Knitting process of tatting-imitating weft-knitted fabric
By employing single-needle bed weft knitting technology in weft-knitted fabrics, a double-layer structure of loops and coils is formed. Combined with high-elastic yarn and cotton yarn, the problem that weft-knitted fabrics cannot present the appearance of woven fabrics is solved, achieving a combination of elasticity and stable shape, and improving wearing comfort and freedom of movement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- FUJIAN HUAFENG NEW MATERIALS
- Filing Date
- 2025-12-08
- Publication Date
- 2026-04-17
AI Technical Summary
Existing weft-knitted fabrics cannot replicate the appearance of woven fabrics and lack elasticity, resulting in a feeling of constriction around the joints, affecting wearing comfort and range of motion.
Using single-needle bed weft knitting technology, a double-layer structure is formed in the tucked and looped rows. The tucked loops of the tucked rows overlap with the looped loops of the looped rows to form a bulge, and an indentation is formed between adjacent bulges. The tucked positions are staggered to form a continuous bulge. Combined with the use of high-elastic yarn and cotton yarn, a clear and flat imitation woven pattern is formed.
This allows weft-knitted fabrics to retain elasticity while possessing the clear patterns and stable shape of woven fabrics, thus improving wearing comfort and freedom of movement.
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Figure CN121874995A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile technology, specifically to a weaving process for a simulated woven weft-knitted fabric. Background Technology
[0002] Woven fabrics, as an important member of the textile industry, occupy an indispensable position in many fields due to their unique structure and superior performance. Structurally, woven fabrics are made of two or more sets of yarns, namely warp and weft yarns, interwoven at right angles. This interlacing method gives them structural stability and resistance to deformation. Their clear textures, whether simple plain weaves or dynamic twill weaves, add a unique aesthetic to the fabric, making it more textured and layered in appearance. At the same time, woven fabrics also possess high strength, able to withstand a certain degree of stretching and friction, and are not easily damaged, making them excellent in terms of durability. In the clothing industry, woven fabrics are widely used. From formal business suits to elegant dresses, and casual shirts and trousers, woven fabrics, with their crisp texture and good shaping ability, can give clothing a refined shape and unique style, meeting people's dressing needs for different occasions. However, woven fabrics lack elasticity and cannot stretch freely with body movements, resulting in a noticeable feeling of restriction at the joints. This restriction not only affects the comfort of wearing the garment but also limits the range of motion, making people feel uncomfortable when moving.
[0003] Weft-knitted fabrics are made by bending one or more yarns into loops along the weft direction, and then interlocking these loops. This unique structure gives weft-knitted fabrics a soft and elastic quality, allowing them to perfectly conform to the body's curves. Whether engaging in daily activities or high-intensity exercise, the body can move freely and comfortably without any feeling of restriction. Currently, neither woven nor weft-knitted fabrics on the market can fully meet these comprehensive consumer needs. Summary of the Invention
[0004] In view of the above problems, this application provides a weaving process for woven-look weft-knitted fabrics, which solves the problem that existing weft-knitted fabrics cannot present the appearance of woven fabrics.
[0005] To achieve the above objectives, the inventor provides a knitting process for woven weft-knitted fabrics, using a single-needle-bed weft knitting machine. This process includes several adjacent tuck rows and loop rows arranged cyclically along the weave direction. In the tuck rows, the needle hooks the first yarn and performs at least one empty stitch and a tuck loop cycle. During the tuck loop process, the first yarn remains inside the needle hook. In the loop rows, the needle hooks the second yarn and performs a loop formation at the corresponding tuck position. The first and second yarns are both hooked on the needle hook and unhooked together to form a tuck loop and a loop formation loop, respectively. The tuck loop and loop formation loop overlap to form a protrusion. The needle hooks the first yarn and performs an empty stitch to form a concave shape between adjacent protrusions. The tuck position of the next tuck row is offset from the tuck position of the previous tuck row, so that adjacent tuck rows form continuous protrusions.
[0006] Furthermore, the weft-knitted fabric is composed of several adjacent tucked rows and looped rows arranged cyclically along the weave direction; the tucked position of the next tucked row is offset from the tucked position of the previous tucked row, so that adjacent tucked rows form continuous protrusions.
