Double-tire-base occlusion lap joint waterproof coiled material for exposure
By combining a multi-layered structure with modified fillers, the heat aging resistance of exposed waterproof membranes is improved, solving the problem of insufficient heat aging resistance in existing technologies and achieving stability and aesthetics under exposed conditions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-29
- Publication Date
- 2026-04-07
AI Technical Summary
Existing prefabricated waterproof membranes have insufficient heat aging resistance when used in exposed environments, which limits their application scenarios.
The exposed double-layer interlocking waterproof membrane with a multi-layer structure includes a multi-colored mineral granule layer, a high-temperature resistant modified bitumen layer, first and second polymer membrane base layers, and a modified bitumen self-adhesive layer. The heat aging resistance of the material is improved by adjusting the proportion of wollastonite fiber, talc powder, and carbon black.
It significantly improves the heat aging resistance of waterproof membranes, ensuring the stability and waterproofing effect of the material under exposed conditions, while maintaining aesthetics.
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Abstract
Description
Technical Field
[0001] This invention relates to the field of waterproof membrane technology, specifically to an exposed double-layer interlocking waterproof membrane. Background Technology
[0002] Precast waterproof membranes are increasingly widely used in waterproofing construction for building and municipal engineering projects. Precast waterproof membranes are waterproof membranes laid before structural construction; they are primarily composed of polymers with a self-adhesive layer on the surface. After installation, precast waterproof membranes allow for direct laying of reinforcing steel and concrete, offering low cost, fast construction speed, and excellent puncture and tear resistance. They are a highly efficient, convenient building material with superior physical and chemical properties.
[0003] However, due to its self-adhesive adhesive, its heat resistance and aging resistance are poor, making it unsuitable for outdoor use. Therefore, its current application is mainly in underground engineering, where it is pre-laid to achieve full adhesion to the structure. Its good interlocking and overlapping increases the water seepage path. In addition, factory prefabrication also avoids water seepage between waterproof layers. Therefore, if these advantages of prefabricated rolls can be utilized, and good heat and aging resistance can be given to prefabricated rolls so that they can be used in the open, this is a problem to be solved. Summary of the Invention
[0004] This invention proposes an exposed double-layer interlocking waterproof membrane, which solves the problem of insufficient heat aging resistance of exposed double-layer interlocking waterproof membranes in related technologies.
[0005] The technical solution of the present invention is as follows: This invention proposes an exposed double-layer interlocking waterproof membrane, which, from top to bottom, comprises a multicolored mineral granule layer, a high-temperature resistant modified bitumen layer, a first polymer film base layer, a first high-temperature resistant modified bitumen self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified bitumen self-adhesive layer, and an isolation layer. The multicolored mineral granule layer shrinks inward by 6-10cm to form an upper overlap edge. A first isolation film is provided on the overlap edge. A 6-10cm overlap joint is provided between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap joint is located on the opposite side of the overlap edge. A second isolation film covering the surface of the first high-temperature resistant modified asphalt self-adhesive layer is provided inside the overlap joint. The high-temperature resistant modified asphalt layer comprises the following components in parts by weight: 35-40 parts heavy cross-linked petroleum asphalt, 4-10 parts SMA, 7-9 parts softener, 2-3 parts SBS, 2-5 parts polyolefin, 8-10 parts rubber powder, 0.5-1 part antioxidant, and 25-30 parts modified filler A. The first and second high-temperature resistant modified asphalt self-adhesive layers each independently comprise the following components by weight: 33-38 parts heavy cross-linked petroleum asphalt, 8-12 parts SMA, 8-10 parts softener, 3-4 parts SBS, 2.5-3.5 parts granular styrene-butadiene rubber, 8-10 parts rubber powder, 1.5-2 parts oxidized polyethylene wax, 3 parts tackifier, and 20-27 parts modified filler B; The modified filler A includes wollastonite fiber, talc powder, and carbon black; The modified filler B includes wollastonite fiber, heavy calcium carbonate powder, and carbon black.
