Glass production system and process

Abstract

The invention relates to the technical field of glass production, in particular to a glass production system and process, the glass production system comprises a bearing support and two fixed supporting sliding frames connected to the bearing support in a sliding mode, telescopic rods I are fixedly connected to the two fixed supporting sliding frames, and the two telescopic rods I are fixedly connected with the bearing support; the two fixed supporting sliding frames are fixedly connected with mold half cavities correspondingly, the two mold half cavities form a finished mold cavity, the outer ends of the two fixed supporting sliding frames are fixedly connected with two limiting end plates correspondingly, the two mold half cavities are fixedly connected with collecting cavities correspondingly, and the bearing support is fixedly connected to a bottom supporting transverse plate. Two telescopic rods II are fixedly connected to the bottom support transverse plate, a water storage cavity is fixedly connected to the two telescopic rods II, the water storage cavity is placed on the bottom support transverse plate and located under the two mold half cavities, and hollow glass with a round head can be machined through the system.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass production, and more particularly to a glass production system and process. BACKGROUND

[0002] Glass is an amorphous inorganic non-metallic material, which is generally made of various inorganic minerals (such as quartz sand, borax, boric acid, barium carbonate, limestone, feldspar, soda ash, etc.) as main raw materials, and a small amount of auxiliary raw materials are added. Glass is widely used in buildings to block wind and transmit light, and belongs to a mixture. There are also colored glass mixed with certain metal oxides or salts to show color, and tempered glass made by physical or chemical methods. Sometimes transparent plastics (such as polymethyl methacrylate) are also called organic glass. With the development of society, glass can also have more functions, such as double-layer glass with sound insulation and heat insulation, round and hollow glass with better aesthetics, and can be used as decorations, etc. However, the existing technology cannot process round and hollow glass. SUMMARY

[0003] The purpose of the present application is to provide a glass production system and process, which can process round and hollow glass.

[0004] A glass production system comprises a supporting bracket, two fixed sliding frames slidingly connected to the supporting bracket, two telescopic rods I fixedly connected to the two fixed sliding frames, two telescopic rods I fixedly connected to the supporting bracket, two mold half cavities fixedly connected to the two fixed sliding frames, and a complete mold cavity formed by the two mold half cavities.

[0005] Further, the outer ends of the two fixed sliding frames are fixedly connected with two limiting end plates.

[0006] Further, two collecting cavities are fixedly connected to the two mold half cavities.

[0007] Further, the supporting bracket is fixedly connected to a bottom support plate.

[0008] Further, two telescopic rods II are fixedly connected to the bottom support plate, and a water storage cavity is fixedly connected to the two telescopic rods II. The water storage cavity is placed on the bottom support plate and located directly below the two mold half cavities.

[0009] Further, a limiting square column is fixedly connected above the bottom support plate, and the limiting square column is slidingly connected with the water storage cavity.

[0010] Furthermore, two lifting slide columns are fixedly connected to the support bracket, and a round support plate is slidably connected to the two lifting slide columns. A compression cavity is fixedly connected to the round support plate, and two telescopic rods III are fixedly connected to the compression cavity. Both telescopic rods III are fixedly connected to the bottom support plate.

[0011] Furthermore, multiple transfer grooves are provided below the circular support plate.

[0012] Furthermore, a cross support plate is fixedly connected inside the extrusion cavity, a telescopic rod IV is fixedly connected to the cross support plate, a sealing slide column is fixedly connected to the telescopic rod IV, and the sealing slide column is slidably connected to the extrusion cavity.

[0013] Furthermore, the production method of the glass production system includes the following steps:

[0014] Step 1: Place the liquid raw material for glass production into the two mold cavities;

[0015] Step 2: The mold rod that mates with the two mold cavities moves downward to extrude the liquid raw material for glass production within the two mold cavities.

[0016] Step 3: After the liquid raw material has cooled and solidified, remove the mold rod with the mold rod facing upwards;

[0017] Step 4: Activate the two telescopic rods I, which will drive the two mold half-cavities to move outward simultaneously through the two fixed support slide frames;

[0018] Step 5: After the two mold cavities separate, the raw material is demolded, and what comes out is a hollow glass with a round head. Attached Figure Description

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0020] Figure 1 This is a schematic diagram of the overall structure of a glass production system according to the present invention;

[0021] Figure 2 This is a partial structural diagram of a glass production system;

[0022] Figure 3 This is a schematic diagram of an embodiment of mold processing of liquid raw materials;

[0023] Figure 4 This is a schematic diagram of an embodiment for providing storage space and collecting liquid raw materials;

[0024] Figure 5 This is a structural diagram illustrating an embodiment that provides storage space and demolding for liquid raw materials;

