A kind of direct reading spectrometer test multiple structure sample with tooling fixture
By designing a fixture suitable for direct-reading spectrometers, the problem of existing fixtures being unable to fix irregular samples was solved, achieving stable clamping and positioning of irregularly shaped metal samples, improving the stability of detection and simplifying the operation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHONGQING ACAD OF METROLOGY & QUALITY INST
- Filing Date
- 2026-02-11
- Publication Date
- 2026-05-29
Smart Images

Figure REF-OBJ-1770808116128-000002 
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Abstract
Description
Technical Field
[0001] This invention relates to the technical field of direct-reading spectrometers, specifically to a tooling fixture for testing multi-structure samples using a direct-reading spectrometer. Background Technology
[0002] A direct-reading spectrometer is an instrument that uses an electric arc or spark to excite a sample to generate a characteristic spectrum. After the spectrum is dispersed by an optical system, the signal is converted by a detection system, and the data is processed by a data system, it can quickly and accurately analyze the content of metallic and some non-metallic elements. It features fast analysis speed, high precision, and wide element coverage, and is widely used in metallurgy, military industry, quality inspection and other fields.
[0003] In the detection process of direct-reading spectrometers, the excitation stage, spark excitation source, and tooling fixtures are key components to ensure detection stability and data accuracy. Currently, most mainstream fixture designs are designed for regular metal block samples such as cylindrical shapes. However, in actual detection scenarios, there are a large number of irregular metal samples with irregular shapes and multiple structures. Existing fixtures are difficult to achieve stable clamping and positioning of such samples, which can easily lead to sample displacement and unstable discharge during excitation, thereby affecting the reliability of detection data and failing to meet diverse detection needs.
[0004] Therefore, the present invention provides a tooling fixture for testing multi-structure samples with a direct-reading spectrometer. Summary of the Invention
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a tooling fixture for testing multi-structure samples with a direct-reading spectrometer.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a fixture for testing multi-structure samples using a direct-reading spectrometer, wherein the direct-reading spectrometer includes an instrument body, an excitation stage disposed on the instrument body, and a spark excitation source, and the fixture for testing multi-structure samples includes a fixing structure. The fixing structure includes a fixing column set on the top of the excitation stage. A first threaded rod is welded to the top of the fixing column. An adjusting plate is adjustablely set on the first threaded rod. A rotating rod is rotatably connected to the adjusting plate. A pressing rod is welded to the rotating rod. A rubber sleeve is detachably fitted on the outer side of the bottom end of the pressing rod. The excitation platform is equipped with a pushing structure; The pushing structure includes two pushing platforms and a sliding groove on the excitation platform. The two pushing platforms are detachably connected, and each of the two pushing platforms has a slider at its bottom end that is slidably connected to the sliding groove. A limit component is provided on the excitation stage; The limiting component includes four positioning plates, which are connected to each other by connecting rods. Each positioning plate is threaded with a threaded post, and a rubber pad is installed at one end of the threaded post. Two of the positioning plates are detachably connected to the push platform. The adjustment plate is equipped with an auxiliary positioning component.
[0007] In a preferred embodiment, the spark source is detachably mounted between the two push platforms.
[0008] The technical effect of adopting the above-mentioned further solution is that it is used for assembling and fixing the spark ignition source.
[0009] In a preferred embodiment, the first threaded rod is threaded with a lower nut and an upper nut, and the adjusting plate is located between the lower nut and the upper nut.
[0010] The technical effect of adopting the above-mentioned further solution is that by setting the upper nut and the lower nut, the height of the adjusting plate can be effectively adjusted.
[0011] In a preferred embodiment, a fixing plate is movably fitted to the outer side of the rubber sleeve, and a first bolt is movably inserted into the fixing plate, the first bolt being threadedly connected to the extrusion rod.
[0012] The technical advantage of adopting the above-mentioned further solution is that by setting a fixing plate and a first bolt, it is convenient to replace the rubber sleeve.
[0013] In a preferred embodiment, a second bolt is movably inserted into the push platform, and the second bolt is threadedly connected to the excitation platform.
[0014] The technical effect of adopting the above-mentioned further solution is that by setting a second bolt, the position of the push platform can be fixed.
[0015] In a preferred embodiment, a mounting plate is installed on the bottom of both positioning plates, and a third bolt is movably inserted into the mounting plate, the third bolt being threadedly connected to the push table.