[0006] As a further technical solution, the preparation method of the modified filler A includes the following steps: Carbon black is added to a coupling agent solution, stirred, filtered, and dried to obtain a pre-dispersed powder. This powder is then added to talc powder and dispersed evenly. Wollastonite fiber is added and dispersed again to obtain a composite filler. Finally, a dispersant is added to obtain modified filler A.
[0007] As a further technical solution, the preparation method of the modified filler B includes the following steps: Carbon black is added to the coupling agent solution, stirred, filtered, and dried to obtain a pre-dispersed powder. Heavy calcium carbonate powder is added and dispersed evenly, then wollastonite fiber is added and dispersed again to obtain a composite filler. Finally, a dispersant is added to obtain modified filler B.
[0008] As a further technical solution, the mass ratio of wollastonite fiber, talc powder and carbon black is 1~2:1:0.02~0.1.
[0009] As a further technical solution, the mass ratio of wollastonite fiber, heavy calcium carbonate powder and carbon black is 1~2:1:0.02~0.1.
[0010] In the high-temperature modified asphalt layer of this invention, the mass ratio of wollastonite fiber, talc powder, and carbon black is controlled at 1~2:1:0.02~0.1. In the modified filler of the first and second high-temperature modified asphalt self-adhesive layers, the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black is controlled at 1~2:1:0.02~0.1. This mass ratio improves the heat aging resistance better. However, if there is too much wollastonite fiber, it will affect its flexibility and reduce the overall performance; if there is too little wollastonite fiber, it will not be enough to improve the heat aging resistance. If there is too much carbon black, it will affect the viscosity of the asphalt; if there is too little, its resistance to photothermal aging will be insufficient.
[0011] As a further technical solution, in the preparation process of modified filler A and modified filler B, the mass ratio of carbon black and coupling agent solution is independently 1:0.2~0.3; The mass ratio of the coupling agent and anhydrous ethanol in the coupling agent solution is independently 1:1~2; The stirring speed is 300~400 rpm and the time is 30~40 min; The drying temperature is 80~100℃ and the time is 6~8h; Each of the dispersants independently includes fatty alcohol polyoxyethylene ether; The mass ratio of the composite filler and dispersant is 1:0.05~0.1.
[0012] As a further technical solution, the multicolored mineral granule layer is formed by coloring and sintering basalt. The multicolored mineral granule layer is composed of one or more of red, black, blue, pea green, gray and yellow to form a three-dimensional tile-shaped pattern.
[0013] As a further technical solution, the grain size of the basalt is 12-40 mesh.
[0014] As a further technical solution, the materials of the isolation layer, the first isolation film, and the second isolation film each independently include one of PP film, PC film, PET film, PET aluminized film, and PE film.
[0015] As a further technical solution, the first separator and the second separator are each independently any flexible organic film, preferably one of PP film, PC film, PET film, PET aluminized film, and PE film, and more preferably PE film.
[0016] As a further technical solution, the raw materials of the first polymeric membrane base layer and the second polymeric membrane base layer are each independently any kind of polymeric membrane in the art. The raw materials of the first polymeric membrane base layer and the second polymeric membrane base layer are preferably one of PP film, PE film, TPU film, TPO film, EPDM film, and PET film, more preferably PET film and PE film, and even more preferably PE film; the raw material of the second polymeric membrane base layer is preferably one of PET film and PE film, and more preferably PET film.
[0017] As a further technical solution, the width of the first separator and the second separator is independently 100~200mm, preferably 120mm, and the thickness is 0.035~0.07mm.
[0018] As a further technical solution, the thickness of the first polymer film base layer and the second polymer film base layer are each independently 0.05~1mm, preferably 0.1mm.
[0019] As a further technical solution, the softener of the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer and the second high-temperature modified asphalt self-adhesive layer each independently includes one or more of the following: anti-line oil, naphthenic oil, aromatic oil and paraffin oil, preferably anti-line oil.
[0020] As a further technical solution, the antioxidant includes one or more of antioxidant 1010, antioxidant 1076, and antioxidant 168.
[0021] As a further technical solution, the tackifier includes hydrogenated petroleum resin.
[0022] In the first and second high-temperature resistant modified asphalt self-adhesive layers of the present invention, the tackifier can be any one or more in the art, such as hydrogenated petroleum resin, hydrogenated terpene resin, rosin resin, etc., preferably hydrogenated petroleum resin.
