Edible mushroom cleaning and dewatering integrated device
By integrating bubble cleaning, vibration rinsing and centrifugal dehydration into a single edible fungus cleaning and dehydration unit, the problems of existing equipment being scattered, occupying large areas, requiring high labor intensity, resulting in incomplete cleaning and low dehydration efficiency have been solved, achieving efficient and energy-saving edible fungus processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGXI HONGGENGYAO TECHNOLOGY CO LTD
- Filing Date
- 2026-03-18
- Publication Date
- 2026-04-17
AI Technical Summary
Existing edible fungus processing equipment is scattered, occupies a large area, is labor-intensive, is easily contaminated, is not thoroughly cleaned, has low dehydration efficiency, and consumes a lot of energy, making it difficult to meet the needs of large-scale production.
Design a highly integrated edible fungus cleaning and dehydration device, which adopts a multi-stage treatment method combining bubble cleaning, vibration rinsing and centrifugal dehydration, and is powered by solar energy to achieve continuous automated operation.
It achieves efficient cleaning and dehydration of edible fungi, avoids secondary pollution, reduces energy consumption, improves production efficiency, and meets the needs of high-quality processing.
Smart Images

Figure CN121867435A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of agricultural product processing equipment technology, specifically to an integrated device for cleaning and dehydrating edible fungi. Background Technology
[0002] Edible fungi are rich in nutrients such as protein, amino acids, and vitamins, making them popular among consumers. In the deep processing of edible fungi, washing and dehydration are two crucial pre-treatment steps. The effectiveness of washing directly affects the hygienic quality of the final product, while dehydration efficiency relates to the energy consumption and quality of subsequent drying or refrigeration.
[0003] Currently, most edible mushroom processing enterprises use step-by-step processing equipment. First, the harvested edible mushrooms are poured into a washing tank or drum washing machine for soaking and washing, and the surface mud and sand are removed by manual stirring or mechanical tumbling. Then, the washed edible mushrooms are taken out, put into transfer baskets, and transferred to a centrifugal dehydrator or natural drying area for dehydration.
[0004] Chinese Patent Publication No. CN210520052U discloses a utility model of a mushroom cleaning and dehydration device, comprising a dehydration tank body. A diversion pipe is installed on one side of the dehydration tank body via a fixing block, and one end of the diversion pipe is connected to a nozzle via a connecting pipe. A base frame is provided at one end of the nozzle, and a mounting plate is installed between the base frames via fixing bolts. A brakeable universal wheel is installed at the bottom of the mounting plate via a connecting seat, and a through hole is provided inside the mounting plate. A drying filter box is installed between the dehydration tank bodies via mounting blocks, and fans are installed on both sides of the drying filter box via connecting seats. Activated carbon bags are installed inside the drying filter box via connecting seats, and a heating box is installed on the top of the drying filter box via a fixing block. Air outlets are provided on both sides of the heating box, and far-infrared electric heating tubes are installed between the air outlets via mounting screws. This mushroom cleaning and dehydration device is powerful, scientifically designed, easy to operate, stable, and highly reliable, making it suitable for widespread application.
[0005] However, the above solution still has the following problems: The equipment is scattered and occupies a large area. The cleaning and dehydration equipment are independent and require manual transfer in between. This not only increases the labor intensity but also easily causes secondary pollution during the transfer process, affecting the hygiene quality of edible fungi. At the same time, for edible fungi with deep gills, such as shiitake mushrooms and oyster mushrooms, traditional cleaning methods are difficult to thoroughly remove the mud and impurities hidden in the gills. Simply relying on water rinsing or manual stirring cannot make the gills fully open, resulting in cleaning dead spots, low dehydration efficiency and unstable quality. Natural drying is greatly affected by the weather, has a long cycle, and is prone to bacterial growth.
[0006] Most cleaning and dehydration equipment operates independently, consumes a lot of electricity, and lacks clean energy utilization methods, which is not in line with the development trend of green and environmental protection. The equipment has a single function and lacks system integration. Existing equipment cannot realize continuous operation of multiple processes such as cleaning, rinsing, dehydration and drying, which makes it difficult to meet the needs of large-scale and standardized production, and thus cannot meet the needs of normal use.
[0007] Therefore, the present invention needs to design an integrated device for cleaning and dehydrating edible fungi to solve the above-mentioned problems. Summary of the Invention
[0008] The purpose of this invention is to provide an integrated edible fungus cleaning and dehydration device that is highly integrated, thoroughly cleans, efficiently dehydrates, energy-saving and environmentally friendly, and capable of continuous operation, so as to solve the problems existing in the prior art.