[0025] Figure 6 This is a schematic diagram of an embodiment of cooling liquid raw materials;

[0026] Figure 7 This is a schematic diagram of a specific structural embodiment for demolding liquid raw materials;

[0027] Figure 8 This is a schematic diagram of a specific structure for an embodiment of cooling liquid raw materials;

[0028] Figure 9 This is a schematic diagram of a structural embodiment of extruding liquid raw materials;

[0029] Figure 10 This is a schematic cross-sectional view of a portion of an embodiment involving the extrusion of liquid raw materials;

[0030] Figure 11 It is a schematic diagram of the cross-sectional structure of a hollow glass panel with a rounded top. Detailed Implementation

[0031] The present invention will now be described in further detail with reference to the accompanying drawings.

[0032] The following is in conjunction with the appendix Figures 1-7 Detailed description: A glass production system includes a support bracket 101 and two fixed support slide frames 102 slidably connected to the support bracket 101 through multiple square holes. Each of the two fixed support slide frames 102 is fixedly connected to a telescopic rod I103 via a flange plate. Both telescopic rods I103 are fixedly connected to the support bracket 101 via flange plates. Each of the two fixed support slide frames 102 is fixedly connected to a mold half-cavity 104 by welding. The two mold half-cavities 104 form a completed mold cavity.

[0033] Furthermore, the support bracket 101 serves as a load-bearing connection, providing sliding space for the two fixed support slide frames 102 and limiting their movement so that they can only slide left and right. Activating the two telescopic rods I103 allows the two fixed support slide frames 102 to slide on the support bracket 101. The two fixed support slide frames 102 provide a fixed space for the two mold half-cavities 104, allowing the mold to be completed within the mold cavity formed by the two mold half-cavities 104. Figure 11 The glass production shown is carried out with a sealing strip between the two mold cavities 104 to prevent the liquid raw materials for glass production from leaking out through the connection between the two mold cavities 104, thus avoiding waste of resources.

[0034] Liquid raw materials for glass production are placed into two mold cavities 104. Then, mold rods that mate with the two mold cavities 104 move downwards, extruding the liquid raw materials within the two mold cavities 104. This process shapes the liquid raw material mold into the desired form. Figure 11 The glass structure shown illustrates that after the liquid raw material cools and solidifies, the mold rod is removed upwards. The two telescopic rods I103 are activated, causing the two mold halves 104 to move outwards simultaneously via the two fixed support slide frames 102, thus separating the two mold halves 104 and completing the process as described. Figure 11 The production of hollow glass with rounded ends is shown.

[0035] The following is in conjunction with the appendix Figures 1-3 Detailed descriptions of sections 5 and 7: The outer ends of the two fixed support slide frames 102 are fixedly connected to two limiting end plates 201 by means of slide grooves and screws.

[0036] Furthermore, the limiting end plate 201 is provided with a square opening, which is used to slidably connect the limiting end plate 201 to the two fixed support slide frames 102. The limiting end plate 201 is rotatably connected with a clamping screw. After the limiting end plate 201 is slidably connected to the two fixed support slide frames 102, the clamping screw on the limiting end plate 201 is rotated to make the clamping screw connected to the two fixed support slide frames 102 through threads. This can fix the four limiting end plates 201 to the outer ends of the two fixed support slide frames 102. After the four limiting end plates 201 are fixed, the two fixed support slide frames 102 are prevented from detaching from the support bracket 101, which further ensures that the two mold half cavities 104 can slide smoothly and ensures smooth demolding.

[0037] The following is in conjunction with the appendix Figures 1-4 In detail, each of the two mold half-cavities 104 is fixedly connected to a collection cavity 301 by welding.

[0038] Furthermore, when the liquid raw material for glass production is squeezed in the two mold half-cavities 104 using the mold rod, there may be too much liquid raw material in the two mold half-cavities 104, causing the liquid raw material in the two mold half-cavities 104 to overflow. The overflowing liquid raw material can directly enter the two collection cavities 301 to collect and process the excess liquid raw material, avoid waste of resources, and the recovered liquid raw material can be reused.

[0039] According to the instruction manual Figures 1-3 Detailed descriptions of sections 6 and 8: The support bracket 101 is fixedly connected to the bottom support plate 401 by welding.

[0040] Furthermore, the bottom support plate 401 serves as a load-bearing connection, providing a fixed space for the support bracket 101. Once the bottom support plate 401 is firmly placed on the ground or tabletop, the device can be placed stably on the ground or tabletop.

[0041] According to the instruction manual Figures 1-3 Detailed descriptions of sections 6 and 8: Two telescopic rods II501 are fixedly connected to the bottom support plate 401 via flange plates. Water storage cavities 502 are fixedly connected to the two telescopic rods II501 via flange plates. The water storage cavities 502 are placed on the bottom support plate 401 and located directly below the two mold half cavities 104.