[0023] As a further technical solution, the SMA has a softening point of 120~140℃ and an oil solubility of 55%~60%; As a further technical solution, the melting point of the oxidized polyethylene wax is 130~140℃, and the viscosity at 150℃ is 9000~15000cps.
[0024] As a further technical solution, the polyolefin is an amorphous α-olefin copolymer.
[0025] As a further technical solution, the heavy-duty petroleum asphalt of the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer, and the second high-temperature modified asphalt self-adhesive layer is independently 70# asphalt.
[0026] As a further technical solution, the SBS is a styrene-butadiene block copolymer, preferably linear SBS.
[0027] As a further technical solution, the effective content of the granular styrene-butadiene rubber is 90%.
[0028] As a further technical solution, the rubber powder of the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer and the second high-temperature modified asphalt self-adhesive layer are each independently fine tire rubber powder with a particle size of 60~80 mesh, preferably 80 mesh.
[0029] This invention also proposes a method for preparing an exposed double-layer interlocking waterproof membrane, which includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 6-10cm to form an upper overlap edge. A first isolation film is provided on the overlap edge. A 6-10cm overlap joint is provided between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap joint is located on the opposite side of the overlap edge. A second isolation film covering the surface of the first high-temperature resistant modified asphalt self-adhesive layer is provided inside the overlap joint. The preparation method of the high-temperature resistant modified asphalt layer rubber compound includes the following steps: mixing heavy cross-linked petroleum asphalt with a softener, heating to 140~150℃, adding SMA, and after complete melting, adding SBS and polyolefin, heating to 180~190℃, adding rubber powder, heating to 190~200℃, and after complete melting, adding antioxidant and modified filler A, cooling to 165~185℃ and mixing to obtain the high-temperature resistant modified asphalt layer rubber compound; The preparation methods for the first and second high-temperature resistant modified asphalt self-adhesive layers are independent, including the following steps: mixing heavy-grade petroleum asphalt with a softener, heating to 140~150℃, adding SMA, and after complete melting, adding SBS and granular styrene-butadiene rubber, heating to 180~190℃, adding rubber powder, heating to 190~200℃, and after complete melting, adding oxidized polyethylene wax and a tackifier, stirring evenly, adding modified filler B, cooling to 160~180℃, and mixing to obtain the adhesive for the high-temperature resistant modified asphalt self-adhesive layer; After cooling, the material is measured, trimmed, rolled up, and packaged to obtain an exposed double-layer interlocking waterproof membrane.
[0030] The working principle and beneficial effects of this invention are as follows: In this invention, the rubber compounds of each layer of the dual-layer base roll material are first functionally differentiated. The high-temperature resistant modified asphalt layer is in direct contact with the atmosphere through the colorful mineral granule layer. Through the synergistic effect of SMA, polyolefin, antioxidant and added modified filler, the heat resistance is further improved, avoiding the possible flow of rubber compounds during high summer temperatures. The high-temperature resistant modified asphalt self-adhesive layer further enhances the heat resistance of the self-adhesive material through the action of SMA, oxidized polyethylene wax and added modified fillers, ensuring the overall stability of the self-adhesive material while maintaining its adhesion. In the preparation of the modified filler for the high-temperature modified asphalt layer, wollastonite fiber, talc powder and carbon black are used together. In the modified filler for the first and second high-temperature modified asphalt self-adhesive layers, wollastonite fiber, heavy calcium carbonate powder and carbon black are used together. This can improve the heat aging resistance of the three layers, thereby improving the heat aging resistance of the exposed double-layer interlocking waterproof membrane. Among the three layers of modified fillers, wollastonite fibers have a good reinforcing effect. Their needle-like structure can form a three-dimensional network in the asphalt system, effectively restricting the thermal motion of asphalt molecules and improving the thermal stability of the material. Carbon black can not only absorb ultraviolet rays and prevent asphalt from aging due to photo-oxidation, but also enhance the mechanical properties