Iron core feeding, marking and detecting machine

Abstract

The invention provides an iron core feeding, marking and detecting machine which is applied to the technical field of motor equipment machining and comprises a machine table, the top face of the machine table is a machining face, and an iron core is machined, carried and detected on the machining face; the iron core feeding assembly is arranged on the machining face, and the iron core feeding assembly carries the iron core from the outside to the machining face to be machined; the iron core carrying assembly comprises a YZ carrying module and a movable belt; the YZ carrying module is arranged on the machining face, one end of the YZ carrying module is connected with the iron core feeding assembly, the other end of the YZ carrying module is connected with the movable belt, the movable belt is arranged on the machining face, and the movable belt receives iron cores of the YZ carrying module and continues to carry the iron cores; the technical problems that an existing pre-clamping process of the stator terminal mostly depends on manual bending or a simple mechanical device, accurate positioning of the terminal and a wire rod is difficult to guarantee, active constraint on the wire rod is lacked, the wire rod is loosened or deviated after pre-clamping, and the subsequent welding reliability is affected are solved.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a core feeding, marking and testing machine. Background Technology

[0002] In the field of motor manufacturing, the assembly of the stator and neutral terminal is a key step to ensure the stability of the motor's electrical performance. In traditional processes, the connection between the neutral terminal and the stator winding is mostly done manually, which has problems such as poor welding consistency and high defect rate. In particular, when the neutral wires of multi-phase windings are connected in a concentrated manner, the accumulation of wires can easily lead to laser paint stripping and unstable solder quality. In the existing technology, the pre-clamping process of stator terminals mostly relies on manual bending or simple mechanical devices, which makes it difficult to ensure the precise positioning of the terminals and wires, and lacks active constraint on the wires, resulting in the wires becoming loose or shifted after pre-clamping, affecting the reliability of subsequent welding. In addition, during the welding process of neutral terminals, stress concentration often occurs due to the concentrated processing of multiple wires, which increases the risk of insulation layer damage or poor soldering. Summary of the Invention

[0003] This application aims to solve the technical problem that the pre-clamping process of stator terminals often relies on manual bending or simple mechanical devices, which makes it difficult to ensure the accurate positioning of the terminals and wires and lacks active constraint on the wires, resulting in the wires becoming loose or shifted after pre-clamping, affecting the reliability of subsequent welding. The application provides a core feeding, marking and inspection machine.

[0004] This application employs the following technical means to solve the technical problem: A core feeding, marking, and inspection machine includes: The machine tool has a top surface that serves as the processing surface, on which the iron core is processed, transported, and inspected. A core feeding assembly is disposed on the processing surface, and the core feeding assembly transports the core from the outside to the processing surface for processing; A core handling assembly, comprising a YZ handling module and a movable belt; The YZ transport module is located on the processing surface and one end is connected to the iron core feeding assembly. The other end of the YZ transport module is connected to the movable belt. The movable belt is located on the processing surface and picks up the iron core from the YZ transport module for further transport. A core marking assembly is disposed on the processing surface and located on the movable belt. The core marking assembly performs marking processing on the core. A feeding assembly is disposed on the processing surface and is used to feed the marked iron core.

[0005] Furthermore, the iron core feeding assembly includes a linear module, a material carrier, and a moving motor; The linear module is laid on the processing surface, the material carrier is on the linear module, the material carrier carries the iron core, the output end of the movable motor is connected to the material carrier, and the movable motor drives the material carrier to move on the linear module.

[0006] Furthermore, it also includes CCD detection components, a flipping mechanism, and a height measuring component; The CCD detection component, the flipping mechanism, and the height measuring component are all disposed on the processing surface, and the CCD detection component, the flipping mechanism, and the height measuring component are all distributed on the moving path of the linear module; The CCD detector detects the orientation of the iron core, the flipping mechanism flips the iron core, and the height measuring device detects the height of the iron core.

[0007] Furthermore, the device also includes an angle correction component, which is disposed on the machining surface and located below the YZ transport module.