[0009] To achieve the above objectives, the present invention provides the following technical solution: an integrated edible fungus cleaning and dehydration device, comprising an electrical control box, and further comprising: an edible fungus processing chamber, the edible fungus processing chamber being located at the top of the electrical control box, a vibration cleaning mechanism being installed inside the edible fungus processing chamber, the vibration cleaning mechanism comprising vibration cleaners, an inspection chamber and a vibration cleaning chamber being provided inside the edible fungus processing chamber, a preliminary edible fungus treatment mechanism being located inside the vibration cleaning chamber, an isolation plate being installed inside the vibration cleaning chamber, and vibration cleaners being installed at equal intervals on the top of the isolation plate; The edible fungus preliminary treatment mechanism is located above the edible fungus treatment chamber. The edible fungus preliminary treatment mechanism includes a bubble cleaning chamber. A conveying chamber is fixedly connected to the bottom of the bubble cleaning chamber. The bottom of the conveying chamber is fixedly connected to the top of the edible fungus treatment chamber. The bubble cleaning chamber has bubble cleaning tanks that are evenly distributed and extend into the edible fungus treatment chamber. The centrifugal dehydration device is located on one side of the bubble cleaning chamber. A side connecting plate is fixedly connected to one side of the edible fungus processing chamber. The centrifugal dehydration device is located above the side connecting plate. A discharge channel extending into the bubble cleaning chamber is fixedly connected to one side of the centrifugal dehydration device. An energy storage chamber is fixedly connected to the top of the side connecting plate and to one side of the centrifugal dehydration device. A solar panel is installed on the top of the energy storage chamber.
[0010] In a preferred embodiment of the present invention, a fixed frame is fixedly connected inside the electrical control box and below the isolation plate, a vibration motor is fixedly connected to the top of the fixed frame, a vibration base plate extending into the isolation plate is installed on the top of the vibration motor, an electrical control board is fixedly connected inside the electrical control box and on one side of the fixed frame, and a temperature sensor is fixedly connected inside the electrical control box and on the side of the fixed frame adjacent to the electrical control board.
[0011] In a preferred embodiment of the present invention, an internal access pipe extending into the electrical control box is fixedly connected to the inside of the maintenance cavity, and a conveying and discharging pipe extending into the outside of the edible fungus processing chamber is fixedly connected to the top of the internal access pipe.
[0012] In a preferred embodiment of the present invention, an air exchange pipe extending into the electrical control box is installed inside the maintenance cavity. One end of the air exchange pipe extends into the vibratory cleaning cavity, and the other end extends to the outside of the electrical control box. A conveying pipe is fixedly connected inside the vibratory cleaning cavity and above the vibratory cleaner. Equally spaced spray rinsing pipes are fixedly connected to the bottom of the conveying pipe. Two symmetrically distributed side heating plates are installed inside the vibratory cleaning cavity and outside the vibratory cleaner. The interior of each side heating plate is threaded with equally spaced first positioning bolts extending to the inner wall of the isolation plate. The top of the internal access pipe is connected to one side of the second valve through a connecting pipe.
[0013] In a preferred embodiment of the present invention, a mounting box is fixedly connected to the top of the side connecting plate and to one side of the battery compartment. The top of the mounting box is connected to the bottom of the centrifugal dehydration equipment. Equally spaced auxiliary fixing blocks are fixedly connected to the outside of the centrifugal dehydration equipment. Each of the auxiliary fixing blocks has a second positioning bolt threaded inside, extending to the inner wall of the top of the mounting box. The multiple second positioning bolts and auxiliary fixing blocks are used to reinforce the connection between the centrifugal dehydration equipment and the mounting box, improving the installation stability of the equipment. An external access pipe is fixedly connected to one side of the mounting box. The external access pipe is used to connect to other pipes to ensure the normal supply of edible fungi. A bottom heating plate is installed inside the mounting box. A circulation pump for use with the centrifugal dehydration equipment is installed above the bottom heating plate.
[0014] In a preferred embodiment of the present invention, the centrifugal dehydration device has a dehydration chamber inside, and equidistant through holes are provided at the connection between the centrifugal dehydration device and the mounting box. Heating blocks that are equidistantly distributed and arranged in a circular structure are fixedly connected to the outside of the centrifugal dehydration device. The multiple heating blocks are used to provide auxiliary heating treatment to the inside of the centrifugal dehydration device, and the through holes are used to ensure that the centrifugal dehydration device and the mounting box remain connected.
[0015] In a preferred embodiment of the present invention, two integrated circuit devices are installed on the top of the energy storage compartment and below the solar panel. An inverter and a charging controller are installed between the two integrated circuit devices. The charging controller is located on one side of the inverter. The top ends of the two integrated circuit devices are connected to the bottom of the solar panel. When light shines on the solar panel, the photosensitive material in the solar panel, such as silicon, absorbs the light energy, excites electrons, and generates current. These currents are collected by the integrated circuit devices and converted into direct current. The charging controller is used to manage the electrical energy generated by the photovoltaic panel and regulate the voltage and current to ensure the safe charging of the battery. The inverter converts the direct current into alternating current that can be used by the AC equipment, improving the flexibility of the equipment and saving some power resources to a certain extent.
