A mattress internal honeycomb mesh aluminum alloy structure stamping equipment and memory foam mattress

Abstract

This invention relates to the field of mattress processing technology. It discloses a stamping device for a honeycomb mesh aluminum alloy structure inside a mattress and a memory foam mattress. The device includes a mounting frame, a rotating platform, and a stamping mechanism. The stamping mechanism consists of a moving frame, multiple punches, multiple stripping components, and a transmission component. This invention overcomes the limitation of needing to stop and adjust after each stamping by driving the vertical reciprocating motion of the stamping mechanism in coordination with the rotating platform, forming a continuous "feed-stamp-strip" operation mode that significantly improves production efficiency. The inner core adopts a two-layer structure design. The upper layer is a slow-rebound memory foam comfort layer with excellent slow-rebound characteristics, closely conforming to the body's curves and distributing body pressure. The open pore structure of the aluminum alloy honeycomb mesh promotes air circulation, and combined with composite memory foam layers of different densities, thicknesses, and shapes, as well as a uniquely textured eggshell-like foam layer, achieves a "zero-pressure" sleeping experience.

Description

Technical Field

[0001] This invention relates to the field of mattress processing technology, specifically to a stamping equipment for a honeycomb mesh aluminum alloy structure inside a mattress and a memory foam mattress. Background Technology

[0002] With people's increasing demands for quality of life, sleep quality has become an important part of modern people's health and well-being. As a key factor affecting sleep quality, the design and manufacture of mattresses directly impact user comfort and sleep quality. Traditional mattresses on the market have shortcomings such as unsuitable firmness, poor breathability, and the inability to adjust to individual body conditions, directly affecting users' sleep comfort and quality. The quality of a mattress is determined by its inner core and protective cover. The honeycomb mesh aluminum alloy structure in the inner core determines the mattress's breathability and strength. The processing of the honeycomb mesh aluminum alloy structure requires stamping equipment to create the honeycomb mesh. Therefore, this paper proposes a stamping equipment for the internal honeycomb mesh aluminum alloy structure of a mattress and a memory foam mattress.

[0003] In the current memory foam mattress stamping process, the machine usually needs to be stopped for adjustment after each stamping operation, which greatly limits the improvement of production efficiency. At the same time, it does not have a collaborative cleaning function, which leads to equipment downtime due to punch blockage and waste material, affecting the stability and continuity of the stamping process. Summary of the Invention

[0004] The purpose of this invention is to provide a stamping equipment for a honeycomb mesh aluminum alloy structure inside a mattress and a memory foam mattress to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A stamping device for a honeycomb mesh aluminum alloy structure inside a mattress includes a mounting frame, a rotating platform, and a stamping mechanism. The rotating platform is rotatably mounted inside the mounting frame. A vertical frame is fixedly mounted on one side of the top of the mounting frame, a guide rail is fixedly mounted on one side of the vertical frame, a rack is fixedly mounted on one side of the guide rail, and a slide rail seat is movably mounted on the front of the guide rail. The stamping mechanism is fixedly mounted on one side of the front of the slide rail seat. The stamping mechanism consists of a movable frame, multiple punches, multiple stripping components, and a transmission component. The multiple punches are equidistantly fixedly mounted at the bottom of the movable frame, and the multiple stripping components are equidistantly embedded in the top of the movable frame, with the stripping components extending into the interior of the punches for movable connection. The transmission component is mounted on the top of the movable frame via a shaft and is meshed with the multiple stripping components.

[0007] A drive mechanism is fixedly installed on the other side of the support frame. The drive mechanism consists of a servo motor and an intermittent transmission mechanism. The output end of the servo motor is connected to the intermittent transmission mechanism. The intermittent transmission mechanism consists of a toggle plate, a keypad, a transmission plate, a toggle rod, and a traction shaft. One side of the toggle plate is engaged with one end of the rotating platform via the keypad. One side of the transmission plate is fixedly connected to the output end of the servo motor via a shaft. A toggle rod is fixedly installed on one side of the transmission plate and is dynamically connected to the toggle plate. A traction shaft is installed on the other side of the transmission plate via a bolt. The top end of the traction shaft is connected to the front of the slide rail seat via a bolt.

