Integrated pouch battery assembly

Abstract

The present invention relates to an integrated pouch battery assembly comprising: a battery cell having an electrode; a PCM module comprising a PCM holder and a PCM plate, the PCM plate being received in the PCM holder and electrically connected to the electrode; and a wrapping piece enclosing the battery cell and the PCM module to mount the PCM module to the battery cell.

Description

Technical Field

[0001] This invention relates to an integrated pouch-type battery assembly. Background Technology

[0002] Some tobacco industry products generate aerosols during use, which are inhaled by the user. For example, tobacco heating devices heat an aerosol-generating substrate, such as tobacco, to form an aerosol by heating but not igniting it. Such tobacco industry products typically include a mouthpiece through which the aerosol reaches the user's mouth. Such tobacco heating devices may include a battery to power a heater used to heat the aerosol-generating substrate. The battery may be removable from the device. Summary of the Invention

[0003] According to a first aspect of this disclosure, an integrated pouch-type battery assembly is provided, comprising: a battery cell having electrodes; a PCM module including a PCM holder and a PCM plate received in the PCM holder and electrically connected to the electrodes; and a package encapsulating the battery cell and the PCM module to mount the PCM module to the battery cell.

[0004] Integrated pouch battery modules can also be referred to as "integrated pouch battery pack and PCM module", "integrated battery pack and PCM module", "pouch battery pack and PCM module", "battery and PCM", "combined battery and PCM", "battery and PCM module", etc.

[0005] Optionally, the PCM retainer includes a recess for positioning the PCM board.

[0006] Optionally, the PCM holder includes a first receiving element configured to receive a PCM board.

[0007] Optionally, the first receiving element is configured to position the PCM board.

[0008] Optionally, the first receiving element includes a recess, slot, groove, channel, or aperture.

[0009] Alternatively, the package can enclose the battery cell and the PCM module together.

[0010] Optionally, the package is arranged to surround at least a portion of the battery cell and at least a portion of the PCM module.

[0011] Optionally, the package is arranged to cover at least a portion of the battery cell and at least a portion of the PCM module.

[0012] Alternatively, the package is arranged to hold the battery cell and PCM module together.

[0013] Alternatively, the package is arranged to bind the PCM module to the battery cell.

[0014] Optionally, the integrated pouch cell assembly includes a flat panel contact pad electrically connected to the PCM board, and the PCM retainer also includes a recess for positioning the flat panel contact pad.

[0015] Alternatively, the PCM retainer is generally cubic.

[0016] Optionally, the PCM retainer includes a block shape.

[0017] Optionally, the recess for positioning the PCM board is a first recess of the PCM holder, and the recess for positioning the flat panel contact pad is a second recess of the PCM holder.

[0018] Optionally, the first recess is configured to receive a PCM board, and / or the second recess is configured to receive a flat panel contact pad.

[0019] Optionally, the first recess and / or the second recess each include a generally rectangular channel, slot, orifice, or groove.

[0020] Optionally, the first recess is arranged to extend in a first plane, and the second recess is arranged to extend in a second plane, wherein the second plane is substantially perpendicular to the first plane.

[0021] Optionally, the integrated pouch-type battery assembly includes a longitudinal axis, wherein a first recess is arranged to extend in a direction generally parallel to the longitudinal axis, and a second recess is arranged to extend in a plane generally orthogonal to the longitudinal axis.

[0022] Flat panel contact pads can also be called "flat panel contact plates", "FPC pads", "FPC boards", etc.

[0023] Optionally, the flat panel contact pad includes a terminal configured to connect to a corresponding terminal in the aerosol generating device to connect the aerosol generating device to the electrodes of the battery cell via the PCM board.

[0024] Alternatively, the terminals on the flat panel contact pad are located in the same plane.

[0025] Alternatively, the terminals on the flat panel contact pads are each generally rectangular and oriented generally parallel to each other.

[0026] Optionally, the flat panel contact pad includes a generally flat base element, and the terminals are arranged generally parallel to the generally flat base element.

[0027] Alternatively, the terminals are arranged to be generally planar with each other.

[0028] Optionally, the flat panel contact pad includes two or more terminals, wherein the terminals are arranged to be equidistant from each other.

[0029] Optionally, the flat panel contact pad includes three terminals.

[0030] Optionally, each of one or more terminals may be configured to be generally rectangular.

[0031] Optionally, the PCM retainer is configured to mount the flat panel contact pad at approximately a right angle to the PCM board.

[0032] Optionally, the flat panel contact pads are arranged substantially perpendicular to the PCM board.

[0033] Optionally, the PCM retainer is configured to mount the flat panel contact pad and the PCM plate relative to each other in a generally perpendicular relationship.

[0034] Optionally, the flat panel contact pad is connected to the PCM board via a connecting portion.

[0035] Optionally, the battery cell has a longitudinal axis and a PCM plate extends in a first plane, the PCM plate being received in a PCM holder such that the first plane extends along or parallel to the longitudinal axis.

[0036] Optionally, the flat panel contact pad extends in the second plane and is received in the PCM retainer such that the flat panel contact pad extends substantially perpendicular to the longitudinal axis of the PCM plate and the battery cell.

[0037] Optionally, the PCM board and the flat panel contact pad are connected to each other via a connecting portion.

[0038] Optionally, the connection is generally flexible to allow the PCM board and the flat panel contact pad to pivot relative to each other to facilitate the assembly of the PCM board and the flat panel contact pad into the PCM retainer.

[0039] Alternatively, the connection may be substantially rigid.

[0040] Optionally, the connection portion is integrally formed with the PCM board and / or the flat panel contact pad.

[0041] Optionally, the package encapsulates the unit and the PCM module to expose the terminals of the flat panel contact pad.

[0042] Optionally, the terminals of the flat panel contact pad are not covered by the wrapping.

[0043] Optionally, the integrated pouch battery assembly includes an end portion that includes terminals for flat panel contact pads.

[0044] Optionally, the end portions are arranged generally orthogonally to the longitudinal axis.

[0045] Optionally, the end portion is not covered by the wrapping.

[0046] Optionally, the package may include a polymer material.

[0047] Optionally, the package may include thermoplastic materials.

[0048] Optionally, the package includes a thermoplastic sheet wrapped around the battery cell and the PCM module, the thermoplastic sheet having been deformed around the battery cell and the PCM module to mount the PCM module to the battery cell.

[0049] Alternatively, the thermoplastic sheet has been heat-treated to deform it into a wrapping.

[0050] Alternatively, thermoplastic sheets are heat-shrinkable to wrap around the battery cells and PCM modules.

[0051] Optionally, the integrated pouch-type battery assembly includes a longitudinal axis, and the package is arranged to enclose the battery cell and PCM module along substantially the entire length of the longitudinal axis.

[0052] Optionally, the integrated pouch battery assembly includes a longitudinal axis, and the package is arranged to enclose the battery cell along substantially the entire length of the battery cell along the longitudinal axis, and the package is arranged to enclose at least a portion of the PCM module along the length of the PCM module along the longitudinal axis.

[0053] Alternatively, the package is arranged to enclose the battery cell and the PCM module, such that part of the PCM module is not covered by the package.

[0054] Optionally, the PCM retainer includes an opening or groove configured to bind the thermoplastic sheet to the PCM retainer when the thermoplastic sheet deforms.

[0055] Optionally, the PCM retainer includes a binding element configured to bind the package to the PCM retainer.

[0056] Optionally, the binding element includes an opening, groove, channel, or orifice.

[0057] Optionally, at least a portion of the package is configured to be received in the binding element.

[0058] Optionally, the binding element includes an undercut.

[0059] Optionally, the integrated pouch-type battery assembly includes a pouch in which the battery cells are received, with the PCM retainer located outside the pouch.

[0060] Optionally, the bag may be made of thermoplastic material.

[0061] Optionally, the bag comprises a thermoplastic sheet that has been deformed by heat treatment.

[0062] Optionally, the bag includes a thermoplastic sheet that wraps around at least a portion of the battery cell by heat shrinking.

[0063] Optionally, the bag includes one or more folded edges, each extending along the bag in the longitudinal direction.

[0064] Optionally, each of one or more folded edges is arranged generally parallel to the longitudinal axis.

[0065] Optionally, the PCM retainer includes one or more openings, each of which is configured to receive a corresponding one of one or more folded edges of the bag to attach the PCM retainer to the bag.

[0066] Optionally, the integrated pouch cell assembly includes a first forming feature on the PCM holder, the first forming feature being configured to cooperate with a corresponding second forming feature in the aerosol generating apparatus when the integrated pouch cell assembly is received in the aerosol generating apparatus.

[0067] Optionally, the bag includes one or more protruding elements.

[0068] Optionally, the PCM retainer includes one or more receiving elements, such as one or more openings, each of the one or more receiving elements being configured to receive a corresponding one of one or more protruding elements of the bag to mount the PCM retainer to the bag.