[0016] In a preferred embodiment of the present invention, a third valve is fixedly connected to the outside of the external access pipe, a first valve is fixedly connected to the outside of the conveying and discharging pipe, and a second valve is fixedly connected to the outside of the ventilation pipe. The valves are used to control the opening and closing of the corresponding pipes.
[0017] In a preferred embodiment of the present invention, a wireless transceiver is fixedly connected to the top of the edible fungus processing chamber and to the side of the bubble cleaning chamber away from the centrifugal dehydration equipment. A control chip is fixedly connected inside the electrical control board. The electrical control box, wireless transceiver, side heating plate, centrifugal dehydration equipment, heating block, bottom heating plate, circulation pump, electrical control board, temperature sensor, second valve, vibration motor, battery storage tank, integrated circuit equipment, solar panel, inverter, charging controller, and third valve are all electrically connected to the control chip. The control chip is used to control the operation of the electrical control box, wireless transceiver, side heating plate, centrifugal dehydration equipment, heating block, bottom heating plate, circulation pump, electrical control board, temperature sensor, second valve, vibration motor, battery storage tank, integrated circuit equipment, solar panel, inverter, charging controller, and third valve, thereby realizing unified management of electrical equipment.
[0018] In a preferred embodiment of the present invention, a side opening plate is installed on one side of the electrical control box, and an internal insulating protective plate is fixedly connected to the bottom of the electrical control box. Four symmetrically distributed bottom fixing plates are fixedly connected to the bottom of the internal insulating protective plate. Each of the four bottom fixing plates is fixedly connected to a support foot and a caster wheel. The support foot is located on the side of the corresponding caster wheel. The side opening plate facilitates routine maintenance of the equipment inside the electrical control box. The support foot provides support for the overall equipment, and the caster wheel assists in the movement of the equipment, improving the mobility of the equipment.
[0019] Compared with the prior art, the beneficial effects of the present invention are: This invention comprises an electrical control box, an edible fungus processing chamber, and a bubble cleaning chamber. The edible fungus to be processed first enters the bubble cleaning chamber via external conveying equipment or manual feeding. The bubble cleaning chamber has multiple bubble cleaning tanks inside. When the edible fungus enters the bubble cleaning chamber, microbubbles rise and come into contact with the surface of the edible fungus. The instantaneous impact force generated when the bubbles burst can effectively remove mud, impurities, and some microorganisms attached to the surface of the edible fungus. The mechanical vibration of the vibration rinsing can cause the gills to open slightly, and the fine mud hidden inside is thoroughly removed under the dual action of vibration and spraying. The spray water source can be partially recycled through a circulating filtration system. At the same time, the side heating plates symmetrically installed on both sides of the inner cavity of the vibration cleaning chamber start working. The side heating plates are fixed to both sides of the isolation plate by the first positioning bolts. After being powered on, they generate heat radiation at a suitable temperature to gently heat the passing edible fungus. The temperature of the side heating plates can be preset by the electrical control board, and then discharged to the outside of the device through the internal inlet pipe and the conveying outlet pipe. The discharge pipeline is equipped with a first valve to control the opening and closing of the drainage and the flow rate, which not only ensures the stability of the equipment during operation, but also facilitates movement and adjustment of the position. The entire process is completed continuously and automatically without manual transfer, effectively avoiding secondary pollution and greatly improving production efficiency. Through the coordinated action of various equipment in each processing stage, bubble cleaning removes large dirt on the surface, vibration rinsing removes impurities deep in the gills, centrifugal dehydration removes surface moisture, and heating assists in improving drying efficiency. Through the above-mentioned multi-stage treatment, the cleanliness and dryness of edible fungi are guaranteed, meeting the requirements of high-quality processing. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall external structure of an integrated edible fungus washing and dehydration device according to the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall external structure of an integrated edible fungus washing and dehydration device according to the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the overall internal structure of an integrated edible fungus washing and dehydration device according to the present invention. Figure 1 ; Figure 4 This is a schematic diagram of the overall internal structure of an integrated edible fungus washing and dehydration device according to the present invention. Figure 2 ; Figure 5 This is an enlarged schematic diagram of the preliminary treatment mechanism of an integrated edible fungus washing and dehydration device according to the present invention. Figure 1 ; Figure 6 This is an enlarged schematic diagram of the preliminary treatment mechanism of an integrated edible fungus washing and dehydration device according to the present invention. Figure 2 ; Figure 7This invention relates to an integrated washing and dehydration device for edible fungi. Figure 3 Enlarged schematic diagram of the structure at point A in the diagram; Figure 8 This invention relates to an integrated washing and dehydration device for edible fungi. Figure 5 Enlarged schematic diagram of the structure at point B in the diagram.