of asphalt. Talc powder in the modified filler of high-temperature modified asphalt layer has a layered structure, which can increase the internal friction of asphalt, hinder the slippage of molecular chains, and further improve thermal stability. The heavy calcium carbonate powder in the modified filler of the first and second high-temperature resistant modified asphalt self-adhesive layers can adjust the hardness and flexibility of the self-adhesive layers. Different modified fillers are used between different layers. The high-temperature resistant modified asphalt layer mainly undertakes the functions of waterproofing and heat resistance, and requires the unique layered structure provided by talc to enhance internal stability; while the modified asphalt self-adhesive layer focuses more on adhesion and flexibility, so heavy calcium carbonate powder is used. Finally, various colored patterns with a three-dimensional effect are formed by spreading basalt graded sintered sand of several colors through a mold, so that the exposed material remains beautiful when used. Attached Figure Description
[0031] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0032] Figure 1 This is a schematic diagram of the structure of the exposed double-layer interlocking waterproof membrane in Embodiment 3 of the present invention; In the diagram: 1-Colored mineral granule layer, 2-High temperature resistant modified asphalt layer, 3-First polymer film base layer, 4-First high temperature resistant modified asphalt self-adhesive layer, 5-Second polymer film base layer, 6-Second high temperature resistant modified asphalt self-adhesive layer, 7-Isolation layer, 8-First isolation film, 9-Second isolation film. Detailed Implementation
[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0034] In the following embodiments and comparative examples, Heavy-duty petroleum asphalt: 70# asphalt, purchased from Hebei Xinhai Chemical Group Co., Ltd.; SMA: Purchased from Linyi Hengze Petrochemical Co., Ltd.; Reduced line oil: purchased from Shandong Dalin Chemical Co., Ltd.; SBS: Model SBS792E, purchased from Baling Petrochemical Branch of China Petrochemical Corporation Asset Management Co., Ltd. Polyolefin: APAO, purchased from Liaoyang Liaohua Qida Chemical Co., Ltd.; SBR granules, purchased from Shandong Haifang Rubber Technology Co., Ltd. Oxidized polyethylene wax: 7918, purchased from Xuzhou Zhibo Waterproof Technology Co., Ltd.; Rubber powder: 80 mesh particle size, purchased from Cangxian Baiyi Fine Rubber Powder Co., Ltd. Tackifier: C5 hydrogenated petroleum resin, purchased from Lanzhou Petrochemical Branch of China National Petroleum Corporation; Wollastonite fiber: Model AT-Y03B1, purchased from Jiangxi Aote Technology Co., Ltd.; Wollastonite powder: particle size 325 mesh; Fatty alcohol polyoxyethylene ether: model number AEO-9.
[0035] Example 1 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 6cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 6cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 12-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of high-temperature resistant modified asphalt layer rubber compound by weight includes the following steps: 40 parts of heavy cross-linked petroleum asphalt and 7 parts of reduced line oil are mixed, heated to 140°C, 4 parts of SMA are added, and after complete melting, 3 parts of SBS and 2 parts of polyolefin are added. The temperature is raised to 180°C, 8 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 190°C and completely melted. After complete melting, 0.5 parts of antioxidant 1010 and 25 parts of modified filler A are added, and the temperature is lowered to 165°C and mixed to obtain the high-temperature resistant modified asphalt layer rubber compound. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.2), stirred for 30 min at 400 rpm, filtered, and dried at 80℃ for 8 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.05) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 38 parts of heavy cross-linked petroleum asphalt and 8 parts of linear reducing oil were mixed, heated to 140°C, 8 parts of SMA were added, and after complete melting, 4 parts of SBS and 3 parts of granular styrene-butadiene rubber were added. The temperature was raised to 180°C, 8 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 190°C, after complete melting, 1.5 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 20 parts of modified filler B were added, and the temperature was lowered to 160°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.2), stirred for 30 min at 400 rpm, filtered, and dried at 80℃ for 8 h to obtain a pre-dispersed powder. Heavy calcium carbonate powder was added and dispersed evenly, and then wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.05) was added to obtain a modified filler.
