A ceramic wine bottle blank burr processing device

Abstract

The application provides a ceramic wine bottle blank burr processing device, and belongs to the technical field of ceramic wine bottle production. The device comprises a first base, a first pressing mechanism, a burr removing mechanism and a controller. The first base is used for placing the bottle blank. The first pressing mechanism comprises a first pressing driving part and a first pressing block. The first pressing driving part can drive the first pressing block to lift and fix the bottle blank on the first base. The burr removing mechanism comprises a first support, a first driving module, a second driving module and a burr processing tool. The first support is arranged on one side of the first base. The first driving module is installed on the first support and is provided with a first sliding seat vertically reciprocating. The second driving module is arranged on the first sliding seat and is provided with a second sliding seat horizontally reciprocating. The burr processing tool is installed on the second sliding seat. The controller is electrically connected with the first and second driving modules. The burr processing tool is controlled to move along the external contour of the bottle blank according to a preset track to scrape off the burr. The device can replace manual operation and reduce the rejection rate of the bottle blank.

Description

Technical Field

[0001] This invention belongs to the field of ceramic wine bottle production technology, and more specifically, relates to a device for treating the flash of ceramic wine bottle blanks. Background Technology

[0002] As a traditional product combining practicality and cultural significance, ceramic wine bottles undergo several key processes in their production, including clay shaping, edge trimming, and firing with glaze. During the clay shaping stage, factors such as the gap between the mold parting surfaces, deviations in clamping force control, or fluctuations in clay fluidity can easily cause excess flash (also known as overflow or burrs) to form at the parting surface. If this flash is not completely removed before firing, it will result in an uneven surface and sharp edges on the finished bottle, severely affecting its appearance and tactile comfort. Furthermore, it may cause cracking during subsequent processing or use, reducing the product's yield rate.

[0003] Currently, the mainstream method for removing burrs in the industry is still manual operation. Operators use tools such as scrapers and files to scrape off the burrs at the parting surface of the clay blank, relying on their own skills and experience. However, relying on manual burr removal is highly dependent on the operator's experience and feel, requiring extensive training for new employees to become competent. This results in high labor costs, long training cycles, and difficulty in meeting the standardization requirements of large-scale production. Moreover, ceramic clay blanks are inherently brittle and have low strength. During manual operation, loss of control over force, hand tremors, or deviations in scraper angle can easily lead to scratches on the surface of the blank and edge cracks, resulting in the scrapping of the blank. Summary of the Invention

[0004] The purpose of this invention is to provide a device for processing the flash on ceramic wine bottle blanks, which can replace manual processing of the flash on the blanks and solve the problems of high requirements for employee operating experience and high scrap rate in the existing processing of flash on ceramic wine bottle blanks.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is: to provide a device for treating the flash of ceramic wine bottle blanks, comprising:

[0006] The first base is used to hold the preform;

[0007] The first pressing mechanism includes a first pressing drive and a first pressing block. The first pressing block is located above the first base. The first pressing drive is used to drive the first pressing block to rise and fall so as to press and fix the preform onto the first base.

[0008] Edge removal mechanisms include:

[0009] The first bracket is located on one side of the first base;

[0010] A first drive module is mounted on the first bracket, and the first drive module has a first slide that can reciprocate in the vertical direction;

[0011] A second drive module is mounted on the first slide block, and the second drive module has a second slide block that can reciprocate in the horizontal direction;

[0012] A flash removal tool, mounted on the second slide, is used to scrape off flash from the preform; and,

[0013] The controller is electrically connected to the first drive module and the second drive module respectively, and is used to control the edge-cutting tool to move along the outer contour of the preform according to a preset trajectory.

[0014] In one possible implementation, the first bracket is provided with a connecting plate, one end of which is fixed to the first bracket, and the other end of which extends above the first base. The first clamping drive is mounted on the connecting plate and located above the first base.

[0015] In one possible implementation, the fringe processing tool includes:

[0016] The mounting plate has a fixed end for fixing to the second slide, and a cantilever end that extends horizontally toward the first base; a U-shaped groove is provided on the cantilever end of the mounting plate.

[0017] A cutting wire is tensioned and installed inside the U-shaped groove, with the cutting section of the cutting wire exposed at the opening of the U-shaped groove for contacting and cutting the flash on the preform.

[0018] In one possible implementation, the second drive module is a dual-slide linear module, with two slides located on opposite sides of the first base. Each slide is equipped with one of the flash removal tools, and the two flash removal tools are used to simultaneously scrape off the flash from both sides of the preform.

[0019] In one possible implementation, a cleaning component is also included, which is disposed on the connecting plate and located at one end near the first clamping drive member;

[0020] The cleaning assembly includes a cleaning bracket fixed to the connecting plate and a cleaning brush disposed on the cleaning bracket;

[0021] The controller is also used to control the cutting wire to contact and move relative to the cleaning brush in order to remove residues attached to the cutting wire.

[0022] One possible implementation also includes:

[0023] The second base is disposed on one side of the first base and is used to place the bottle preform with lifting holes;

[0024] The second pressing mechanism is provided corresponding to the second base and includes a second pressing drive and a second pressing block. The second pressing block is located above the second base, and the second pressing drive is used to drive the second pressing block to rise and fall so as to press and fix the preform onto the second base.