[0021] In the picture: 1. Electrical control box; 11. Side opening panel; 12. Internal insulation and protective panel; 13. Bottom fixing plate; 14. Support feet; 15. Casters; 2. Edible fungus processing chamber; 21. Inspection chamber; 22. Vibration cleaning chamber; 23. Wireless transceiver; 24. Isolation plate; 25. Vibration cleaner; 26. Conveying pipe; 27. Spray rinsing pipe; 28. Side heating plate; 29. First positioning bolt; 291. Vibration base plate; 3. Bubble cleaning chamber; 31. Bubble cleaning tank; 32. Conveying chamber; 4. Centrifugal dewatering equipment; 41. Dewatering chamber; 42. Auxiliary fixing block; 43. Second positioning bolt; 44. Discharge channel; 45. Heating block; 46. Bottom heating plate; 47. Circulating pump; 48. Side connecting plate; 49. Mounting box; 5. Electrical control board; 51. Temperature sensor; 52. Internal access pipe; 53. Conveying and discharging pipe; 54. First valve; 55. Ventilation pipe; 56. Second valve; 57. Fixture; 58. Vibration motor; 6. Energy storage compartment; 61. Integrated circuit equipment; 62. Solar panel; 63. Inverter; 64. Charging controller; 65. Third valve; 66. External access pipeline. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1-8The present invention provides a technical solution: an integrated device for cleaning and dehydrating edible fungi, including an electrical control box 1, and further including: an edible fungi processing chamber 2, the edible fungi processing chamber 2 being located on top of the electrical control box 1, a vibration cleaning mechanism being installed inside the edible fungi processing chamber 2, the vibration cleaning mechanism including a vibration cleaner 25, the edible fungi processing chamber 2 having an inspection cavity 21 and a vibration cleaning cavity 22, the edible fungi preliminary treatment mechanism being located inside the vibration cleaning cavity 22, an isolation plate 24 being installed inside the vibration cleaning cavity 22, and vibration cleaners 25 being equidistantly distributed on the top of the isolation plate 24; In this solution, the edible fungus preliminary treatment mechanism is located above the edible fungus treatment chamber 2. The edible fungus preliminary treatment mechanism includes a bubble cleaning chamber 3. The bottom of the bubble cleaning chamber 3 is fixedly connected to a conveying chamber 32. The bottom of the conveying chamber 32 is fixedly connected to the top of the edible fungus treatment chamber 2. The bubble cleaning chamber 3 has bubble cleaning tanks 31 that are evenly distributed and extend into the edible fungus treatment chamber 2. In this solution, centrifugal dehydration device 4 is located on one side of bubble cleaning chamber 3. A side connecting plate 48 is fixedly connected to one side of edible fungus processing chamber 2. The centrifugal dehydration device 4 is located above the side connecting plate 48. A discharge channel 44 extending into the bubble cleaning chamber 3 is fixedly connected to one side of the centrifugal dehydration device 4. An energy storage chamber 6 is fixedly connected to the top of the side connecting plate 48 and to one side of the centrifugal dehydration device 4. A solar panel 62 is installed on the top of the energy storage chamber 6.
[0024] Please see Figures 1-7 In this scheme, a fixed frame 57 is fixedly connected inside the electrical control box 1 and below the isolation plate 24. A vibration motor 58 is fixedly connected to the top of the fixed frame 57. A vibration base plate 291 extending into the isolation plate 24 is installed on the top of the vibration motor 58. An electrical control board 5 is fixedly connected inside the electrical control box 1 and on one side of the fixed frame 57. A temperature sensor 51 is fixedly connected inside the electrical control box 1 and on the side of the fixed frame 57 adjacent to the electrical control board 5.
[0025] In this solution, the internal access pipe 52 extending into the electrical control box 1 is fixedly connected to the internal cavity 21 of the inspection chamber, and the top of the internal access pipe 52 is fixedly connected to the conveying and discharging pipe 53 extending into the outside of the edible fungus processing chamber 2.
[0026] In this design, the inner cavity 21 is equipped with a ventilation pipe 55 extending into the electrical control box 1. One end of the ventilation pipe 55 extends into the vibratory cleaning inner cavity 22, and the other end extends to the outside of the electrical control box 1. A conveying pipe 26 is fixedly connected inside the vibratory cleaning inner cavity 22 and above the vibratory cleaner 25. The bottom of the conveying pipe 26 is fixedly connected with equally spaced spray rinsing pipes 27. Two symmetrically distributed side heating plates 28 are installed inside the vibratory cleaning inner cavity 22 and outside the vibratory cleaner 25. The inside of each side heating plate 28 is threaded with equally spaced first positioning bolts 29 extending into the inner wall of the isolation plate 24. The top of the internal access pipe 52 is connected to one side of the second valve 56 through a connecting pipe.
