Full-automatic injection molding equipment

Abstract

The full-automatic injection molding equipment comprises an injection molding mechanism, a material bearing mechanism and a carrying mechanism, the material bearing mechanism comprises a frame body assembly, a feeding bearing assembly, a discharging bearing assembly, a first transfer bearing assembly and a transfer assembly, and the feeding bearing assembly and the discharging bearing assembly are adjacently arranged; the first transfer bearing assembly is adjacent to the feeding bearing assembly, and the transfer assembly is movably arranged on the frame body assembly; the carrying mechanism comprises a carrying frame body assembly, a swing assembly, a distance adjusting assembly and a plurality of adsorption assemblies, one end of the swing assembly is rotationally arranged on the carrying frame body assembly, the distance adjusting assembly is arranged at the other end of the swing assembly, and the multiple adsorption assemblies are movably arranged on the distance adjusting assembly. The overall structure of the equipment is simplified, the number of manipulators needing to be arranged is reduced, the overall manufacturing cost and later maintenance difficulty of the equipment are reduced, the plant area occupied by the equipment is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of electrode injection molding technology, specifically to a fully automatic injection molding equipment. Background Technology

[0002] The terminals of a lithium-ion battery cell are key conductive metal components that connect the internal active material of the cell to the external circuitry. To ensure the safety and reliability of the battery, the terminals must be insulated and encapsulated. Currently, injection molding is commonly used to coat the terminals with a layer of PPS engineering plastic. The main purpose of this is to achieve reliable electrical insulation between the terminals and the battery cover, and to prevent electrolyte leakage along the gaps in the terminals.

[0003] Existing electrode injection molding production typically includes processes such as loading, positioning, injection molding, and unloading. The equipment for each process usually employs an independent modular design, meaning each process requires a separate actuator to handle the operation and transfer of components: first, a loading robot transfers multiple electrodes to the positioning station for assembly; then, a positioning robot picks up the positioned electrode assembly and places it into the injection mold for injection molding; finally, a dedicated unloading robot removes the molded product. Because the spacing between the electrodes in the loading tray is usually inconsistent with the cavity spacing of the injection mold, the spacing needs to be adjusted before transferring the electrodes to the positioning station. Current technology requires an additional spacing adjustment mechanism and a corresponding transport robot. The independent spacing adjustment mechanism adjusts the spacing between the electrodes, and the transport robot transfers the adjusted electrode assembly to the positioning station. This method of relying on independent robots for each process not only results in a complex equipment layout and large footprint but also significantly increases the overall manufacturing cost and maintenance difficulty. Summary of the Invention

[0004] In view of the shortcomings of the prior art, this application provides a fully automatic injection molding equipment.

[0005] This application discloses a fully automatic injection molding equipment comprising: an injection molding mechanism, a material receiving mechanism, and a conveying mechanism. The material receiving mechanism includes a frame assembly, a loading and unloading assembly, a first transfer assembly, and a transfer assembly. The frame assembly is adjacent to the injection molding mechanism. The loading and unloading assemblies and the first transfer assembly are respectively located on the frame assembly. The loading and unloading assemblies are adjacent to each other, and the first transfer assembly is adjacent to the loading assemblies. The transfer assembly is movably located on the frame assembly and moves between the loading and unloading assemblies and the first transfer assembly. The conveying mechanism includes a conveying frame assembly, a swing assembly, a distance adjustment assembly, and multiple adsorption assemblies. The conveying frame assembly is located between the injection molding mechanism and the frame assembly. One end of the swing assembly is rotatably located on the conveying frame assembly, and the distance adjustment assembly is located at the other end of the swing assembly. The multiple adsorption assemblies are movably located on the distance adjustment assembly. The swing assembly swings, causing the distance adjustment assembly and the multiple adsorption assemblies to move between the first transfer assembly and the injection molding mechanism. The distance adjustment assembly adjusts the distance between the multiple adsorption assemblies.

[0006] Preferably, the material support mechanism further includes a calibration support component, which is located between the first transfer support component and the injection molding mechanism. The calibration support component has multiple calibration support positions, and the spacing between the multiple calibration support positions is equal to the spacing between the multiple injection molding positions in the injection molding mechanism. The swing component swings to drive the adjustment component and multiple adsorption components to move between the first transfer support component, the calibration support component and the injection molding mechanism.

[0007] Preferably, there are two adjusting components, which are arranged side by side at the other end of the swing component, and multiple adsorption components are respectively movably arranged on the two adjusting components.

[0008] Preferably, the material-bearing mechanism further includes a second transfer bearing component, which is arranged adjacent to the first transfer bearing component. The first transfer bearing component has multiple first transfer bearing positions, and the second transfer bearing component has multiple second transfer bearing positions. The spacing between the multiple first transfer bearing positions and the spacing between the multiple second transfer bearing positions are equal.