[0069] Alternatively, each of one or more protruding elements is arranged to extend generally in the longitudinal direction along the bag.

[0070] Optionally, each of one or more protruding elements includes the edge of the bag.

[0071] Optionally, the integrated pouch cell assembly includes a plurality of first forming features on the PCM holder, the plurality of first forming features being configured to cooperate with a plurality of corresponding second forming features in the aerosol generating apparatus when the integrated pouch cell assembly is received in the aerosol generating apparatus.

[0072] Optionally, each of the one or more first forming features includes a receiving element configured to receive a corresponding one of the one or more second forming features.

[0073] Optionally, the integrated pouch cell assembly includes two first forming features.

[0074] Optionally, each of one or more first forming features includes a receiving element, and each of one or more second forming features includes a protruding element configured to be received by a corresponding one of the receiving elements.

[0075] Optionally, each of one or more first forming features includes a protruding element, and each of one or more second forming features includes a receiving element configured to receive a corresponding one of the protruding elements.

[0076] Optionally, each of the first forming features is integrally formed with or within the PCM retainer.

[0077] Optionally, each of the second forming features is integrally formed with or within a compartment of the aerosol generating apparatus, the compartment being configured to receive an integrated pouch-type battery assembly.

[0078] Optionally, one or more first forming features and second forming features are configured to cooperate with each other when the integrated pouch battery assembly is inserted into the compartment of the aerosol generating device in a particular orientation to prevent or at least prevent the integrated pouch battery assembly from being improperly inserted into the aerosol generating device in an incorrect orientation different from the particular orientation.

[0079] Optionally, each of one or more first forming features includes a cut, groove, recess, opening, or channel, which may be generally quadrilateral in shape.

[0080] Optionally, the PCM retainer includes two first forming features arranged along the common edge of the PCM retainer on opposite sides of the PCM retainer.

[0081] Optionally, the PCM retainer includes a first surface and a second surface opposite to the first surface, wherein one or more first forming features are each arranged on the first surface, and no first forming features are arranged on the second surface.

[0082] Alternatively, the integrated pouch cell assembly is generally elongated.

[0083] Optionally, the integrated pouch cell assembly is generally cubic and may include one or more rounded edges and / or rounded corners.

[0084] Alternatively, the integrated pouch cell assembly is generally elliptical prism in shape.

[0085] Alternatively, the integrated pouch cell assembly is generally cylindrical.

[0086] Optionally, the integrated pouch cell assembly includes a longitudinal axis, and the cell cells and PCM module are arranged adjacent to each other along the longitudinal axis.

[0087] Alternatively, the package is arranged to extend around the periphery of the battery cell and PCM module along a longitudinal axis.

[0088] Optionally, the integrated pouch-type battery assembly further includes a tag, wherein at least a portion of the tag is attached to the package, pouch, or battery cell.

[0089] Alternatively, the label is generally long and rectangular.

[0090] Optionally, the label is arranged to extend substantially parallel to the longitudinal axis along at least a portion of the length of the battery cell.

[0091] Optionally, the label includes a connecting portion attached to the package, bag, or battery cell.

[0092] Optionally, the connection portion includes an adhesive layer configured to attach to a package, bag, or battery cell.

[0093] Optionally, the label includes a tail portion that is attached to the coupling portion and configured to protrude from the battery cell and extend away from the battery cell.

[0094] Optionally, the tail portion is configured to be held by the user and by a pulling force applied thereto, in order to facilitate the removal of the integrated pouch battery assembly from the aerosol generating device.

[0095] Optionally, the integrated pouch battery assembly includes a first end portion and a second end portion, the first end portion including terminals of a flat panel contact pad, and the second end portion being opposite to the first end portion along a longitudinal axis.

[0096] Optionally, the tail portion of the tag is arranged to extend away from the battery cell and protrude from the battery cell at the second end portion of the integrated pouch-type battery assembly.

[0097] Optionally, the battery cell includes a rechargeable battery cell.

[0098] Optionally, the battery cell includes a pouch cell.

[0099] Optionally, the package is configured to securely mount the PCM module to the battery cell.

[0100] Optionally, the package is configured to enclose the battery cell and the PCM module such that when the package encloses the battery cell and the PCM module, the battery cell and the PCM module cannot be removed from each other.

[0101] Optionally, the package cannot be removed from the battery cell and PCM module.

[0102] Optionally, the package is configured to include a battery cell and a PCM module.

[0103] Optionally, the package is configured to hold the battery cell and PCM module together, such that the package prevents the battery cell and PCM module from being removed from each other.

[0104] According to a second aspect of this disclosure, an aerosol delivery device is provided, comprising a compartment for receiving an integrated pouch-type battery assembly according to any of the preceding claims.

[0105] Optionally, the integrated pouch cell assembly includes any one or more of the optional features described above with respect to the first aspect of this disclosure.

[0106] Alternatively, the aerosol delivery device is an aerosol generating device.

[0107] Optionally, the aerosol delivery device includes any one or more of the features of the aerosol generation device described above with respect to the first aspect of this disclosure.

[0108] Optionally, the integrated pouch cell assembly is configured to be removable from the compartment.

[0109] Optionally, the aerosol delivery device includes an electrical connector for connecting to terminals on a flat panel contact pad when the integrated pouch battery assembly is inserted into the compartment.

[0110] Optionally, the aerosol delivery device includes a spring-loaded connection module that includes one or more electrical connectors for connecting to terminals on a flat panel contact pad when the integrated pouch battery assembly is inserted into the compartment.

[0111] Optionally, each of one or more connectors is configured to be electrically connected to a corresponding terminal of the flat panel contact pad of the integrated pouch battery assembly.

[0112] Optionally, the flat panel contact pad includes three terminals, and the aerosol delivery device includes three electrical connectors.

[0113] Optionally, each of one or more electrical connectors is arranged to protrude from the connection plate of the spring connection module.

[0114] Alternatively, the connecting plate is arranged to extend in a plane that is generally parallel to or along the longitudinal axis of the integrated pouch cell assembly and generally parallel to the PCM plate.

[0115] Optionally, the spring-loaded connection module is configured to connect to the integrated pouch cell battery assembly.

[0116] Optionally, when the spring-loaded connection module is coupled to the integrated pouch battery assembly, one or more electrical connectors are electrically connected to terminals on the flat panel contact pad.

[0117] Optionally, the aerosol delivery device includes a positioning feature in the compartment of the aerosol generation and delivery device and a forming feature on the PCM retainer, the positioning feature and the forming feature being configured to cooperate when the integrated pouch cell assembly is inserted into the compartment in one orientation.

[0118] Optionally, the aerosol delivery device includes a housing and a consumable holder configured to receive consumables.

[0119] Optionally, the aerosol delivery device includes a housing and a bottom shell.

[0120] Optionally, consumables include aerosol-generating materials.

[0121] Optionally, the aerosol delivery device is configured to heat the aerosol generating material to generate aerosols from it.

[0122] Optionally, the integrated pouch-type battery assembly is configured to provide power to the aerosol delivery device.

[0123] Optionally, the aerosol delivery device includes a charging port, such as a USB connector port, for charging the integrated pouch battery assembly.

[0124] Optionally, the battery cell includes a rechargeable battery.

[0125] Optionally, the aerosol delivery device includes a charging port seal arranged to protect the charging port from the ingress of moisture, debris, and other fluids or foreign matter.

[0126] Optionally, the aerosol delivery device includes a release button configured to separate the housing from the consumable holder or bottom shell.

[0127] Optionally, the aerosol delivery device includes one or more snap-fit ​​elements configured to mechanically attach the housing to a consumable holder or a bottom housing.

[0128] Optionally, the release button is configured to release one or more of the snap-fit ​​elements when force is applied to the release button.

[0129] Optionally, the housing is configured to slidably receive at least a portion of the consumable holder or the bottom housing, or the consumable holder or the bottom housing is configured to slidably receive at least a portion of the consumable holder.

[0130] Optionally, the release button is located in the overlapping area between the housing and the consumable holder, or in the overlapping area between the housing and the bottom shell.

[0131] Optionally, when force is applied to the release button, the release button is configured to allow axial movement of the housing and consumable retainer or the housing and bottom shell relative to each other to allow them to separate.

[0132] Optionally, the release button is integrally formed with the housing.

[0133] Optionally, the release button is integrally formed with the consumable holder or the bottom shell, and the release button is configured to be received in an opening in the shell and protrude through the opening in the shell.

[0134] Optionally, the release button is located on the main surface of the aerosol delivery device, for example, on its front or back.

[0135] Optionally, the release button is arranged on a secondary surface of the aerosol delivery device, such as its left or right side.

[0136] Optionally, the aerosol delivery device includes a battery holder that includes a compartment.

[0137] Optionally, the battery retainer includes at least one open surface or face to allow the integrated pouch-type battery assembly to be inserted into and removed from the compartment.