[0027] Please see Figures 1-6 In this design, a mounting box 49 is fixedly connected to the top of the side connecting plate 48 and to one side of the battery storage compartment 6. The top of the mounting box 49 is connected to the bottom of the centrifugal dehydration equipment 4. Equally spaced auxiliary fixing blocks 42 are fixedly connected to the outside of the centrifugal dehydration equipment 4. The interior of each of the auxiliary fixing blocks 42 is threaded with a second positioning bolt 43 extending to the inner wall of the top of the mounting box 49. The multiple second positioning bolts 43 and the auxiliary fixing blocks 42 are used to reinforce the connection between the centrifugal dehydration equipment 4 and the mounting box 49, improving the installation stability of the equipment. An external access pipe 66 is fixedly connected to one side of the mounting box 49. The external access pipe 66 is used to connect other pipes to ensure the normal supply of edible fungi. A bottom heating plate 46 is installed inside the mounting box 49. A circulation pump 47 used in conjunction with the centrifugal dehydration equipment 4 is installed above the bottom heating plate 46.
[0028] In this design, the centrifugal dehydration device 4 has a dehydration chamber 41 inside. The centrifugal dehydration device 4 is connected to the mounting box 49 with equidistant through holes. The centrifugal dehydration device 4 is fixedly connected with equidistant heating blocks 45 arranged in a circular structure. Multiple heating blocks 45 are used to provide auxiliary heating for the inside of the centrifugal dehydration device 4. The through holes are used to ensure that the centrifugal dehydration device 4 and the mounting box 49 remain connected.
[0029] Please see Figures 1-8In this scheme, two integrated circuit devices 61 are installed on the top of the energy storage compartment 6 and below the solar panel 62. An inverter 63 and a charging controller 64 are installed between the two integrated circuit devices 61. The charging controller 64 is located on one side of the inverter 63. The top end of each integrated circuit device 61 is connected to the bottom of the solar panel 62. When light shines on the solar panel 62, the photosensitive material such as silicon in the solar panel 62 absorbs the light energy, excites electrons and generates current. These currents are collected by the integrated circuit devices 61 and converted into direct current. The charging controller 64 is used to manage the electrical energy generated by the photovoltaic panel and regulate the voltage and current to ensure the safe charging of the battery. The inverter 63 converts the direct current into alternating current that can be used by the AC equipment, which improves the flexibility of the equipment and saves some power resources to a certain extent.
[0030] In this scheme, a third valve 65 is fixedly connected to the outside of the external access pipe 66, a first valve 54 is fixedly connected to the outside of the conveying and discharging pipe 53, and a second valve 56 is fixedly connected to the outside of the ventilation pipe 55. The valves are used to control the opening and closing of the corresponding pipes.
[0031] In this solution, a wireless transceiver 23 is fixedly connected to the top of the edible fungus processing chamber 2, on the side of the bubble cleaning chamber 3 away from the centrifugal dehydration equipment 4. A control chip is fixedly connected inside the electrical control board 5. The components include: electrical control box 1, wireless transceiver 23, side heating plate 28, centrifugal dehydration equipment 4, heating block 45, bottom heating plate 46, circulating pump 47, electrical control board 5, temperature sensor 51, second valve 56, vibration motor 58, energy storage tank 6, integrated circuit equipment 61, solar panel 62, and inverter 6. 3. Both the charging controller 64 and the third valve 65 are electrically connected to the control chip. The control chip is used to control the operation of the electrical control box 1, the wireless signal transceiver 23, the side heating plate 28, the centrifugal dehydration equipment 4, the heating block 45, the bottom heating plate 46, the circulating pump 47, the electrical control board 5, the temperature sensor 51, the second valve 56, the vibration motor 58, the battery storage compartment 6, the integrated circuit equipment 61, the solar panel 62, the inverter 63, the charging controller 64, and the third valve 65, thereby realizing unified management of the power equipment.
[0032] Please see Figures 1-4In this design, a side opening plate 11 is installed on one side of the electrical control box 1, and an internal insulating protective plate 12 is fixedly connected to the bottom of the electrical control box 1. Four symmetrically distributed bottom fixing plates 13 are fixedly connected to the bottom of the internal insulating protective plate 12. Support feet 14 and casters 15 are fixedly connected to the bottom of each of the four bottom fixing plates 13. The support feet 14 are located on the same side as the casters 15. The side opening plate 11 facilitates daily maintenance of the equipment inside the electrical control box 1. The support feet 14 provide support for the overall equipment, and the casters 15 assist in the movement of the equipment, improving the mobility of the equipment.