[0036] Example 2 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 8cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. An 8cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 40-mesh basalt sintered sand, composed of blue, green and black to form a three-dimensional tile-shaped pattern; The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 38 parts of heavy cross-linked petroleum asphalt and 7 parts of anti-corrosion oil are mixed, heated to 150°C, 7 parts of SMA are added, and after complete melting, 3 parts of SBS and 4 parts of polyolefin are added. The temperature is raised to 190°C, 7 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 200°C and completely melted. After complete melting, 0.8 parts of antioxidant 168 and 28 parts of modified filler A are added, and the temperature is lowered to 185°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:2) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.3), stirred for 40 min at 300 rpm, filtered, and dried at 100℃ for 6 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.1) was added to obtain a modified filler. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers are prepared by the following methods: 36 parts of heavy cross-linked petroleum asphalt and 10 parts of reduced-line oil are mixed, heated to 150°C, 10 parts of SMA are added, and after complete melting, 3 parts of SBS and 2.5 parts of granular styrene-butadiene rubber are added. The temperature is raised to 190°C, 8 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 200°C and completely melted. After complete melting, 1.5 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin are added, stirred evenly, and 25 parts of modified filler B are added. The temperature is lowered to 180°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:2) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.3), stirred for 40 min at 300 rpm, filtered, and dried at 100℃ for 6 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.1) was added to obtain a modified filler.
[0037] Example 3 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 minutes at 350 rpm, filtered, and dried at 90℃ for 7 hours to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0038] Example 4 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1.3:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1.3:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0039] Example 5 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1.6:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1.6:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0040] Example 6 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1.9:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers are respectively prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear oil are mixed, heated to 145°C, 12 parts of SMA are added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and completely melted. After complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin are added, stirred evenly, and 27 parts of modified filler B are added. The temperature is lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 1.9:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0041] Example 7 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0042] Example 8 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2.2:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2.2:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0043] Example 9 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 0.7:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 0.7:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0044] Example 10 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.04). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.04). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0045] Example 11 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.06). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.06). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0046] Example 12 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.08). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.08). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0047] Example 13 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.1). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 minutes at 350 rpm, filtered, and dried at 90℃ for 7 hours to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.1). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0048] Example 14 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.12). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.12). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0049] Example 15 A method for preparing an exposed double-layer interlocking waterproof membrane includes the following steps: From top to bottom, the layers are: a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 10cm to form an upper overlap edge. A first isolation membrane is set on the overlap edge. A 10cm overlap is set between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap is located on the opposite side of the upper overlap edge. A second isolation membrane is set inside the overlap to cover the surface of the first high-temperature resistant modified asphalt self-adhesive layer. After cooling, the length is measured, the edges are trimmed, the roll is wound up, and the package is made to obtain an exposed double-layer interlocking waterproof membrane. The colorful mineral granular material layer is 30-mesh basalt sintered sand, with a three-dimensional tile-shaped pattern composed of blue, green and black. The first and second release films are PE films with a width of 120 mm and a thickness of 0.036 mm; The first polymer film base layer is a PE film with a thickness of 0.15mm, and the second polymer film base layer is a PE film with a thickness of 0.05mm. The isolation layer is a PE film; The preparation method of the rubber compound for high-temperature resistant modified asphalt layer by weight includes the following steps: 35 parts of heavy cross-linked petroleum asphalt and 9 parts of reduced line oil are mixed, heated to 145°C, 10 parts of SMA are added, and after complete melting, 2 parts of SBS and 5 parts of polyolefin are added. The temperature is raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh are added, and the temperature is raised to 195°C and after complete melting, 1 part of antioxidant 1076 and 30 parts of modified filler A are added. The temperature is lowered to 175°C and mixed to obtain the rubber compound for high-temperature resistant modified asphalt layer. The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 2:1:0.01). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler A. By weight: The first and second high-temperature resistant modified asphalt self-adhesive layers were prepared by the following methods: 33 parts of heavy cross-linked petroleum asphalt and 10 parts of linear reducing oil were mixed, heated to 145°C, 12 parts of SMA were added, and after complete melting, 3 parts of SBS and 3.5 parts of granular styrene-butadiene rubber were added. The temperature was raised to 185°C, 10 parts of rubber powder with a particle size of 80 mesh were added, and the temperature was raised to 195°C and after complete melting, 2 parts of oxidized polyethylene wax and 3 parts of hydrogenated petroleum resin were added. After stirring evenly, 27 parts of modified filler B were added, and the temperature was lowered to 170°C and mixed to obtain the final product. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1.5) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.25), stirred for 35 min at 350 rpm, filtered, and dried at 90℃ for 7 h to obtain a pre-dispersed powder. This powder was then added to heavy calcium carbonate powder and dispersed evenly. Wollastonite fiber was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black was 2:1:0.01). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.08) was added to obtain modified filler B.