[0009] Preferably, the distance between the first transfer bearing assembly and the second transfer bearing assembly is equal to the distance between the two adjustment assemblies.

[0010] Preferably, the conveying mechanism further includes a rotating component, which is located at the other end of the swing component, and the pitch adjustment component is rotatably located on the rotating component.

[0011] Preferably, the frame assembly includes a frame component, a first moving component, and a second moving component. The frame component is arranged adjacent to the injection molding mechanism. The loading and unloading load-bearing component, the unloading load-bearing component, and the first transfer load-bearing component are respectively located on the frame component. The first moving component is located on the frame component. The second moving component is movably located on the first moving component. The transfer component is movably located on the second moving component.

[0012] Preferably, the material-bearing mechanism further includes a waste-bearing component, which is located on the frame component.

[0013] Preferably, the material-bearing mechanism further includes a vision inspection component, which is located on the frame component and the inspection end of the vision inspection component faces the first transfer bearing component.

[0014] Preferably, the injection molding mechanism includes an injection frame assembly, a turntable assembly, and at least two injection molding components. The frame assembly and the injection frame assembly are arranged adjacent to each other, the turntable assembly is rotatably mounted on the injection frame assembly, and the at least two injection molding components are respectively spaced apart from the turntable assembly.

[0015] The beneficial effects of this application are as follows: since the loading and unloading components are arranged adjacent to each other, and the first transfer component is arranged adjacent to the loading component, the movement range of the transfer component can cover the loading component, the unloading component and the first transfer component, thereby realizing that loading, transfer and unloading can be completed through one transfer component. By setting up the spacing adjustment component, the spacing between multiple poles can be dynamically adjusted during the process of the adsorption component transporting the poles. This allows the same transport mechanism to not only complete the material handling from the first transfer bearing component to the injection molding mechanism, but also adaptively adjust the spacing of the poles to match the spacing of multiple injection molding stations or multiple first transfer bearing positions. In this way, this application realizes full automation of the entire process from pole loading, spacing adjustment, positioning, injection molding, finished product removal and unloading. At the same time, compared with the traditional pole injection molding equipment that requires multiple dedicated robots to complete the processes of loading, primary spacing adjustment, primary positioning, injection molding, secondary spacing adjustment, secondary positioning and unloading, this application simplifies the overall structure of the equipment and reduces the number of robots required by the coordinated cooperation of the swing component, spacing adjustment component and adsorption component. This not only reduces the overall manufacturing cost and later maintenance difficulty of the equipment and the factory area occupied by the equipment, but also improves production efficiency. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the fully automated injection molding equipment in the embodiment; Figure 2 This is another structural schematic diagram of the fully automated injection molding equipment in the embodiment; Figure 3 This is a schematic diagram of the structure of the loading and unloading support components in the embodiment; Figure 4This is a schematic diagram of the conveying mechanism in the embodiment; Figure 5 This is a schematic diagram of the adjustable distance component in the embodiment; Figure 6 This is another structural schematic diagram of the distance adjustment component in the embodiment; Figure 7 This is a schematic diagram of the transfer component in the embodiment.

[0017] Figure label: 1. Injection molding mechanism; 11. Injection molding frame assembly; 12. Turntable assembly; 13. Injection molding assembly; 2. Material support mechanism; 21. Frame assembly; 211. Frame component; 212. First moving component; 213. Second moving component; 22. Loading and bearing assembly; 221. Loading frame; 222. First linear module; 223. First support frame; 224. Loading tray; 23. Unloading and bearing assembly; 231. Unloading frame; 232. Second linear module; 233. Second support frame; 234. Unloading tray; 24. First transfer and bearing assembly; 25. Transfer assembly; 251. Transfer moving frame; 252. Transfer lifting cylinder; 253. 254. Transfer frame; 26. Transfer adsorption head; 27. Calibration bearing assembly; 28. Second transfer bearing assembly; 29. ​​Waste bearing assembly; 30. Vision inspection assembly; 31. Handling mechanism; 32. Handling frame assembly; 32. Swing assembly; 321. Swing motor; 322. Swing arm; 33. Adjustment assembly; 331. Adjustment fixing frame; 332. Adjustment moving frame; 333. Adjustment cylinder; 334. Adjustment lifting cylinder; 335. Spring; 336. Buffer frame; 34. Adsorption assembly; 35. Rotation assembly; 351. Rotation motor; 352. Rotation arm; 36. Lifting assembly; 361. Lifting column; 362. Lifting frame. Detailed Implementation

[0018] The following drawings disclose several embodiments of this application. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this application. That is, in some embodiments of this application, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0019] It should be noted that all directional indications in the embodiments of this application, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indication will also change accordingly.