[0138] Optionally, the aerosol delivery device includes a fastening element configured to attach the housing to a consumable holder or a bottom housing.

[0139] Alternatively, the fastening elements may include screws, bolts, or locking pins.

[0140] Optionally, the housing and the consumable holder or bottom housing each include an aperture configured to receive a fastening element.

[0141] Optionally, the housing includes an aperture that defines an open surface of the housing.

[0142] Optionally, the aerosol delivery device includes a snap-fit ​​panel configured to be disposed in an opening in the housing to cover and close the open surface of the housing.

[0143] Optionally, the compartment is configured to be accessible via an open surface of the housing, such that the compartment is closed when the snap-fit ​​panel is disposed in an opening in the housing, and is open and accessible when the snap-fit ​​panel is not disposed in an opening in the housing, allowing the integrated pouch battery assembly to be inserted into and removed from the compartment.

[0144] Alternatively, the snap-fit ​​panel is generally rectangular.

[0145] Alternatively, when the snap-fit ​​panel is received in the opening, the snap-fit ​​panel is arranged to be substantially flush with the housing.

[0146] Optionally, the snap-fit ​​panel can be removed from the housing.

[0147] Optionally, the snap-fit ​​panel includes at least one snap-fit ​​element configured to mechanically connect with the body of the housing.

[0148] Optionally, the housing includes at least one snap-fit ​​element configured to mechanically connect with a snap-fit ​​panel.

[0149] Optionally, the aerosol delivery device includes a seal configured to seal the interface between the housing and the snap-fit ​​panel to protect against moisture, debris, and other fluids or foreign matter entering the housing.

[0150] According to a third aspect of this disclosure, a method for manufacturing an integrated pouch cell battery assembly is provided, the method comprising: providing a battery cell having electrodes; providing a PCM module including a PCM holder and a PCM plate received in the PCM holder and electrically connected to the electrodes; and providing a package encapsulating the battery cell and the PCM module to mount the PCM module to the battery cell.

[0151] Optionally, the method includes manufacturing an integrated pouch battery assembly having any one or more of the optional features described above with respect to the first and second aspects of this disclosure.

[0152] Optionally, the method includes wrapping at least a portion of the battery cell and at least a portion of the PCM module with a wrapping material.

[0153] Optionally, the package includes a thermoplastic material, and the method includes applying a heat treatment to the thermoplastic material to encapsulate the package around the battery cell and the PCM module.

[0154] Optionally, the method includes deforming the package around at least a portion of the battery cell and around at least a portion of the PCM module.

[0155] Optionally, the method includes thermally shrinking the package around at least a portion of the battery cell and around at least a portion of the PCM module.

[0156] Optionally, the method includes providing a package material sheet and deforming the package material sheet by heat treatment to form a package encapsulating the battery cell and PCM module.

[0157] Optionally, deforming the package material sheet through heat treatment includes thermally shrinking the package material sheet around the battery cell and PCM module.

[0158] Optionally, the packaging material sheet includes thermoplastic sheet.

[0159] According to a fourth aspect of this disclosure, a method for assembling an aerosol delivery system is provided, the aerosol delivery system including an aerosol delivery device according to a second aspect of this disclosure and an integrated pouch-type battery assembly according to a first aspect of this disclosure, wherein the method includes arranging the integrated pouch-type battery assembly in a compartment of the aerosol delivery device.

[0160] Optionally, the aerosol delivery device includes any one or more of the optional features described above with respect to the second aspect of this disclosure.

[0161] Optionally, the integrated pouch cell assembly includes any one or more of the optional features described above with respect to the first aspect of this disclosure.

[0162] According to a fifth aspect of this disclosure, an aerosol delivery system is provided, comprising an aerosol delivery device according to a second aspect of this disclosure and an integrated pouch-type battery assembly according to a first aspect of this disclosure.

[0163] Optionally, the aerosol delivery device includes any one or more of the optional features described above with respect to the second aspect of this disclosure.

[0164] Optionally, the integrated pouch cell assembly includes any one or more of the optional features described above with respect to the first aspect of this disclosure. Attached Figure Description

[0165] Embodiments of the invention will now be described by way of example only with reference to the accompanying drawings, in which:

[0166] Figure 1 This illustrates an integrated pouch-type battery assembly;

[0167] Figure 2 This illustrates an integrated pouch-type battery assembly;

[0168] Figure 3 This shows a portion of the integrated pouch cell assembly;

[0169] Figure 4 An exploded view of the integrated pouch cell assembly is shown.

[0170] Figure 5 Showing the PCM board and flat panel contact pads;

[0171] Figure 6 The PCM holder is shown;

[0172] Figure 7 The PCM plate and flat panel contact pads are shown being received in the PCM holder;

[0173] Figure 8 The battery cell and pouch are shown;

[0174] Figure 9 This shows a portion of the integrated pouch cell assembly;

[0175] Figure 10 An exploded view of the integrated pouch cell assembly is shown.

[0176] Figure 11 This illustrates an integrated pouch-type battery assembly;

[0177] Figure 12 This illustrates an integrated pouch-type battery assembly;

[0178] Figure 13 The integrated pouch-type battery assembly and spring-loaded connector module are shown.

[0179] Figure 14 An integrated pouch-type battery assembly connected to a spring-loaded connector module is shown;

[0180] Figure 15A An aerosol generating apparatus is shown;

[0181] Figure 15B An exploded view of an aerosol generation apparatus including an integrated pouch cell assembly is shown.

[0182] Figure 15C The disassembled aerosol generating device and part of the integrated pouch battery assembly are shown.

[0183] Figure 16A An aerosol generating apparatus is shown;

[0184] Figure 16B An aerosol generating apparatus is shown;

[0185] Figure 16C An exploded view of an aerosol generation apparatus including an integrated pouch cell assembly is shown.

[0186] Figure 16D The disassembled aerosol generating device and part of the integrated pouch battery assembly are shown.

[0187] Figure 17A An aerosol generating apparatus is shown;

[0188] Figure 17B An exploded view of an aerosol generation apparatus including an integrated pouch cell assembly is shown.

[0189] Figure 17C The disassembled aerosol generating device and part of the integrated pouch battery assembly are shown.

[0190] Figure 18A An aerosol generating apparatus is shown;

[0191] Figure 18B An aerosol generating apparatus is shown;

[0192] Figure 18C An exploded view of an aerosol generation apparatus including an integrated pouch cell assembly is shown.

[0193] Figure 18D The disassembled aerosol generating device and part of the integrated pouch battery assembly are shown.

[0194] Figure 19A An aerosol generating apparatus is shown;

[0195] Figure 19B An aerosol generating apparatus is shown;

[0196] Figure 19C An exploded view of an aerosol generation apparatus including an integrated pouch cell assembly is shown.

[0197] Figure 19D The disassembled aerosol generating device and part of the integrated pouch battery assembly are shown.

[0198] Figure 20A An aerosol generating apparatus is shown;

[0199] Figure 20B An aerosol generating apparatus is shown that includes the disassembly of an integrated pouch cell assembly;

[0200] Figure 20C The disassembled aerosol generating device and integrated pouch cell assembly are shown; and

[0201] Figure 21 A flowchart depicting a method for manufacturing an integrated pouch cell assembly is shown. Detailed Implementation

[0202] As used herein, the term "delivery system" is intended to cover systems that deliver at least one substance to a user, and includes: combustible aerosol delivery systems, such as cigarettes, cigarettes, cigars, and tobacco (whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes, or other smokeable materials) for pipes or for rolling or homemade cigarettes; non-combustible aerosol delivery systems that release compounds from aerosol-generating materials without burning them, such as electronic cigarettes, heated tobacco products, and hybrid systems for generating aerosols using combinations of aerosol-generating materials; and aerosol-free delivery systems that deliver at least one substance to a user orally, nasally, percutaneously, or otherwise without forming an aerosol, including, but not limited to, lozenges, chewing gum, patches, articles comprising inhalable powders, and oral products, such as oral tobacco comprising snuff or wet snuff, wherein at least one substance may or may not include nicotine.

[0203] According to this disclosure, a "combustible" aerosol delivery system is a system in which aerosol generating materials comprising the aerosol delivery system (or its components) are burned or ignited during use to facilitate the delivery of at least one substance to a user. In some embodiments, the delivery system is a combustible aerosol delivery system, such as a system selected from the group consisting of cigarettes, cigarettes, and cigars. In some embodiments, this disclosure relates to components for use in a combustible aerosol delivery system, such as filters, filter rods, filter segments, tobacco sticks, ignition sources, aerosol modifier release components (such as capsules, threads, or beads), or paper (such as plug wraps, tipping paper, or cigarette paper).

[0204] According to this disclosure, a "non-flammable" aerosol delivery system is a system in which the aerosol generating material of the aerosol delivery system (or its components) is not burned or ignited in order to facilitate the delivery of at least one substance to a user.

