Power connector and combination thereof
By designing a floating power connector assembly, the problem of poor contact of the power connector under misalignment or tilt conditions is solved, ensuring stable electrical connection and improving the service life of the connector.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-07
- Publication Date
- 2026-03-27
AI Technical Summary
Existing power connectors are prone to improper contact when misaligned or tilted, affecting connector performance such as contact impedance and current capability.
Design a power connector assembly including an insulating body, power terminals, and a retainer, wherein the power connector is allowed to float by sliding a second retainer, the position of the insulating body is adjusted, and impact damage is avoided.
This achieves stable electrical connection of the power connector, avoids damage to the insulation body, and improves current carrying stability and connector lifespan.
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Figure CN121748868A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a power connector and a combination thereof. BACKGROUND
[0002] CN109426326B discloses a technology named multi-input power distributor and bus group thereof, which is arranged in a server cabinet and can receive an AC input power from multiple AC power supplies and convert the AC input power into a DC output power to provide the DC output power to a cabinet bus of the server cabinet. A plurality of clamping type electrical connectors are installed on the first bus for connecting power supply units (PSUs) or battery backup units (BBUs). However, in the connection process, there may be a deviation or inclination, which may cause improper contact and affect the performance of the connector, such as contact resistance, current capacity, insertion force, etc.
[0003] Therefore, it is desirable to design an improved power connector combination. SUMMARY
[0004] The technical problem to be solved by the present application is to provide an electrical connector and a combination thereof, which can provide floating connection.
[0005] To solve the above problems, the present application provides a technical solution: a power connector combination, comprising a power connector, a power panel, and a first fixing member and a second fixing member, the power connector is provided with a mating direction and comprises an insulating body and a power terminal; the insulating body is provided with a mating slot penetrating forward along the mating direction, a slot inner bottom facing forward, and a mounting surface opposite to the slot inner bottom; the power terminal is fixed to the insulating body and comprises a base and at least one elastic arm extending forward, the elastic arm is provided with a contact part protruding into the mating slot; the base is arranged on the mounting surface, the power panel is provided with a long slot, the first fixing member is fixed to the base and cannot move, the second fixing member is locked to the first fixing member by passing through the long slot, and the size of the long slot is greater than that of the second fixing member so that the second fixing member can slide in the long slot.
[0006] To solve the above problems, the application provides a technical scheme: a power connector, comprising an insulating body, a power terminal and a first fixing member; the insulating body is provided with a mating direction, a mating slot penetrating forward along the mating direction, a slot inner bottom facing forward and a mounting surface opposite to the slot inner bottom; the power terminal is fixed on the insulating body and comprises a base and at least one elastic arm extending forward, the elastic arm is provided with a contact part protruding into the mating slot; the base is arranged on the mounting surface, and the first fixing member is fixed on the base immovably.
[0007] In the application, the power connector is allowed to float by sliding along the power board by the second fixing member, the position of the insulating body can be adjusted in real time, and the impact damage of the power card plate to the insulating body is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0008] The following is the brief description of the drawings of an embodiment of the application: Figure 1 is a perspective view of the power connector combination of the application; Figure 2 is Figure 1 is a sectional view along the dotted line A-A, wherein the schematic view of the power card plate is added; Figure 3 is Figure 1 is a sectional view along the dotted line B-B; Figure 4 is Figure 1 is a perspective view of the power connector, the power board and the second fixing member in the application, which are exploded from each other; Figure 5 is Figure 4 is a perspective view of the insulating body in the application; Figure 6 is Figure 4 is a perspective view of the power terminal, the first fixing member and the clamping member in the application; Figure 7 is Figure 6 is a perspective view from another angle; Figure 8 is Figure 7 is a perspective exploded view of the two upper terminal pieces and the first fixing member in the application; Figure 9 is Figure 7 is a perspective exploded view of the two lower terminal pieces and the clamping member in the application; and Figure 10 is Figure 9 is another perspective exploded view.
[0009] Element symbol explanation: power connector 100 insulating body 10 mating slot 11 slot inner bottom 110 mounting surface 12 side wall 13 Terminal slot 14 Holding slot 141 Crossbeam 15 Avoidance recess 151 Power terminal 20 Base 21 Fixing hole 211 Fixing part 22 Elastic arm 23 Contact part 231 Inner terminal sheet 25 Sub-base 251 Sub-fixing part 252 Sub-elastic arm 253 Outer terminal sheet 26 Sub-base 261 Sub-fixing part 262 Sub-elastic arm 263 Holding piece 30 Holding plate 31 Holding tab 311 Riveting column 32 First fixing piece 41 Threaded hole 411 Front half 412 Rear half 413 Second fixing piece 42 Cap part 421 Column part 422 Threaded surface 4221 First gasket 451 Second gasket 452 Power panel 500 Long slot 51 Power card panel 600 Docking direction X First direction Y Second direction Z. DETAILED DESCRIPTION
[0010] The following detailed description will further illustrate the present application in connection with the above-mentioned drawings.
