A spoiler assembly for a reaction vessel
By designing a dynamic baffle assembly, the problems of flow resistance and energy loss caused by changes in material viscosity in chemical reactors are solved, achieving effective mixing and safety assurance at different viscosity stages.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANXI YANG MEI CHEM IND MACHINERY
- Filing Date
- 2026-04-30
- Publication Date
- 2026-06-02
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Figure CN122124723A_ABST
Abstract
Description
Technical Field
[0001] The exemplary embodiments of this disclosure generally relate to baffle assemblies, and more specifically, the exemplary embodiments of this disclosure relate to a baffle assembly for a chemical reactor. Background Technology
[0002] Baffles (also known as baffles in this field) are key mixing auxiliary components mounted on the inner wall of chemical reactors. Their mainstream structures include vertical wall baffles, rat-tail baffles, and perforated baffles. The core function of baffles is to break up the circumferential flow and central vortex of materials formed during stirring, converting tangential flow into axial and radial flow, thereby enhancing the mixing uniformity and heat and mass transfer efficiency of multiphase systems such as liquid-liquid, gas-liquid, and liquid-solid. However, the baffles used in existing technologies are fixed structures. In some chemical reactions, the viscosity and solids content of materials change significantly with the reaction process. For example, in polymerization reactions, the viscosity of materials gradually increases from a low-viscosity liquid state to a viscous state. While fixed-structure baffles can effectively eliminate vortices and enhance turbulence in the low-viscosity stage, they significantly increase flow resistance in the high-viscosity stage, leading to a sharp increase in stirring power and even problems such as localized material stagnation and overheating decomposition.
[0003] Therefore, how to provide a baffle that can be effectively used before and after changes in the viscosity of materials in a reactor is a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0004] In view of this, the present disclosure provides a baffle assembly for a reactor, which can adjust the baffle angle based on the viscosity of the material in the reactor, thereby specifically adjusting the resistance to the material, ensuring uniform mixing of the material while ensuring safety and reducing energy loss.
[0005] In a first aspect of this disclosure, a baffle assembly for a reactor is provided, comprising: a mounting base body, a mounting flange, a thermally conductive connector, a dynamic baffle, and a dynamic adjustment component; wherein: the mounting base body is fixedly connected to the inner wall of the reactor via the mounting flange; the thermally conductive connector is fixedly connected to the side of the mounting base body near the inner wall of the reactor, the thermally conductive connector being a fan-shaped column and its arc-shaped surface conforming to the inner wall of the reactor; the dynamic baffle is hinged to the side of the thermally conductive connector near the center of the reactor; the dynamic adjustment component includes an adjustment limiting groove, an adjustment transmission rod, and an adjustment drive rod; the adjustment limiting groove is arc-shaped and extends through the mounting base body; the adjustment transmission rod passes through the adjustment limiting groove and one end of the adjustment transmission rod is fixedly connected to the dynamic baffle, the other end of the adjustment transmission rod is hinged to the adjustment drive rod; the adjustment drive rod is configured to drive the adjustment transmission rod to slide in the adjustment limiting groove, thereby driving the dynamic baffle to perform a fan-shaped oscillation within the reactor.
[0006] Optionally, the dynamic spoiler has a flow-guiding micro-groove for reducing drag, and the bottom of the dynamic spoiler is fixedly connected to a flow-guiding base in the shape of an inverted triangle.
[0007] Optionally, the spoiler assembly provided in this disclosure further includes a through-hole spoiler, which is disposed inside the dynamic spoiler and has through holes arranged alternately with the flow guide microchannels.
[0008] Optionally, the spoiler assembly provided in this disclosure further includes: an alignment limiting groove and an alignment limiting member; the alignment limiting groove is an inclined groove and is formed on the heat-conducting connector, one end of the alignment limiting member is located in the alignment limiting groove and the other end of the alignment limiting member is fixedly connected to the through-hole spoiler.
[0009] Optionally, the baffle assembly provided in this disclosure further includes a baffle enhancement component; the baffle enhancement component includes a guide fixing seat, a baffle enhancement plate, and an enhancement driving component; wherein: the guide fixing seat is fixedly connected to the side of the dynamic baffle plate near the center of the reactor, and the guide fixing seat has a T-shaped groove; the baffle enhancement plate is located in the T-shaped groove, and the baffle enhancement plate has multiple sub-plates on the side near the center of the reactor; the enhancement driving component is configured to drive the baffle enhancement plate to slide up and down in the T-shaped groove.