[0016] The technical effect of adopting the above-mentioned further solution is that by setting an installation plate and a third bolt, the limiting component is fixed on the push platform.
[0017] In a preferred embodiment, a rotating block is welded to the end of the threaded post away from the rubber pad.
[0018] The technical effect of adopting the above-mentioned further solution is that by setting a rotating block, it is easier to rotate the threaded column.
[0019] In a preferred embodiment, the auxiliary positioning component includes a bracket detachably mounted on the top of the adjustment plate and an iron rod welded to the top of the extrusion rod. A U-shaped block is detachably mounted on the bracket, and the outer side of the iron rod is in contact with the inner side of the U-shaped block.
[0020] The technical effect of adopting the above-mentioned further solution is that by setting an auxiliary positioning component, the extrusion rod can be positioned in an assisted manner.
[0021] In a preferred embodiment, an electromagnet is detachably mounted on one side of the U-shaped block, with the magnetic end of the electromagnet close to the iron rod.
[0022] The technical effect of adopting the above-mentioned further solution is that by setting up an electromagnet and an iron rod, the extrusion rod can be further positioned.
[0023] In a preferred embodiment, the auxiliary adjustment structure includes a slide rail mounted on the excitation stage, a fixed column slidably connected to the slide rail, and a second threaded rod rotatably connected to the slide rail, the outer side of the second threaded rod being threadedly connected to the inner wall of the fixed column.
[0024] The technical advantage of adopting the above-mentioned further solution is that the position of the extrusion rod can be adjusted by means of an auxiliary adjustment structure.
[0025] This invention provides a fixture for testing multi-structure samples using a direct-reading spectrometer. It offers the following advantages: By setting up a fixed structure, a pushing structure, and a limiting component, the irregular sample is initially fixed with the help of a threaded column. Then, the height of the adjusting plate is adjusted according to the height of the irregular sample. Subsequently, the pushing stage is moved to move the irregular sample so that the top of the irregular sample contacts and squeezes the rubber sleeve. At this time, the squeezing rod rotates. Finally, the irregular sample is squeezed and fixed by the downward squeezing force of the squeezing rod and the elasticity of the rubber sleeve, which facilitates the subsequent operation of the irregular sample by the spark ignition source. By setting up an auxiliary adjustment structure, one side of the irregular sample is in contact with the end of the spark ignition source. Depending on the height of the irregular sample, the extrusion rod is moved by rotating the second threaded rod, thereby achieving the purpose of easily handling different irregular sample heights. When testing columnar samples, the second bolt can be directly screwed onto the push platform for fixation. Then, the columnar sample is pushed onto the push platform, and the top of the columnar sample contacts and squeezes the rubber sleeve. The downward squeezing force of the squeezing rod and the elasticity of the rubber sleeve are used to squeeze and fix the columnar sample, which facilitates the subsequent operation of the columnar sample by the spark ignition source. This reduces the common testing steps for columnar samples and thus reduces the cumbersomeness of common columnar sample operations. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of a tooling fixture for testing multi-structure samples using a direct-reading spectrometer, provided by the present invention. Figure 2 This invention provides a schematic diagram of the fixing structure of a tooling fixture for testing multi-structure samples using a direct-reading spectrometer. Figure 3 A schematic diagram of the extrusion rod structure of a tooling fixture for testing multi-structured samples using a direct-reading spectrometer, provided by the present invention. Figure 4 A schematic diagram of the slide groove structure of a tooling fixture for testing multi-structure samples with a direct-reading spectrometer provided by the present invention; Figure 5 A schematic diagram of the push stage structure of a tooling fixture for testing multi-structure samples with a direct-reading spectrometer provided by the present invention; Figure 6 A schematic diagram of a limiting component for a tooling fixture for testing multi-structure samples using a direct-reading spectrometer, provided by the present invention; Figure 7 This is a schematic diagram of an auxiliary positioning component for a tooling fixture used in testing multi-structure samples with a direct-reading spectrometer, as provided by the present invention.