[0008] Furthermore, it also includes a marking detection component, which is disposed on the processing surface and located on the movable belt and positioned behind the marking machine.

[0009] Furthermore, it also includes defective modules, namely defective belts, re-input belts, and YZ unloading and handling modules; The defective belt and the re-input belt are located on different sides of the marking and testing component. The YZ unloading and handling module grabs the iron core on the marking and testing component and transports it to the defective belt.

[0010] This application provides a core loading, marking, and inspection machine, which has the following advantages: A machine tool, the top surface of which is a processing surface, is used for processing, transporting, and inspecting the core; a core loading assembly is located on the processing surface, and transports the core from the outside to the processing surface for processing; a core transport assembly includes a YZ transport module and a movable belt; the YZ transport module is located on the processing surface and one end is connected to the core loading assembly, while the other end is connected to the movable belt, which is located on the processing surface. The movable belt picks up the iron core from the YZ transport module for continued transport; an iron core marking assembly, located on the processing surface and on the movable belt, marks the iron core; a blanking assembly, also located on the processing surface, blanks the marked iron core; this addresses the technical problem that current stator terminal pre-clamping processes rely heavily on manual bending or simple mechanical devices, making it difficult to ensure accurate positioning of the terminals and wires, and lacking active constraint on the wires, leading to wire slack or displacement after pre-clamping, affecting the reliability of subsequent welding. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the iron core feeding, marking, and testing machine of this application; Figure 2 This is a top view of the overall structure of an embodiment of the iron core feeding, marking, and inspection machine of this application; Figure 3 This is a schematic diagram of the core feeding assembly structure of one embodiment of the core feeding, marking, and testing machine of this application; Figure 4 This is a schematic diagram of the YZ transport module structure of an embodiment of the iron core feeding, marking and testing machine of this application.

[0012] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0013] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0014] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0015] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0016] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0017] Reference Appendix Figures 1-4 This is a schematic diagram of the overall structure of the iron core feeding, marking and testing machine in one embodiment of this application; Example 1 A core feeding, marking, and inspection machine includes: Machine base 1, the top surface of which is the processing surface, and the iron core is processed, transported and inspected on the processing surface; A core feeding assembly is disposed on the processing surface, and the core feeding assembly transports the core from the outside to the processing surface for processing; A core handling assembly, comprising a YZ handling module 7 and a movable belt 10; The YZ transport module 7 is disposed on the processing surface and one end is connected to the iron core feeding assembly. The other end of the YZ transport module 7 is connected to the movable belt 10. The movable belt 10 is disposed on the processing surface and picks up the iron core of the YZ transport module 7 for further transport. A core marking assembly 11 is disposed on the processing surface and located on the movable belt 10. The core marking assembly 11 performs marking processing on the core. A feeding assembly is disposed on the processing surface and is used to feed the marked iron core.

[0018] In this embodiment, the iron core feeding assembly includes a linear module 3, a material carrier 2, and a movable motor; The linear module 3 is laid on the processing surface, the material carrier 2 is on the linear module 3, the material carrier 2 carries the iron core, the output end of the movable motor is connected to the material carrier 2, and the movable motor drives the material carrier 2 to move on the linear module 3.

[0019] It also includes CCD detection component 4, flipping mechanism 5, and height measuring component 6; The CCD detection element 4, the flipping mechanism 5, and the height measuring element 6 are all disposed on the processing surface, and the CCD detection element 4, the flipping mechanism 5, and the height measuring element 6 are all distributed on the moving path of the linear module 3; The CCD detector 4 detects the orientation of the iron core, the flipping mechanism 5 flips the iron core, and the height measuring device 6 detects the height of the iron core.

[0020] Specifically, First, the iron core is loaded onto the material carrier 2. Driven by the moving motor, the material carrier 2 moves on the linear module 3 and gradually enters the processing surface. On the path into the processing surface, the iron core is first detected by the CCD detector 4 to check the front and back. If it is the back, it is turned to the front by the flipping mechanism 5 of the next station. If it is the front, it directly enters the height measuring device 6 of the next station. When the height measuring device 6 determines that the iron core is qualified, it will enter the next processing position. If it is not qualified, it will be directly discharged as a defective material without processing in the subsequent process.