[0025] Hole processing mechanism, including:

[0026] The second bracket is located on one side of the second base;

[0027] A linear actuator is mounted on the second bracket, and the driving end of the linear actuator is provided with a connecting seat;

[0028] A drive motor is mounted on the connecting bracket;

[0029] The drill rod is connected to the output end of the drive motor;

[0030] The linear actuator is used to drive the drive motor to move toward the preform so that the drill rod extends into the lifting hole of the preform to remove the flash inside the lifting hole.

[0031] In one possible implementation, a collection trough is also included, in which both the first base and the second base are disposed, and the collection trough is used to collect the flash removed from the preform.

[0032] One possible implementation also includes:

[0033] A pretreatment base is disposed on one side of the first base and is used to place the preform with the flash to be treated;

[0034] The edge softening mechanism is provided corresponding to the pretreatment base, and includes a nozzle and a water supply pipe connected to the nozzle;

[0035] The nozzle sprays liquid toward the preform on the pretreatment base to soften the flash before flash treatment.

[0036] In one possible implementation, a telescopic mechanism is also included, with the telescopic end of the telescopic mechanism facing the pretreatment base and a mounting seat provided thereon. The flash softening mechanism is located on the mounting seat, which is also provided with a positioning component. When the mounting seat approaches the pretreatment base, the positioning component is used to cooperate with the pretreatment base to position the preform when it is placed, so that the flash on the preform is aligned with the nozzle.

[0037] One possible implementation also includes:

[0038] The workbench, wherein the pretreatment base, the first base and the second base are arranged at intervals along the length of the workbench;

[0039] Multiple receiving bases are disposed on the work platform and are arranged sequentially at intervals along the length of the work platform on the side of the second base away from the first base. The multiple receiving bases include a material feeding base located at the end.

[0040] The transfer mechanism, set on the workbench, includes:

[0041] The guide rail extends along the length of the workbench and covers the area of ​​the pretreatment base, the first base, the second base and the plurality of receiving bases;

[0042] A sliding seat is slidably mounted on the guide rail;

[0043] A linear drive unit is mounted on the workbench, and its drive end is connected to the sliding seat to drive the sliding seat to reciprocate along the guide rail. The stroke of the linear drive unit is matched with the distance between adjacent bases.

[0044] Multiple grippers are installed on the sliding seat. Their number corresponds one-to-one with the total number and position of the pretreatment base, the first base, the second base, and all the receiving bases except the feeding base, and are used to grip the corresponding preform.

[0045] The linear drive unit drives the sliding seat to move along the guide rail, thereby driving the clamping hand and the bottle preform it clamps to move synchronously.

[0046] The beneficial effects of the ceramic wine bottle blank flash removal device provided by the present invention are as follows: Compared with the prior art, the ceramic wine bottle blank flash removal device of the present invention can stably fix the bottle blank on the first base through the first clamping mechanism; then, through the coordinated cooperation of the vertical first drive module, the horizontal second drive module and the controller preset trajectory, the flash removal tool is controlled to move along the contour of the bottle blank to scrape off the flash. It can completely replace manual flash removal work, greatly reduce the dependence on the operator's experience, shorten the training cycle, and reduce labor costs. Moreover, the movement trajectory, feeding force and angle of the flash removal tool are all controlled by the program, which fundamentally avoids the problems of force loss, hand tremor and scraper angle deviation that are easy to occur in manual operation. It can effectively prevent the surface of the bottle blank from being scratched and the edge from cracking, and reduce the scrap rate of the bottle blank. Attached Figure Description

[0047] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0048] Figure 1 A three-dimensional structural diagram of a ceramic wine bottle blank flash treatment device provided in an embodiment of the present invention. Figure 1 ;

[0049] Figure 2 A three-dimensional structural diagram of a ceramic wine bottle blank flash treatment device provided in an embodiment of the present invention. Figure 2 ;

[0050] Figure 3 This is a three-dimensional structural diagram of the edge removal mechanism, hole processing mechanism, and flash softening mechanism provided in the embodiments of the present invention;

[0051] Figure 4 This is a first-view structural diagram of the edge removal mechanism and hole processing mechanism provided in an embodiment of the present invention;

[0052] Figure 5 This is a second-view structural diagram of the edge removal mechanism and hole processing mechanism provided in an embodiment of the present invention;

[0053] Figure 6 A third-view structural diagram of the edge removal mechanism and hole processing mechanism provided in an embodiment of the present invention;

[0054] Figure 7 This is a first-view structural diagram of the flash softening mechanism provided in an embodiment of the present invention;

[0055] Figure 8 for Figure 1 A magnified structural diagram at point M.