[0205] In some embodiments, the delivery system is a non-flammable aerosol delivery system, such as a non-flammable aerosol delivery system that is powered. In some embodiments, the non-flammable aerosol delivery system is an electronic cigarette, also known as a vaporizer or electronic nicotine delivery system (END); however, it should be noted that the presence of nicotine in the aerosol-generating material is not required. In some embodiments, the non-flammable aerosol delivery system is an aerosol-generating material heating system, also known as a heated non-flammable system. An example of such a system is a tobacco heating system.

[0206] In some embodiments, the non-flammable aerosol delivery system is a mixing system for generating aerosols using a combination of aerosol-generating materials, one or more of which can be heated. Each of the aerosol-generating materials may, for example, be in solid, liquid, or gel form, and may or may not contain nicotine. In some embodiments, the mixing system includes liquid or gel aerosol-generating materials as well as solid aerosol-generating materials. Solid aerosol-generating materials may include, for example, tobacco or non-tobacco products.

[0207] Typically, a non-flammable aerosol supply system may include a non-flammable aerosol supply device and consumables for use with the non-flammable aerosol supply device.

[0208] In some embodiments, this disclosure relates to consumables comprising aerosol-generating materials and configured for use with a non-flammable aerosol delivery device. Throughout this disclosure, such consumables are sometimes referred to as articles.

[0209] In some embodiments, a non-flammable aerosol delivery system (such as a non-flammable aerosol supply device for tobacco heating products) may include a power source and a controller. The power source may be, for example, an electrical power source or an exothermic power source. In some embodiments, the exothermic power source includes a carbon substrate that can be excited to distribute power in the form of heat to the aerosol-generating material or a heat transfer material adjacent to the exothermic power source.

[0210] In some embodiments, the delivery system is an aerosol-free delivery system that delivers at least one substance to a user orally, nasally, percutaneously, or otherwise without forming an aerosol, including but not limited to, lozenges, chewing gum, patches, articles comprising inhalable powders, and oral products such as oral tobacco comprising snuff or wet snuff, wherein at least one substance may or may not include nicotine.

[0211] In some embodiments, the substance to be delivered may be an aerosol-generating material or a material not intended to be aerosolized. Where appropriate, any material may include one or more active ingredients, one or more flavoring agents, one or more aerosol-forming materials, and / or one or more other functional materials.

[0212] In some embodiments, a non-flammable aerosol delivery system may include an area for receiving consumables, an aerosol generator, an aerosol generation area, a housing, a nozzle, a filter, and / or an aerosol modifier.

[0213] In some embodiments, consumables for use with a non-flammable aerosol delivery device may include aerosol generating material, aerosol generating material storage area, aerosol generating material delivery component, aerosol generator, aerosol generating area, housing, package, filter, nozzle and / or aerosol modifier.

[0214] In some embodiments, the substance to be delivered includes an active substance.

[0215] As used herein, active substances may be physiologically active materials, which are materials intended to achieve or enhance physiological responses. Active substances may be, for example, selected from nutritional supplements, nootropics, and psychoactive agents. Active substances may be naturally occurring or synthetically obtained. Active substances may include, for example, nicotine, caffeine, taurine, theanine, vitamins (such as B6 or B12 or C), melatonin, or components, derivatives, or combinations thereof. Active substances may include one or more components, derivatives, or extracts of tobacco or another botanical preparation.

[0216] In one embodiment, the active substance is a legally permissible recreational drug. In some embodiments, the active substance includes nicotine. In some embodiments, the active substance includes caffeine, melatonin, or vitamin B12.

[0217] As noted in this article, active substances may include, for example, terpenes.

[0218] The active substance may be CBD or its derivatives.

[0219] As noted herein, the active substance may include or be derived from one or more plant preparations or their components, derivatives, or extracts. As used herein, the term "plant preparation" includes any material derived from a plant, including but not limited to extracts, leaves, bark, fibers, stems, roots, seeds, flowers, fruits, pollen, outer skin, shells, etc. Alternatively, the material may include naturally occurring active compounds found in plant preparations or synthetically obtained active compounds. The material may be in the form of a liquid, gas, solid, powder, dust, crushed microparticles, granules, pellets, fragments, strips, sheets, etc. Example herbal preparations include tobacco, eucalyptus, star anise, hemp, cocoa, fennel, lemongrass, peppermint, spearmint, rooibos, chamomile, flax, ginger, ginkgo, hazelnut, hibiscus, bay leaf, licorice extract, matcha, Paraguayan tea, orange peel, papaya, rose, sage, tea (such as green or black tea), thyme, clove, cinnamon, coffee, anise seeds, basil, bay leaf, cardamom, coriander, fennel, nutmeg, oregano, paprika, rosemary, saffron, lavender, lemon peel, peppermint, juniper, elderflower, vanilla, wintergreen, and beefsteak. Plant), turmeric, turmeric root powder (turmeric), sandalwood, coriander leaf, bergamot, orange blossom, myrtle, blackcurrant, valerian, allspice, mes, damien, marjoram, olive, lemon balm, lemon basil, chives, parsley seed, verbena, tarragon, geranium, mulberry, ginseng, theanine, theophylline, maca, ashwagandha, damiensis, guarana, chlorophyll, baobab, or any combination thereof. Mint can be selected from the following varieties: field mint (Mentha Arvensis), cultivated mint (Mentha cv), Egyptian mint (Mentha niliaca), European mint (Mentha piperita), lemon mint (Mentha piperita citratac.v.), peppermint (Mentha piperita cv), spearmint (Menthaspicata crispa), heart-leaf spearmint (Mentha cordifolia), long-leaf mint (Metha longifolia), flowering mint (Mentha suaveolens variegata), lip mint (Mentha pulegium), Dutch mint (Menthaspicata cv), and apple mint (Mentha suaveolens).

[0220] In some embodiments, the active substance includes or is derived from one or more plant preparations or their components, derivatives or extracts, and the plant preparation is tobacco.

[0221] In some embodiments, the active substance includes or is derived from one or more plant preparations or their components, derivatives or extracts, and the plant preparations are selected from eucalyptus, star anise, cocoa and hemp.

[0222] In some embodiments, the active substance comprises or is derived from one or more plant preparations or their components, derivatives or extracts, and the plant preparations are selected from Rooibos tea and fennel.

[0223] In some embodiments, the substance to be delivered includes a flavoring agent.

[0224] As used herein, the terms “flavoring” and “spice” refer to materials that, where permitted by local regulations, may be used to produce a desired taste, aroma, or other somatic sensation in products intended for adult consumers. These may include naturally occurring flavoring materials, botanical preparations, extracts of botanical preparations, synthetically obtained materials, or combinations thereof (e.g., tobacco, licorice (licorice), hydrangea, eugenol, Japanese white magnolia leaf, chamomile, fenugreek, clove, maple, matcha, menthol, Japanese peppermint, anise seed (anise), cinnamon, turmeric, turmeric root powder, Indian spices, Asian spices, vanilla, wintergreen, cherry, berries, raspberries, cranberries, peaches, apples, oranges, mangoes, clementine, lemons, limes, tropical fruits, wood). Melon, rhubarb, grapes, durian, dragon fruit, cucumber, blueberry, mulberry, citrus fruits, Drambuie, bourbon, Scotch, whiskey, gin, tequila, rum, spearmint, mint, lavender, aloe vera, cardamom, celery, cassagna, nutmeg, sandalwood, bergamot, geranium, khat, naswar, areca nut, hookah, pine, honey extract, rose oil, vanilla, lemon oil, orange oil, orange blossom, cherry blossom, cassia seed, caraway. y), Cognac, Jasmine, Ylang-ylang, Sage, Fennel, Mustard, Chili, Ginger, Coriander, Coffee, Hemp, Peppermint Oil from any of the Peppermint genus, Eucalyptus, Star Anise, Cocoa, Lemongrass, Rooibos, Flax, Ginkgo, Hazelnut, Hibiscus, Bay Laurel, Paraguayan Tea, Orange Peel, Rose, Tea (such as green or black tea), Thyme, Juniper, Elderflower, Basil, Bay Leaf, Fennel, Oregano, Chili Powder, Rosemary, Saffron, Lemon Peel, Peppermint, Perilla, Turmeric, Coriander Leaf, Myrtle, Blackcurrant, Valerian Allspice, mesone, damien, marjoram, olive, lemon balm, lemon basil, chives, parsley seed, verbena, tarragon, limonene, thymol, camphene), flavor enhancers, bitter taste receptor blockers, sensory receptor activators or stimulants, sugars and / or sugar substitutes (e.g., sucralose, acesulfame potassium, aspartame, saccharin, cyclamate, lactose, sucrose, glucose, fructose, sorbitol, or mannitol), and other additives such as charcoal, chlorophyll, minerals, botanical preparations, or breath fresheners. They may be imitations, synthetic or natural ingredients, or blends thereof. They may be in any suitable form, such as liquids like oils, solids like powders, or gases.