[0007] Furthermore, the knitting needles of the tucked loop knitting row perform a cyclic action of two empty needles and one tucked loop.
[0008] Furthermore, the weft-knitted fabric is composed of six rows arranged in a cycle; wherein, the first row, the third row, and the fifth row are tuck rows; the needles of the first row perform a cycle of empty needle, empty needle, and tuck; the needles of the third row perform a cycle of empty needle, tuck, and empty needle; and the needles of the fifth row perform a cycle of tuck, empty needle, and empty needle.
[0009] Furthermore, the knitting needles of the tucked loop knitting row perform a cyclic action of one empty needle and one tucked loop.
[0010] Furthermore, the weft-knitted fabric consists of four rows arranged in a cycle; wherein, the first row and the third row are tuck rows; the needles of the first row perform a cycle of tuck and empty stitches; the needles of the third row perform a cycle of empty stitches and tuck.
[0011] Furthermore, the loop weave is a plain weave structure.
[0012] Furthermore, the first yarn comprises cotton yarn.
[0013] Furthermore, the second yarn comprises a high-elastic yarn.
[0014] Furthermore, the high-elastic yarn includes mechanically textured yarn, wherein the take-up shrinkage rate of the mechanically textured yarn is ≥30%.
[0015] Furthermore, the high-elastic yarn also includes inherently elastic yarn.
[0016] Unlike existing technologies, the above-mentioned technical solution creates a double-layer structure in appearance between the tucked loop and the looped knitting. The looped knitting forms the inner layer, while the tucked loop forms the outer layer. In the outer layer, the tucked loops of the tucked loop and the corresponding looped loops of the looped knitting overlap to form a protrusion, while the empty needle area between adjacent protrusions forms a concave shape due to the lack of loop support. Through the continuous formation of protrusions and concavities, as well as the protrusions of adjacent tucked loops, a clearer imitation woven pattern is created. This results in a clear, flat pattern and stable shape characteristic of woven fabrics, while retaining the inherent elasticity of weft-knitted fabrics, thus meeting diverse consumer needs.
[0017] The above description of the invention is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description
[0018] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of the present invention and other related contents, and should not be considered as limitations on this application.
[0019] In the accompanying drawings of the instruction manual:
[0020] Figure 1 A weaving process diagram of the simulated woven weft-knitted fabric described in the specific implementation method;
[0021] Figure 2 A weaving process diagram of the simulated woven weft-knitted fabric described in the specific implementation method;
[0022] Figure 3 This is a structural diagram of the simulated woven weft-knitted fabric described in the specific implementation method;
[0023] Figure 4 This is a structural diagram of the simulated woven weft-knitted fabric described in a specific embodiment. Detailed Implementation
[0024] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0025] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0026] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0027] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.
[0028] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.
[0029] Without further limitations, the use of terms such as “comprising,” “including,” “having,” or other similar open-ended expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0030] As understood in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0031] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0032] A weaving process for a simulated woven weft-knitted fabric involves knitting at least two adjacent tuck rows and loop rows on a single-needle bed weft knitting machine. The tuck loops are attached to the corresponding loops of the loop rows, creating a stable connection and resulting in a double-layered structure. On the surface of the tuck rows, the overlapping loops of the tuck loops and the corresponding loops of the loop rows form a raised area, while the empty needle areas between adjacent raised areas are concave due to the lack of loop support. The continuous raised and concave areas, along with the raised areas of adjacent tuck rows, create a clearer simulated woven pattern. This process achieves the clear, flat pattern and stable shape of woven fabrics while retaining the inherent elasticity of weft-knitted fabrics, meeting diverse consumer needs.
[0033] The following combination Figure 1 , Figure 2 This paper presents an implementation method for a weaving process of a woven weft-knitted fabric, using a single-needle bed weft knitting machine. The process includes several adjacent tuck rows and loop rows arranged cyclically along the weave direction. In the tuck rows, the needle hooks the first yarn and performs at least one empty stitch and a tuck loop cycle. During the tuck loop process, the first yarn remains inside the needle hook. In the loop rows, the needle hooks the second yarn at the corresponding tuck loop position and performs a loop forming action. The first and second yarns are both hooked on the needle hook and unhooked together to form a tuck loop and a loop forming, respectively. The tuck loop and loop forming loop overlap to form a protrusion. The needle hooks the first yarn and performs an empty stitch to form a concave shape between adjacent protrusions. The tuck position of the next tuck row is offset from the tuck position of the previous tuck row, so that adjacent tuck rows form continuous protrusions.