[0020] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit this application. They are merely used to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0021] To further understand the content, features, and effects of this application, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0022] Reference Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the fully automated injection molding equipment in the embodiment. Figure 2 This is another structural schematic diagram of the fully automatic injection molding equipment in this embodiment. The fully automatic injection molding equipment in this embodiment includes an injection molding mechanism 1, a material receiving mechanism 2, and a conveying mechanism 3. The material receiving mechanism 2 includes a frame assembly 21, a feeding and bearing assembly 22, a discharging and bearing assembly 23, a first transfer bearing assembly 24, and a transfer assembly 25. The frame assembly 21 is arranged adjacent to the injection molding mechanism 1. The feeding and bearing assembly 22, the discharging and bearing assembly 23, and the first transfer bearing assembly 24 are respectively arranged on the frame assembly 21. The feeding and bearing assembly 22 and the discharging and bearing assembly 23 are arranged adjacent to each other. The first transfer bearing assembly 24 is arranged adjacent to the feeding and bearing assembly 22. The transfer assembly 25 is movably arranged on the frame assembly 21 and moves between the feeding and bearing assembly 22, the discharging and bearing assembly 23, and the first transfer bearing assembly 24. The transport mechanism 3 includes a transport frame assembly 31, a swing assembly 32, an adjusting assembly 33, and multiple adsorption assemblies 34. The transport frame assembly 31 is located between the injection molding mechanism 1 and the frame assembly 21. One end of the swing assembly 32 is rotatably mounted on the transport frame assembly 31, and the adjusting assembly 33 is located at the other end of the swing assembly 32. The multiple adsorption assemblies 34 are movably mounted on the adjusting assembly 33. The swing assembly 32 swings, causing the adjusting assembly 33 and the multiple adsorption assemblies 34 to move between the first transfer bearing assembly 24 and the injection molding mechanism 1. The adjusting assembly 33 adjusts the spacing between the multiple adsorption assemblies 34.

[0023] The fully automatic injection molding equipment in this embodiment is used to inject and mold electrode posts. In specific application, the transfer component 25 transfers multiple electrode posts from the feeding and carrying component 22 to the first transfer and carrying component 24 for transfer and carrying. The swing component 32 swings and drives the adjusting component 33 and multiple adsorption components 34 to move to the first transfer and carrying component 24. The multiple adsorption components 34 respectively adsorb multiple electrode posts on the first transfer and carrying component 24. The swing component 32 swings and drives the adjusting component 33 and multiple adsorption components 34 to move to the injection molding mechanism 1. The adjusting component 33 adjusts the spacing between the multiple adsorption components 34 so that the spacing between the multiple adsorption components 34 is equal to the spacing between the multiple injection molding stations in the injection molding mechanism 1. That is, the spacing between the multiple electrode posts is equal to the spacing between the multiple injection molding stations in the injection molding mechanism 1. The multiple adsorption components 34 transport the multiple electrode posts into the injection molding mechanism 1 for injection molding to form multiple insulating electrode posts. Multiple adsorption components 34 adsorb multiple insulating poles respectively. The swing component 32 swings to move the distance adjustment component 33 and multiple adsorption components 34 to the first transfer bearing component 24. The first transfer bearing component 24 has multiple first transfer bearing positions. The distance adjustment component 33 adjusts the distance between multiple adsorption components 34 so that the distance between multiple adsorption components 34 is equal to the distance between multiple first transfer bearing positions, that is, the distance between multiple insulating poles is equal to the distance between multiple first transfer bearing positions. Multiple adsorption components 34 transport multiple insulating poles to the first transfer bearing component 24. The transfer component 25 transfers multiple insulating poles on the first transfer bearing component 24 to the unloading bearing component 23 for unloading and storage. In this embodiment, since the loading and unloading components 22 and 23 are arranged adjacent to each other, and the first transfer component 24 is arranged adjacent to the loading component 22, the movement range of the transfer component 25 can cover the loading component 22, the unloading component 23 and the first transfer component 24, thereby realizing that loading, transfer and unloading can be completed through one transfer component 25. By setting the spacing adjustment component 33, the spacing between multiple poles can be dynamically adjusted during the process of the adsorption component 34 transporting the poles. This allows the same transport mechanism 3 to not only complete the material handling from the first transfer bearing component 24 to the injection molding mechanism 1, but also to adaptively adjust the spacing of the poles to match the spacing of multiple injection molding stations or multiple first transfer bearing positions. Thus, this embodiment achieves full automation of the entire process from pole loading, spacing adjustment, positioning, injection molding, finished product removal and unloading. Compared with traditional pole injection molding equipment that requires multiple dedicated robots to complete the processes of loading, primary spacing adjustment, primary positioning, injection molding, secondary spacing adjustment, secondary positioning and unloading, this embodiment simplifies the overall structure of the equipment and reduces the number of robots required by the coordinated operation of the swing component 32, the spacing adjustment component 33 and the adsorption component 34. This not only reduces the overall manufacturing cost and later maintenance difficulty of the equipment and the factory area required by the equipment, but also improves production efficiency.