[0225] In some embodiments, the flavoring agent includes menthol, spearmint, and / or peppermint. In some embodiments, the flavoring agent includes flavoring components of cucumber, blueberry, citrus fruits, and / or cranberry. In some embodiments, the flavoring agent includes eugenol. In some embodiments, the flavoring agent includes flavoring components extracted from tobacco.

[0226] In some embodiments, in addition to or in place of aromatonic or gustatory nerves, flavoring agents may include sensory agents designed to achieve somatic sensations typically induced and perceived by chemical stimulation of the fifth cranial nerve (trigeminal nerve), and these may include agents that provide heating, cooling, tingling, or numbing effects. Suitable heat-effecting agents may be, but are not limited to, vanillyl ether, and suitable cooling agents may be, but are not limited to, eucalyptol WS-3.

[0227] Aerosol-generating materials are materials capable of generating aerosols (e.g., when heated, irradiated, or otherwise stimulated). Aerosol-generating materials may be in the form of solids, liquids, or semi-solids (such as gels), and may or may not contain active substances and / or fragrances.

[0228] Aerosol-generating materials may include one or more active substances and / or flavoring agents, one or more aerosol-forming agent materials, and optionally one or more other functional materials.

[0229] Aerosol-generating materials may include binders (such as gelling agents) and aerosol-forming agents. Optionally, a substance to be delivered and / or a filler may also be present. Optionally, a solvent, such as water, may also be present, and one or more other components of the aerosol-generating material may or may not be soluble in the solvent. In some embodiments, the aerosol-generating material is substantially free of plant material. In particular, in some embodiments, the aerosol-generating material is substantially free of tobacco.

[0230] Aerosol-generating materials may include or be in the form of aerosol-generating membranes. Aerosol-generating membranes may include binders (such as gelling agents) and aerosol-forming agents. Optionally, a substance to be delivered and / or a filler may also be present. Aerosol-generating membranes may be substantially free of plant material. In particular, in some embodiments, the aerosol-generating material is substantially free of tobacco.

[0231] The aerosol-generating membrane can have a thickness of about 0.015 mm to about 1 mm. For example, the thickness can be in the range of about 0.05 mm, 0.1 mm or 0.15 mm to about 0.5 mm or 0.3 mm.

[0232] The aerosol-generating membrane can be continuous. For example, the membrane may include or may be a continuous sheet of material. The sheet may be in the form of a package, which may be aggregated to form an aggregated sheet, or it may be shredded to form a shredded sheet. The shredded sheet may include one or more strands or strips of aerosol-generating material.

[0233] The aerosol-generating membrane can be discontinuous. For example, the aerosol-generating membrane may include one or more discrete portions or regions of the aerosol-generating material, such as dots, stripes, or lines, which may be supported on a support. In such embodiments, the support may be planar or non-planar.

[0234] Aerosol-generating films can be formed by combining a binder (such as a gelling agent) with a solvent (such as water), an aerosol forming agent and one or more other components (such as one or more substances to be delivered) to form a slurry, and then heating the slurry to evaporate at least some of the solvent to form an aerosol-generating film.

[0235] The slurry can be heated to remove at least about 60 wt%, 70 wt%, 80 wt%, 85 wt%, or 90 wt% of the solvent.

[0236] Aerosol-generating materials may include or be “amorphous solids.” In some embodiments, the aerosol-generating material includes an amorphous solid aerosol-generating membrane. The amorphous solid may be a “monolithic solid.” The amorphous solid may be substantially non-fibrous. In some embodiments, the amorphous solid may be a dried gel. An amorphous solid is a solid material in which some fluid (such as a liquid) can be immobilized. In some embodiments, the amorphous solid may, for example, comprise from about 50 wt%, 60 wt%, or 70 wt% of amorphous solids to about 90 wt%, 95 wt%, or 100 wt% of amorphous solids.

[0237] Amorphous solids may be substantially free of plant material. Amorphous solids may be substantially free of tobacco.

[0238] Aerosol forming agent materials may include one or more components capable of forming aerosols. In some embodiments, aerosol forming agent materials may include one or more of the following: glycerol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,3-butanediol, erythritol, meso-erythritol, ethyl vanillate, ethyl laurate, diethyl octanoate, triethyl citrate, triacetin, a mixture of diacetins, benzyl benzoate, benzyl acetate, glyceryl tribote, lauryl acetate, lauric acid, myristic acid, and propylene carbonate.

[0239] One or more other functional materials may include one or more of the following: aPH modifiers, colorants, preservatives, binders, fillers, stabilizers, and / or antioxidants.

[0240] The material may be present on or within the support to form a substrate. The support may be, for example, paper, cardboard, cardboard, reconstructed material, plastic material, ceramic material, composite material, glass, metal, or metal alloy. In some embodiments, the support includes a receptor. In some embodiments, the receptor is embedded within the material. In some alternative embodiments, the receptor is located on one or both sides of the material.

[0241] Consumables are articles comprising or composed of aerosol-generating materials, which are intended, in whole or in part, for consumption by a user during use. Consumables may include one or more other components, such as aerosol-generating material storage areas, aerosol-generating material delivery components, aerosol-generating areas, housings, packaging, nozzles, filters, and / or aerosol modifiers. Consumables may also include aerosol generators, such as heaters, which emit heat to cause the aerosol-generating material to generate aerosols during use. Heaters may include, for example, combustible materials, materials that can be heated electrically, or sensors.

[0242] A sensor is a material that can be heated by penetrating a changing magnetic field (such as an alternating magnetic field). The sensor can be a conductive material, such that penetrating the conductive material with a changing magnetic field causes induction heating of the heating material. The heating material can be a magnetic material, such that penetrating the magnetic material with a changing magnetic field causes hysteresis heating of the heating material. The sensor can be both conductive and magnetic, allowing it to be heated by both heating mechanisms. A device configured to generate a changing magnetic field is referred to herein as a magnetic field generator.

[0243] Aerosol modifiers are typically substances located downstream of the aerosol generation region, configured to modify the generated aerosols, for example, by altering their taste, flavor, acidity, or other properties. The aerosol modifier can be provided in an aerosol modifier release component operable to selectively release the aerosol modifier.

[0244] Aerosol modifiers may be, for example, additives or adsorbents. Aerosol modifiers may, for example, contain one or more of fragrances, colorants, water, and carbon adsorbents. Aerosol modifiers may be, for example, solids, liquids, or gels. Aerosol modifiers may be in powder, filament, or granular form. Aerosol modifiers may not contain filter materials.

[0245] An aerosol generator is a device configured to generate aerosols from an aerosol generating material. In some embodiments, the aerosol generator is a heater configured to subject the aerosol generating material to thermal energy in order to release one or more volatiles from the aerosol generating material to form an aerosol. In some embodiments, the aerosol generator is configured to generate aerosols from the aerosol generating material without heating. For example, the aerosol generator may be configured to subject the aerosol generating material to one or more of vibration, increased pressure, or electrostatic energy.

[0246] Figure 1 and Figure 2An integrated pouch-type battery assembly 100 is shown, including a battery cell 101 and a PCM (protection circuit module) holder 103, the battery cell 101 and the PCM holder 103 being wrapped together by a package 104 such that the package 104 encloses the battery cell 101 and the PCM holder 103 to mount the PCM holder 103 to the battery cell 101. Figure 2 The package 104 is depicted as transparent for purely illustrative purposes. The package 104 surrounds at least a portion of the battery cell 101 and the PCM holder 103 to attach the battery cell 101 to the PCM holder 103, thus binding the PCM holder 103 to the battery cell 101. The integrated pouch battery assembly 100 further includes a PCM plate 105 (see, for example, [link to relevant documentation]). Figure 4 and Figure 7 The PCM plate 105 is received in the PCM holder 103 and electrically connected to the electrode 102 of the battery cell 101 (see, for example, see...). Figure 3 and Figure 4 PCM holder 103 and PCM board 105 can be collectively referred to as "PCM module". Therefore, it will be understood that package 104 can also be described as encapsulating battery cell 101 and PCM module, PCM module including PCM holder 103 and PCM board 105 received in PCM holder 103.

[0247] Advantageously, the integrated pouch battery assembly 100 provides improved ease of removal of the combined battery cells 101 and PCM plate 105 from the aerosol generating apparatus 200 or other devices, resulting in improved ease of manufacture and cost. Furthermore, the integrated pouch battery assembly 100 offers a reduced size for the combined battery cells 101, PCM plate 105, and PCM retainer 103, thus reducing its required packaging space and further lowering manufacturing costs by providing a more compact arrangement.