[0027] Legend: 1. Instrument body; 2. Excitation platform; 3. Fixed structure; 301. Fixed column; 302. First threaded rod; 303. Adjusting plate; 304. Lower nut; 305. Upper nut; 306. Rotating rod; 307. Pressing rod; 308. Rubber sleeve; 309. Fixed plate; 310. First bolt; 4. Pushing structure; 401. Slide groove; 402. Pushing platform; 403. Slider; 404. Second bolt; 5. Limiting assembly; 501. Positioning plate; 502. Connecting rod; 503. Threaded post; 504. Rubber pad; 505. Rotating block; 506. Mounting plate; 507. Third bolt; 6. Auxiliary positioning components; 601. Bracket; 602. U-shaped block; 603. Electromagnet; 604. Iron rod; 7. Spark ignition source; 8. Auxiliary adjustment structure; 801. Slide rail; 802. Second threaded rod. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] like Figures 1-7 As shown, this embodiment provides a technical solution: a fixture for testing multi-structure samples using a direct-reading spectrometer. The direct-reading spectrometer includes an instrument body 1, an excitation stage 2 mounted on the instrument body 1, and a spark excitation source 7. The fixture for testing multi-structure samples includes a fixing structure 3. The fixing structure 3 includes a fixing column 301 mounted on the top of the excitation stage 2. A first threaded rod 302 is welded to the top of the fixing column 301. An adjusting plate 303 is adjustablely mounted on the first threaded rod 302. A rotating rod 306 is rotatably connected to the adjusting plate 303. A pressing rod 307 is welded to the rotating rod 306. A rubber sleeve is detachably fitted on the outer side of the bottom end of the pressing rod 307. The sleeve 308 has a lower nut 304 and an upper nut 305 threadedly connected to the first threaded rod 302. The adjusting plate 303 is located between the lower nut 304 and the upper nut 305. It should be noted that, firstly, the lower nut 304 is screwed onto the first threaded rod 302, then the adjusting plate 303 is fitted onto the first threaded rod 302, and then the upper nut 305 is screwed onto the first threaded rod 302. This causes the upper nut 305 and the lower nut 304 to press against the adjusting plate 303, thereby fixing the height of the adjusting plate 303. At the same time, by adjusting the upper nut 305 and the lower nut 304, the height of the adjusting plate 303 can be easily adjusted. The excitation stage 2 is equipped with a pushing structure 4, which includes two pushing platforms 402 and a sliding groove 401 formed on the excitation stage 2. The two pushing platforms 402 are detachably connected. The bottom end of each of the two pushing platforms 402 is provided with a slider 403 that is slidably connected to the sliding groove 401. The excitation stage 2 is equipped with a limiting component 5, which includes four positioning plates 501. The four positioning plates 501 are connected to each other by a connecting rod 502. A threaded post 503 is threadedly connected to the positioning plate 501. A rubber pad 504 is installed at one end of the threaded post 503. Two of the positioning plates 501 are detachably connected to the pushing platform 402. Specifically, according to the above technical solution, firstly, the limiting component... 5. The sample is assembled on the push stage 402. Then, the irregular sample is placed on the push stage 402. Then, the threaded column 503 is rotated, which causes the rubber pad 504 to squeeze the irregular sample, thereby achieving the purpose of initially fixing the irregular sample. Then, the height of the adjusting plate 303 is adjusted according to the height of the irregular sample. Then, the push stage 402 is moved, which causes the irregular sample to move, so that the top of the irregular sample contacts and squeezes the rubber sleeve 308. At this time, the squeezing rod 307 rotates. Finally, the irregular sample is squeezed and fixed by the downward squeezing force of the squeezing rod 307 and the elastic force of the rubber sleeve 308, which facilitates the subsequent operation of the spark ignition source 7 on the irregular sample.
[0030] Going a step further, such as Figure 5 As shown: The spark ignition source 7 is detachably installed between the two pushers 402. It should be noted that each of the two pushers 402 has a mounting groove on its opposite side, and a rubber sheet is installed in the two mounting grooves. The spark ignition source 7 is pressed between the two pushers 402, and the two pushers 402 are connected by screws. In addition, the spark ignition source 7 is fixed between the two pushers 402 by the rubber sheet.
[0031] Going a step further, such as Figure 3 As shown: A fixing plate 309 is movably fitted to the outer side of the rubber sleeve 308. A first bolt 310 is movably inserted into the fixing plate 309. The first bolt 310 is threadedly connected to the extrusion rod 307. It should be noted that because the rubber sleeve 308 will be used for a long time and is in frequent contact with the sample, the rubber sleeve 308 is easily worn. Therefore, by replacing the rubber sleeve 308, the rubber sleeve 308 is extruded and fixed by the fixing plate 309 and the first bolt 310.