[0050] Comparative Example 1 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: The talc powder is evenly dispersed, and then wollastonite fiber is added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder and carbon black is 1:1). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler and dispersant is 1:0.05) is added to obtain modified filler A. The preparation method of modified filler B includes the following steps: Disperse the heavy calcium carbonate powder evenly, then add wollastonite fiber and disperse again to obtain a composite filler (the mass ratio of wollastonite fiber to heavy calcium carbonate powder is 1:1). Finally, add fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant is 1:0.05) to obtain modified filler B.
[0051] Comparative Example 2 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: uniformly dispersing talc powder, and finally adding fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant is 1:0.05) to obtain modified filler A; The preparation method of modified filler B includes the following steps: Disperse the heavy calcium carbonate powder evenly, and finally add fatty alcohol polyoxyethylene ether (the mass ratio of composite filler and dispersant is 1:0.05) to obtain modified filler B.
[0052] Comparative Example 3 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: uniformly dispersing talc powder, and finally adding fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant is 1:0.05) to obtain modified filler A; The preparation method of modified filler B includes the following steps: Disperse the talc powder evenly, and finally add fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant is 1:0.05) to obtain modified filler B.
[0053] Comparative Example 4 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: dispersing heavy calcium carbonate powder evenly, and finally adding fatty alcohol polyoxyethylene ether (the mass ratio of composite filler and dispersant is 1:0.05) to obtain modified filler A; The preparation method of modified filler B includes the following steps: Disperse the heavy calcium carbonate powder evenly, and finally add fatty alcohol polyoxyethylene ether (the mass ratio of composite filler and dispersant is 1:0.05) to obtain modified filler B.
[0054] Comparative Example 5 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.2), stirred for 30 min at 400 rpm, filtered, and dried at 80℃ for 8 h to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite powder was then added and dispersed again to obtain a composite filler (the mass ratio of wollastonite powder, talc powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.05) was added to obtain modified filler A. The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.2), stirred for 30 min at 400 rpm, filtered, and dried at 80℃ for 8 h to obtain a pre-dispersed powder. Heavy calcium carbonate powder was added and dispersed evenly, and then wollastonite powder was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite powder, heavy calcium carbonate powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.05) was added to obtain modified filler B.
[0055] Comparative Example 6 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler B includes the following steps: Carbon black was added to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol was 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution was 1:0.2), stirred for 30 min at 400 rpm, filtered, and dried at 80℃ for 8 h to obtain a pre-dispersed powder. Talc powder was added and dispersed evenly, and then wollastonite fiber was added and dispersed again to obtain a composite filler (the mass ratio of wollastonite fiber, talc powder, and carbon black was 1:1:0.02). Finally, fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant was 1:0.05) was added to obtain modified filler B.
[0056] Comparative Example 7 The only difference between this comparative example and Example 3 is that... The preparation method of modified filler A includes the following steps: adding carbon black to a silane coupling agent KH-550 solution (the mass ratio of silane coupling agent KH-550 to anhydrous ethanol is 1:1) (the mass ratio of carbon black to silane coupling agent KH-550 solution is 1:0.2), stirring for 30 min at a speed of 400 rpm, filtering, drying at 80℃ for 8 h to obtain a pre-dispersed powder, adding it to heavy calcium carbonate powder and dispersing it evenly, then adding wollastonite fiber and dispersing it again to obtain a composite filler (the mass ratio of wollastonite fiber, heavy calcium carbonate powder and carbon black is 1:1:0.02), and finally adding fatty alcohol polyoxyethylene ether (the mass ratio of composite filler to dispersant is 1:0.05) to obtain modified filler A.
