating solution in the main bin shell are basically the same, so as to ensure the stability and consistency of the appearance of the electroplated component, and the accelerated water flow formed by the booster nozzle can disturb the shell-shaped workpiece placed in the cage in the liquid surface of the electrolyte / spraying water, produce light motion displacement, effectively avoid that the outer wall of the workpiece cannot smoothly form a unified plating layer at the contact position with the placement cage, effectively avoid that the contact point forms a patchy point of the plating layer, and effectively avoid the possibility of floating of the shell-shaped metal component in the electrolyte / spraying water and under the impact of spraying.
[0013] Other advantages, objects, and features of the present application will be better understood from the following specification taken in conjunction with the accompanying drawings. The present application's objects and other advantages will be realized and attained by the structure particularly pointed out in the specification as follows. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The flowchart is used for the overall structure of the present application.
[0015] Figure 2 The second perspective view is used for the overall structure of the present application.
[0016] Figure 3 The bin body structure diagram is used for the present application.
[0017] Figure 4 The structure cutaway diagram is used for the present application. Figure 3
[0018] Figure 5 The hoisting assembly and carrier frame assembly structure diagram is used for the present application.
[0019] Figure 6 The A part structure enlargement diagram is used for the present application. Figure 5
[0020] Figure 7 The upper wrapping cylinder frame structure diagram is used for the present application.
[0021] Figure 8 The lower wrapping cylinder frame structure diagram is used for the present application.
[0022] Figure 9 The carrier frame structure diagram is used for the present application.
[0023] Figure 10 The hoisting assembly structure diagram is used for the present application.
[0024] Fig. 1: 1 electroplating treatment tank bin assembly, 2 controller, 3 hoisting assembly, 4 carrier frame; 31 hanging beam, 32 hanging groove, 33 traction hanging rope, 34 load hook; 41 main frame, 42 upper wrapping cylinder frame, 43 lower wrapping cylinder frame, 44 fixing bolt, 45 sliding groove; 411 carrier frame, 412 hanging hook; 421 frame I, 422 sliding block, 423 clamping protrusion; 431 frame II, 432 fixing groove; 11 first electroplating bin, 12 second electroplating bin, 13 cleaning bin, 14 conveying pump, 15 water inlet pipe, 16 water outlet pipe; 001 main bin shell, 002 fixing table, 003 water inlet valve, 004 water outlet valve, 005 anode rod / cathode rod, 006 booster nozzle. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0027] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0028] In the above description of the present application, it should be noted that the terms "one side", "the other side" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0029] In addition, the term "same" and the like do not mean that the components are absolutely the same, but there can be slight differences. The term "vertical" only means that the positional relationship between the components is more vertical than "parallel", and does not mean that the structure must be completely vertical, but can be slightly inclined.
[0030] Embodiment 1: The present application provides a metal material product processing chemical synthesis equipment as shown in Figures 1-2 The metal material product processing chemical synthesis equipment comprises an electroplating treatment tank bin assembly 1, a controller 2 is arranged on one side of the electroplating treatment tank bin assembly 1, a hoisting assembly 3 is arranged on the other side of the electroplating treatment tank bin assembly 1, and a carrier frame 4 is movably arranged at the bottom of the hoisting assembly 3; the electroplating treatment tank bin assembly 1 comprises a plurality of bin bodies, wherein the bin bodies include but are not limited to a first electroplating bin 11, a second electroplating bin 12 and a cleaning bin 13; As shown in Figures 5-6 and Figures 9-10 The carrier frame 4 comprises a main frame 41, a plurality of upper wrapping cylinder frames 42 are movably arranged on the main frame 41, a lower wrapping cylinder frame 43 is arranged at the bottom of each upper wrapping cylinder frame 42, and the lower wrapping cylinder frame 43 is fixed between the main frame 41 through a fixing bolt 44; the upper wrapping cylinder frame 42 and the lower wrapping cylinder frame 43 jointly form a cylindrical component storage cylinder. As shown in Figures 7-8 The upper wrapping cylinder frame 42 comprises a frame I 421, sliding blocks 422 are fixedly arranged at both ends of the frame I 421, and a sliding groove 45 is arranged at the connection position between the inner wall of the main frame 41 and the sliding blocks 422; clamping protrusions 423 are fixedly arranged at the bottom of both sides of the frame I 421; the lower wrapping cylinder frame 43 comprises a frame II 431, uniform fixing grooves 432 are arranged at the connection positions between both ends of the frame II 431 and the fixing bolt 44; the frame I 421 and the frame II 431 are clamped through the clamping protrusions 423; the main frame 41 comprises a carrier 411, a hanging hook 412 is fixedly arranged at the top of the carrier 411, and the hanging hook 412 is matched with the hanging groove 32. As shown in Figures 9-10 and Figure 5 The hoisting assembly 3 comprises a hanging beam 31, a hanging groove 32 is arranged at the connection position between the hanging beam 31 and the carrier frame 4, and the carrier frame 4 is hung at the position of the hanging beam 31 through the hanging groove 32; a load hook 34 is arranged at the top of the hanging beam 31, a traction hanging rope 33 is arranged between the load hook 34 and the hanging beam 31, and a load trolley is connected to the outside of the load hook 34; the controller 2 is used for controlling the start and stop of the load trolley and the walking route of the load trolley.