[0033] Please see Figures 1-8 The working principle of this invention is as follows: The system is equipped with an electrical control box 1, a fungus processing chamber 2, and a bubble cleaning chamber 3. During operation, the fungus to be processed first enters the bubble cleaning chamber 3 via an external conveyor or manual feeding. The bubble cleaning chamber 3 has multiple bubble cleaning tanks 31 inside, and an air blower (not shown in the figure, but a standard configuration in this field) is connected to the bottom. High-pressure gas generated by the air blower is ejected through micropores at the bottom of the bubble cleaning tanks 31, forming numerous microbubbles in the water. When the fungus enters the bubble cleaning chamber 3, the microbubbles rise and contact the surface of the fungus. The instantaneous impact force generated when the bubbles burst effectively peels off the fungus. The surface mud, impurities, and some microorganisms are removed, and the rising movement of the bubbles causes the water to circulate, making the edible fungi constantly roll in the water. This ensures that the surface of each edible fungi can fully contact the bubbles. Wastewater generated during the cleaning process is discharged through the overflow port or the bottom drain port, and fresh water is continuously replenished to maintain the quality of the cleaning water. The cleaning time can be preset by the electronic control equipment and automatically adjusted according to the type of edible fungi and the initial cleanliness. After the edible fungi have completed the bubble cleaning, they are carried by the water flow through the conveying chamber 32 into the edible fungi processing chamber 2 below. The conveying chamber 32 is designed as an inclined channel, which uses gravity to allow the materials to slide down naturally without the need for additional power, thus reducing energy consumption.
[0034] After the edible fungi fall into the vibration cleaning mechanism of the edible fungi processing chamber 2, the vibration motor 58 inside the electrical control box 1 starts and transmits high-frequency vibration to the isolation plate 24 through the vibration base plate 291. Multiple vibration cleaners 25 on the top of the isolation plate 24 synchronously generate high-frequency low-amplitude vibrations, causing the edible fungi that have fallen on it to spread evenly under the vibration and move slowly forward along the conveying direction. During the vibration conveying process, the spray rinsing pipe 27 continuously sprays clean water to perform a secondary rinse on the edible fungi. Unlike bubble cleaning, the mechanical vibration of the vibration rinsing can cause the gills to open slightly, and the fine mud and sand hidden inside are thoroughly removed under the dual action of vibration and spraying. The spray water source can be circulated. The filtration system partially recycles wastewater. Simultaneously, the side heating plates 28, symmetrically installed on both sides of the vibratory cleaning chamber 22, begin operation. The side heating plates 28 are fixed to both sides of the isolation plate 24 by first positioning bolts 29. Upon power-up, they generate heat radiation at a suitable temperature, gently heating the passing edible fungi. The temperature of the side heating plates 28 can be preset by the electronic control board 5 and monitored in real-time by the temperature sensor 51 to ensure the heating temperature remains within a suitable range, preventing overheating and damage to the quality of the edible fungi. Wastewater generated during the vibratory cleaning process flows into the maintenance chamber 21 through the holes or side drains of the isolation plate 24, and then exits the device through the internal inlet pipe 52 and the discharge pipe 53. The discharge pipe 53 is equipped with a first valve 54 to control the opening and closing of the drainage and the flow rate.
[0035] After vibratory rinsing and pre-drying, the edible fungi enter the centrifugal dehydration equipment 4 through the discharge channel 44. The discharge channel 44 connects the bubble cleaning chamber 3 and the centrifugal dehydration equipment 4, continuously conveying the cleaned edible fungi to the dehydration station. The centrifugal dehydration equipment 4 has a dehydration chamber 41 inside, which works in conjunction with the circulation pump 47 and bottom heating plate 46 inside the mounting box 49 at the bottom or side. After starting the centrifugal dehydration equipment 4, the dehydration chamber rotates at high speed to generate centrifugal force, which throws off the water adhering to the surface of the edible fungi. The inner wall of the dehydration chamber 41 is provided with equally spaced heating blocks 45, which heat the surface water simultaneously during the centrifugal dehydration process, accelerating the vaporization of surface water and improving the dehydration efficiency. The wastewater generated by centrifugal dehydration flows into the mounting box 49 through the through holes on the side wall of the dehydration chamber 41, and is then discharged or recycled through the external access pipe 66. The external access pipe 66 is equipped with a third valve 65 to control the discharge of wastewater. Multiple auxiliary fixing blocks 42 are provided on the outside of the centrifugal dewatering equipment 4. They are reinforced and connected to the mounting box 49 by the second positioning bolts 43 to ensure stability during high-speed rotation. The bottom heating plate 46 inside the mounting box 49 can assist in heating during equipment operation to maintain a suitable temperature environment.