[0056] Explanation of reference numerals in the attached figures:

[0057] 1. Bottle preform; 10. Workbench; 11. First base; 111. Support column; 112. Support seat; 12. Second base; 13. Pretreatment base; 14. Receiving base; 15. Feeding base; 2. First clamping mechanism; 21. First clamping drive component; 22. First clamping block; 23. Second clamping mechanism; 231. Second clamping drive component; 232. Second clamping block; 233. Clamping support frame; 3. Edge trimming mechanism; 31. First bracket; 32. First drive module; 321. First slide; 33. Second drive module; 331. Second slide; 34. Flake trimming tool; 341. Mounting plate; 342. Cutting wire; 343. U-shaped groove; 35. Connecting plate; 36. Cleaning component; 361. Cleaning bracket; 362. Cleaning brush; 37. Collection tank; 4. Hole treatment mechanism; 41. Second bracket; 42. Linear actuator; 43. Connecting seat; 44. Drive motor; 45. Drill rod; 46. Manual linear slide module; 5. Flake softening mechanism; 51. Nozzle; 52. Water supply fitting; 53. Telescopic mechanism; 54. Mounting base; 55. Positioning bracket; 56. Positioning block; 57. Water collection tank; 6. Transfer mechanism; 61. Guide rail; 62. Sliding seat; 63. Clamping hand; 631. Mounting base; 632. First actuator; 633. Second actuator; 634. Third actuator; 635. Clamping block; 64. Linear drive component. Detailed Implementation

[0058] To make the technical problems to be solved, the technical solutions, and the beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0059] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0060] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0061] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0062] Please see Figures 1 to 8 The present invention will now describe a device for treating the burrs on ceramic wine bottle blanks. The device is mounted on a workbench 10 and includes a first base 11, a first pressing mechanism 2, a burr removal mechanism 3, and a controller.

[0063] The first base 11 consists of a support column 111 and a support seat 112. The support column 111 is vertically fixed to the workbench 10, and the support seat 112 is fixed to the upper end of the support column 111. The support seat 112 is used to place the preform 1.

[0064] The first pressing mechanism 2 is used to detachably fix the preform 1 to the first base 11 to prevent the preform 1 from shifting or shaking during processing. It includes a first pressing drive 21 and a first pressing block 22.

[0065] In practical applications, the first pressing drive 21 can be a linear drive mechanism such as a small cylinder or an electric telescopic rod. The first pressing drive 21 can be mounted directly above the first base 11 via a support frame fixed on the worktable 10, with the driving end of the first pressing drive 21 facing downwards and directly opposite the first base 11. The first pressing block 22 is fixedly connected to the driving end of the first pressing drive 21 and is located directly above the first base 11. The first pressing block 22 is made of nylon material, and its lower surface has a fitting surface adapted to the contour of the bottle mouth of the preform 1 to achieve flexible pressing.

[0066] During operation, the first pressing drive 21 drives the first pressing block 22 to move vertically up and down: when the first pressing block 22 moves downward, the lower surface of the first pressing block 22 presses against the bottle mouth end of the bottle preform 1, fixing the bottle preform 1 firmly on the first base 11 and restricting the axial and radial movement of the bottle preform 1; when the first pressing block 22 moves upward, the first pressing block 22 moves away from the bottle preform 1, releasing the fixing restriction on the bottle preform 1, so as to pick up and put down the bottle preform 1.

[0067] The edge removal mechanism 3 is an execution unit for scraping off the flash at the parting surface of the preform 1. It includes a first support 31, a first drive module 32, a second drive module 33, and a flash removal tool 34.

[0068] The first support 31 is fixed on the workbench 10 and located on one side of the first base 11, providing mounting support for the first drive module 32 and the second drive module 33. In this embodiment, the first drive module 32 is a linear module, vertically fixed on the first support 31, and is equipped with a first slide 321 that can reciprocate vertically for vertical feeding of the flash trimming tool 34. The second drive module 33 is a linear module, horizontally fixed on the first slide 321, and is equipped with a second slide 331 that can reciprocate horizontally for radial feeding of the flash trimming tool 34. The flash trimming tool 34 is fixedly mounted on the second slide 331 and is used to scrape the flash off the preform 1.

[0069] The controller is electrically connected to the first drive module 32 and the second drive module 33 respectively. The controller has a pre-stored motion trajectory program that matches the outer contour of the ceramic wine bottle blank 1 to be processed. During operation, the controller sends synchronous motion commands to the first drive module 32 and the second drive module 33 according to the preset trajectory program, and controls the flash removal tool 34 to move along the outer contour of the bottle blank 1 to remove the flash.

[0070] The operating steps of the ceramic wine bottle blank flash treatment device provided by the present invention include:

[0071] 1. Loading and positioning: The operator places the ceramic bottle blank 1 (with a ring-shaped flash at the parting surface) onto the first base 11, ensuring that the parting surface of the bottle blank 1 is aligned with the initial position of the flash treatment tool 34;

[0072] 2. Pressing and fixing: Operate the first pressing drive 21 to drive the first pressing block 22 to move downward until the bottom of the first pressing block 22 is in contact with the top of the bottle preform 1, thus completing the fixing of the bottle preform 1;

[0073] 3. Trajectory recall and edge removal start: The controller automatically recalls the preset trajectory program corresponding to the current preform 1 to be processed, and at the same time sends synchronous motion commands to the first drive module 32 and the second drive module 33; the first drive module 32 drives the edge removal tool 34 to descend at a constant speed in the vertical direction, and the second drive module 33 synchronously drives the edge removal tool 34 to feed radially in the horizontal direction. The coordinated movement of the two makes the blade of the edge removal tool 34 accurately fit the root of the edge at the parting surface of the preform 1;

[0074] 4. Flash removal: Under the control of the controller, the first drive module 32 and the second drive module 33 move synchronously and continuously, driving the flash removal tool 34 to move along the preset trajectory (completely in contact with the parting surface of the preform 1) to remove the flash at the parting surface of the preform 1 in one go.