[0032] Going a step further, such as Figure 1As shown: A second bolt 404 is movably inserted on the push stage 402. The second bolt 404 is threadedly connected to the excitation stage 2. It should be noted that when testing irregular samples, the second bolt 404 can be unscrewed to ensure that the push stage 402 can slide normally. When testing columnar samples, the second bolt 404 can be directly screwed on to fix the push stage 402. Then, the columnar sample is pushed on the push stage 402, and the top of the columnar sample contacts and squeezes the rubber sleeve 308. At this time, the extrusion rod 307 rotates. Finally, the columnar sample is squeezed and fixed by the downward extrusion force of the extrusion rod 307 and the elasticity of the rubber sleeve 308, which facilitates the subsequent operation of the spark excitation source 7 on the columnar sample, thereby reducing the testing steps for columnar samples and reducing the complexity of the operation.
[0033] Going a step further, such as Figure 1 and Figure 6 As shown: A mounting plate 506 is installed on the bottom of both positioning plates 501. A third bolt 507 is movably inserted on the mounting plate 506. The third bolt 507 is threadedly connected to the push table 402. The mounting plate 506 and the third bolt 507 facilitate the disassembly and assembly of the limit component 5.
[0034] Going a step further, such as Figure 5 As shown: A rotating block 505 is welded to the end of the threaded post 503 away from the rubber pad 504. The use of the rotating block 505 makes it easy to rotate the threaded post 503.
[0035] Going a step further, such as Figure 7 As shown: An auxiliary positioning component 6 is provided on the adjustment plate 303. The auxiliary positioning component 6 includes a bracket 601 detachably installed on the top of the adjustment plate 303 and an iron rod 604 welded to the top of the extrusion rod 307. A U-shaped block 602 is detachably installed on the bracket 601. The outer side of the iron rod 604 is in contact with the inner side of the U-shaped block 602. An electromagnet 603 is detachably installed on one side of the U-shaped block 602. The magnetic end of the electromagnet 603 is close to the iron rod 604. According to the above technical solution, specifically, the electromagnet 603 is pre-activated. After the extrusion rod 307 is used and rotated, the iron rod 604 enters the inner side of the U-shaped block 602. The electromagnet 603 presses and fixes the iron rod 604, thereby achieving further positioning of the extrusion rod 307 to achieve the effect of sample positioning stability. Among them, the surface of the iron rod 604 is coated with water-based acrylic polyurethane topcoat of model HS-808 produced by Chengdu Haoshi Paint Co., Ltd.
[0036] Going a step further, such as Figure 1 and Figure 2As shown: The auxiliary adjustment structure 8 includes a slide rail 801 mounted on the excitation stage 2, a fixed column 301 slidably connected to the slide rail 801, and a second threaded rod 802 rotatably connected to the slide rail 801. The outer side of the second threaded rod 802 is threadedly connected to the inner wall of the fixed column 301. According to the above technical solution, specifically, ensuring that one side of the irregular sample is in contact with one end of the spark excitation source 7, then, depending on the height of the irregular sample, the second threaded rod 802 is rotated to drive the fixed column 301 to move. The movement of the fixed column 301 drives the movement of the adjustment plate 303, and the movement of the adjustment plate 303 drives the movement of the extrusion rod 307, thereby achieving the purpose of easily handling different irregular sample heights.