[0010] Optionally, multiple sub-boards are arranged in an array, and each of the multiple sub-boards has a toothed structure.
[0011] Optionally, the turbulence enhancement component also includes an enhancement drive rack, an enhancement transmission gear, and an enhancement vibration component; wherein: the two ends of the enhancement drive rack are respectively connected to the enhancement drive component and the turbulence enhancement plate; the enhancement transmission gear meshes with the enhancement drive rack; and the enhancement vibration component is an eccentric wheel coaxial with the enhancement transmission gear.
[0012] Optionally, the interior of the thermally conductive connector is filled with a thermally conductive filler, and the sidewalls of the thermally conductive connector are coated with an impact-resistant material.
[0013] Optionally, the baffle assembly provided in this disclosure further includes an anti-scaling nozzle and a flushing connection pipe; the anti-scaling nozzle is disposed above the thermally conductive connector and the dynamic baffle; one end of the flushing connection pipe is connected to the anti-scaling nozzle, and the other end of the flushing connection pipe is connected to an external high-pressure flushing pump.
[0014] In a second aspect of this disclosure, a reaction vessel is provided in which a baffle assembly according to a first aspect of this disclosure is installed.
[0015] Compared with the prior art, the baffle assembly for a reactor provided in this disclosure has at least the following beneficial effects: The baffle assembly for a reactor provided in this disclosure can flexibly adjust the tilt angle of the dynamic baffle by adjusting the driving component, adapting to different viscosity states of materials, reducing flow resistance and reducing energy loss; The dynamic baffle provided in this disclosure has flow-guiding microgrooves for reducing resistance, and a through-hole baffle is placed inside the dynamic baffle and has through holes arranged alternately with the flow-guiding microgrooves. Furthermore, the through-hole baffle can be slidably connected to the heat-conducting connector through alignment limiting grooves and alignment limiting members, so that when the dynamic baffle is tilted at a certain angle, the through-hole baffle will... As the alignment limiting component and the alignment limiting groove slide synchronously, the through hole and the flow guiding micro-groove are aligned, which reduces material resistance, avoids local dead zones, and maintains a stable turbulence effect, ensuring mixing uniformity. The turbulence baffle assembly for the reactor provided in this disclosure may further include a turbulence enhancement component, wherein the enhancement driving component drives the sub-plates of the enhancement turbulence baffle to move up and down reciprocally, forming layered cutting and disturbance of the material at the end of the turbulence baffle assembly. The gap between the sub-plates causes the material to generate a jet effect, forming a high-speed fine stream that impacts the surrounding material, breaks the large-scale eddies and generates a large number of micro turbulences, significantly improving the mixing uniformity of the material in the reactor and eliminating the flow blind zone at the end of the traditional turbulence baffle. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of this disclosure, the embodiments of this disclosure will be further explained and described with reference to the following drawings. These drawings are only used to more conveniently and specifically describe the embodiments of this disclosure and are not intended to limit this disclosure. In the drawings: Figure 1 A schematic diagram of the overall structure of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown. Figure 2 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the dynamic adjustment element; Figure 3 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the alignment limiter and the through-hole baffle. Figure 4 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which shows in detail the position of the alignment limiting groove; Figure 5 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the baffle enhancement element; Figure 6A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, illustrating in detail the structure of the enhanced drive rack, the enhanced transmission gear, and the enhanced vibration element; and Figure 7 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the anti-scaling nozzle and the flushing connection pipe.