[0008] Preferably, the unloading assembly consists of a guide sleeve, a rack, and an abutment rod. The guide sleeve is fixedly embedded in the top of the movable frame, the rack is installed inside the guide sleeve through a groove, and the top end of the abutment rod is fixedly installed at the bottom end of the rack. The transmission assembly consists of a transmission rod, multiple driven gears, and a driving gear. The multiple driven gears are fixedly installed at equal intervals on the outside of the transmission rod, and the driven gears are meshed with the rack. The driving gear is fixedly installed at one end of the transmission rod, and the driving gear is dynamically meshed with the rack.

[0009] Preferably, a collecting chute is fixedly installed at the bottom inside the mounting frame, and support racks are fixedly installed on both sides of the top of the mounting frame.

[0010] A memory foam mattress produced by a stamping equipment for a honeycomb mesh aluminum alloy structure inside a mattress includes an inner core and a protective cover. The inner core consists of two layers: the upper layer, which serves as a slow-rebound memory foam comfort layer, is composed of a composite memory foam layer, an airbag adjustment layer, and a honeycomb mesh aluminum alloy layer; the lower layer, which serves as an eggshell foam support layer, is composed of an eggshell foam layer and an adjustment support component. The top surface of the eggshell foam layer has a unique concave-convex structure; the adjustment support component is located above the eggshell foam layer.

[0011] Preferably, the composite memory foam layer consists of a composite cotton layer, a latex layer, and a thermostatic gel memory foam layer from top to bottom; the memory foam in the front and rear areas of the composite cotton layer has a wedge-shaped structure; a pressure sensor is embedded in the latex layer; and carbon fiber heating wires are implanted inside the memory foam in the left and right areas of the thermostatic gel memory foam layer.

[0012] Preferably, the airbag adjustment layer is composed of multiple independent airbags, dividing the airbag adjustment layer into three independent areas, corresponding to the head area, waist area and leg area respectively. The height of each area can be adjusted by inflation and deflation.

[0013] Preferably, the eggshell cotton layer contains support components of different shapes and hardnesses, with an arc-shaped rigid support strip embedded at the corresponding position in the waist area and a support block with good elasticity embedded in the hip area.

[0014] Preferably, the adjustable support assembly consists of a head support, a lumbar support, and a leg support. The lumbar support is connected to the head support and the leg support via a worm gear drive assembly to adjust the tilt angle of the mattress.

[0015] Preferably, the protective cover adopts an independent functional partition design with upper and lower layers. The upper layer is a warm layer and the lower layer is a cooling layer. The inner wall of the protective cover is filled with side cotton layers. By flipping the protective cover and adjusting the upper and lower positions of the warm layer and the cooling layer, the seasonal function can be switched.

[0016] Compared with the prior art, the beneficial effects of the present invention are: by the coordinated work of the vertical reciprocating motion of the driving mechanism and the stamping mechanism and the rotating platform, the limitation of needing to stop and adjust after a single stamping is broken, forming a continuous operation mode of "feeding-stamping-unloading" throughout the entire process, which greatly improves production efficiency;

[0017] Through the linkage design of the moving frame, transmission components and rack, the linear motion after stamping is transformed into the rotation and downward movement of the stripping component, realizing the automatic cleaning of waste inside the punch, avoiding the problem of equipment downtime caused by waste accumulation, and ensuring the continuous and stable operation of the stamping process;

[0018] The inner core features a two-layer structure. The upper layer is a slow-rebound memory foam comfort layer, possessing excellent slow-rebound characteristics that closely conform to the body's curves, distributing body pressure and reducing the number of times you toss and turn during sleep. Its special material structure and processing give it excellent breathability, effectively preventing stuffiness and dampness, and improving sleep comfort. The lower layer is an eggshell foam support layer. The unique concave-convex structure of the eggshell foam provides good support for the body, effectively maintaining the natural physiological curve of the spine and relieving pressure on the waist and back. It is especially suitable for people who sit for long periods or are prone to lower back fatigue, providing a stable support foundation for sleep. The application of the aluminum alloy honeycomb mesh structure not only increases the mattress's lightness and strength but also absorbs vibrations, reduces noise, and improves sleep quietness. The open pore structure of the aluminum alloy honeycomb mesh promotes air circulation. Combined with composite memory foam layers of different densities, thicknesses, and shapes, as well as the unique concave-convex structure of the eggshell foam layer, it achieves a "zero-pressure" sleeping feel, solving problems such as unsuitable firmness, poor breathability, and inability to adjust to individual body conditions. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the first axial side integral structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the second axial side integral structure of the present invention;