[0024] reference Figure 3 , Figure 3The above is a schematic diagram of the structure of the loading and unloading components in the embodiment. Specifically, the loading component 22 includes a loading frame 221, a first linear module 222, a first support frame 223, and multiple loading trays 224. The loading frame 221 is disposed on the frame component 22. The first linear module 222 is disposed vertically on the loading frame 221. The first support frame 223 is connected to the drive end of the first linear module 222. Multiple loading trays 224 are stacked on the first support frame 223. Multiple pole posts are spaced apart in the loading trays 224. The unloading support assembly 23 includes an unloading frame 231, a second linear module 232, a second support frame 233, and multiple unloading trays 234. The unloading frame 231 is located on the frame assembly 23 and is adjacent to the loading frame 221. The second linear module 232 is located vertically on the unloading frame 231. The second support frame 233 is connected to the drive end of the second linear module 232. Multiple unloading trays 234 are stacked on the second support frame 233. Multiple insulating poles after injection molding are carried in the unloading trays 234 at intervals. The transfer assembly 25 includes a transfer moving frame 251, a transfer lifting cylinder 252, a transfer frame 253, and four transfer suction heads 254. The transfer moving frame 251 is movably mounted on the frame assembly 21, the transfer lifting cylinder 252 is mounted on the transfer moving frame 251, the transfer frame 253 is connected to the output end of the transfer lifting cylinder 252, and the four transfer suction heads 254 are respectively mounted on the transfer frame 253. It is understood that the spacing and arrangement of the four transfer suction heads 254 on the transfer frame 253 are consistent with the spacing between the multiple poles carried in the loading tray 224 and the spacing between the multiple bearing positions in the unloading tray 234 used to accommodate insulating poles. This ensures that when the transfer assembly 25 performs loading or unloading transfer, all the transfer suction heads 254 can simultaneously and accurately align and act on each corresponding bearing position on the loading tray 224 or unloading tray 234, thereby achieving synchronous, one-time gripping or placement of multiple poles or insulating poles, greatly improving the efficiency and accuracy of a single transfer operation. It should be noted that the loading tray 224 holds multiple terminals to be injected, and the unloading tray 234 has the same specifications as the loading tray 224. After the transfer assembly 25 transfers all the terminals to be injected from the loading tray 224 located at the top of the loading frame 221, the transfer assembly 25 can transfer the loading tray 224 to the unloading frame 231 to hold the insulating terminals after injection molding.Specifically, after the transfer component 25 transfers all the injection-molded electrode posts carried in the uppermost loading tray 224 of the first support frame 223 to the first transfer support component 24, the loading tray 224 becomes empty. Simultaneously, after the lowering tray 234 on the uppermost second support frame 233 of the lowering rack 231 has received and filled with the injection-molded insulating electrode posts transferred by the transfer component 25, the second linear module 232 is activated, driving the second support frame 233 to descend by the height of one tray layer, making room for the empty tray. The transfer component 25 moves above the emptied loading tray 224, uses its transfer suction head 254 to pick up the empty tray, and transfers and places it on the top layer of the second support frame 233 of the lowering rack 231. This empty tray then becomes the lowering tray 234 for holding the insulating electrode posts. The first linear module 222 drives the first support frame 223 to rise one tray height, causing the next loading tray 224, which was originally on the second-highest layer and fully loaded with injection molding poles, to rise to the top layer for transfer. This achieves automatic alternation and recycling of the loading and unloading trays, eliminating the need for manual tray replacement or replenishment, ensuring continuous material supply and automatic finished product collection, and further improving the automation level and operational efficiency of the equipment during long-term continuous operation. Of course, in other embodiments, the number of transfer adsorption heads 254 can also be eight; this is not limited here.