[0036] The control chip is used to control the operation of the electrical control box 1, wireless signal transceiver 23, side heating plate 28, centrifugal dehydration equipment 4, heating block 45, bottom heating plate 46, circulation pump 47, electrical control board 5, temperature sensor 51, second valve 56, vibration motor 58, energy storage compartment 6, integrated circuit equipment 61, solar panel 62, inverter 63, charging controller 64 and third valve 65, realizing unified management of power equipment. The solar panel 62 is installed on the top of the energy storage compartment 6 and is made of photosensitive material such as monocrystalline silicon or polycrystalline silicon. When sunlight shines on the solar panel 62, the light energy excites electrons in the material to move in a directional manner, forming direct current (DC). The integrated circuit device 61 collects the current generated by the solar panel and transmits it to the charging controller 64. The charging controller 64 is the core management component of the solar power supply system, and its main functions include: first, regulating the voltage and current output by the photovoltaic panel to meet the charging requirements of the battery; second, preventing overcharging or over-discharging of the battery to extend its lifespan; and third, monitoring the overall operating status of the device and providing overload and short-circuit protection functions. The electrical energy regulated by the charging controller 64 is stored in the battery in the storage compartment 6. When AC power is needed, the inverter 63 converts the DC power output from the battery into stable AC power. For devices that can directly use DC power, power can be drawn directly from the charging controller 64 or the storage compartment 6. The wireless transceiver 23 is fixedly installed on the top of the edible fungus processing compartment 2, enabling wireless communication with a host computer or mobile terminal. Staff can remotely monitor the equipment's operating status, adjust process parameters, and receive fault alarm information via a mobile app or computer. The maintenance cavity 21 is designed for… The system provides convenient space for routine maintenance. Internal access pipes 52 and ventilation pipes 55 are all located within the inspection cavity 21. Maintenance can be performed simply by opening the inspection cover. One end of the ventilation pipe 55 extends into the vibration cleaning cavity 22, and the other end extends to the outside of the electrical control box 1, allowing connection to external ventilation equipment to maintain internal air circulation and prevent damage to electrical components from a humid environment. The electrical control box 1 has a side opening plate 11 on one side, which allows for inspection of the internal electrical components. The bottom of the electrical control box 1 has an internal insulating protective plate 12 to ensure electrical safety. The coordinated design of the fixed plate 13, support feet 14, and casters 15 ensures the stability of the equipment during operation and facilitates movement and position adjustment. The entire process is completed continuously and automatically without manual transfer, effectively avoiding secondary contamination and significantly improving production efficiency. Through the coordinated action of various equipment in each processing stage, bubble cleaning removes large dirt on the surface, vibration rinsing removes impurities deep in the gills, centrifugal dehydration removes surface moisture, and heating assists in improving drying efficiency. The above-mentioned multi-stage treatment ensures the cleanliness and dryness of edible fungi, meeting the requirements of high-quality processing.
[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An integrated device for cleaning and dehydrating edible fungi, comprising an electrical control box (1), characterized in that, Also includes: Edible fungus processing chamber (2), the edible fungus processing chamber (2) is located on the top of the electrical control box (1), and has a vibration cleaning mechanism inside; The edible fungus preliminary processing mechanism is located above the edible fungus processing chamber (2) and is connected to the edible fungus processing chamber (2) through the bubble cleaning chamber (3) and the conveying chamber (32); Centrifugal dehydration equipment (4) is fixed to one side of the edible fungus processing chamber (2) by a side connecting plate (48), and its inlet is connected to the bubble cleaning chamber (3) through the discharge channel (44); A solar power supply mechanism, comprising a solar panel (62) and a storage tank (6), is used to provide auxiliary power to the integrated device; The vibration cleaning mechanism includes a vibration cleaner (25). The edible fungus processing chamber (2) has an inspection cavity (21) and a vibration cleaning cavity (22) inside. The edible fungus preliminary processing mechanism is located inside the vibration cleaning cavity (22). An isolation plate (24) is installed inside the vibration cleaning cavity (22). The vibration cleaners (25) are evenly distributed on the top of the isolation plate (24).
2. The integrated washing and dehydration device for edible fungi according to claim 1, characterized in that: A fixed frame (57) is fixedly connected inside the electrical control box (1) and below the isolation plate (24). A vibration motor (58) is fixedly connected to the top of the fixed frame (57). A vibration base plate (291) extending into the isolation plate (24) is installed on the top of the vibration motor (58). An electrical control board (5) is fixedly connected inside the electrical control box (1) and on one side of the fixed frame (57). A temperature sensor (51) is fixedly connected inside the electrical control box (1) and on the side of the fixed frame (57) adjacent to the electrical control board (5).