[0034] In the aforementioned tucked loop knitting, an empty needle refers to a state where the needle only moves up and down but does not hook the first yarn and does not form a loop, creating a floating yarn state. The tucked loop knitting refers to the process where, during the hooking of the first yarn to form a loop, the arc formed by the first yarn does not completely unhook, leaving it within the needle hook. When the second yarn is introduced into the loop knitting, it is hooked on the needle hook along with the first yarn. At this time, the needle latch remains closed, firmly "locking" the first and second yarns within the needle hook to prevent them from falling off during subsequent movements. The needle descends along with the first and second yarns within the needle hook. During this process, the second yarn is pulled into a relaxed arc and closely adheres to the arc of the first yarn, forming the basic shape of an "overlapping loop." When the yarn is fed into the next loop of the knitting row, the needle will normally unlatch the loop, hook the new yarn, and remove the arc formed by the first and second yarns in the previous needle hook as a whole from the needle hook; at this time, the loop formed by the first yarn is attached to the loop formed by the second yarn, and the two overlap to form a raised effect.
[0035] It is important to note that the terms "first yarn" and "second yarn" are used only to clearly distinguish the yarns used in tucked and looped weaves, and do not imply that they have completely different functions, attributes, or quantities. In other words, the first and second yarns can be the same yarn with identical properties such as material, thickness, and color, or they can be yarns with slightly different properties depending on the fabric design requirements. The naming itself does not imply any limitation on the function, attributes, or quantity of the yarns; it is merely to more clearly correspond to the yarns used in tucked and looped weaves when describing the fabric weaving structure, thus avoiding confusion in the description.
[0036] The tuck loop position of the next tuck loop is offset from that of the previous tuck loop to create a continuous bulge between adjacent tuck loops. To achieve a clear, flat, and continuous bulge and a stable fabric shape, the next tuck loop needs to have a precisely set number of offset stitches (usually 1-2 stitches, adjusted according to the pattern density) along the direction of the weave. This ensures that the bulge formed by the tuck loop position of the subsequent tuck loop connects with the bulge formed by the tuck loop position of the previous tuck loop. This offset design allows the bulges of each tuck loop to extend continuously along the diagonal or weave direction, preventing breakage or displacement of the bulges. Simultaneously, the basic skeletal structure of the looped weave balances the tension differences caused by the tuck loops, preventing the fabric from wrinkling or deforming. Ultimately, this results in a woven-like fabric structure with a clear texture, flat surface, continuous pattern, and stable overall shape.
[0037] During the knitting process of tuck stitches, the number of consecutive empty needles affects the spacing of the raised areas. Therefore, in practical applications, the number of empty needles can be flexibly adjusted according to the density requirements of the target woven pattern, such as one empty needle per tuck stitch, two empty needles per tuck stitch, three empty needles per tuck stitch, etc. To create a high-density pattern (compact texture, small raised area), the number of empty needles can be reduced, allowing the knitting needles of the tuck stitch to perform a cycle of one empty needle per tuck stitch or two empty needles per tuck stitch, thus reducing the lateral spacing between adjacent tuck stitches. To create a low-density pattern (spread-out texture, large raised area), the number of empty needles can be increased, allowing the knitting needles of the tuck stitch to perform a cycle of three empty needles per tuck stitch, four empty needles per tuck stitch, or even more empty needles, thus expanding the lateral spacing between adjacent tuck stitches. This design, which adjusts the density by the number of empty needles, ensures the regularity of the tuck stitch distribution, laying the foundation for the subsequent formation of continuous raised areas, while also providing ample space for density adjustment to adapt to the texture requirements of different scenarios.