[0011] Referring to the drawings, Figures 1-10 The present application is a power connector combination. The power connector 100 is fixed on the power panel 500, and is used to dock the power output interface in the PSU (power supply unit), such as the power card panel, Figure 2 A part of the power card panel 600 is shown schematically. The surface of the power card panel is provided with a conductive gold finger, which transmits the current of the power card panel to the power connector 100, and then to the power panel 200, and finally outputs from the output side power connector on the other side of the power panel 200. In this embodiment, the power panel 200 can be a copper bus, an aluminum bus, or other forms, such as a small circuit board.
[0012] The power connector assembly in the embodiment comprises a power connector 100, a power board 500, and a first fixing member 41 and a second fixing member 42. The power connector 100 is provided with a mating direction X-X, and comprises an insulating body 10 and a power terminal 20. For the convenience of description, the power connector 100 defines a mating direction X, a first direction Y and a second direction Z perpendicular to each other, and the front side of the power connector 100 is the side of the power connector 100 to be inserted into an external element such as a power card, and the opposite side is the rear side. In the embodiment, a common installation mode of the power connector 100 is shown, the mating direction X of the power connector 100 is the front-rear direction, the first direction Y-Y is the up-down direction, and the second direction Z-Z is the left-right direction. The insulating body 10 is provided with a mating slot 11 penetrating forward along the mating direction X-X, a slot inner bottom 110 facing forward, and a mounting surface 12 opposite to the slot inner bottom 110, and the mounting surface 12 is the side of the power connector 100 to be mounted with the power board 500. The power terminal 20 is fixed to the insulating body 10, and comprises a base 21 and at least one elastic arm 23 extending forward, the elastic arm 23 is provided with a contact portion 231 protruding into the mating slot 11, and the base 21 is arranged on the mounting surface 12. When the power connector 100 is mounted on the power board 500, the power terminal 20 is electrically connected with the power board 500, and the power card 600 can be abutted with the contact portion 231 after being inserted into the mating slot 11, so as to achieve electrical connection, thereby transmitting the current of the power card to the power board 500.
[0013] In the embodiment, the first fixing member 41 is fixedly connected with the base 21, and the second fixing member 42 is fixedly connected with the power board 500. Figure 4 As shown in the figure, the first fixing member 41 is fixedly connected with the base 21. The power board 500 is provided with a long slot 51, and the second fixing member 42 passes through the long slot 51 and is locked with the first fixing member 41, so as to mount the power connector 100 on the power board 500, and the size of the long slot 51 is greater than that of the second fixing member 42, so that the second fixing member can slide in the long slot 51. Due to the assembly tolerance of the power connector and the power board, or the assembly tolerance of the PSU itself, when the power card 600 is inserted into the mating slot 11, it is inevitable to deviate from the center position of the mating slot 11, and the power card will hit the power connector, especially the insulating body 10 made of insulating materials such as plastic, which is more easily damaged by impact. In the embodiment, the power connector 100 is allowed to float by sliding the second fixing member 42, so as to adjust the position of the insulating body 10 in real time, and avoid the impact damage of the power card to the insulating body 10.
[0014] More than that, the insulation body in the application has no floating relative to the power terminal, that is, there is no floating connection in the whole power connector, and the power connector is relatively floating relative to the power panel 500 through the second fixing member 42. In this way, the situation that the insulation body and the power terminal are separated from each other due to the floating between the insulation body and the power terminal is avoided. Of course, when the conditions permit, the insulation body can be arranged to have slight floating relative to the power terminal, but the sliding of the power connector relative to the power panel plays a major floating role.
[0015] In the embodiment, the power terminal 20 is arranged on the insulation body 10, and the power terminal 20 is arranged on the insulation body 10. Figures 4-6 As shown in the figure, the insulation body 10 includes two side walls 13 arranged along the first direction Y-Y, and the power terminal 20 includes a plurality of elastic arms 23 arranged on each side wall 13 along the second direction Z-Z. The long slot 51 extends along the first direction Y-Y. When the power card plate is inserted into the docking slot 11, it is inevitable to deviate from the central position of the docking slot 11, especially in the up-down direction in the embodiment, the power card plate will hit the power connector, especially the insulation body 10 made of plastic or other insulating materials. In the application, the power connector is allowed to float in the first direction Y-Y by the second fixing member, which can adjust the position of the insulation body in real time and avoid the damage of the power card plate to the insulation body.