3. The integrated device for cleaning and dewatering of edible mushrooms according to claim 2, characterized in that: The bottom of the conveying chamber (32) is fixedly connected to the top of the edible fungus processing chamber (2). The bubble cleaning chamber (3) has equidistantly distributed bubble cleaning tanks (31) extending into the edible fungus processing chamber (2). The inspection cavity (21) is fixedly connected to an internal access pipe (52) extending into the electrical control box (1). The top of the internal access pipe (52) is fixedly connected to a conveying and discharging pipe (53) extending to the outside of the edible fungus processing chamber (2).
4. The integrated device for cleaning and dewatering of edible mushrooms according to claim 3, characterized in that: The maintenance cavity (21) is equipped with a ventilation pipe (55) extending into the electrical control box (1). One end of the ventilation pipe (55) extends into the vibratory cleaning cavity (22), and the other end extends into the outside of the electrical control box (1). A conveying pipe (26) is fixedly connected inside the vibratory cleaning cavity (22) and above the vibratory cleaner (25). The bottom of the conveying pipe (26) is fixedly connected with equally spaced spray rinsing pipes (27). Two symmetrically distributed side heating plates (28) are installed inside the vibratory cleaning cavity (22) and outside the vibratory cleaner (25). The inside of each side heating plate (28) is threaded with equally spaced first positioning bolts (29) extending into the inner wall of the isolation plate (24). The top of the internal access pipe (52) is connected to one side of the second valve (56) through a connecting pipe.
5. The integrated device for cleaning and dewatering of edible mushrooms according to claim 4, characterized in that: The centrifugal dehydration device (4) is located on one side of the bubble cleaning chamber (3). The centrifugal dehydration device (4) is located above the side connecting plate (48). The top of the side connecting plate (48) and the side of the battery storage chamber (6) are fixedly connected to the mounting box (49). The top of the mounting box (49) is connected to the bottom of the centrifugal dehydration device (4). The outer side of the centrifugal dehydration device (4) is fixedly connected to equidistant auxiliary fixing blocks (42). The interior of each of the auxiliary fixing blocks (42) is threaded with a second positioning bolt (43) extending to the inner wall of the top of the mounting box (49). The side of the mounting box (49) is fixedly connected to an external access pipe (66). The interior of the mounting box (49) is equipped with a bottom heating plate (46). Above the bottom heating plate (46) is a circulating pump (47) used in conjunction with the centrifugal dehydration device (4).
6. The integrated mushroom cleaning and dewatering device according to claim 4, wherein: The centrifugal dehydration device (4) has a dehydration chamber (41) inside. The centrifugal dehydration device (4) is connected to the mounting box (49) with through holes that are evenly distributed. The centrifugal dehydration device (4) is fixedly connected to the outside of the centrifugal dehydration device (4) with heating blocks (45) that are evenly distributed and arranged in a circular structure.
7. The integrated mushroom cleaning and dewatering device of claim 5, wherein: Two integrated circuit devices (61) are installed on the top of the energy storage compartment (6) and below the solar panel (62). An inverter (63) and a charging controller (64) are installed between the two integrated circuit devices (61). The top end of each of the two integrated circuit devices (61) is connected to the bottom of the solar panel (62).
8. The integrated device for cleaning and dewatering of edible mushrooms according to claim 7, characterized in that: A third valve (65) is fixedly connected to the outside of the external access pipe (66), a first valve (54) is fixedly connected to the outside of the conveying and discharging pipe (53), and a second valve (56) is fixedly connected to the outside of the ventilation pipe (55). The valves are used to control the opening and closing of the corresponding pipes.
9. The integrated device for cleaning and dewatering of edible mushrooms according to claim 8, characterized in that: A wireless transceiver (23) is fixedly connected to the top of the edible fungus processing chamber (2) and to the side of the bubble cleaning chamber (3) away from the centrifugal dehydration equipment (4). A control chip is fixedly connected inside the electrical control board (5). The electrical control box (1), wireless transceiver (23), side heating plate (28), centrifugal dehydration equipment (4), heating block (45), bottom heating plate (46), circulation pump (47), electrical control board (5), temperature sensor (51), second valve (56), vibration motor (58), battery storage chamber (6), integrated circuit equipment (61), solar panel (62), inverter (63), charging controller (64) and third valve (65) are all electrically connected to the control chip.
10. The integrated mushroom cleaning and dewatering device of claim 8, wherein: A side opening plate (11) is installed on one side of the electrical control box (1). An internal insulating protective plate (12) is fixedly connected to the bottom of the electrical control box (1). Four symmetrically distributed bottom fixing plates (13) are fixedly connected to the bottom of the internal insulating protective plate (12). Support feet (14) and casters (15) are fixedly connected to the bottom of the four bottom fixing plates (13).
Citation Information
Patent Citations
Edible fungus cleaning and dewatering device
CN210520052U