[0057] The exposed double-layer interlocking waterproof membranes prepared in Examples 1-15 and Comparative Examples 1-7 were tested in the following manner: 1. Heat resistance aging: The heat resistance of the test specimens shall be tested according to Method B specified in GB / T328.11-2007 "Test Methods for Waterproofing Membranes of Buildings - Part 11: Heat Resistance of Bituminous Waterproofing Membranes". Three specimens shall be taken, and the test result shall be qualified if all three specimens pass the test. 2. Impact resistance: The impact resistance of the test specimens shall be tested in accordance with the test method specified in 6.12 of GB / T23457-2017 "Pre-laid waterproof membranes". The specimens shall be considered to pass if there are no perforations or leaks in all 5 specimens. 3. Joint peel strength after heat aging: The joint peel strength of the specimens after 10 days of treatment was tested according to the test method specified in GB / T 328.20-2007 "Test methods for building waterproof membranes - Part 20: Peel performance of bituminous waterproof membranes". 4. Water impermeability of lap joints after heat aging: The water impermeability of the lap joints of the specimens after 10 days of treatment is tested according to the test method specified in GB / T 328.10-2007 "Test Methods for Waterproofing Membranes - Part 10: Water Impermeability of Bituminous and Polymer Waterproofing Membranes". 5. Low-temperature flexibility after heat aging: The low-temperature performance of the specimens after 21 days of treatment was tested according to the test method specified in GB / T 328.14-2007 "Test Methods for Waterproofing Membranes - Part 14: Low-temperature flexibility of bituminous waterproofing membranes". The test results are shown in Table 1: Table 1 Performance test results of exposed double-layer interlocking waterproof membranes prepared in Examples 1-15 and Comparative Examples 1-7
[0058] 1. Compared with Comparative Examples 1-7, the heat aging resistance of the high-temperature modified bitumen layer, the first high-temperature modified bitumen self-adhesive layer, and the second high-temperature modified bitumen self-adhesive layer of the exposed double-base interlocking waterproof membrane prepared in Examples 1-15 is better than that in Comparative Examples 1-7. This indicates that the use of wollastonite fiber, talc powder, and carbon black in the preparation of the modified filler for the high-temperature modified bitumen layer, and the use of wollastonite fiber, heavy calcium carbonate powder, and carbon black in the modified filler for the first and second high-temperature modified bitumen self-adhesive layers, can improve the heat aging resistance of the three layers, thereby improving the heat aging resistance of the exposed double-base interlocking waterproof membrane.
[0059] 2. Compared with Examples 3-15, the heat aging resistance of the high-temperature modified bitumen layer, the first high-temperature modified bitumen self-adhesive layer, and the second high-temperature modified bitumen self-adhesive layer of the exposed double-base interlocking waterproof membrane prepared in Examples 3-7 and 10-13 is better than that in Examples 8-9 and 14-15. This indicates that by adjusting the mass ratio of wollastonite fiber, talc powder, and carbon black to 1-2:1:0.02-0.1 in the preparation of the modified filler for the high-temperature modified bitumen layer, and by adjusting the mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black to 1-2:1:0.02-0.1 in the modified filler for the first and second high-temperature modified bitumen self-adhesive layers, the heat aging resistance of the three layers can be further improved, thereby improving the heat aging resistance of the exposed double-base interlocking waterproof membrane.