[0248] exist Figure 1 In the example shown, the integrated pouch battery assembly 100 is generally elongated and takes the form of a generally cubic shape with rounded edges, or a generally elliptical prism shape. However, it is contemplated that the integrated pouch battery assembly 100 may have any other suitable shape. Referring now... Figure 3 (It shows an integrated pouch-type battery assembly 100, with the package 104 removed, purely for illustrative purposes) and Figure 4 (It shows an exploded view of an integrated pouch battery assembly 100), which has a longitudinal axis 110, and a PCM holder 103 and a battery cell 101 are arranged adjacent to each other along the longitudinal axis 110, wherein a package 104 is arranged to extend around the periphery of the battery cell 101 and the PCM holder 103 about the longitudinal axis 110.

[0249] like Figure 1 As shown, the package 104 is arranged to fit tightly around the battery cell 101 and the PCM holder 103, such that the package 104 holds the battery cell 101 and the PCM holder 103 together. The package 104 may comprise a thermoplastic sheet that wraps around the battery cell 101 and the PCM holder 103, and is then deformed around the battery cell 101 and the PCM holder 103, for example, by heat treatment (such as heat shrinking), to mount the PCM holder 103 to the battery cell 101. In the example shown, the package 104 is arranged to enclose the battery cell 101 and the PCM holder 103 along substantially the entire length of the battery cell 101 and the PCM holder 103 along a longitudinal axis 110. However, it is envisioned that the package 104 does not necessarily need to enclose the battery cell 101 and PCM holder 103 along substantially the entire length of the battery cell 101 and PCM holder 103, but may instead enclose at least a portion of them along their length. For example, the package 104 may be sized and positioned to enclose a portion of the PCM holder 103 and substantially the entire length of the battery cell 101, such that a portion of the PCM holder 103 is not covered by the package 104.

[0250] Now for reference Figure 5 The integrated pouch cell assembly 100 further includes a flat panel contact pad 107 electrically connected to a PCM board 105. The flat panel contact pad 107 includes one or more terminals 108 (see...). Figure 3 The one or more terminals 108 are configured to interact with the aerosol generating device 200 (see, for example, see...). Figures 15A to 20C One or more corresponding terminals are connected to the aerosol generating device 200 to the electrodes 102 of the battery cell 101 via the PCM board 105. In the example shown, the flat panel contact pad 107 includes three terminals 108 arranged equidistantly from each other in a plane generally orthogonal to the longitudinal axis 110. However, it is contemplated that the flat panel contact pad 107 may have any other suitable number of terminals 108, such as one, two, three, four, five, six, seven, eight or more terminals.

[0251] Advantageously, arranging one or more terminals 108 in the same plane (e.g., in a plane generally orthogonal to the longitudinal axis) such that they are arranged on the flat surface of the flat panel contact pad 107 provides an improved design for the flat panel contact pad 107, facilitating a universal connection interface compatible with a range of devices. Furthermore, this also facilitates easy removal of the integrated pouch cell assembly 100 from devices such as the aerosol generating device 200.

[0252] Return to reference Figure 1 For example, the package 104 is arranged to enclose the battery cell 101 and the PCM holder 103 such that the terminals 108 of the flat panel contact pad 107 are not covered by the package 104 and are therefore exposed. In other words, the package 104 wraps around and encloses the battery cell 101 and the PCM holder 103 to connect them together by binding them together, but does not cover or enclose the end portion of the PCM holder 103 which is oriented generally orthogonal to the longitudinal axis 110, thus leaving the terminals 108 unenclosed.

[0253] like Figure 6 As shown, the PCM retainer 103 is generally cubic and includes a first recess 106 and a second recess 109. For example, as Figure 3 and Figure 7 As shown, the first recess 106 is configured to receive and position the PCM plate 105, and the second recess 109 is configured to receive and position the flat panel contact pad 107. In the illustrated example, the first recess 106 and the second recess 109 are each in the form of a generally rectangular slot, channel, aperture, or groove; however, it is contemplated that the first recess 106 and the second recess 109 may have any other suitable form. It is also contemplated that the PCM holder 103 does not necessarily need to be generally cubic or blocky, but may have any other suitable shape or form. The PCM holder 103 may comprise a polymer material and may be manufactured, for example, by injection molding.

[0254] The first recess 106 and the second recess 109 are sized and positioned relative to each other such that the PCM retainer 103 is configured to mount the flat panel contact pad 107 and the PCM plate 105 substantially at right angles. That is, the PCM plate 105 and the flat panel contact pad 107 are arranged substantially perpendicular to each other, for example... Figure 5 and Figure 9 As shown in the diagram, when installed in the PCM retainer 103, the PCM plate 105 is arranged to extend in a first plane that extends along or parallel to the longitudinal axis 110; and the flat panel contact pad 107 is arranged to extend in a second plane that is substantially perpendicular to the first plane and extends substantially orthogonal to the longitudinal axis 110. Therefore, the flat panel contact pad 107 is arranged to extend substantially perpendicular to the longitudinal axis 110 and the PCM plate 105. The PCM plate 105 and the flat panel contact pad 107 can be mechanically coupled to each other via a connecting portion 119, as... Figure 5 As shown, the connection portion 119 may be generally flexible to allow the flat panel contact pad 107 and the PCM plate 105 to pivot relative to each other to facilitate their assembly into the PCM retainer 103, or the connection portion 119 may be generally rigid.

[0255] Further reference Figure 2 , Figure 6 and Figure 7 Exemplary geometric features of the PCM retainer 103 will now be described. In the example shown, the PCM retainer 103 includes a binding element 111, which may include, for example, an undercut, slot, opening, groove, channel, or aperture. The binding element 111 is configured to bind a package 104 to the PCM retainer 103 when the package material deforms around the PCM retainer 103. The package 104 may include, for example, a thermoplastic sheet that heat-shrinks around the battery cell 101 and the PCM retainer 103. For example, the package 104 may be configured to fit tightly around the PCM retainer 103, wherein a portion of the package 104 is configured to follow the contour of the outer surface of the PCM retainer 103, extending tightly into the binding element 111 via an adjacent portion of the outer surface of the PCM retainer 103 along a longitudinal axis 110 and then extending out of the binding element 111.

[0256] The PCM retainer 103 may also include one or more first forming features 115, each first forming feature 115 configured to cooperate with a corresponding second forming feature 201 of the aerosol generating apparatus 200 when the integrated pouch cell assembly 100 is received in the aerosol generating apparatus 200, as will be described in more detail below. For example, one or more first forming features 115 may each include a receiving element configured to receive a corresponding one of the second forming features 201, and each second forming feature 201 may include a protruding element, which may be integrally formed, for example, with the housing 202 or compartment 225 of the apparatus 200.

[0257] exist Figure 2 In the example shown, the PCM retainer 103 includes two first forming features 115 arranged along the edge of the PCM retainer 103 on opposite sides of the PCM retainer 103. Each of the two first forming features 115 is in the form of a generally quadrilateral cutout, groove, recess, orifice, or channel. However, it is contemplated that the PCM retainer 103 may have any other suitable number of first forming features 115, such as one, two, three, four, five, six, or more first forming features 115, and each of these may have any other suitable shape.

[0258] The first forming feature 115 and the second forming feature 201 are configured to cooperate when the integrated pouch battery assembly 100 is inserted into the compartment 225 of the aerosol generating device 200 in a specific orientation, to prevent or at least prevent the integrated pouch battery assembly 100 from being incorrectly inserted into the device 200 in an incorrect orientation. Advantageously, one or more of the first forming features 115 can thus act as foolproof features to prevent the positive and negative electrodes from being reversed, ensuring that the user inserts the integrated pouch battery assembly 100 into the device 200 in the correct orientation. One or more of the first forming features 115 can also advantageously provide improved support and fixation of the integrated pouch battery assembly 100 in the device 200, which can result in improved reliability.

[0259] Now go to Figure 8 In the illustrated example, the integrated pouch-type battery assembly 100 further includes a pouch 112 in which the battery cell 101 is received, and at least a portion of the PCM retainer 102 is located outside the pouch 112. The pouch 112 includes one or more folded edges 113, each extending along the pouch 112 in a generally longitudinal direction, such that each of the one or more folded edges 113 is arranged generally parallel to the longitudinal axis 110. The PCM retainer 103 may include one or more openings 114 (see, for example, see...). Figure 3 Each opening is used to receive one of one or more folded edges 113 of the bag 112 to mount the PCM retainer 103 to the bag 112, wherein the package 104 is then arranged to enclose the battery unit 101 and the PCM retainer 103 to mount the PCM retainer 103 to the battery unit 101.