[0021] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0022] Figure 4 This is a schematic diagram showing the transmission connection between the drive mechanism and the rotating platform and stamping mechanism of the present invention;

[0023] Figure 5 This is a schematic diagram of the stamping mechanism structure of the present invention;

[0024] Figure 6 This is a schematic diagram of the internal structure of the stamping mechanism of the present invention;

[0025] Figure 7 This is a schematic diagram of the transmission connection between the unloading component and the transmission component of the present invention;

[0026] Figure 8 This is a schematic diagram of the material unloading assembly structure of the present invention;

[0027] Figure 9 This is a schematic diagram of the drive mechanism structure of the present invention;

[0028] Figure 10 This is a schematic diagram of the overall structure of the mattress of the present invention;

[0029] Figure 11 This is a schematic diagram of the internal structure of the protective sleeve of the present invention;

[0030] Figure 12 This is a schematic diagram of the mattress unfolding structure of the present invention;

[0031] Figure 13 This is a schematic diagram of the unfolded structure of the composite memory foam layer of the present invention;

[0032] Figure 14 This is a schematic diagram of the texture distribution of the present invention;

[0033] Figure 15 This is a schematic diagram of the density distribution of the present invention;

[0034] Figure 16 This is a schematic diagram of the thickness distribution of the present invention;

[0035] Figure 17 This is a schematic diagram of the embedded support structure of the present invention;

[0036] Figure 18 This is a schematic diagram of the adjustment support component structure of the present invention.

[0037] In the diagram: 1. Mounting frame; 101. Collecting chute; 102. Material support rack; 103. Vertical frame; 104. Guide rail; 105. Slide rail seat; 106. Rack; 2. Drive mechanism; 201. Servo motor; 202. Intermittent transmission mechanism; 2021. Actuating slot; 2022. Keyboard; 2023. Transmission plate; 2024. Actuating lever; 2025. Traction shaft; 3. Rotating platform; 4. Stamping mechanism; 401. Moving frame; 402. Punch; 403. Unloading assembly; 4 031. Guide sleeve; 4032. Toothed rod; 4033. Abutting rod; 404. Transmission assembly; 4041. Transmission rod; 4042. Driven gear; 4043. Driven gear; 5. Protective sleeve; 501. Insulation layer; 502. Cooling layer; 503. Side cotton layer; 6. Eggshell cotton layer; 7. Composite memory foam layer; 701. Composite cotton layer; 702. Latex layer; 703. Thermostatic gel memory foam layer; 8. Airbag adjustment layer; 9. Honeycomb mesh aluminum alloy layer; 10. Adjustment support assembly. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0041] Example

[0042] Please see Figure 1-18 The present invention provides an embodiment of a stamping device for a honeycomb mesh aluminum alloy structure inside a mattress, comprising a mounting frame 1, a rotating platform 3, and a stamping mechanism 4. The rotating platform 3 is rotatably mounted inside the mounting frame 1. A support frame 103 is fixedly mounted on one side of the top of the mounting frame 1. A guide rail 104 is fixedly mounted on one side of the support frame 103. A rack 106 is fixedly mounted on one side of the guide rail 104. A slide rail seat 105 is movably mounted on the front of the guide rail 104. One side of the stamping mechanism 4 is fixedly mounted on the slide rail seat 105. On the front, the stamping mechanism 4 consists of a movable frame 401, multiple punches 402, multiple stripping components 403 and a transmission component 404. The multiple punches 402 are fixedly installed at equal intervals at the bottom of the movable frame 401. The multiple stripping components 403 are embedded at equal intervals at the top of the movable frame 401, and the stripping components 403 extend into the interior of the punches 402 for movable connection. The transmission component 404 is mounted on the top of the movable frame 401 via a shaft side, and the transmission component 404 is meshed with the multiple stripping components 403.

[0043] A drive mechanism 2 is fixedly installed on the other side of the support frame 103. The drive mechanism 2 consists of a servo motor 201 and an intermittent transmission mechanism 202. The output end of the servo motor 201 is connected to the intermittent transmission mechanism 202. The intermittent transmission mechanism 202 consists of a toggle slot 2021, a keypad 2022, a transmission disk 2023, a toggle rod 2024, and a traction shaft 2025. One side of the toggle slot 2021 is engaged with one end of the rotating platform 3 through the keypad 2022. One side of the transmission disk 2023 is fixedly connected to the output end of the servo motor 201 through a shaft. A toggle rod 2024 is fixedly installed on one side of the transmission disk 2023, and the toggle rod 2024 is dynamically connected to the toggle slot 2021. The other side of the transmission disk 2023 is equipped with a traction shaft 2025 through a shaft bolt. The top end of the traction shaft 2025 is connected to the front of the slide rail seat 105 through a shaft bolt.