[0025] Rereference Figure 2Preferably, the material receiving mechanism 2 further includes a calibration bearing component 26, which is located between the first transfer bearing component 24 and the injection molding mechanism 1. The calibration bearing component 26 has multiple calibration bearing positions, and the spacing between the multiple calibration bearing positions is equal to the spacing between the multiple injection molding positions within the injection molding mechanism 1. The swing component 32 swings, causing the pitch adjustment component 33 and multiple adsorption components 34 to move between the first transfer bearing component 24, the calibration bearing component 26, and the injection molding mechanism 1. In practical applications, since the spacing between the multiple first transfer bearing positions on the first transfer bearing component 24 is consistent with the initial spacing between the poles of the feeding bearing component 22, that is, the spacing between the multiple first transfer bearing positions is not the same as the designed spacing between the multiple injection stations in the injection molding mechanism 1, when the adsorption component 34 adsorbs the poles from the first transfer bearing component 24 and the spacing is initially adjusted by the adjusting component 33, there is a slight deviation between its actual spacing and the spacing of the injection stations. By setting the calibration bearing component 26, the swing component 32 drives the adjusting component 33 and the adsorption component 34 with the adsorbed poles to move above the calibration bearing component 26 first. After the adjusting component 33 adjusts the spacing, it first places the poles on the calibration bearing component 26. The carrier component 26, with its multiple calibration carrier positions spaced at equal intervals to the spacing of multiple injection molding stations, effectively performs a physical spacing calibration on the electrode assembly before the electrode is transported and placed into the injection molding mechanism 1. Subsequently, the adsorption component 34 adsorbs the electrode after calibration by the carrier positions. At this point, the relative positions between the electrodes are perfectly matched with the injection molding stations. The electrode is then transferred to the injection molding mechanism 1 and placed into the injection molding station via the swing component 32. This ensures that each electrode is accurately and without damage aligned with the cavity of the corresponding injection molding station, effectively avoiding surface damage or injection molding defects caused by positioning deviations, and improving the consistency and product yield of injection molding. Specifically, the calibration carrier component 26 is a calibration carrier plate, and in this embodiment, the number of calibration carrier positions is eight.

[0026] Rereference Figure 2Preferably, there are two adjusting components 33, which are arranged side by side at the other end of the swing component 32, and multiple adsorption components 34 are movably disposed on the two adjusting components 33. In specific applications, the spacing between the multiple adsorption components 34 disposed on the two adjusting components 33 can be independently controlled. Thus, the conveying mechanism 3 in this embodiment essentially has two sets of independent adsorption conveying and picking units, that is, one set of adsorption conveying and picking units includes an adjusting component 33 and multiple adsorption components 34 disposed on the adjusting component 33. During operation, when one set of adjusting components 33 and its adsorption components 34 adsorbs the electrode column to be injected from the calibration support component 26, the other set of adjusting components 33 and its adsorption components 34 are in an unloaded state. When the swing assembly 32 swings, causing the two sets of adjusting components 33 to move together above the injection molding mechanism 1, the unloaded set of adsorption and handling units can adsorb the already injection-molded insulating poles in the injection molding mechanism 1, while the set carrying the poles can subsequently place the poles to be injection-molded into the injection molding station. Thus, in one swing stroke, the two processes of placing the poles to be injection-molded and retrieving the finished injection-molded product can be completed simultaneously. That is, through the alternating operation of the two adjusting components 33 and the adsorption assembly 34, the swing assembly 32 does not need an additional unloaded swing stroke specifically for retrieving finished products or grabbing new materials, significantly shortening the production cycle and improving the overall operating efficiency and capacity of the equipment. Specifically, the handling frame assembly 31 is the handling frame, the swing assembly 32 includes a swing motor 321 and a swing arm 322. The swing motor 321 is located on the handling frame assembly 31, one end of the swing arm 322 is connected to the drive end of the swing motor 321, and the adjusting component 33 is located at the other end of the swing arm 322. The adsorption assembly 34 is the adsorption head.

[0027] Rereference Figure 2Preferably, the material receiving mechanism 2 further includes a second transfer bearing component 27, which is arranged adjacent to the first transfer bearing component 24. The first transfer bearing component 24 has multiple first transfer bearing positions, and the second transfer bearing component 27 has multiple second transfer bearing positions. The spacing between the multiple first transfer bearing positions and the spacing between the multiple second transfer bearing positions are equal. In specific applications, when the swing component 32 drives the two sets of adsorption and handling units to return from the injection molding mechanism 1, one set of adsorption and handling units carries the already injection-molded insulating poles, while the other set of adsorption and handling units is unloaded. Through the setting of the second transfer bearing component 27, the adsorption and handling unit carrying the insulating poles can place the adsorbed insulating poles on the second transfer bearing component 27 for temporary storage, while the unloaded adsorption and handling unit can simultaneously adsorb the next batch of poles to be injected from the first transfer bearing component 24. The transfer component 25 can transfer the temporarily stored insulating poles on the second transfer bearing component 27 to the unloading bearing component 23 for unloading. This allows the unloading of insulating terminals and the loading and gripping of terminals to be injected to be completed in parallel at the same location and within the same time period, further optimizing the terminal flow path, reducing equipment waiting time, and making the connection between the loading, unloading transfer and injection molding processes more seamless, thereby improving the overall continuous operation capability and production efficiency of the equipment. Specifically, both the first transfer bearing assembly 24 and the second transfer bearing assembly 27 are transfer bearing plates.