[0037] Working principle: like Figure 1-7 As shown: In use: Place the irregular sample on the push stage 402, then rotate the threaded column 503 to drive the rubber pad 504 to squeeze the irregular sample, thereby achieving the purpose of initially fixing the irregular sample. Then, adjust the height of the adjusting plate 303 according to the height of the irregular sample. Subsequently, move the push stage 402 to drive the irregular sample to move, so that the top of the irregular sample contacts and squeezes the rubber sleeve 308. At this time, the squeezing rod 307 rotates. Finally, the irregular sample is squeezed and fixed by the downward squeezing force of the squeezing rod 307 and the elastic force of the rubber sleeve 308, which facilitates the subsequent operation of the spark ignition source 7 on the irregular sample. When testing irregular samples, the second bolt 404 can be unscrewed to ensure that the push stage 402 can slide normally. When testing columnar samples, the second bolt 404 can be screwed on directly to fix the push stage 402. Then, the columnar sample is pushed on the push stage 402, and the top of the columnar sample contacts and squeezes the rubber sleeve 308. At this time, the extrusion rod 307 rotates. Finally, the columnar sample is squeezed and fixed by the downward extrusion force of the extrusion rod 307 and the elasticity of the rubber sleeve 308, which facilitates the subsequent operation of the spark source 7 on the columnar sample. This reduces the number of testing steps for columnar samples and reduces the complexity of the operation. With one side of the irregular sample in contact with one end of the spark ignition source 7, the second threaded rod 802 is rotated to move the fixed column 301 according to the height of the irregular sample. The movement of the fixed column 301 moves the adjusting plate 303, which in turn moves the extrusion rod 307, thus achieving the purpose of easily handling different irregular sample heights.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fixture for testing multi-structure samples using a direct-reading spectrometer, the direct-reading spectrometer comprising an instrument body (1), an excitation stage (2) disposed on the instrument body (1), and a spark excitation source (7), the fixture for testing multi-structure samples comprising a fixing structure (3), characterized in that, The fixed structure (3) includes a fixed column (301) disposed on the top of the excitation platform (2). A first threaded rod (302) is welded to the top of the fixed column (301). An adjusting plate (303) is adjustablely disposed on the first threaded rod (302). A rotating rod (306) is rotatably connected to the adjusting plate (303). An extrusion rod (307) is welded to the rotating rod (306). A rubber sleeve (308) is detachably sleeved on the outer side of the bottom end of the extrusion rod (307). The excitation platform (2) is provided with a pushing structure (4); The pushing structure (4) includes two pushing platforms (402) and a slide groove (401) opened on the excitation platform (2). The two pushing platforms (402) are detachably connected, and the bottom end of each of the two pushing platforms (402) is provided with a slider (403) that is slidably connected to the slide groove (401). A limit component (5) is provided on the excitation stage (2); The limiting component (5) includes four positioning plates (501), which are connected to each other by connecting rods (502). A threaded post (503) is threaded onto the positioning plate (501), and a rubber pad (504) is installed at one end of the threaded post (503). Two of the positioning plates (501) are detachably connected to the push table (402). An auxiliary positioning component (6) is provided on the adjustment plate (303); An auxiliary adjustment structure (8) is provided on the excitation stage (2).
2. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: The spark source (7) is detachably installed between the two pushers (402).
3. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: The first threaded rod (302) is threaded with a lower nut (304) and an upper nut (305), and the adjusting plate (303) is located between the lower nut (304) and the upper nut (305).
4. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: A fixing plate (309) is movably attached to the outer side of the rubber sleeve (308), and a first bolt (310) is movably inserted on the fixing plate (309). The first bolt (310) is threadedly connected to the extrusion rod (307).
5. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: A second bolt (404) is movably inserted on the push platform (402), and the second bolt (404) is threadedly connected to the excitation platform (2).
6. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: A mounting plate (506) is installed on the bottom of each of the two positioning plates (501), and a third bolt (507) is movably inserted on the mounting plate (506), and the third bolt (507) is threadedly connected to the push table (402).
7. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: A rotating block (505) is welded to the end of the threaded post (503) away from the rubber pad (504).
8. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: The auxiliary positioning component (6) includes a bracket (601) detachably mounted on the top of the adjustment plate (303) and an iron rod (604) welded to the top of the extrusion rod (307). A U-shaped block (602) is detachably mounted on the bracket (601), and the outer side of the iron rod (604) is in contact with the inner side of the U-shaped block (602).
9. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 8, characterized in that: An electromagnet (603) is detachably mounted on one side of the U-shaped block (602), and the magnetic end of the electromagnet (603) is close to the iron rod (604).
10. The tooling fixture for testing multi-structure samples with a direct-reading spectrometer according to claim 1, characterized in that: The auxiliary adjustment structure (8) includes a slide rail (801) mounted on the excitation stage (2), a fixed column (301) is slidably connected to the slide rail (801), and a second threaded rod (802) is rotatably connected to the slide rail (801). The outer side of the second threaded rod (802) is threadedly connected to the inner wall of the fixed column (301).