[0016] Preferably, as shown in the figures, Figure 4 and Figure 8 The first fixing member 30 is provided with a threaded hole 411 penetrating in the docking direction, and the second fixing member 42 includes a cap portion 421 and a column portion 422, and the column portion 42 is provided with a threaded surface 4221 at the other end relative to the cap portion 421, which can be engaged with the threaded hole 411, and the column portion 41 is slidable along the first direction Y-Y in the long slot 51. In the embodiment, the first fixing member 41 is similar to the nut structure, and the second fixing member 42 is similar to the bolt structure, which can be rotatably assembled with the first fixing member 41, thereby simplifying the locking process of the first and second fixing members. The nut structure of the first fixing member can occupy as little space as possible in the power connector, thereby avoiding damage to the insulation body 10. Preferably, the mounting surface 12 of the insulation body is provided with a recessed avoiding recess 151 corresponding to the threaded hole 411, so as to avoid the insertion of the column portion 422.
[0017] Further, as shown in the figures, Figure 4 the column portion 42 is sleeved with a first gasket 451 and a second gasket 452, and the first and second gaskets are clamped between the power panel 500 and the cap portion 421, Figure 2 It can be clearly seen that the first gasket 451 is a flat plate, and the second gasket 452 is a one-side inclined extension structure, thereby increasing the elasticity and the elastic fixation of the first and second fixing members to the power connector.
[0018] Further, as shown in the figures, Figure 2 and Figure 8As shown, the base 21 is provided with two fixing holes 211 arranged along the second direction Z-Z, and two first fixing members 41 are fixed in the corresponding fixing holes 211 respectively. In this way, the stable installation of the power connector on the power panel and the stable sliding are facilitated. The first fixing member 41 comprises a front half 412 and a rear half 413, and the threaded hole 411 penetrates through the front half and the rear half, the rear half 413 is accommodated in the fixing hole 211, and the front half 412 is located between the mounting surface 12 and the base 21 and is pressed backward on the base 21. In this way, the first fixing member 41 and the power terminal 20 are fixed by riveting, which can stably electrically connect the two sides of the power terminal and improve the stability of current carrying.
[0019] In the embodiment, in combination with Figure 6 and Figure 7 As shown, the power terminal 20 is formed by bending a metal plate, which comprises the base 21, two fixing parts 22 bent forward from the base, and the elastic arms 23 extending forward from the fixing parts. The power connector comprises two clamping members 30 fixed on the corresponding fixing parts 22 and provided with clamping tabs 311 extending backward and outward, which are clamped on the insulating body to fix the power terminal in the insulating body. In the embodiment, in combination with Figures 9-10 As shown, the clamping plate 31 in the clamping member is fixed on the fixing part 22 by the riveting column 32, and the clamping tab 311 is punched out of the clamping plate 31.
[0020] In the embodiment, in combination with Figure 5 As shown, the insulating body is provided with terminal grooves 14 on the inner side of the side wall 13 respectively, the terminal grooves 14 penetrate through along the direction of abutment, and the crossbeam 15 is formed between the two terminal grooves 14, and the avoiding recess 151 is arranged on the crossbeam 15. The two groups of elastic arms 23 of the power terminal are inserted into the corresponding terminal grooves 14 respectively, until the clamping tabs 311 of the corresponding clamping members 30 are inclined and pressed backward on the clamping grooves 141 on the inner wall of the terminal grooves 14, so that the power terminal is limited to be unable to be separated backward from the insulating body.
[0021] In the embodiment, in combination with Figures 6-10 As shown, the power terminal 20 comprises two inner terminal pieces 25 and two outer terminal pieces 26, each inner terminal piece and outer terminal piece comprises a sub-base 251, 261, a sub-fixing part 252, 262 bent forward from the corresponding sub-base, and a sub-elastic arm 253, 263 extending from the sub-fixing part, the sub-fixing parts 251, 261 of the inner terminal piece and the corresponding outer terminal piece are stacked together along the first direction Y-Y, and the sub-bases 251, 261 are arranged along the second direction Z-Z. In combination with Figures 6-10As shown, the sub-base 251 of the inner terminal piece located at one side wall and the sub-base 261A of the outer terminal piece located at the other side wall are stacked with each other to form a stacked sub-base; the sub-base 261 of the outer terminal piece located at one side wall and the sub-base 261A of the inner terminal piece located at the other side wall are stacked with each other to form another stacked sub-base. The two stacked sub-bases are respectively provided with the fixing hole 221. In this way, the power terminal composed of the four terminal pieces can transmit large current, and the stacked sub-bases can enhance the strength of the whole base of the power terminal and strengthen the stable holding of the power terminal and the first fixing member.