[0044] It should be noted that one end of the transmission assembly 404 is dynamically engaged with the rack 106;

[0045] The drive mechanism 2 drives the rotating platform 3 and the stamping mechanism 4 to operate synchronously. Specifically, the servo motor 201 in the drive mechanism 2 drives the transmission disk 2023 to rotate. The rotating transmission disk 2023 intermittently drives the actuation slot disk 2021 to rotate via the actuation rod 2024. The intermittently rotating actuation slot disk 2021 drives the rotating platform 3 to rotate intermittently via the keypad 2022, thereby intermittently rotating and pushing the honeycomb mesh aluminum alloy layer 9 on the top of the rotating platform 3. This achieves automation and equidistant control of the feeding process, ensuring the consistency of the honeycomb mesh structure. At the same time, the rotating transmission disk 2023 pulls the slide rail seat 105 via the traction shaft 2025. The rail 104 moves back and forth, and the reciprocating slide rail seat 105 drives the stamping mechanism 4 to move up and down back and forth. Multiple punches 402 in the stamping mechanism 4 are used to simultaneously punch holes in the aluminum alloy plate. After the holes are punched, the moving frame 401 in the stamping mechanism 4 moves down to drive the transmission component 404. When one end of the transmission component 404 passes through the dynamically meshing rack 106, the transmission component 404 converts linear motion into rotational motion. The transmission component 404 drives multiple meshing stripping components 403 to move down synchronously to clean the punching waste remaining inside the punch 402, ensuring that the punch 402 continuously punches the aluminum alloy plate.

[0046] Please see Figures 5 to 8 The unloading assembly 403 consists of a guide sleeve 4031, a rack 4032, and an abutment rod 4033. The guide sleeve 4031 is fixedly embedded in the top of the movable frame 401. The rack 4032 is installed inside the guide sleeve 4031 through a groove. The top end of the abutment rod 4033 is fixedly installed at the bottom end of the rack 4032. The transmission assembly 404 consists of a transmission rod 4041, multiple driven gears 4042, and a driving gear 4043. The multiple driven gears 4042 are fixedly installed at equal intervals on the outside of the transmission rod 4041, and the driven gears 4042 are meshed with the rack 4032. The driving gear 4043 is fixedly installed at one end of the transmission rod 4041, and the driving gear 4043 is dynamically meshed with the rack 106.

[0047] It should be noted that the guide sleeve 4031 is fixedly embedded in the top of the movable frame 401 to ensure that the rack 4032 provides guidance and can slide smoothly during movement; the rack 4032 is installed in the guide sleeve 4031 through a sliding groove, allowing it to move freely on a defined path; the moving rack 4032 controls the moving position of the abutment rod 4033; the transmission assembly 404 includes a transmission rod 4041, multiple driven gears 4042 and a driving gear 4043, wherein the driven gears 4042 are equidistantly fixed on the transmission rod 4041 and mesh with the rack 4032, realizing synchronous drive of the rack 4032 to move up and down; the driving gear 4043 is fixed to one end of the transmission rod 4041 and dynamically meshes with the rack 106. When the moving frame 401 moves up and down, it drives the drive gear 4043 to convert linear motion into rotational motion of the drive gear 4043 through the meshing rack 106. When the drive gear 4043 rotates, it drives multiple driven gears 4042 to rotate synchronously through the transmission rod 4041. The meshing of the driven gears 4042 with the rack 4032 produces linear motion. The rack 4032 drives the abutment rod 4033 to move up and down, cleaning the punching waste remaining inside the punch 402, ensuring that the punch 402 continuously punches the aluminum alloy plate to form a honeycomb mesh aluminum alloy layer 9.

[0048] Please see Figures 1 to 3 A collection chute 101 is fixedly installed at the bottom inside the mounting frame 1, and a support rack 102 is fixedly installed on both sides of the top of the mounting frame 1.