[0075] 5. Reset and Removal: After the flash is scraped off, the controller sends a reset command to the first drive module 32 and the second drive module 33, which drives the flash processing tool 34 back to the initial position. At the same time, the first clamping drive 21 drives the first pressing block 22 to move vertically upward, releasing the fixation restriction on the preform 1. Finally, the operator removes the processed preform 1, completing a single flash processing operation.

[0076] The present invention provides a ceramic wine bottle blank flash removal device. Compared with the prior art, the blank 1 can be stably fixed on the first base 11 by the first clamping mechanism 2. Then, through the coordinated cooperation of the vertical first drive module 32, the horizontal second drive module 33 and the controller preset trajectory, the flash removal tool 34 is controlled to move along the contour of the blank 1 to scrape off the flash. It can completely replace manual flash removal, greatly reduce the dependence on the operator's experience, shorten the training cycle and reduce labor costs. Moreover, the movement trajectory, feeding force and angle of the flash removal tool 34 are all controlled by the program, which fundamentally avoids the problems of force loss, hand tremor and scraper angle deviation that are easy to occur in manual operation. It can effectively prevent the surface of the blank 1 from being scratched and the edge from cracking, and reduce the scrap rate of the blank 1.

[0077] In some embodiments, please refer to Figures 3 to 6 A connecting plate 35 is provided on the first bracket 31. One end of the connecting plate 35 is fixedly connected to the first bracket 31 by bolts. The other end of the connecting plate 35 extends horizontally to the top of the first base 11. The first pressing drive member 21 is detachably installed on the lower surface of the connecting plate 35 by bolts, so that the drive end is vertically downward aligned with the first base 11.

[0078] With the above setup, there is no need to set up an additional independent support frame. The first pressing drive 21 and the first bracket 31 of the edge removal mechanism 3 are integrated into one unit, which simplifies the overall structure of the device, reduces the number of parts and installation procedures, reduces the manufacturing cost of the equipment and the space occupied by the workbench 10, and improves the compactness of the device layout.

[0079] In some embodiments, please refer to Figures 3 to 6 The burr removal tool 34 includes a mounting plate 341 and a cutting wire 342. The mounting plate 341 is a support carrier for the cutting wire 342. One end of the mounting plate 341 is a fixed end, which is fixed to the second slide 331 by bolting. The other end of the mounting plate 341 is an overhanging end, which extends horizontally toward the first base 11. The extension length is designed to be adapted to the distance between the first base 11 and the second slide 331. A U-shaped groove 343 is opened on the side of the overhanging end facing the first base 11.

[0080] The cutting wire 342 is a molybdenum metal wire with a diameter of 0.1-0.2mm. It is connected between two opposite sidewalls of the U-shaped groove 343 by a tensioning bolt. The cutting wire 342 is tensioned and fixed by tightening the tensioning bolt. In application, the cutting section of the cutting wire 342 is flush with the open end face of the U-shaped groove 343. The cutting section of the cutting wire 342 can directly expose and adhere to the flash of the preform 1 for cutting. Compared with traditional scrapers, the contact area between the cutting wire 342 and the preform 1 is smaller, and the cutting pressure is more concentrated. It can efficiently cut off the flash and reduce the compression and friction on the brittle ceramic blank body, fundamentally avoiding the problems of surface scratches and edge cracking of the preform 1 that are easily caused by manual scrapers.

[0081] In some embodiments, please refer to Figures 3 to 6 The second drive module 33 is a dual-slide linear module, which has two second slides 331 configured on it. In the prior art, the dual-slide linear module is a mature and standardized linear drive component in the field, which can realize the synchronous movement of the two slides under the same power source. In this embodiment, the two second slides 331 are symmetrically arranged on both sides of the first base 11, and a set of flash processing tools 34 is fixedly installed on each second slide 331.

[0082] In practical applications, the double slide linear module is horizontally mounted on the first slide 321 of the first drive module 32. Two sets of flash removal tools 34 are set symmetrically with the central axis of the preform 1 as the center. The controller controls the double slide linear module to drive the two sets of flash removal tools 34 to feed synchronously and move synchronously along the contour of the preform 1 according to the preset double-sided synchronous motion trajectory, so as to complete the synchronous scraping operation of the flash on both sides of the preform 1 in one go.

[0083] This embodiment achieves synchronous driving of the dual-sided flash removal tool 34 by setting a double-slide linear module, which can simultaneously scrape off the flash on both sides of the preform 1, significantly shortening the flash processing time per bottle and greatly improving processing efficiency. At the same time, the symmetrical synchronous operation of the dual-sided flash removal tool 34 can also ensure that the flash removal effect on both sides of the preform 1 is uniform and consistent, avoiding problems such as contour asymmetry and uneven flash residue caused by sequential processing on one side, further improving processing accuracy and product qualification rate.