[0042] Furthermore, activating the two telescopic rods II 501 can raise and lower the water storage cavity 502. The water storage cavity 502 contains cold water and is equipped with a drain pipe with a valve to facilitate the drainage of used cold water. After the liquid raw material in the two mold half-cavities 104 has been squeezed, activating the two telescopic rods II 501 moves the water storage cavity 502 upwards. At this time, the two mold half-cavities 104 will enter the water storage cavity 502. The cold water in the water storage cavity 502 cools the two mold half-cavities 104, accelerating the cooling and solidification of the liquid raw material, further speeding up the production of... Figure 11 The production of hollow glass with rounded ends is shown.

[0043] According to the instruction manual Figures 1-3 Detailed descriptions of sections 6 and 8: The bottom support plate 401 is fixedly connected to a limiting column 601 by welding above it, and the limiting column 601 is slidably connected to the water storage cavity 502 through a square hole.

[0044] Furthermore, by setting the limiting column 601, the water storage cavity 502 can be limited, allowing it to slide only up and down. This further ensures that when the water storage cavity 502 moves upward, the two mold half-cavities 104 can enter the water storage cavity 502, thereby completing the cooling treatment of the two mold half-cavities 104 using the cold water in the water storage cavity 502.

[0045] According to the instruction manual Figure 1 , 2 Detailed descriptions of sections 9 and 10: Two lifting sliding columns 701 are fixedly connected to the support bracket 101 by welding. A round support plate 702 is slidably connected to the two lifting sliding columns 701 through round holes. A compression cavity 703 is fixedly connected to the round support plate 702 by welding. Two telescopic rods III 704 are fixedly connected to the compression cavity 703 through flange plates. Both telescopic rods III 704 are fixedly connected to the bottom support plate 401 through flange plates.

[0046] Furthermore, the two lifting slide columns 701 provide sliding space for the circular support plate 702, while the circular support plate 702 provides fixed space for the extrusion cavity 703. The circular support plate 702 also contacts the two mold half-cavities 104 and the two collection cavities 301. This ensures that the extrusion cavity 703 and the two mold half-cavities 104 can be filled with liquid raw material, and also ensures that there are no residual air bubbles in the liquid raw material, thus improving the quality of the produced glass. The extrusion cavity 703 can be used to extrude the liquid raw material in the two mold half-cavities 104, thereby producing glass such as... Figure 11 The device shown is a hollow glass with a rounded head. Activating the two telescopic rods III 704 causes the extrusion cavity 703 to slide up and down via the round support plate 702. When the liquid raw material is placed into the two mold half-cavities 104, activating the two telescopic rods III 704 moves the round support plate 702 downwards, which in turn moves the extrusion cavity 703 downwards, allowing it to enter the two mold half-cavities 104. This completes the extrusion of the liquid raw material within the two mold half-cavities 104, thus achieving the desired effect. Figure 11 The production of the hollow glass with rounded ends shown can be modified as follows: Figure 11 The thickness of the hollow glass with a rounded head shown can be changed by replacing the extrusion cavity 703 with different specifications and altering the distance between the extrusion cavity 703 and the inner wall of the two mold half-cavities 104. This changes the thickness of the produced glass.

[0047] According to the instruction manual Figure 1 , 9 As detailed in section 10, a plurality of transfer grooves 801 are provided below the circular support plate 702.

[0048] Furthermore, when the extrusion cavity 703 moves downward into the two mold half-cavities 104, the extrusion cavity 703 can extrude liquid material in the two mold half-cavities 104. When there is too much liquid material in the two mold half-cavities 104, it will overflow. Because the round support plate 702 is in contact with the two mold half-cavities 104 and the two collection cavities 301, the liquid material in the two mold half-cavities 104 cannot be discharged. However, after setting multiple transfer cross grooves 801, the overflowing liquid material will be discharged through the multiple transfer cross grooves 801 and enter the two collection cavities 301, ensuring the recovery of the overflowing liquid material.

[0049] According to the instruction manual Figure 1 , 9 In detail with reference to 10, a cross support plate 901 is fixedly connected to the extrusion cavity 703 by welding. A telescopic rod IV 902 is fixedly connected to the cross support plate 901 by a flange plate. A sealing slide rod 903 is fixedly connected to the telescopic rod IV 902 by a flange plate. The sealing slide rod 903 is slidably connected to the extrusion cavity 703 through a round hole.