[0031] Specifically, when electroplating the processed shell / semi-shell metal parts, the empty carrier frame 4 is assembled into the corresponding hanging beam 31 position of the hoisting component 3 after the alignment and hanging between the hanging hook 412 and the hanging groove 32. Then, the frame I 421 is pulled up, and the distance between the upper wrapping frame 42 and the lower wrapping frame 43 is increased through the sliding connection between the slider 422 and the sliding groove 45. The metal parts to be processed are then placed in the cage cavity composed of rods in the lower wrapping frame 43. Then, the frame I 421 is pulled down, and the locking protrusion 423 is locked with the corresponding rod of the frame II 431 to complete the cylindrical part placement cage composed of the upper wrapping frame 42 and the lower wrapping frame 43. During this process, according to the weight of the parts to be processed (lightweight parts will shake and collide in the electrolyte, affecting the electroplating effect), a partition plate is set in the placement cage so that the parts placed in the same placement cage are in a relatively isolated space. Subsequently, the controller 2 controls the movement of the overhead crane via the hoisting assembly 3, which in turn moves the load-bearing frame 4 carrying the metal parts according to... Figure 1 The movement sequence indicated by the arrows causes the carrier 4, which carries metal parts, to sink sequentially into the inner cavities corresponding to the first electroplating chamber 11, the second electroplating chamber 12, and the cleaning chamber 13. Under the conductive action of the anode / cathode bars 005 in each chamber, and with the electrolyte filling the chamber as the conductive medium, the anode releases ions, and the cathode (the element to be plated) undergoes a reduction reaction to form a metal plating layer. Under the action of electrolytes of different concentrations in the first electroplating chamber 11 and the second electroplating chamber 12, the stability and consistency of the electroplating process are ensured. Under the continuous action of the subsequent hoisting assembly 3, the carrier 4 containing the electroplated element is moved to the cleaning chamber 13. At this time, the cleaning chamber 13 is filled with spray water, and the anode / cathode bars 005 are removed from the outer wall of the main chamber shell 001 corresponding to the cleaning chamber 13 for rinsing the electroplated items and removing residual electroplating liquid from the surface. After the metal components to be processed pass through the first electroplating chamber 11, the second electroplating chamber 12 and the cleaning chamber 13 in sequence, the frame I 421 is pulled up. Through the sliding connection between the slider 422 and the chute 45, the distance between the upper wrapping frame 42 and the lower wrapping frame 43 is increased, and the processed metal parts are taken out from the parts placement cage in sequence. Example 2: Based on the chemical synthesis equipment for processing metal materials proposed in Example 1, the present invention provides a further technical solution for the electroplating treatment tank assembly 1.
[0032] Please see Figure 2 The first electroplating tank 11, the second electroplating tank 12 and the cleaning tank 13 provided by the present invention are each provided with a conveying pump 14 on one side. A water inlet pipe 15 is provided between the input end of the conveying pump 14 and the tank body, and a water delivery pipe 16 is provided between the output end of the conveying pump 14 and the bottom of the tank body. likeFigures 3-4 The first electroplating chamber 11, the second electroplating chamber 12, and the cleaning chamber 13 all include a main chamber shell 001. A fixed platform 002 is provided at the bottom of the main chamber shell 001. A water inlet valve 003 and a drain valve 004 are provided on one side of the main chamber shell 001. Both the water inlet valve 003 and the drain valve 004 are connected to the inner cavity of the main chamber shell 001. An anode rod / cathode rod 005 is fixedly installed on the outer wall of the main chamber shell 001. The anode rod / cathode rod 005 is connected to an external power source. A pressure boosting nozzle 006 is fixedly installed at the bottom of the main chamber shell 001. The pressure boosting nozzle 006 is connected to the corresponding water supply pipe 16.