[0028] Rereference Figure 2 Preferably, the distance between the first transfer bearing component 24 and the second transfer bearing component 27 is equal to the distance between the two adjusting components 33. In specific applications, when the swing component 32 moves the two sets of adsorption and handling units to the area where the first transfer bearing component 24 and the second transfer bearing component 27 are located, the two sets of adsorption and handling units can be precisely positioned directly above the first transfer bearing component 24 and the second transfer bearing component 27, respectively. When the adsorption and handling unit carrying the insulating electrode places the finished product at the second transfer bearing position of the second transfer bearing component 27, the unloaded adsorption and handling unit can simultaneously and accurately adsorb the electrode to be injected from the corresponding first transfer bearing position of the first transfer bearing component 24. This ensures that the two actions of loading and unloading can be completed in parallel without interference at the same time and at the same swing position without any additional lateral adjustment of the swing component 32, reducing the waiting time in the process connection, thereby maximizing the overall utilization efficiency and continuous production capacity of the equipment.

[0029] Reference Figures 4-6 , Figure 4 This is a schematic diagram of the conveying mechanism in the embodiment. Figure 5 This is a schematic diagram of the adjustable distance component in the embodiment. Figure 6As shown in another structural diagram of the adjusting component in the embodiment, preferably, the conveying mechanism 3 further includes a rotating component 35, which is disposed at the other end of the swing component 32, and the adjusting component 33 is rotatably disposed on the rotating component 35. Through the arrangement of the rotating component 35, the rotating component 35 can drive the adjusting component 33 and the multiple adsorption components 34 disposed thereon to rotate around an axis perpendicular to the swing plane, thereby adjusting the circumferential angle of the adjusting component 33 and all the adsorbed poles or insulating poles to adapt to the placement angle of the first transfer bearing component 24, the second transfer bearing component 27, and the calibration bearing component 26. Specifically, the rotating component 35 includes a rotating motor 351 and a rotating arm 352, the rotating motor 351 being disposed at the other end of the swing arm 322, and one end of the rotating arm 352 being connected to the drive end of the rotating motor 351. Furthermore, the conveying mechanism 3 also includes a lifting assembly 36, which includes a lifting cylinder, a lifting column 361, and a lifting frame 362. The lifting cylinder is located inside the other end of the rotating arm 352, one end of the lifting column 361 is connected to the driving end of the lifting cylinder, the lifting frame 362 is located at the other end of the lifting column 361, and the adjusting assembly 33 is located on the lifting frame 362. Of course, in other embodiments, the lifting assembly 36 may also be other lifting drive mechanisms, which are not limited here. Specifically, the pitch adjustment assembly 33 includes a pitch adjustment fixing frame 331, a pitch adjustment moving frame 332, and a pitch adjustment cylinder 333. The pitch adjustment fixing frame 331 is mounted on the lifting frame 362, and the pitch adjustment cylinder 333 is mounted on the pitch adjustment fixing frame 331. The pitch adjustment moving frame 332 is connected to the drive end of the pitch adjustment cylinder 333, and the pitch adjustment moving frame 332 is slidably connected to the pitch adjustment fixing frame 331. Both the pitch adjustment fixing frame 331 and the pitch adjustment moving frame 332 are equipped with four adsorption heads. The pitch adjustment cylinder 333 drives the pitch adjustment moving frame 332 to move closer to or further away from the pitch adjustment fixing frame 331, thereby adjusting the interval between the adsorption heads. It should be noted that in this embodiment, there are two pitch adjustment assemblies 33, one of which also includes a pitch adjustment lifting cylinder 334. The pitch adjustment lifting cylinder 334 is mounted on the lifting frame 362, and the pitch adjustment fixing frame 331 is connected to the drive end of the pitch adjustment lifting cylinder 334. Another adjustment component 33 also includes eight springs 335 and eight buffer frames 336, wherein four springs 335 are spaced apart and connected to the adjustment fixing frame 331, and the other four springs 335 are spaced apart and connected to the adjustment moving frame 332. One end of each of the eight buffer frames 336 is connected to one of the eight springs 335 respectively, and eight suction heads are respectively disposed on the eight buffer frames 336. The buffer frames 336 are slidably connected to the adjustment fixing frame 331 or the adjustment moving frame 332.

[0030] Reference Figure 7 , Figure 7The diagram illustrates the structure of the transfer assembly in this embodiment. Preferably, the frame assembly 21 includes a frame member 211, a first moving member 212, and a second moving member 213. The frame member 211 is adjacent to the injection molding mechanism 1. The loading support assembly 22, the unloading support assembly 23, and the first transfer support assembly 24 are respectively mounted on the frame member 211. The first moving member 212 is mounted on the frame member 211, the second moving member 213 is movably mounted on the first moving member 212, and the transfer assembly 25 is movably mounted on the second moving member 213. Through the arrangement of the first moving member 212 and the second moving member 213, the transfer assembly 25, movably mounted on the second moving member 213, can move precisely in multiple directions on the frame member 211, thereby allowing it to move back and forth between the loading support assembly 22, the unloading support assembly 23, the first transfer support assembly 24, and the second transfer support assembly 27. Specifically, the transfer component 25 can move above the loading support component 22 to transfer the electrode to be injected from the loading support component 22 to the first intermediate transfer support component 24 for loading. Simultaneously, when unloading is required, the transfer component 25 can move above the second intermediate transfer support component 27 to grab the temporarily stored injection-molded insulating electrode on the second intermediate transfer support component 27 and transfer it to the unloading support component 23 for centralized storage. This simplifies the overall mechanical structure, optimizes the internal spatial layout and material flow of the equipment, and ensures the continuity and coordination of electrode transfer between processes. Specifically, the frame component 211 is a material support frame, and the first moving component 212 and the second moving component 213 are linear modules. There are two first moving components 212, which are arranged side-by-side and spaced apart on the frame component 211. The second moving components 213 are movably mounted on the two first moving components 212.