[0084] In some embodiments, please refer to Figures 3 to 6 The ceramic bottle blank flash removal device provided by the present invention is further equipped with a cleaning component 36. The cleaning component 36 is used to automatically remove ceramic clay residues adhering to the cutting wire 342 in the flash removal tool 34, ensuring a continuous and stable cutting effect of the cutting wire 342.

[0085] In practical applications, there are two cleaning components 36, which are set on the connecting plate 35 and on both sides near one end of the first pressing drive member 21, corresponding to the two cutting wires 342 on both sides. The cleaning component 36 consists of a cleaning bracket 361 and a cleaning brush 362. The cleaning bracket 361 is fixedly connected to the connecting plate 35, and the cleaning brush 362 is installed on the cleaning bracket 361. The cleaning brush 362 is made of flexible nylon bristles. The bristles are soft and densely arranged, which can effectively remove mud residue without scratching or wearing down the cutting wires 342. During implementation, when the cutting wire 342 has undergone multiple edge-cutting operations and has ceramic clay residue adhering to its surface, the controller automatically calls the cleaning program, controls the first drive module 32 and the second drive module 33 to work together, and moves the cutting wire 342 to the position of the cleaning brush 362, so that the cutting wire 342 and the cleaning brush 362 are in full contact. Then, the controller controls the cutting wire 342 to make a small vertical reciprocating relative movement. Through the frictional contact between the cleaning brush 362 and the cutting wire 342, the clay residue adhering to the cutting wire 342 is completely removed. After cleaning is completed, the controller controls the cutting wire 342 to return to the initial position of the operation, and the subsequent edge-cutting operation of the bottle blank 1 can continue.

[0086] In actual production, some wine bottles are symmetrically equipped with lifting lugs, and the lifting lugs are provided with lifting holes. In order to remove the burrs in the lifting holes, the ceramic wine bottle blank burr treatment device provided by the present invention is also provided with a second base 12, a second pressing mechanism 23 and a hole treatment mechanism 4.

[0087] The second base 12 is configured identically to the first base 11, fixedly attached to the worktable 10 and located on one side of the first base 11, where the preform 1 with lifting lugs is placed. The second pressing mechanism 23 is configured identically to the first pressing mechanism 2, including a second pressing drive 231 and a second pressing block 232. The second pressing drive 231 can be a linear drive mechanism such as a small cylinder or an electric telescopic rod. The second pressing drive 231 is mounted directly above the second base 12 via a pressing support frame 233 fixed to the worktable 10, with the driving end of the second pressing drive 231 facing downwards and directly opposite the second base 12. The second pressing block 232 is fixedly connected to the driving end of the second pressing drive 231 and located directly above the second base 12. The second pressing block 232 is made of nylon material, and its lower surface has a conforming surface adapted to the contour of the bottle mouth of the preform 1 to achieve flexible pressing.

[0088] The hole processing mechanism 4 is used to rotate and trim the burrs inside the lifting hole, and includes a second bracket 41, a linear driver 42, a connecting seat 43, a drive motor 44, and a drill rod 45.

[0089] The second bracket 41 is fixedly mounted on one side of the second base 12. The linear actuator 42 is a cylinder or electric telescopic rod mounted on the second bracket 41, and its driving end is equipped with a connecting seat 43. The drive motor 44 is fixedly mounted on the connecting seat 43, and its number corresponds to the number of lifting holes on the preform 1. The output end of the drive motor 44 is connected to a drill rod 45, the outer diameter of which is adapted to the inner diameter of the lifting hole on the preform 1, and is used to extend into the lifting hole to rotate and remove burrs.

[0090] In the application, the controller is electrically connected to the linear driver 42 and the drive motor 44 respectively. During operation, the controller first controls the drive motor 44 to drive the drill rod 45 to rotate at high speed, and then controls the linear driver 42 to push the drive motor 44 and the drill rod 45 to move horizontally toward the lifting hole of the preform 1, so that the rotating drill rod 45 can smoothly extend into the lifting hole to cut and trim the burrs on the inner wall and opening of the lifting hole. After the processing is completed, the controller controls the drill rod 45 to withdraw and reset.

[0091] In this embodiment, the second bracket 41 is also provided with a manual linear slide module 46, which is a conventional and mature linear adjustment component in the prior art.

[0092] The manual linear slide module 46 is mounted vertically on the second bracket 41 and is equipped with a slide table that can slide vertically. The linear driver 42 is fixedly mounted on the slide table of the manual linear slide module 46.

[0093] In actual implementation, by operating the manual linear slide module 46, the sliding table is driven to rise and fall in the vertical direction, thereby driving the linear driver 42, drive motor 44 and drill rod 45 to adjust the vertical height synchronously, so that the drill rod 45 and the lifting hole of the bottle blank 1 are kept coaxially aligned, so as to adapt to the edge treatment of lifting holes of ceramic wine bottle blanks 1 with lifting lugs of different heights and sizes.

[0094] In some embodiments, please refer to Figures 3 to 6 A collection trough 37 is also provided on the workbench 10. The first base 11 and the second base 12 are both arranged inside the collection trough 37, so that the external flash treatment and lifting hole flash trimming processes of the preform 1 are carried out within the enclosed area of ​​the collection trough 37. During the operation, the flash on the parting surface of the bottle body scraped off by the flash treatment tool 34 and the flash inside the lifting hole trimmed and removed by the drill rod 45, etc., can fall directly and collect in the collection trough 37, realizing the centralized collection of processing waste.