[0038] See Figure 1 As shown, in some embodiments, taking the tuck knitting row as an example of performing a two-needle-one-tuck cycle, the weft-knitted fabric is composed of six rows arranged in a cycle to form a continuous raised pattern between adjacent tuck knitting rows; wherein, the first row, the third row, and the fifth row are tuck knitting rows; the knitting needles of the first row perform a cycle of empty needle, empty needle, and tuck; the knitting needles of the third row perform a cycle of empty needle, tuck, and empty needle; and the knitting needles of the fifth row perform a cycle of tuck, empty needle, and empty needle.
[0039] See Figure 2 As shown, in some embodiments, taking the knitting needles of the tucked knitting row performing a cycle of one empty needle and one tucked loop as an example, the weft-knitted fabric is composed of four knitting rows arranged in a cycle to make adjacent tucked knitting rows form continuous ridges; wherein, the first knitting row and the third knitting row are tucked knitting rows; the knitting needles of the first knitting row perform a cycle of tucked loop and empty needle; the knitting needles of the third knitting row perform a cycle of empty needle and tucked loop.
[0040] In the aforementioned weft-knitted fabrics that alternate between tucked and looped knitting, the looped knitting rows form the inner layer of the weft-knitted fabric. To ensure a smooth weft-knitted fabric with a low coefficient of dynamic friction, making it easier to wear, the looped knitting rows are preferably plain weave. The uniform and continuous distribution of plain weave loops forms a flat, smooth, and uniformly textured base in the inner layer of the weft-knitted fabric. This not only provides the fabric with excellent fit and comfort but, more importantly, acts as a structural "anchor point," stably and reliably holding and tightening the overhangs generated by the tucked knitting rows, ensuring the stability of the pattern. Secondly, this dense and regular loop structure effectively enhances the local longitudinal and transverse strength and abrasion resistance of the fabric, compensating for the relative fragility of the tucked knitting area. Furthermore, the excellent elasticity and extensibility inherent in the plain weave structure also balance, to some extent, the decrease in transverse extensibility caused by the presence of long floats, ensuring that the fabric maintains a rich, fluffy feel and good warmth retention without becoming too stiff, maintaining the necessary fit and freedom of movement.
[0041] The first yarn may include cotton yarn, meaning that in tuck stitch weaving, the knitting needle hooks the cotton yarn to perform at least one empty stitch and a tuck stitch cycle. Cotton yarn possesses moderate strength and elastic recovery, and its own toughness stabilizes the loop shape when forming "overlapping loops," preventing the protrusions from collapsing due to excessive softness or becoming too stiff, resulting in fuller, clearer fabric protrusions that are less prone to deformation over long-term use. Its natural softness neutralizes the stiffness of the tuck stitch protrusions, maintaining a delicate, skin-friendly texture even with a three-dimensional fabric surface. Furthermore, cotton yarn has uniform dye absorption and high colorfastness, ensuring that the tuck stitch protrusions are not prone to fading, allowing the imitation woven pattern to maintain a clear color over time. Its natural matte texture further enhances the natural and rustic feel of the protrusions, effectively improving the overall quality of the fabric. Preferably, the cotton yarn is Z-twist, with a twist of 750T / M-850T / M. Z-twist (left-hand twist) cotton yarn has a tighter structure. When the knitting needle does not completely unwind and overlaps the loops, it can enhance the yarn cohesion and prevent the yarn from becoming loose and causing messy protrusions. At the same time, it can improve the anti-pilling and anti-fuzzing properties of the gathered area and extend the fabric's lifespan. The twist range of 750T / M-850T / M is a medium to high twist, which ensures that the cotton yarn has sufficient strength and rigidity to support the full and three-dimensional protrusions, preventing the loops from deforming and collapsing due to too low twist, while also preventing the yarn from becoming stiff due to too high twist.
[0042] The second yarn may include high-elastic yarn, which is used in loop knitting where the knitting needle hooks the high-elastic yarn at the corresponding loop position to perform the loop-forming action. The excellent elastic recovery of the high-elastic yarn can build a stable and resilient fabric base skeleton, effectively balancing the local tension differences caused by the loop protrusions, avoiding wrinkles, deformation, or edge curling of the fabric due to uneven stress, and ensuring the smoothness and shape stability of the fabric; its good tensile rebound ability can also give the fabric moderate elasticity, improving the fit and freedom of movement when wearing or using it, while enhancing the fabric's wrinkle resistance and durability, and reducing wrinkles in daily use; in addition, the structural characteristics of the high-elastic yarn can form a flexible support with the loop protrusions of the cotton yarn, which does not destroy the three-dimensional texture of the imitation woven pattern, and optimizes the fabric's feel through elastic cushioning, avoiding the overall comfort caused by an overly stiff base layer, thus achieving an organic combination of stable fabric structure, practical function, and superior texture.