[0260] Figures 10 to 12 An example of an integrated pouch cell assembly 100 is shown, wherein the same reference numerals denote the same elements as described above and shown in the previous figures. Figure 10 An exploded view of the integrated pouch cell assembly 100 is shown, and Figure 11 and Figure 12 An integrated pouch-type battery assembly 100 in an assembled state is shown. The integrated pouch-type battery assembly 100 is substantially similar to those described above, except that it further includes a label 116 attached to the package 104 or directly attached to the pouch 112 or battery cell 101. In the example shown, the label 116 is generally elongated and rectangular, and is arranged to extend at least a portion of the length of the battery cell 101 generally parallel to the longitudinal axis 110. However, other shapes, positions, and orientations of the label 116 are contemplated.

[0261] The label 116 includes a connecting portion 117 configured to attach to the package 104 or directly to the bag 112 or battery cell 101. The connecting portion 117 may, for example, include an adhesive layer and be configured to attach to the package 104, bag 112, or battery cell 101. The label 116 also includes a tail portion 118 attached to the connecting portion 117, configured to protrude from and extend away from the battery cell 101. Advantageously, the tail portion 118 can be held by a user and by a pulling force applied thereto to facilitate removal of the integrated pouch-type battery assembly 100 from the aerosol generating device 200.

[0262] Figure 13 An exemplary spring-loaded connection module 219 is shown, comprising an exemplary integrated pouch cell assembly 100 and forming part of an aerosol generating apparatus 200. The spring-loaded connection module 219 includes one or more connectors 220. Each of the one or more connectors 220 is configured to be electrically connected to a corresponding terminal 108 of a flat panel contact pad 107. In the illustrated example, the flat panel contact pad 107 includes three terminals 108, and the spring-loaded connection module 219 correspondingly includes three connectors 220, the three connectors 220 being sized and spaced apart from each other to correspond to and be electrically connected to the three terminals 108. However, it is contemplated that any other suitable number of terminals 108 and connectors 220 may be present, such as one, two, three, four, five, six, or more terminals 108 and connectors 220.

[0263] In the example shown, each connector 220 is arranged to protrude from the connecting plate 221 of the spring connecting module 219, the connecting plate 221 being arranged to extend in a plane that is generally parallel to or along the longitudinal axis 110 and generally parallel to the PCM plate 105. Figure 13 The integrated pouch battery assembly 100 and spring-loaded connector module 219 are shown in an unconnected state. In this unconnected state, connector 220 is spaced apart from terminal 108 and is not electrically connected to terminal 108. Figure 14 The module 110 and spring-loaded connection module 219 are shown in a connected state, in which the connector 220 is electrically connected to the terminal 108.

[0264] refer to Figures 15A to 20C An exemplary aerosol generating apparatus 200 will now be described, which can be configured to receive an integrated pouch battery assembly 100 (e.g., the integrated pouch battery assembly 100 as described above) and may include a spring-loaded connection module 219 as described above.

[0265] exist Figures 15A to 15CIn the example, the aerosol generating device 200 includes a housing 202 and a consumable holder 203 configured to receive consumables (e.g., consumables comprising aerosol generating material), wherein the aerosol generating device 200 is configured to heat the aerosol generating material contained in the consumable to generate an aerosol therefrom. An integrated pouch battery assembly 100 is configured to be received within the housing 202 of the aerosol generating device 200 and to power the device 200, thereby providing power for heating the aerosol generating material. The device 200 includes one or more electrical connectors for electrical connection to terminals 108 of a flat panel contact pad 107 when the integrated pouch battery assembly 100 is inserted into a compartment 225 of the device 200. The housing 202 includes a charging port 211, such as a USB-type connector port, for charging the integrated pouch battery assembly 100, wherein the battery cell 101 may, for example, include a rechargeable battery. The charging port seal 212 may be arranged to seal the charging point 211 to protect it from the ingress of moisture, debris, and other fluids or foreign matter. Another seal 210 may be arranged to seal the boundary between the housing 202 and the consumable 203 when coupled to protect them from the ingress of moisture, debris, and other fluids or foreign matter into the housing 202.

[0266] Device 200 includes a release button 205, which may be disposed on the main surface (e.g., front or rear) of housing 202, such as... Figure 15A As illustrated in the example. For instance, the consumable holder 203 may be slidably received in the housing 202 and connected to the housing 202 via one or more snap-fit ​​elements 209, which can be released by pressing a release button 205. The release button 205 may be integrally formed with the consumable holder 203 and may be configured to protrude from the consumable holder 203 through an aperture 223 formed in the housing 202. Thus, by pressing the release button 205, the user is thus allowed to axially slide the housing 202 away from the consumable holder 203, for example by pulling the housing 202 away from the consumable holder 203 and pulling it apart, or by pulling the consumable holder 203 out of the housing 202, or by moving the housing 202 and the consumable 203 together as shown by... Figure 15B The arrows indicate that they are pulled away from each other simultaneously in opposite directions. Therefore, the housing 202 and the consumable holder 203 can be pulled away from each other. Figure 15A The location shown is disassembled to Figure 15B The position shown is in the diagram.

[0267] One or more internal components of the aerosol generating device 200 (e.g., including a battery holder or internal housing 222 that defines a compartment 225) can be coupled to the consumable holder 203 such that the one or more internal components are configured to be held within the housing 202 when the housing 202 is coupled to the consumable holder 203. The battery holder 222 is configured to receive the integrated pouch-type battery assembly 100, such as... Figure 15B As shown, the battery holder 222 may include at least one open surface 223 to allow the integrated pouch battery assembly 100 to be inserted into and removed from the battery holder 222. Thus, the integrated pouch battery assembly 100 can be removed from the aerosol generating device 200, as shown in... Figure 15C As shown in the disassembly position. Then, if necessary, the integrated pouch battery assembly 100 can be reinserted into the aerosol generating device 200, or a new replacement integrated pouch battery assembly 100 can be inserted as a replacement, as shown in Figure 15B As shown in the diagram. Then, the housing 202 and the consumable holder 203 can be reconnected and inserted. Figure 15A The position shown is for closing device 200.

[0268] Figures 16A to 16D Another example of the aerosol generating device 200 and the integrated pouch battery assembly 100 is shown, which are substantially similar to those described above. Figures 15A to 15C Those shown are such that the same reference numerals represent the same elements. Aerosol generating apparatus 200 and Figures 15A to 15C The difference in the aerosol generating device shown is that the release button 205 is located on a secondary surface of the housing 202, such as its left or right side, rather than on the primary surface (such as its front or rear). Otherwise, the structure and operation of the device 200 are generally similar to those described above. Figures 15A to 15C The described structure and operations.

[0269] Figures 17A to 17C Another example of the aerosol generating device 200 and the integrated pouch battery assembly 100 is shown, which are substantially similar to those described above. Figures 15A to 16D Those shown are such that the same reference numerals represent the same elements. Aerosol generating apparatus 200 and Figures 15A to 16DThe difference in the illustrated aerosol generating device is that, instead of a housing 202 and a consumable holder 203, the aerosol generating device 200 includes a housing 202 and a bottom shell 204. The housing 202 is configured to receive a consumable comprising aerosol generating material. In the illustrated example, the bottom shell 204 includes a charging port 211 and one or more snap-fit ​​elements 213 for attachment to the housing 202. A seal 214 is arranged to seal the interface between the bottom shell 204 and the housing 202.

[0270] picture Figures 15A to 16D As in the example above, device 200 includes a release button 205. The release button 205 is integrally formed with a bottom housing 204. The bottom housing 204 is configured to be slidably received within housing 202 and to allow the release button 205 to protrude from the bottom housing 204 and through an opening 223 in housing 202. A seal 216 may be arranged to seal the opening 223 in housing 202 to prevent moisture, debris, and other fluids or foreign matter from entering housing 202. (This is in relation to the above...) Figures 15A to 15C In a similar manner to the described example, the release button 205 can be pressed to facilitate the separation of the housing 202 and the bottom housing 204, allowing the integrated pouch battery assembly 100 to then be removed from the battery holder 222. As described above, the integrated pouch battery assembly 100 may include a label comprising a protruding tail portion 118. The tail portion 118 can be pulled by a user to facilitate removal of the integrated pouch battery assembly 100 from the compartment 225.

[0271] exist Figures 18A to 18D In the example shown, the aerosol generating device 200 is generally similar to the one described above. Figures 17A to 17C The described aerosol generating apparatus similarly includes a housing 202 and a bottom housing 204. The bottom housing 204 may include one or more snap-fit ​​elements 215 configured to removably attach the housing 202 to the bottom housing 204. Figures 18A to 18D Examples and the above about Figures 17A to 17C The difference in the described example is that, instead of being securely attached to the bottom housing 204 via a release button 205, the housing 202 and the bottom housing 204 are connected to each other via screws 206. The screws 206 are configured to be received through an aperture 223 in the housing 202 and a corresponding aperture in the bottom housing 204 to removably attach the housing 202 to the bottom housing 204. For example, Figure 18A The device 200 is shown in an assembled state, in which the housing 202 is screwed to the bottom housing 204 by screws 206. Figure 18B As shown, screw 206 can be unscrewed and removed to allow housing 202 and bottom housing 204 to separate and access. Figure 18CThe location shown is such that, as in the previously mentioned example, the integrated pouch battery assembly 100 can then be removed from the battery holder 222 and inserted into... Figure 18D The position shown in the figure.