[0095] In some embodiments, please refer to Figure 1 , Figure 3 and Figure 7The ceramic wine bottle blank flash treatment device provided by this invention also includes a flash pretreatment station, specifically including a pretreatment base 13 and a flash softening mechanism 5. The purpose is to soften the flash of the bottle blank 1 before formal cutting and removal, further improving the flash treatment quality. The pretreatment base 13 is set on the workbench 10 and located on one side of the first base 11, used to place the ceramic wine bottle blank 1 with the flash to be treated. The flash softening mechanism 5 is arranged correspondingly to the pretreatment base 13, including nozzles 51 and water supply pipes 52 connected to the nozzles 51. In this embodiment, there are multiple nozzles 51, divided into two spray groups, symmetrically arranged on both sides of the pretreatment base 13. In application, the multiple nozzles 51 on each side are evenly arranged from top to bottom, covering the entire bottle body of the bottle blank 1. The spray direction of the nozzles 51 is all towards the bottle blank 1 on the pretreatment base 13, used to spray liquid onto the flash of the bottle blank 1 before flash cutting treatment to achieve flash softening.

[0096] In the application, a telescopic mechanism 53 is also provided on the workbench 10 corresponding to the pretreatment base 13. The telescopic mechanism 53 adopts a conventional linear telescopic drive component (such as an electric telescopic rod or a small telescopic cylinder) in the prior art. Its telescopic end is set towards the pretreatment base 13, and a mounting base 54 is fixedly installed at the end of the telescopic end. The edge softening mechanism 5 is integrally installed on the mounting base 54 and can move closer to or away from the pretreatment base 13 synchronously with the mounting base 54. The mounting base 54 is also provided with a positioning component, which can form a matching limit with the pretreatment base 13. The positioning component is specifically a positioning block 56 fixedly installed on the mounting base 54 by a positioning bracket 55. The side of the positioning block 56 facing the pretreatment base 13 is formed with a special positioning surface, which is used to fit and contact the shape of the lifting lug on the preform 1.

[0097] In practice, for a preform 1 without lifting lugs, the telescopic mechanism 53 is first extended by the controller, which drives the mounting base 54 and the flash softening mechanism 5 to move synchronously to the pretreatment base 13 to the predetermined position. Then, the preform 1 without lifting lugs is placed on the pretreatment base 13, and the nozzle 51 is aligned with the flash of the preform 1 by manual visual positioning.

[0098] For a preform 1 with lifting lugs, the telescopic mechanism 53 is first extended by the controller, which drives the mounting base 54, the flash softening mechanism 5, and the positioning block 56 to move synchronously to the pretreatment base 13 to the predetermined position. Then, the preform 1 with lifting lugs is placed on the pretreatment base 13, so that the positioning surface of the positioning block 56 is in close contact with the lifting lugs on the preform 1 for limiting. The preform 1 is accurately positioned by relying on the inherent structure of the lifting lugs, so that the flash on the preform 1 is automatically aligned with the spray center of the nozzle 51. This eliminates the need for manual visual positioning and improves work efficiency.

[0099] After positioning, nozzle 51 sprays liquid onto the flash to soften it. After softening, telescopic mechanism 53 retracts, moving positioning block 56 and nozzle 51 away from preform 1 to avoid interference with subsequent transfer of preform 1.

[0100] In this embodiment, a water collection tank 57 is provided on the workbench 10 at a position corresponding to the pretreatment base 13, and the pretreatment base 13 is located within the area of ​​the water collection tank 57. During the process of the edge softening mechanism 5 spraying liquid onto the preform 1, excess liquid can drip directly and collect in the water collection tank 57, preventing liquid from flowing randomly onto the workbench 10 or the ground.

[0101] In some embodiments, please refer to Figure 1 and Figure 8 The ceramic wine bottle blank flash treatment device provided by the present invention is also equipped with a transfer mechanism 6, which is used to integrate the flash softening pretreatment, bottle body flash treatment, lifting hole flash treatment and material unloading processes into a continuous automated production line, so as to realize the whole process flow processing of ceramic wine bottle blank 1.

[0102] In application, the workbench 10 serves as the main installation carrier for the entire device. The pretreatment base 13, the first base 11, and the second base 12 are arranged sequentially and at intervals along the length of the workbench 10, respectively corresponding to the flash softening pretreatment station, the bottle body flash treatment station, and the lifting hole flash treatment station. On the side of the second base 12 away from the first base 11, multiple receiving bases 14 are also arranged sequentially and at intervals along the length of the workbench 10. The receiving base 14 at the end is the unloading base 15. The bases at each station are arranged in a straight and orderly manner to form a complete processing flow line.

[0103] The transfer mechanism 6 provides power for the automated transfer of preform 1 between various workstations. It is set on the workbench 10 and includes a guide rail 61 extending along the length of the workbench 10, a sliding seat 62, a linear drive component 64, and multiple grippers 63.