[0043] The aforementioned high-elastic yarn can include yarn elasticity imparted through mechanical texturing processes, that is, using mechanical devices to stretch, twist, and shape the raw yarn (such as polyester, nylon, and other non-elastic or low-elastic yarns) to form a stable crimp or spiral structure inside the yarn, thereby obtaining elastic mechanically texturized yarn (derived from the physical morphological changes of the yarn, rather than the inherent elasticity of the fiber itself), or it can include inherently elastic yarn with the inherent elasticity of the fiber itself (such as the chemical elasticity of spandex).
[0044] In some embodiments, the high-elastic yarn is a mechanically textured yarn with a take-up shrinkage rate ≥30%, which allows it to generate sufficient shrinkage force after being knitted into loops, closely adhering to the basic structure of the fabric, effectively tightening the raised periphery area formed by the tucked knitting, preventing the fabric from loosening or arching due to uneven tension, and further enhancing the fabric's smoothness and shape stability. In some embodiments, the mechanically textured yarn is formed from 50% PBT and 50% polyester through composite spinning and stretching deformation processes, and the high-elastic yarn is a lightweight mesh type, with the twisting method being alternating or combined "S twist" and "Z twist".
[0045] In some embodiments, the high-elastic yarn includes mechanically texturized yarn and inherently elastic yarn. That is, in the loop-forming knitting row, the knitting needles perform loop-forming actions at the positions where the high-elastic yarn and spandex are corresponding tuck stitches. The large crimp characteristic of the mechanical texturized yarn itself can form a fluffy base by means of the natural relaxation of the crimp shape during knitting, making the loop-forming knitting row have a certain fluffiness and structural gap by itself; while the excellent elasticity of spandex can moderately stretch and restrain the crimp structure of the mechanical texturized yarn during knitting. On the one hand, it makes the crimp shape of the mechanical texturized yarn more regularly distributed in the loop-forming structure, avoiding unevenness of the fabric surface caused by crimp disorder. On the other hand, the elastic contraction force of spandex will pull the crimp structure of the mechanical texturized yarn to closely fit, making the fluffy base more firm and shaped, and not loose due to excessive fluffiness; this combination of "large crimp fluffiness + high-elastic firmness" not only retains the fluffy texture brought by the mechanical texturized yarn, but also realizes the tightness of the fabric surface through the elastic constraint of spandex. At the same time, it makes the basic layer formed by the loop-forming knitting row have more elastic support, can better adapt to the convex structure of the tuck stitch row, making the overall fabric surface both tight and stiff, and also having a fluffy and soft touch, and can also improve the anti-deformation ability and durability of the fabric.
[0046] To further illustrate the present application, two specific embodiments are provided below.
[0047] See Figure 1 as shown, a specific embodiment of a weft knitted fabric imitating woven twill;
[0048] The first yarn includes:
[0049] Yarn B - cotton yarn: white 32S / 1 pure cotton combed compact spun - Z twist, 800T / M;
[0050] The second yarn includes:
[0051] Yarn A: 75D / 36F / 2 recycled physical method (50% PBT + 50% polyester) full dull high-elastic light net bi-component DTYS + Z twist T8, take-up shrinkage rate ≥ 30%, D number: 75D / 36F / 2;
[0052] Yarn C: spandex D number: 40D
[0053] Knitting structure: six-course repeat
[0054] Yarn arrangement method: 1, 3, 5 - the first yarn; 2, 4, 6 - the second yarn;
[0055] The knitting method is shown in Table 1.
[0056]
[0057] Table 1
[0058] Among them, "-" represents an empty needle; "∧" represents loop-forming, and "∩" represents tuck stitch.
[0059] The woven imitation shuttle-woven twill weft knitting fabric formed is as Figure 3 shown.