[0022] In summary, the above is only a preferred embodiment of the present application, which should not limit the scope of the present application, that is, any simple equivalent changes and modifications made according to the claims and content of the specification of the present application should still be within the scope of the present application.
Claims
1. A power connector assembly comprising a power connector, a power board, and a first and a second fixing member, the power connector being provided with a mating direction and comprising an insulating body and a power terminal; the insulating body being provided with a mating slot penetrating forward along the mating direction, a slot inner bottom facing forward, and a mounting surface opposite to the slot inner bottom; the power terminal being fixed to the insulating body and comprising a base and at least one elastic arm extending forward, the elastic arm being provided with a contact portion protruding into the mating slot; the base being arranged on the mounting surface, characterized in that: The power panel is provided with a long slot, the first fixing member is immovably fixed to the base, the second fixing member is locked to the first fixing member through the long slot, and the size of the long slot is greater than that of the second fixing member so that the second fixing member can slide in the long slot.
2. The power connector combination of claim 1, wherein: The insulating body comprises two side walls arranged along a first direction, and the power terminal comprises a plurality of elastic arms arranged along a second direction on each side wall, and the first direction, the second direction and the docking direction are perpendicular to each other. The long slot extends along the first direction.
3. The power connector combination of claim 2, wherein: The first fixing member is provided with a threaded hole penetrating along the docking direction, and the second fixing member comprises a cap portion and a column portion, the column portion is provided with a threaded surface engageable with the threaded hole at the other end relative to the cap portion, and the column portion is slidable in the long slot along the first direction.
4. The power connector combination of claim 3, wherein: The column portion is sleeved with two first spacers and a second spacer, and the first spacer and the second spacer are clamped between the power panel and the cap portion.
5. A power connector comprising an insulating body, a power terminal and a first fixing member; the insulating body is provided with a mating direction, a mating slot penetrating forward along the mating direction, a slot inner bottom facing forward, and a mounting surface opposite to the slot inner bottom; the power terminal is fixed to the insulating body and comprises a base and at least one elastic arm extending forward, the elastic arm is provided with a contact portion protruding into the mating slot; characterized in that: The base is arranged on the mounting surface, and the first fixing member is immovably fixed to the base.
6. The power connector of claim 5, wherein: The first fixing member is provided with a threaded hole penetrating along the docking direction.
7. The power connector of claim 6, wherein: The base is provided with a fixing hole, the first fixing member comprises a front half portion, a rear half portion and a threaded hole penetrating through the front half portion and the rear half portion, the rear half portion is accommodated in the fixing hole, and the front half portion is located between the mounting surface and the base and is pressed backward on the base.
8. The power connector of claim 6, wherein: The mounting surface of the insulating body is provided with a recessed avoiding recess recessed forward at the corresponding threaded hole.
9. The power connector of claim 6, wherein: The insulating body comprises two side walls arranged along a first direction, and the power terminal comprises a plurality of elastic arms arranged along a second direction on each side wall, and the first direction, the second direction and the docking direction are perpendicular to each other; the base is provided with two fixing holes arranged along the first direction, and two first fixing members are respectively fixed in the corresponding fixing holes.
10. The power connector of claim 9, wherein: The power terminal is formed by bending a metal plate, comprising the base, two fixing portions bent forward from the base, and the elastic arms extending forward from the fixing portions; The power connector comprises two clamping members, the clamping members are fixed on the corresponding fixing portions and provided with clamping tabs inclined and extending rearward and outward, the clamping tabs are clamped on the insulating body to fix the power terminal in the insulating body.
11. The power connector of claim 10, wherein: The power terminal comprises two inner terminal pieces and two outer terminal pieces, each of the inner terminal piece and the outer terminal piece comprises a sub-base and a sub-fixing portion bent forward from the sub-base, a sub-elastic arm extending from the sub-fixing portion, the sub-fixing portions of the inner terminal piece and the corresponding outer terminal piece are stacked together in the first direction, and the sub-bases are arranged in the second direction; The sub-base of the inner terminal piece located in one side wall and the sub-base of the outer terminal piece located in the other side wall are stacked with each other to form a stacked sub-base. The sub-base of the outer terminal sheet located at one side wall and the sub-base of the inner terminal sheet located at the other side wall are stacked with each other to form another stacked sub-base; The two stacked sub-bases are respectively provided with the fixing holes.
Citation Information
Patent Citations
Multi-input power distributor and its bus group
CN109426326B