[0104] The guide rail 61 covers the pretreatment base 13, the first base 11, the second base 12 and all the receiving bases 14, providing linear guidance for the transfer of the preform 1; the sliding seat 62 is slidably installed on the guide rail 61 and can move smoothly back and forth along the guide rail 61; the linear drive 64 is installed on the workbench 10 and adopts conventional linear telescopic drive components (such as electric telescopic rods, telescopic cylinders) in the prior art. Its drive end is connected to the sliding seat 62, and its drive stroke is matched with the distance between two adjacent bases, ensuring that the distance that the sliding seat 62 moves each time is exactly the standard distance between the workstations;

[0105] Multiple grippers 63 are uniformly installed on the sliding seat 62. The total number of grippers 63 is the same as the total number of pretreatment base 13, first base 11, second base 12 and each receiving base 14 except for the unloading base 15. The position of each gripper 63 is directly opposite to the position of the corresponding base, and is used to grip the preform 1 on the corresponding base.

[0106] In this embodiment, the sliding direction of the sliding seat 62 is set as the first direction, that is, the conveying direction of the preform 1; the direction perpendicular to the sliding direction of the sliding seat 62 in the horizontal plane is the second direction, that is, the direction in which the sliding seat 62 faces each base.

[0107] In this embodiment, the gripper 63 includes a mounting base 631, a first driver 632, a second driver 633, a third driver 634, and gripping blocks 635. The mounting base 631 is slidably mounted on a sliding seat 62 along a second direction. The first driver 632 is a cylinder, with its fixed end connected to the sliding seat 62 and its driving end connected to the mounting base 631, used to drive the mounting base 631 to slide relative to the sliding seat 62 along the second direction. The second driver 633 is a lifting cylinder, fixedly mounted on the mounting base 631, and its driving end has a vertically movable support. The third driver 634 is a pneumatic gripper, mounted on the support of the lifting cylinder. There are two gripping blocks 635, respectively connected to the two moving ends of the pneumatic gripper. The opposing surfaces of the two gripping blocks 635 are gripping surfaces, and the gripping surfaces have grooves adapted to the contour of the bottle preform 1 for fitting and gripping the bottle preform 1.

[0108] The process of transferring preform 1 during the operation is as follows:

[0109] 1. The third actuator 634 drives the two clamping blocks 635 to move away from each other and open to form a clamping space to accommodate the preform 1;

[0110] 2. The first driver 632 drives the mounting base 631 to slide along the second direction toward the corresponding base, so that the preform 1 on the base enters between the two clamping blocks 635;

[0111] 3. The third driver 634 drives the two clamping blocks 635 to move closer to each other, and they fit against the bottle body of the preform 1 through the slots of the clamping surface to complete the clamping of the preform 1;

[0112] 4. The second driver 633 is activated, driving the support seat to rise vertically, which in turn drives the pneumatic gripper, the gripping block 635 and the preform 1 to rise as a whole, so that the preform 1 is separated from the base.

[0113] 5. The linear drive component 64 of the transfer mechanism 6 drives the sliding seat 62 to move along the guide rail 61 (first direction) by a fixed stroke, and each clamping hand 63 drives the preform 1 to move synchronously to the upper position of the next adjacent station.

[0114] 6. The second driver 633 drives the carrier to descend, placing the preform 1 smoothly onto the base of the next station;

[0115] 7. The third driver 634 drives the clamping block 635 to release the preform 1, and the first driver 632 drives the mounting base 631 to retract and reset, completing a single transfer.

[0116] This embodiment integrates the dispersed pretreatment, edge removal, hole processing, and blanking processes into a continuous automated production line through a multi-station linear layout and the coordination of the synchronous transfer mechanism 6. It eliminates the need for manual transfer of bottle blanks 1 between stations, significantly reducing manual intervention and labor intensity. At the same time, the synchronous transfer of multiple bottle blanks 1 and the uniform cycle time of the stations significantly improve the overall processing efficiency. The fixed stroke drive and alignment clamping structure design ensures accurate positioning of the bottle blanks 1 during the transfer process, without deviation or collision, further reducing the damage and scrap rate of the bottle blanks 1, and realizing the standardization and continuous production of the entire process of edge removal for ceramic wine bottle blanks 1.

[0117] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for treating the flash of ceramic wine bottle blanks, characterized in that, include: The first base (11) is used to place the preform (1); The first pressing mechanism (2) includes a first pressing drive (21) and a first pressing block (22). The first pressing block (22) is located above the first base (11). The first pressing drive (21) is used to drive the first pressing block (22) to rise and fall, so as to press and fix the preform (1) against the first base (11). The edge removal mechanism (3) includes: The first bracket (31) is located on one side of the first base (11); A first drive module (32) is mounted on the first bracket (31). The first drive module (32) has a first slide (321) that can reciprocate in the vertical direction. The second drive module (33) is mounted on the first slide (321), and the second drive module (33) has a second slide (331) that can reciprocate in the horizontal direction; A flash removal tool (34), mounted on the second slide (331), is used to scrape off flash from the preform (1); and, The controller is electrically connected to the first drive module (32) and the second drive module (33) respectively, and is used to control the edge processing tool (34) to move along the outer contour of the preform (1) according to the preset trajectory. The first bracket (31) is provided with a connecting plate (35), one end of the connecting plate (35) is fixed to the first bracket (31), and the other end of the connecting plate (35) extends to the top of the first base (11). The first pressing drive (21) is installed on the connecting plate (35) and located above the first base (11). The edge trimming tool (34) includes: The mounting plate (341) has a fixed end at one end for fixing to the second slide (331) and a cantilever end at the other end, which extends horizontally toward the first base (11); a U-shaped groove (343) is provided on the cantilever end of the mounting plate (341). A cutting wire (342) is tensioned and installed in the U-shaped groove (343), and the cutting section of the cutting wire (342) is exposed at the opening of the U-shaped groove (343) for contacting and cutting the flash on the preform (1); The second drive module (33) is a double slide linear module. There are two second slides (331). The two second slides (331) are located on both sides of the first base (11). Each second slide (331) is equipped with a flash removal tool (34). The two flash removal tools (34) are used to simultaneously scrape off the flash on both sides of the preform (1).