[0049] It should be noted that the collection chute 101 installed at the bottom is used to collect the waste material discharged from the rotating platform 3, which is convenient for subsequent centralized processing; the support racks 102 fixedly installed on both sides of the top are used to support and fix the honeycomb mesh aluminum alloy layer 9 to be processed, ensuring its stable feeding.

[0050] Please see Figures 10 to 18 The memory foam mattress includes an inner core and a protective cover 5. The inner core consists of two layers: the upper layer is a slow-rebound memory foam comfort layer, which is composed of a composite memory foam layer 7, an airbag adjustment layer 8, and a honeycomb mesh aluminum alloy layer 9; the lower layer is an eggshell foam support layer, which is composed of an eggshell foam layer 6 and an adjustment support component 10. The top surface of the eggshell foam layer 6 has a unique concave-convex structure; the adjustment support component 10 is located above the eggshell foam layer 6.

[0051] It should be noted that, by Figure 14As can be seen, the composite memory foam layer 7 achieves ergonomic zoning through different cutting textures; different densities, thicknesses and shapes of cutting textures are designed for the different stress characteristics and physiological curves of different parts of the body, such as the head, shoulders, waist, hips and legs; vertical textures are used to conform to the body shape of the head and feet, while denser cutting textures are used in areas with greater stress, such as the waist and hips, to enhance the support of these areas; and sparser cutting textures are used in relatively narrow areas such as the shoulders, combined with horizontal textures designed according to the shoulder curve to provide a softer sleeping feel, thus providing differentiated and adaptive sleeping feel for different parts of the body and improving the overall sleep experience;

[0052] Depend on Figure 15 It is known that, based on the pressure distribution of different parts of the human body, different densities of memory foam materials are spliced ​​together in the upper slow rebound memory foam comfort layer of the mattress; a lower density and softer texture of memory foam is used in the shoulder area to better conform to the shoulder curve and reduce pressure; a higher density and stronger support of memory foam is used in the waist and hip areas to provide stable support for areas that bear greater pressure, distribute body weight, and maintain the natural physiological curvature of the spine.

[0053] Depend on Figure 16 As can be seen, the inner core is divided into head area, waist area and leg area, with the thickness of the inner core gradually changing. The head area is thinner, providing moderate softness; the waist area is thicker, providing sufficient support; the leg area is of moderate thickness, ensuring comfortable support for the legs. The change in the thickness of the inner core can conform to the different physiological curves and force needs of the human body from head to toe, providing more fitting support for sleep.

[0054] Depend on Figure 16 It is known that the upper slow-rebound memory foam comfort layer of the mattress has a three-dimensional raised and recessed structure. An upward arc-shaped raised part is set at the corresponding position of the waist to better fit the waist curve; a shallow recess is set in the leg area so that the legs can be placed naturally in it. Through this three-dimensional structure, it provides unique support and a sense of wrapping for various parts of the body.

[0055] The honeycomb aluminum alloy layer 9 not only increases the mattress's lightness and strength, but also absorbs vibrations, reduces noise, and improves sleep quality; the open pore structure of the aluminum alloy honeycomb mesh promotes air circulation.

[0056] Please see Figures 13 to 2 The composite memory foam layer 7 consists of composite cotton layer 701, latex layer 702, and thermostatic gel memory foam layer 703 from top to bottom. The memory foam in the front and rear areas of composite cotton layer 701 has a wedge-shaped structure. Pressure sensors are embedded in latex layer 702. Carbon fiber heating wires are implanted in the memory foam in the left and right areas of thermostatic gel memory foam layer 703.

[0057] It should be noted that the memory foam in the front and back areas of the 701 composite cotton layer has a wedge-shaped structure, which automatically conforms to the curves of the human body with the tilt angle; when the head is raised, the memory foam in the neck area automatically compresses to provide a more close support; when the feet are raised, the memory foam in the calf area slowly rebounds to fill the gaps and avoid the feeling of being suspended.

[0058] The 701 composite cotton layer features detachable magnetic adjustment modules at both the front and back ends. These modules are filled with memory foam of different densities, with the front end being soft (30D) and the back end firm (50D). The modules can be quickly replaced as needed to adjust the firmness difference between the front and back areas of the mattress, increasing the softness of the head area when reading.