[0021] In this embodiment, the method further includes an angle correction component 8, which is disposed on the processing surface and located below the YZ transport module 7.

[0022] Specifically, After the YZ transport module 7 picks up the iron core that has passed the height measurement, it is placed in the angle correction component 8 to correct the angle of the iron core so that the marking will not be made outside the predetermined position during the subsequent marking process.

[0023] In this embodiment, a marking detection component 13 is also included. The marking detection component 13 is disposed on the processing surface and is located on the movable belt 10 and positioned behind the marking machine.

[0024] YZ transport module 7 transports the angle-corrected iron core onto the movable belt 10. The movable belt 10 then moves the angle-corrected iron core onto the iron core marking assembly 11, where the iron core is marked. After marking, the iron core is then inspected in the marking and inspection component 13.

[0025] In this embodiment, a defective module is also included, which includes a defective belt 12, a re-input belt 9, and a YZ unloading and handling module 14. The defective belt 12 and the re-input belt 9 are both located on different sides of the marking and inspection component 13. The YZ unloading and conveying module 14 grabs the iron core on the marking and inspection component 13 and conveys it to the defective belt 12.

[0026] Specifically, After the marking and inspection part 13 inspects the iron core, if it is a qualified product, it will enter the next processing equipment along the moving belt 10. If it is a defective product, that is, an iron core that failed to be marked or measured, it will be picked up and transported to the defective belt 12 for rework by the YZ unloading and handling module 14. After the iron core is repaired, it can be put back on the re-input belt 9 by the staff and returned to the processing surface for further processing.

[0027] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0028] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0029] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0030] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A core feeding, marking, and inspection machine, characterized in that, include: The machine tool has a top surface that serves as the processing surface, on which the iron core is processed, transported, and inspected. A core feeding assembly is disposed on the processing surface, and the core feeding assembly transports the core from the outside to the processing surface for processing; A core handling assembly, comprising a YZ handling module and a movable belt; The YZ transport module is located on the processing surface and one end is connected to the iron core feeding assembly. The other end of the YZ transport module is connected to the movable belt. The movable belt is located on the processing surface and picks up the iron core from the YZ transport module for further transport. A core marking assembly is disposed on the processing surface and located on the movable belt. The core marking assembly performs marking processing on the core. A feeding assembly is disposed on the processing surface and is used to feed the marked iron core.

2. The iron core feeding, marking, and inspection machine according to claim 1, characterized in that, The iron core feeding assembly includes a linear module, a material carrier, and a movable motor; The linear module is laid on the processing surface, the material carrier is on the linear module, the material carrier carries the iron core, the output end of the movable motor is connected to the material carrier, and the movable motor drives the material carrier to move on the linear module.

3. The iron core feeding, marking, and inspection machine according to claim 2, characterized in that, It also includes CCD detection components, a flipping mechanism, and a height measuring component; The CCD detection component, the flipping mechanism, and the height measuring component are all disposed on the processing surface, and the CCD detection component, the flipping mechanism, and the height measuring component are all distributed on the moving path of the linear module; The CCD detector detects the orientation of the iron core, the flipping mechanism flips the iron core, and the height measuring device detects the height of the iron core.

4. The iron core feeding, marking, and inspection machine according to claim 1, characterized in that, The system also includes an angle correction component, which is disposed on the machining surface and located below the YZ transport module.

5. The iron core feeding, marking, and inspection machine according to claim 1, characterized in that, It also includes a marking detection component, which is disposed on the processing surface and located on the movable belt and positioned behind the marking machine.

6. The iron core feeding, marking, and inspection machine according to claim 5, characterized in that, It also includes defective modules, namely defective belts, re-input belts and YZ unloading and handling modules; The defective belt and the re-input belt are located on different sides of the marking and testing component. The YZ unloading and handling module grabs the iron core on the marking and testing component and transports it to the defective belt.

Images