[0031] Preferably, the material receiving mechanism 2 further includes a waste material carrying component 28, which is located on the frame assembly 21. In specific applications, the waste material carrying component 28 is arranged adjacent to the second transfer carrying component 27, and the waste material carrying component 28 is located within the activity range of the transfer component 25. The waste material carrying component 28 can collect terminals with quality problems such as incomplete coating or burrs. Furthermore, the material receiving mechanism 2 also includes a vision inspection component 29, which is located on the frame assembly 21, with its detection end facing the first transfer carrying component 24. The vision inspection component 29 can visually inspect the insulated terminals on the first transfer carrying component 24 and the terminals on the second transfer carrying component 27 to detect defects such as surface damage, stains, structural defects, incomplete coating, and burrs. When a defective product is detected, the handling mechanism 3 or the transfer component 25 transfers the defective product to the waste material carrying component 28 for isolation. Specifically, the waste carrying component 28 is a waste carrying box, and the vision inspection component 29 is a CCD vision inspection mechanism used to perform image acquisition and defect analysis on the poles on the carrying positions of the first transfer carrying component 24 or the second transfer carrying component 27. In this embodiment, the waste carrying component 28, the first transfer carrying component 24, and the second transfer carrying component 27 are arranged adjacent to each other and are all located within the movement range of the transfer component 25.

[0032] Preferably, the injection molding mechanism 1 includes an injection frame assembly 21, a turntable assembly 12, and at least two injection molding assemblies 13. The frame assembly 21 is arranged adjacent to the injection frame assembly 11, the turntable assembly 12 is rotatably mounted on the injection frame assembly 11, and the at least two injection molding assemblies 13 are respectively spaced apart from the turntable assembly 12. In specific applications, each injection molding assembly 13 has an independent mold unit, which can complete the injection molding operation of the electrode post. Driven by the turntable assembly 12, multiple injection molding assemblies 13 can rotate sequentially and alternately to the position adjacent to the transport mechanism 3. When one of the injection molding assemblies 13 is performing injection molding or is in the cooling and holding pressure stage, the turntable assembly 12 can rotate another injection molding assembly 13 that has completed the previous cycle of injection molding and cooled and solidified to the side of the transport mechanism 3. At this time, the transport mechanism 3 can take out the injection-molded insulating electrode post from the injection molding assembly 13 and simultaneously put a batch of new electrode posts to be injected into its mold cavity. Thus, through the coordinated operation of at least two injection molding components 13 and the turntable component 12, the time-consuming injection molding process and auxiliary processes such as material loading and unloading can be carried out in parallel, eliminating equipment idle time caused by waiting for injection cooling, achieving seamless connection and continuous production between different workstations, thereby significantly improving the overall production cycle and capacity of the equipment. Specifically, the injection molding frame component 11 is the injection molding machine frame, the turntable component 12 includes a turntable motor and a rotating disk, the rotating disk is mounted on the injection molding machine frame, and the injection molding component 13 is the injection mold, which will not be described in detail here.

[0033] In summary, since the loading and unloading components 22 and 23 are arranged adjacent to each other, and the first transfer component 24 is arranged adjacent to the loading and unloading components 22, the movement range of the transfer component 25 can cover the loading and unloading components 22, the unloading and unloading components 23, and the first transfer component 24, so that loading, transfer and unloading can be completed through one transfer component 25. By setting the spacing adjustment component 33, the spacing between multiple poles can be dynamically adjusted during the process of the adsorption component 34 transporting the poles. This allows the same transport mechanism 3 to not only complete the material handling from the first transfer bearing component 24 to the injection molding mechanism 1, but also to adaptively adjust the spacing of the poles to match the spacing of multiple injection molding stations or multiple first transfer bearing positions. Thus, this embodiment achieves full automation of the entire process from pole loading, spacing adjustment, positioning, injection molding, finished product removal and unloading. Compared with traditional pole injection molding equipment that requires multiple dedicated robots to complete the processes of loading, primary spacing adjustment, primary positioning, injection molding, secondary spacing adjustment, secondary positioning and unloading, this embodiment simplifies the overall structure of the equipment and reduces the number of robots required by the coordinated operation of the swing component 32, the spacing adjustment component 33 and the adsorption component 34. This not only reduces the overall manufacturing cost and later maintenance difficulty of the equipment and the factory area required by the equipment, but also improves production efficiency.