[0060] See Figure 2 shown for the specific embodiments of the imitation shuttle-woven plain weft knitting fabric;
[0061] The first yarn includes:
[0062] Yarn B - cotton yarn: white 32S / 1 pure cotton combed compact spun - Z twist, 800T / M;
[0063] The second yarn includes:
[0064] Yarn A: 75D / 36F / 2 recycled physical method (50% PBT, 50% polyester) fully dull high - elastic light net two - component DTYS + Z twist T8, take - up shrinkage rate ≥ 30%, D number: 75D / 36F / 2;
[0065] Yarn C: spandex, D number: 40D
[0066] Weaving structure: six - course cycle
[0067] Yarn arrangement method: 1, 3, 5 - the first yarn; 2, 4, 6 - the second yarn;
[0068] The weaving method is as shown in Table 2.
[0069]
[0070] Table 2
[0071] Among them, "-" represents an empty needle; "∧" represents forming a loop, and "∩" represents tucking.
[0072] The woven imitation shuttle - woven twill weft knitting fabric formed is as Figure 4 shown.
[0073] Finally, it should be noted that although the above embodiments have been described in the text of the specification and the drawings of this application, the patent protection scope of this application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the essential concept of this application, using the content recorded in the text of the specification and the drawings of this application, and any technical solutions directly or indirectly implementing the above - mentioned embodiments in other related technical fields, etc., are all included in the patent protection scope of this application.
Claims
1. A weaving process for a simulated woven weft-knitted fabric, characterized in that, The knitting process is carried out using a single-needle bed weft knitting machine, which includes several adjacent tuck rows and loop rows arranged cyclically along the weave direction. In the tuck rows, the knitting needle hooks the first yarn and performs at least one empty needle and tuck loop cyclic action. During the tuck loop process, the first yarn remains inside the needle hook. In the loop rows, the knitting needle hooks the second yarn and performs a loop forming action at the corresponding tuck position. The first yarn and the second yarn are both hooked on the needle hook and are rolled out together to form tuck loops and loop loops respectively. The tuck loops and loop loops overlap to form a protrusion. The knitting needle hooks the first yarn and performs an empty needle to form a concave between adjacent protrusions. The tuck position of the next tuck row is offset from the tuck position of the previous tuck row so that adjacent tuck rows form continuous protrusions.
2. The weaving process of the imitation woven weft-knitted fabric according to claim 1, characterized in that, The knitting needles in the tucked loop knitting cycle perform a cyclic action of two empty needles followed by one tucked loop.
3. The weaving process of the imitation woven weft-knitted fabric according to claim 2, characterized in that, The weft-knitted fabric consists of six rows arranged in a cycle; wherein, the first, third, and fifth rows are tuck rows; the needles of the first row perform a cycle of empty stitch, empty stitch, and tuck; the needles of the third row perform a cycle of empty stitch, tuck, and empty stitch; and the needles of the fifth row perform a cycle of tuck, empty stitch, and empty stitch.
4. The weaving process of the imitation woven weft-knitted fabric according to claim 1, characterized in that, The knitting needles in the tucked loop knitting cycle perform a cyclic action of one empty needle followed by one tucked loop.
5. The weaving process of the imitation woven weft-knitted fabric according to claim 4, characterized in that, The weft-knitted fabric consists of four rows arranged in a cycle; the first and third rows are tuck rows; the needles of the first row perform a cycle of tuck and empty stitches; the needles of the third row perform a cycle of empty stitches and tuck.
6. The weaving process of the imitation woven weft-knitted fabric according to claim 1, characterized in that, The loop weave is a plain weave structure.
7. The weaving process of the imitation woven weft-knitted fabric according to claim 1, characterized in that, The first yarn includes cotton yarn.
8. The weaving process of the imitation woven weft-knitted fabric according to claim 1, characterized in that, The second yarn includes a high-elastic yarn.
9. The weaving process of the imitation woven weft-knitted fabric according to claim 8, characterized in that, The high-elastic yarn includes mechanically textured yarn, and the take-up shrinkage rate of the mechanically textured yarn is ≥30%.
10. The weaving process of the imitation woven weft-knitted fabric according to claim 9, characterized in that, The high-elastic yarn also includes inherently elastic yarn.