[0059] The 701 composite cotton layer combines multiple materials in a splicing design. In key areas where the mattress comes into contact with the body, in addition to using memory foam and eggshell foam, latex and high-elasticity foam are also spliced ​​together. Latex is spliced ​​in the shoulder and neck areas to enhance the comfort of these areas by utilizing the good elasticity and breathability of latex. The back area uses a combination of high-elasticity foam and eggshell foam to balance support and flexibility.

[0060] The latex layer 702 incorporates a pressure sensor to monitor pressure distribution across different parts of the body in real time. Microcapsules made from plant essential oils are dispersed and embedded on the surface of the latex layer 702. Herbal functional fibers are added, which enhance sleep quality and health benefits through their sleep-aiding, calming, health-promoting, antibacterial, anti-mite, air-freshening, and cooling properties. These fibers also impart a natural and pleasant aroma to the mattress, creating a superior and more comfortable sleep experience. The natural plant essential oil microcapsules are made from lavender, chamomile, sandalwood, and valerian.

[0061] The 703 thermostatic gel memory foam layer is cut into independent areas on both sides, using memory foam of different densities; the left side uses 40D low-density memory foam, which is soft and conforms to the body, while the right side uses 50D high-density memory foam, which provides strong support. The transition is ensured to be smooth through hot-melt splicing technology; it is suitable for use by two people, with the side being softer for the lighter person and the side being firmer for the heavier person.

[0062] Furthermore, carbon fiber heating wires are embedded in the memory foam in the approximately 703 area of ​​the constant temperature gel memory foam layer, and the temperature is independently controlled from 28 to 38℃ through a temperature control algorithm; users who are afraid of the cold can adjust the temperature on the left side to 35℃, while users who are afraid of the heat can keep the temperature on the right side at 30℃.

[0063] Please see Figure 12 The airbag adjustment layer 8 is composed of multiple independent airbags, dividing the airbag adjustment layer 8 into three independent areas, corresponding to the head area, waist area and leg area respectively. Each area can be adjusted vertically by inflating and deflating.

[0064] It should be noted that by connecting the control switch and the control pump of the airbag adjustment layer 8 through the smart terminal mobile APP, the control pump can control each airbag individually or in combination to realize the height change of different areas of the mattress; inflating the head area to raise it for easy reading; appropriately inflating the airbags in the lumbar area to raise it to better fit the lumbar curve; and deflating the airbags in the leg area to lower it so that the legs can relax naturally, thereby achieving highly personalized sleep support adjustment;

[0065] The AI ​​algorithm automatically adjusts the height of the airbag based on the pressure data detected by the pressure sensor. When excessive pressure is detected in the waist area, the airbag is automatically raised to distribute the pressure.

[0066] Please see Figure 16 The eggshell cotton layer 6 contains support components of different shapes and hardness. An arc-shaped hard support strip is embedded in the corresponding position of the waist to enhance waist support; a support block with good elasticity is embedded in the hip area to distribute hip pressure. The embedded support structure works together with the eggshell cotton to provide precise support for key parts of the body and optimize the sleep experience.

[0067] It should be noted that the surface of the eggshell cotton layer 6 has a unique concave-convex structure, which can provide good support for the body, effectively maintain the natural physiological curve of the spine, relieve pressure on the waist, back and other parts, and is suitable for people who sit for long periods of time or whose waist is prone to fatigue, providing a stable support foundation for sleep.

[0068] Please see Figure 18 The adjustable support component 10 consists of a head support, a lumbar support, and a leg support. The lumbar support is connected to the head support and the leg support via a worm gear drive component, which allows for adjustment of the tilt angle of the mattress in front and behind.

[0069] It should be noted that the headrest and legrests are rotated and raised by a worm gear drive assembly, thereby adjusting the position of the front and back parts of the mattress. Depending on one's own sleeping habits and physical needs, the headrest can be raised appropriately to elevate the head area of ​​the mattress to alleviate snoring; the legrests can be raised to elevate the foot area of ​​the mattress, which helps promote blood circulation in the feet and meets different sleeping positions and physical needs.

[0070] Please see Figures 10 to 12 The protective cover 5 adopts an independent functional partition design with upper and lower layers. The upper layer is the warm layer 501 and the lower layer is the cool layer 502. The inner wall of the protective cover 5 is filled with side cotton layers 503. By flipping the protective cover 5 and adjusting the upper and lower positions of the warm layer 501 and the cool layer 502, the seasonal function can be switched. The operation is simple and does not affect the mattress adjustment function.