[0272] Figures 19A to 19D Examples and Figures 18A to 18D The example is essentially the same, except that instead of screw 206, locking pin 207 is arranged to connect housing 202 to bottom housing 204. Figure 19B As shown, the removable locking pin 207 facilitates the separation of the housing 202 and the bottom housing 204 for entry. Figure 19C The location is shown in the figure. It is conceivable that any other suitable fastening device or mechanical fixing element other than screw 206 or locking pin 207 could be used to attach housing 202 to bottom housing 204, such as bolts.

[0273] exist Figures 20A to 20C In the example shown, the aerosol generating device 200 also includes a housing 202 and a bottom housing 204, as in Figures 18A to 19D As in the example, although the integrated pouch battery assembly 100 is not removed from the device 200 by separating the housing 202 and the bottom housing 204 from each other to allow access to the integrated pouch battery assembly 100, instead, the housing 202 includes a snap-fit ​​panel 208 removable from the body 224 of the housing 202. The snap-fit ​​panel 208 includes at least one snap-fit ​​element 218 configured to mechanically engage with the body 224 of the housing 202. The snap-fit ​​panel 208 is sized and positioned to substantially correspond to the size and positioning of the battery holder 222 such that removal of the snap-fit ​​panel 208 leaves the housing 202 in an open state (see [reference]). Figure 20B In this open state, the battery holder 222 is exposed and the integrated pouch battery assembly 100 can be removed to access the battery. Figure 20C The location is shown in the diagram. The seal 217 may be arranged to seal the interface between the body 224 and the snap-fit ​​panel 208 to protect against moisture, debris and other fluids or foreign matter from entering the housing 202 and, in particular, its battery holder 222 and the integrated pouch battery assembly 100.

[0274] Figure 21 The illustration depicts the fabrication of an integrated pouch cell assembly 100 (e.g., as described above and...). Figures 1 to 20CThe flowchart illustrates the steps of method 300 for an integrated pouch cell battery pack. The method includes step 301 of providing a battery cell 101 having electrodes 102 and a PCM holder 103. In step 302, a PCM plate 105 is also provided, and the PCM plate 105 is arranged to be electrically connected to the electrodes 102 and received in the PCM holder 103. In step 303, a package 104 is provided to enclose the battery cell 101 and the PCM holder 103 to mount the PCM holder 103 to the battery cell 101.

[0275] Step 303 may include providing a wrapping material sheet and deforming the wrapping material sheet by heat treatment to form a wrapping 104 encapsulating the battery cell 101 and the PCM retainer 103. For example, the wrapping material sheet may be deformed by heat-shrinking the wrapping material sheet around the battery cell 101 and the PCM retainer 103. The wrapping material sheet may include, for example, a thermoplastic sheet.

[0276] The various embodiments described herein are presented only to aid in understanding and teaching the claimed features. These embodiments are provided only as representative examples of embodiments and are not exhaustive and / or exclusive. It will be understood that the advantages, embodiments, examples, functions, features, structures and / or other aspects described herein are not to be considered as limitations on the scope of the invention as defined by the claims or on its equivalents, and other embodiments may be utilized and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the invention may suitably include, constitute, or substantially constitute suitable combinations of, or be substantially constituted by, the disclosed elements, components, features, parts, steps, devices, etc., other than those specifically described herein. Additionally, this disclosure may include other inventions not currently claimed but which may be claimed in the future.

Claims

1. An integrated pouch cell battery assembly, comprising: A battery cell, which has electrodes; A PCM module includes a PCM holder and a PCM plate, the PCM plate being received in the PCM holder and electrically connected to the electrodes; as well as A package that encloses the battery cell and the PCM module to install the PCM module into the battery cell.

2. The integrated pouch-type battery assembly according to claim 1, wherein, The PCM retainer includes a recess for positioning the PCM plate.

3. The integrated pouch cell assembly of claim 2, comprising a flat panel contact pad electrically connected to the PCM plate, the PCM retainer further comprising a recess for positioning the flat panel contact pad.

4. The integrated pouch-type battery assembly according to claim 3, wherein, The flat panel contact pad includes terminals configured to connect to corresponding terminals in the aerosol generating device to connect the aerosol generating device to the electrodes of the battery cell via the PCM plate.

5. The integrated pouch-type battery assembly according to claim 4, wherein, The terminals on the flat panel contact pad are located in the same plane.

6. The integrated pouch cell assembly according to any one of claims 3 to 5, wherein, The PCM retainer is configured to mount the flat panel contact pad at approximately a right angle to the PCM board.

7. The integrated pouch-type battery assembly according to claim 6, wherein, The battery cell has a longitudinal axis, and the PCM plate extends in a first plane, the PCM plate being received in the PCM holder such that the first plane extends along or parallel to the longitudinal axis.

8. The integrated pouch-type battery assembly according to claim 7, wherein, The flat panel contact pad extends in the second plane and is received in the PCM retainer such that the flat panel contact pad extends substantially perpendicular to the longitudinal axis of the PCM plate and the battery cell.

9. The integrated pouch cell assembly according to any one of claims 4 to 8, wherein, The package encloses the unit and the PCM module to expose the terminals of the flat panel contact pad.

10. The integrated pouch cell assembly according to any of the preceding claims, wherein, The package includes a thermoplastic sheet that wraps around the battery cell and the PCM module, the thermoplastic sheet being deformed around the battery cell and the PCM module to mount the PCM module to the battery cell.

11. The integrated pouch cell assembly according to claim 10, wherein, The PCM retainer includes an opening or groove configured to bind the thermoplastic sheet to the PCM retainer when the thermoplastic sheet is deformed.

12. The integrated pouch-type battery assembly according to any of the preceding claims, comprising a pouch, wherein the battery cells are received within the pouch, and wherein the PCM retainer is located outside the pouch.

13. The integrated pouch cell assembly according to claim 12, wherein, The bag includes one or more folded edges, each folded edge extending longitudinally along the bag.

14. The integrated pouch cell assembly according to claim 13, wherein, The PCM retainer includes one or more openings, each of which is configured to receive a corresponding one of the one or more folded edges of the bag to attach the PCM retainer to the bag.

15. The integrated pouch cell assembly according to any of the preceding claims, comprising a first forming feature on the PCM holder, the first forming feature being configured to cooperate with a corresponding second forming feature in the aerosol generating apparatus when the integrated pouch cell assembly is received in the aerosol generating apparatus.

16. An aerosol delivery device comprising a compartment for receiving an integrated pouch cell assembly according to any of the preceding claims.

17. The aerosol delivery device of claim 16, further comprising an electrical connector for connection to the terminal on the flat panel contact pad when the integrated pouch battery assembly is inserted into the compartment.

18. The aerosol delivery device of claim 17, comprising a positioning feature in the compartment of the aerosol generation and delivery device and a shaping feature on the PCM retainer, the positioning feature and the shaping feature being configured to cooperate when the integrated pouch cell assembly is inserted into the compartment in one orientation.

19. The aerosol delivery device of claim 16, comprising a housing, a bottom housing, and / or a consumable holder configured to receive a consumable comprising aerosol-generating material.

20. The aerosol delivery device of claim 19, further comprising a release button configured to separate the housing from the consumable holder or the bottom shell.

21. The aerosol delivery device of claim 20, comprising one or more snap-fit ​​elements configured to mechanically engage the housing with the consumable holder and / or the bottom shell.

22. The aerosol delivery device according to claim 21, wherein, The release button is configured to release one or more of the snap-fit ​​elements when force is applied to the release button.

23. The aerosol delivery device of claim 19, further comprising a fastening element configured to connect the housing to the consumable holder or the bottom housing, the fastening element comprising a screw, bolt, or locking pin.

24. The aerosol delivery device according to claim 19, wherein, The housing includes an aperture defining an open surface of the housing, wherein the aerosol delivery device further includes a snap-fit ​​panel configured to be disposed in the aperture of the housing to cover and close the open surface of the housing.

25. A method for manufacturing an integrated pouch cell assembly, the method comprising: Provide battery cells with electrodes; A PCM module is provided, the PCM module including a PCM holder and a PCM plate received in the PCM holder and electrically connected to the electrodes; and A package is provided that encloses the battery cell and the PCM module to install the PCM module into the battery cell.

26. The method of claim 25, further comprising providing a package material sheet and deforming the package material sheet by heat treatment to form the package encapsulating the battery cell and the PCM module.

27. The method according to claim 26, wherein, Deforming the package material sheet through heat treatment includes thermally shrinking the package material sheet around the battery cell and the PCM module.

28. The method according to claim 26 or claim 27, wherein, The package material sheet includes thermoplastic sheet.

Images