[0060] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An exposed double-layer interlocking waterproof membrane, characterized in that, From top to bottom, it includes a multicolored mineral aggregate layer, a high-temperature resistant modified asphalt layer, a first polymer film base layer, a first high-temperature resistant modified asphalt self-adhesive layer, a second polymer film base layer, a second high-temperature resistant modified asphalt self-adhesive layer, and a release layer. The multicolored mineral granule layer shrinks inward by 6-10cm to form an upper overlap edge. A first isolation film is provided on the overlap edge. A 6-10cm overlap joint is provided between the first high-temperature resistant modified asphalt self-adhesive layer and the second polymer film base layer. The overlap joint is located on the opposite side of the overlap edge. A second isolation film covering the surface of the first high-temperature resistant modified asphalt self-adhesive layer is provided inside the overlap joint. The high-temperature resistant modified asphalt layer comprises the following components in parts by weight: 35-40 parts heavy cross-linked petroleum asphalt, 4-10 parts SMA, 7-9 parts softener, 2-3 parts SBS, 2-5 parts polyolefin, 8-10 parts rubber powder, 0.5-1 part antioxidant, and 25-30 parts modified filler A. The first and second high-temperature resistant modified asphalt self-adhesive layers each independently comprise the following components by weight: 33-38 parts heavy cross-linked petroleum asphalt, 8-12 parts SMA, 8-10 parts softener, 3-4 parts SBS, 2.5-3.5 parts granular styrene-butadiene rubber, 8-10 parts rubber powder, 1.5-2 parts oxidized polyethylene wax, 3 parts tackifier, and 20-27 parts modified filler B; The modified filler A includes wollastonite fiber, talc powder, and carbon black; The modified filler B includes wollastonite fiber, heavy calcium carbonate powder, and carbon black.
2. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The preparation method of the modified filler A includes the following steps: Carbon black was added to the coupling agent solution, stirred, filtered, and dried to obtain a pre-dispersed powder. This powder was then added to talc powder and dispersed evenly. Wollastonite fiber was added and dispersed again to obtain a composite filler. Finally, a dispersant was added to obtain modified filler A. The preparation method of the modified filler B includes the following steps: Carbon black is added to the coupling agent solution, stirred, filtered, and dried to obtain a pre-dispersed powder. Heavy calcium carbonate powder is added and dispersed evenly, then wollastonite fiber is added and dispersed again to obtain a composite filler. Finally, a dispersant is added to obtain modified filler B.
3. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The mass ratio of wollastonite fiber, talc powder, and carbon black is 1~2:1:0.02~0.1; The mass ratio of wollastonite fiber, heavy calcium carbonate powder, and carbon black is 1~2:1:0.02~0.
1.
4. The exposed double-layer interlocking waterproof membrane according to claim 2, characterized in that, In the preparation process of the modified filler A and modified filler B, the mass ratio of the carbon black and the coupling agent solution is independently 1:0.2~0.3; The mass ratio of the coupling agent and anhydrous ethanol in the coupling agent solution is independently 1:1~2; The stirring speed is 300~400 rpm and the time is 30~40 min; The drying temperature is 80~100℃ and the time is 6~8h; Each of the dispersants independently includes fatty alcohol polyoxyethylene ether; The mass ratio of the composite filler and dispersant is 1:0.05~0.
1.
5. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The materials of the isolation layer, the first isolation film, and the second isolation film are each independently selected from one of the following: PP film, PC film, PET film, PET metallized film, and PE film.
6. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The width of the first separator and the second separator is independently 100~200mm, preferably 120mm, and the thickness is 0.035~0.07mm; The thickness of the first polymer film base layer and the second polymer film base layer are each independently 0.05~1mm, preferably 0.1mm.
7. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The softeners for the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer, and the second high-temperature modified asphalt self-adhesive layer each independently include one or more of the following: anti-line oil, naphthenic oil, aromatic oil, and paraffin oil, preferably anti-line oil.
8. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The antioxidant includes one or more of antioxidant 1010, antioxidant 1076, and antioxidant 168.
9. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The thickener includes hydrogenated petroleum resin.
10. The exposed double-layer interlocking waterproof membrane according to claim 1, characterized in that, The SMA has a softening point of 120~140℃ and an oil solubility of 55%~60%. The oxidized polyethylene wax has a melting point of 130~140℃ and a viscosity of 9000~15000cps at 150℃. The polyolefin is an amorphous α-olefin copolymer; The heavy-duty petroleum asphalt used in the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer, and the second high-temperature modified asphalt self-adhesive layer is 70# asphalt. The SBS is a styrene-butadiene block copolymer, preferably linear SBS; The effective content of the granular styrene-butadiene rubber is 90%; The rubber powders of the high-temperature modified asphalt layer, the first high-temperature modified asphalt self-adhesive layer, and the second high-temperature modified asphalt self-adhesive layer are each independently fine tire rubber powder with a particle size of 60-80 mesh.