2. The ceramic wine bottle blank flash treatment device as described in claim 1, characterized in that, It also includes a cleaning component (36), which is disposed on the connecting plate (35) and located at one end near the first pressing drive (21); The cleaning assembly (36) includes a cleaning bracket (361) fixed to the connecting plate (35) and a cleaning brush (362) disposed on the cleaning bracket (361); The controller is also used to control the cutting wire (342) to contact and move relative to the cleaning brush (362) to remove residues attached to the cutting wire (342).

3. The ceramic wine bottle blank flash treatment device as described in claim 1, characterized in that, Also includes: The second base (12) is disposed on one side of the first base (11) and is used to place the preform (1) with lifting holes; The second pressing mechanism (23) is provided corresponding to the second base (12) and includes a second pressing drive (231) and a second pressing block (232). The second pressing block (232) is located above the second base (12). The second pressing drive (231) is used to drive the second pressing block (232) to rise and fall so as to press and fix the preform (1) on the second base (12). Hole processing mechanism (4), comprising: The second bracket (41) is located on one side of the second base (12); A linear actuator (42) is mounted on the second bracket (41), and the driving end of the linear actuator (42) is provided with a connecting seat (43); A drive motor (44) is mounted on the connecting seat (43); The drill rod (45) is connected to the output end of the drive motor (44); The linear actuator (42) is used to drive the drive motor (44) to move toward the preform (1) so that the drill rod (45) extends into the lifting hole of the preform (1) to remove the burrs inside the lifting hole.

4. The ceramic wine bottle blank flash treatment device as described in claim 3, characterized in that, It also includes a collection trough (37), in which the first base (11) and the second base (12) are both disposed, and the collection trough (37) is used to collect the flash removed from the preform (1).

5. The ceramic wine bottle blank flash treatment device as described in claim 3, characterized in that, Also includes: A pretreatment base (13) is disposed on one side of the first base (11) for placing the preform (1) with the flash to be treated; The edge softening mechanism (5) is provided corresponding to the pretreatment base (13) and includes a nozzle (51) and a water supply pipe (52) connected to the nozzle (51); The nozzle (51) sprays towards the preform (1) on the pretreatment base (13) and is used to spray liquid onto the preform (1) before flash treatment to soften the flash.

6. The ceramic wine bottle blank flash treatment device as described in claim 5, characterized in that, It also includes a telescopic mechanism (53), the telescopic end of which faces the pretreatment base (13) and is provided with a mounting seat (54). The flash softening mechanism (5) is provided on the mounting seat (54). The mounting seat (54) is also provided with a positioning component. When the mounting seat (54) is close to the pretreatment base (13), the positioning component is used to cooperate with the pretreatment base (13) to position the preform (1) when placing it, so that the flash on the preform (1) is aligned with the nozzle (51).

7. The ceramic wine bottle blank flash treatment device as described in claim 5, characterized in that, Also includes: The workbench (10) is provided with the pretreatment base (13), the first base (11) and the second base (12) arranged sequentially at intervals along the length of the workbench (10). Multiple receiving bases (14) are disposed on the workbench (10) and are arranged sequentially at intervals along the length of the workbench (10) on the side of the second base (12) away from the first base (11). The multiple receiving bases (14) include a feeding base (15) located at the end. A transfer mechanism (6), disposed on the workbench (10), includes: The guide rail (61) extends along the length of the worktable (10) and covers the area of ​​the pretreatment base (13), the first base (11), the second base (12) and the plurality of receiving bases (14); A sliding seat (62) is slidably mounted on the guide rail (61); A linear drive (64) is mounted on the workbench (10), and its drive end is connected to the sliding seat (62) to drive the sliding seat (62) to reciprocate along the guide rail (61). The stroke of the linear drive (64) is matched with the distance between adjacent bases. Multiple grippers (63) are installed on the sliding seat (62). Their number corresponds one-to-one with the total number and position of the pretreatment base (13), the first base (11), the second base (12), and each of the receiving bases (14) except the feeding base (15), and are used to grip the corresponding preform (1). The linear drive (64) drives the sliding seat (62) to move along the guide rail (61), thereby driving the clamping hand (63) and the bottle preform (1) it clamps to move synchronously.

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