[0071] It should be noted that the insulation layer 501 uses a composite heating fabric, which combines a carbon nanotube composite heating film with a PET substrate to form a fabric with a uniform heating network.

[0072] Furthermore, the surface of the insulation layer 501 is made of a composite biomimetic insulation fabric. This biomimetic insulation fabric has a multi-layered concentric tubular hollow fiber fabric. The central air cavity and the outer porous structure can trap a large amount of air, enhancing the heat insulation performance. At the same time, a three-dimensional pile weaving process is used to increase the height and density of the pile on the fabric surface. The pile is spirally curled to form tiny air cavities, further improving the heat insulation effect.

[0073] The cooling layer 502 is made of highly thermally conductive mineral composite fibers (jade, ceramic fibers), natural cooling fibers (bamboo, hemp, mint microcapsule fibers), and irregularly shaped cross-section fibers to form a cooling fabric. The cooling fabric uses a honeycomb mesh and hollow weaving technology to enhance air convection. Combined with nano-cooling additive impregnation or microcapsule printing technology, it achieves a cooling sensation upon contact and heat insulation reflection. The convex dot array reduces the contact area, enhances heat dissipation and body coolness, and improves thermal conductivity, moisture absorption and moisture wicking capacity.

[0074] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A bed mattress inner honeycomb mesh aluminum alloy structure stamping equipment, comprising a mounting frame (1), a rotating platform (3) and a stamping mechanism (4), characterized in that: The mounting frame (1) is rotatably mounted inside a rotating platform (3), and a collection chute (101) is fixedly mounted at the bottom inside the mounting frame (1). Support racks (102) are fixedly mounted on both sides of the top of the mounting frame (1). A stand (103) is fixedly mounted on one side of the top of the mounting bracket (1). A guide rail (104) is fixedly mounted on one side of the stand (103). A rack (106) is fixedly mounted on one side of the guide rail (104). A slide rail seat (105) is movably mounted on the front of the guide rail (104). One side of the stamping mechanism (4) is fixedly mounted on the front of the slide rail seat (105). The stamping mechanism (4) consists of a movable frame (401), multiple punches (402), and multiple ejectors. The assembly consists of a material assembly (403) and a transmission assembly (404). Multiple punches (402) are fixedly installed at equal intervals at the bottom of the movable frame (401). Multiple stripping assemblies (403) are embedded at equal intervals at the top of the movable frame (401), and the stripping assemblies (403) extend to the inside of the punches (402) for movable connection. The transmission assembly (404) is mounted on the top of the movable frame (401) via a shaft side, and the transmission assembly (404) is meshed with the multiple stripping assemblies (403). The unloading assembly (403) consists of a guide sleeve (4031), a rack (4032), and an abutment rod (4033). The guide sleeve (4031) is fixedly embedded in the top of the movable frame (401). The rack (4032) is installed inside the guide sleeve (4031) through a groove. The top end of the abutment rod (4033) is fixedly installed at the bottom end of the rack (4032). The transmission assembly (404) consists of a transmission rod (4041), multiple driven gears (4042), and a driving gear (4043). The multiple driven gears (4042) are fixedly installed at equal intervals on the outside of the transmission rod (4041), and the driven gears (4042) mesh with the rack (4032). The driving gear (4043) is fixedly installed at one end of the transmission rod (4041), and the driving gear (4043) dynamically meshes with the rack (106). A drive mechanism (2) is fixedly installed on the other side of the support frame (103). The drive mechanism (2) consists of a servo motor (201) and an intermittent transmission mechanism (202). The output end of the servo motor (201) is connected to the intermittent transmission mechanism (202). The intermittent transmission mechanism (202) consists of a toggle slot (2021), a keypad (2022), a transmission disc (2023), a toggle lever (2024), and a traction shaft (2025). One side of the toggle slot (2021) is connected to the keypad via a keypad. The keyboard (2022) is snapped into one end of the rotating platform (3). One side of the transmission disk (2023) is fixedly connected to the output end of the servo motor (201) via a shaft. A toggle lever (2024) is fixedly installed on one side of the transmission disk (2023), and the toggle lever (2024) is dynamically connected to the toggle slot (2021). A traction shaft (2025) is installed on the other side of the transmission disk (2023) via a shaft bolt. The top of the traction shaft (2025) is connected to the front of the slide rail seat (105) via a shaft bolt.

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