[0050] Furthermore, the cross plate 901 provides a fixed space for the telescopic rod IV902. Activating the telescopic rod IV902 causes the sealing slide 903 to rise and fall. The extrusion cavity 703 has a circular hole, and the sealing slide 903 is slidably connected to this hole. Liquid raw materials can be placed into the extrusion cavity 703, and the liquid raw materials entering the extrusion cavity 703 will be discharged through the circular hole. When liquid raw materials are added to the extrusion cavity 703, activating the telescopic rod IV902 causes the sealing slide 903 to move upwards, disengaging it from the circular hole in the extrusion cavity 703. At this time, the liquid raw materials in the extrusion cavity 703 will... The liquid material will be discharged and enter the two mold half-cavities 104. After the liquid material is added to the two mold half-cavities 104, the telescopic rod IV902 is activated to drive the sealing slide 903 downward, so that the sealing slide 903 can seal the round hole on the extrusion cavity 703. At this time, cold water is placed into the extrusion cavity 703. After the cold water is added, the two telescopic rods III704 are activated to finally extrude the liquid material in the two mold half-cavities 104. The cold water in the extrusion cavity 703 will cool down the liquid material in the two mold half-cavities 104. The cold water in the water storage cavity 502 will also help cool down the liquid material, which can further accelerate the glass production speed.

[0051] A production method for a glass production system, comprising the following steps:

[0052] Step 1: Place the liquid raw material for glass production into the two mold cavities 104;

[0053] Step 2: The mold rods that cooperate with the two mold cavities 104 move downward to extrude the liquid raw materials for glass production within the two mold cavities 104.

[0054] Step 3: After the liquid raw material has cooled and solidified, remove the mold rod with the mold rod facing upwards;

[0055] Step 4: Activate the two telescopic rods I103, which will drive the two mold half-cavities 104 to move outward simultaneously through the two fixed support slide frames 102;

[0056] Step 5: After the two mold cavities 104 separate, the raw material is demolded, and what comes out is a hollow glass with a round head.

Claims

1. A glass production system, characterized in that: It includes a support bracket (101) and two fixed support slide frames (102) slidably connected to the support bracket (101). Each of the two fixed support slide frames (102) is fixedly connected to a telescopic rod I (103). Both telescopic rods I (103) are fixedly connected to the support bracket (101). Each of the two fixed support slide frames (102) is fixedly connected to a mold half cavity (104). The two mold half cavities (104) form a complete mold cavity.

2. The glass production system according to claim 1, characterized in that: Two limiting end plates (201) are fixedly connected to the outer ends of the two fixed support slide frames (102).

3. The glass production system according to claim 1, characterized in that: A collection cavity (301) is fixedly connected to each of the two mold half-cavities (104).

4. A glass production system according to claim 1, characterized in that: The support bracket (101) is fixedly connected to the bottom support plate (401).

5. A glass production system according to claim 4, characterized in that: Two telescopic rods II (501) are fixedly connected to the bottom support plate (401), and water storage cavities (502) are fixedly connected to the two telescopic rods II (501). The water storage cavities (502) are placed on the bottom support plate (401) and located directly below the two mold half cavities (104).

6. A glass production system according to claim 5, characterized in that: A limiting column (601) is fixedly connected above the bottom support plate (401), and the limiting column (601) is slidably connected to the water storage cavity (502).

7. A glass production system according to claim 4, characterized in that: Two lifting slide columns (701) are fixedly connected to the support bracket (101). A round support plate (702) is slidably connected to the two lifting slide columns (701). A compression cavity (703) is fixedly connected to the round support plate (702). Two telescopic rods III (704) are fixedly connected to the compression cavity (703). Both telescopic rods III (704) are fixedly connected to the bottom support plate (401).

8. A glass production system according to claim 7, characterized in that: Multiple transfer slots (801) are provided below the circular support plate (702).

9. A glass production system according to claim 7, characterized in that: A cross support plate (901) is fixedly connected inside the extrusion cavity (703). A telescopic rod IV (902) is fixedly connected to the cross support plate (901). A sealing slide column (903) is fixedly connected to the telescopic rod IV (902). The sealing slide column (903) is slidably connected to the extrusion cavity (703).

10. A production method using the glass production system of claim 9, characterized in that, The production method includes the following steps: Step 1: Place the liquid raw material for glass production into the two mold cavities (104); Step 2: The mold rod that cooperates with the two mold cavities (104) moves downward to extrude the liquid raw material for glass production in the two mold cavities (104); Step 3: After the liquid raw material has cooled and solidified, remove the mold rod with the mold rod facing upwards; Step 4: Activate the two telescopic rods I (103), which drive the two mold half-cavities (104) to move outward simultaneously through the two fixed support slide frames (102); Step 5: After the two mold cavities (104) separate, the raw material is demolded and the material that comes off is a hollow glass with a round head.

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