[0034] The above description is merely an embodiment of this application and is not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.

Claims

1. A fully automatic injection molding equipment, characterized in that, include: Injection molding mechanism (1); The material support mechanism (2) includes a frame assembly (21), a loading support assembly (22), a unloading support assembly (23), a first transfer support assembly (24), and a transfer assembly (25). The frame assembly (21) is arranged adjacent to the injection molding mechanism (1). The loading support assembly (22), the unloading support assembly (23), and the first transfer support assembly (24) are respectively arranged on the frame assembly (21). The loading support assembly (22) is arranged adjacent to the unloading support assembly (23), and the first transfer support assembly (24) is arranged adjacent to the loading support assembly (22). The transfer assembly (25) is movably arranged on the frame assembly (21) and moves between the loading support assembly (22), the unloading support assembly (23), and the first transfer support assembly (24). as well as The transport mechanism (3) includes a transport frame assembly (31), a swing assembly (32), an adjustment assembly (33), and multiple adsorption assemblies (34). The transport frame assembly (31) is located between the injection molding mechanism (1) and the frame assembly (21). One end of the swing assembly (32) is rotatably located on the transport frame assembly (31), and the adjustment assembly (33) is located at the other end of the swing assembly (32). The multiple adsorption assemblies (34) are movably located on the adjustment assembly (33). The swing assembly (32) swings to drive the adjustment assembly (33) and the multiple adsorption assemblies (34) to move between the first transfer bearing assembly (24) and the injection molding mechanism (1). The adjustment assembly (33) adjusts the spacing between the multiple adsorption assemblies (34).

2. The fully automatic injection molding equipment according to claim 1, characterized in that, The material support mechanism (2) further includes a calibration support component (26), which is located between the first transfer support component (24) and the injection molding mechanism (1). The calibration support component (26) has multiple calibration support positions, and the spacing between the multiple calibration support positions is equal to the spacing between the multiple injection molding positions in the injection molding mechanism (1). The swing component (32) swings to drive the distance adjustment component (33) and the multiple adsorption components (34) to move between the first transfer support component (24), the calibration support component (26), and the injection molding mechanism (1).

3. The fully automatic injection molding equipment according to claim 1, characterized in that, The number of the adjusting components (33) is two, and the two adjusting components (33) are arranged side by side at the other end of the swing component (32), and the multiple adsorption components (34) are respectively movably arranged on the two adjusting components (33).

4. The fully automatic injection molding equipment according to claim 3, characterized in that, The material-bearing mechanism (2) further includes a second transfer bearing component (27), which is arranged adjacent to the first transfer bearing component (24). The first transfer bearing component (24) has a plurality of first transfer bearing positions, and the second transfer bearing component (27) has a plurality of second transfer bearing positions. The spacing between the plurality of first transfer bearing positions and the spacing between the plurality of second transfer bearing positions are equal.

5. The fully automatic injection molding equipment according to claim 4, characterized in that, The distance between the first transfer bearing component (24) and the second transfer bearing component (27) is equal to the distance between the two adjustment components (33).

6. The fully automatic injection molding equipment according to claim 1, characterized in that, The conveying mechanism (3) further includes a rotating component (35), which is located at the other end of the swing component (32), and the adjusting component (33) is rotatably located on the rotating component (35).

7. The fully automatic injection molding equipment according to claim 1, characterized in that, The frame assembly (21) includes a frame component (211), a first moving component (212), and a second moving component (213). The frame component (211) is arranged adjacent to the injection molding mechanism (1). The loading and unloading components (22), the unloading components (23), and the first transfer components (24) are respectively located on the frame component (211). The first moving component (212) is located on the frame component (211). The second moving component (213) is movably located on the first moving component (212). The transfer component (25) is movably located on the second moving component (213).

8. The fully automatic injection molding equipment according to claim 1, characterized in that, The material-bearing mechanism (2) further includes a waste-bearing component (28), which is disposed on the frame component (21).

9. The fully automatic injection molding equipment according to claim 1, characterized in that, The material support mechanism (2) further includes a visual inspection component (29), which is located on the frame assembly (21), and the inspection end of the visual inspection component (29) faces the first transfer bearing assembly (24).

10. The fully automatic injection molding equipment according to claim 1, characterized in that, The injection molding mechanism (1) includes an injection frame assembly (11), a turntable assembly (12), and at least two injection molding assemblies (13). The frame assembly (21) is arranged adjacent to the injection frame assembly (11), the turntable assembly (12) is rotatably mounted on the injection frame assembly (11), and at least two injection molding assemblies (13) are respectively spaced apart from the turntable assembly (12).

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