[0033] The specific implementation method is as follows: Before the metal electroplating operation, electrolyte or spray water is added / replenished into the main chamber shell 001 via the water inlet valve 003. The depth of the electrolyte or spray water in the main chamber shell 001 is greater than the length of the main frame 41, thereby ensuring that the carrier rack 4 holding the components to be electroplated is completely submerged in the liquid, ensuring the electroplating and cleaning effects. During the subsequent electroplating and cleaning process, the corresponding delivery pump 14 of the chamber operates, drawing the electrolyte / spray water out of the main chamber shell 001 via the water inlet pipe 15, and conveying it through the water delivery pipe 16 to form an accelerated water flow through the pressurized nozzle 006 at the bottom of the main chamber shell 001, which not only forms the electrolyte / spray water but also accelerates the water flow. The reciprocating circulation of the spray water ensures that the composition and concentration of the electroplating solution within the main chamber shell 001 are basically the same, thus ensuring the stability and consistency of the appearance of the electroplated components. Furthermore, the accelerated water flow generated by the pressurized nozzle 006 can agitate the shell-shaped processed parts within the component placement cage within the electrolyte / spray water surface, causing slight displacement. This effectively prevents the outer wall of the processed parts from failing to form a uniform plating layer smoothly at the contact point with the placement cage (effectively avoiding plating spots at the contact point). After electroplating, the electrolyte or spray water is discharged from the main chamber shell 001 through the drain valve 004 for filtration and reuse or harmless treatment, preventing the accumulation of sediment and impurities from affecting the electroplating effect.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. Chemical synthesis equipment for processing metal materials, characterized in that: The electroplating treatment tank assembly (1) is provided with a controller (2) on one side and a hoisting assembly (3) on the other side. A carrier frame (4) is movably provided at the bottom of the hoisting assembly (3). The carrier frame (4) includes a main frame (41), on which multiple upper wrapping tube frames (42) are evenly and movably arranged. Each upper wrapping tube frame (42) has a lower wrapping tube frame (43) at its bottom. The lower wrapping tube frame (43) is fixed to the main frame (41) by fixing bolts (44). The upper wrapping tube frame (42) and the lower wrapping tube frame (43) together form a cylindrical component storage tube.
2. The chemical synthesis equipment for processing metal materials according to claim 1, characterized in that: The hoisting assembly (3) includes a hanging beam (31), and a hanging groove (32) is provided at the connection between the hanging beam (31) and the carrier frame (4). The carrier frame (4) is hung on the hanging beam (31) through the hanging groove (32). The top of the hanging beam (31) is provided with a load hook (34), and a traction rope (33) is provided between the load hook (34) and the hanging beam (31). The load hook (34) is connected to a load-bearing trolley. The controller (2) is used to control the movement and stopping of the heavy-duty crane and its travel route.
3. The chemical synthesis equipment for processing metal materials according to claim 1, characterized in that: The electroplating treatment tank assembly (1) includes multiple tanks, wherein the tanks include, but are not limited to, a first electroplating tank (11), a second electroplating tank (12), and a cleaning tank (13). Each of the first electroplating chamber (11), the second electroplating chamber (12) and the cleaning chamber (13) is equipped with a delivery pump (14) on one side. A water inlet pipe (15) is provided between the input end of the delivery pump (14) and the chamber body, and a water delivery pipe (16) is provided between the output end of the delivery pump (14) and the bottom of the chamber body.
4. The chemical synthesis equipment for processing metal materials according to claim 3, characterized in that: The first electroplating chamber (11), the second electroplating chamber (12) and the cleaning chamber (13) all include a main chamber shell (001). The bottom of the main chamber shell (001) is provided with a fixed platform (002). A water inlet valve (003) and a drain valve (004) are provided on one side of the main chamber shell (001). The water inlet valve (003) and the drain valve (004) are both connected to the inner cavity of the main chamber shell (001). An anode rod / cathode rod (005) is fixedly installed on the outer wall of the main chamber shell (001). The anode rod / cathode rod (005) is connected to an external power source. A booster nozzle (006) is fixedly installed at the bottom of the main chamber shell (001). The booster nozzle (006) is connected to the corresponding water supply pipe (16).
5. The chemical synthesis equipment for processing metal materials according to claim 1, characterized in that: The upper wrapping frame (42) includes a frame I (421), both ends of which are fixed with sliders (422), and a groove (45) is provided at the connection between the inner wall of the main frame (41) and the slider (422). The frame I (421) is fixed with locking protrusions (423) on both sides of the bottom.
6. The chemical synthesis equipment for processing metal materials according to claim 5, characterized in that: The lower wrapping tube frame (43) includes a frame II (431), and both ends of the frame II (431) are provided with fixing grooves (432) at the connection points with the fixing bolts (44). The frame I (421) and the frame II (431) are locked together by locking protrusions (423).
7. The chemical synthesis equipment for processing metal materials according to claim 2, characterized in that: The main frame (41) includes a carrier (411), and a hook (412) is fixedly provided on the top of the carrier (411). The hook (412) is adapted to the hanging groove (32).