[0017] In the diagram: 1 is the mounting base body, 2 is the mounting flange, 3 is the heat-conducting connector, 4 is the dynamic baffle, 5 is the dynamic adjustment component, and 6 is the baffle enhancement component; 301 is the heat-conducting filler, and 302 is the impact and wear-resistant component; 401 is the flow-guiding microchannel, 402 is the flow-guiding base, 403 is the through-hole baffle, 404 is the alignment limiting groove, and 405 is the alignment limiting component; 501 is the adjustment limiting groove, 502 is the adjustment transmission rod, and 503 is the adjustment drive rod; 601 is the guide fixing seat, 602 is the baffle enhancement plate, 603 is the enhancement drive component, 604 is the enhancement drive rack, 605 is the enhancement transmission gear, and 606 is the enhancement vibration component; 701 is the anti-scaling nozzle, and 702 is the flushing connection pipe. Detailed Implementation
[0018] In the description of this disclosure, unless otherwise expressly specified and limited, the term "comprising" and similar terms should be understood as open-ended inclusion, i.e., "including but not limited to". The term "based on" should be understood as "at least partially based on". The term "one embodiment" or "this embodiment" should be understood as "at least one embodiment". The term "some embodiments" should be understood as "at least some embodiments". Other explicit and implicit definitions may also be included below. Unless otherwise specified, the fixed connections described herein include welded structures. Unless otherwise specified, all components described herein are made of corrosion-resistant materials.
[0019] refer to Figure 1 , Figure 1 A schematic diagram of the overall structure of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown. Figure 1As shown, the baffle assembly may include: a mounting base body 1, a mounting flange 2, a thermally conductive connector 3, a dynamic baffle 4, and a dynamic adjustment component 5; wherein: the mounting base body 1 is fixedly connected to the inner wall of the reactor via the mounting flange 2. The thermally conductive connector 3 is fixedly connected to the side of the mounting base body 1 near the inner wall of the reactor. The thermally conductive connector 3 is a fan-shaped column with its arc-shaped surface conforming to the inner wall of the reactor. For example, the thermally conductive connector 3 can be fixedly connected to the mounting base body 1 by welding and is made of a corrosion-resistant material with good heat transfer properties. The fan-shaped structure of the thermally conductive connector 3 helps guide the smooth flow of materials and reduces material adhesion and retention. The arc-shaped surface of the thermally conductive connector 3 can be simply fitted to the inner wall of the reactor rather than fixedly connected, facilitating subsequent maintenance and replacement of the thermally conductive connector 3. The dynamic baffle 4 is hinged to the side of the thermally conductive connector 3 near the center of the reactor and can be driven by the dynamic adjustment component 5 to change its tilt angle. Further reference Figure 2 , Figure 2 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the dynamic adjustment element 5. For example... Figure 2As shown, the dynamic adjustment component 5 includes an adjustment limiting groove 501, an adjustment transmission rod 502, and an adjustment drive rod 503. The adjustment limiting groove 501 is arc-shaped and extends through the mounting base body 1. The adjustment transmission rod 502 passes through the adjustment limiting groove 501, and one end of the adjustment transmission rod 502 is fixedly connected to the dynamic baffle 4, while the other end of the adjustment transmission rod 502 is hinged to the adjustment drive rod 503. The adjustment drive rod 503 is configured to drive the adjustment transmission rod 502 to slide in the adjustment limiting groove 501, thereby driving the dynamic baffle 4 to perform a fan-shaped oscillation within the reactor. For example, the dynamic baffle 4 can oscillate up to 20° relative to the initial angle. In an exemplary embodiment, the adjustment drive rod 503 can be driven hydraulically or electrically depending on the magnitude of the thrust required for the dynamic baffle 4 to resist material disturbance within the reactor. In one exemplary embodiment, the adjusting drive rod 503 is hinged at its fixed end to a column extending from the mounting body 1 via a hinge shaft, and at its telescopic end to the adjusting transmission rod 502 via another hinge shaft. This allows the adjusting drive rod 503 to rotate in the opposite direction at its fixed end to its telescopic end when extended, thereby driving the adjusting transmission rod 502 to slide within the arc-shaped adjusting limit groove 501. This, in turn, drives the entire dynamic spoiler 4 to perform a fan-shaped oscillation, tilting at an angle of up to 20°. Furthermore, it is known that material impact can generate significant lateral forces and torques on the dynamic spoiler 4. However, based on the two hinge structures provided in this disclosure, the sliding engagement between the adjusting transmission rod 502 and the adjusting limit groove 501 allows these lateral forces to be transmitted to the robust mounting body 1, protecting the adjusting drive rod 503 from damage by lateral forces. Based on the above embodiments, those skilled in the art can control the tilt angle of the dynamic baffle 4 using the dynamic adjustment component 5 according to the viscosity of the material in the reactor. This angle corresponds to the degree of turbulence exerted by the dynamic baffle 4 on the material. In a further preferred embodiment, a viscosity sensor is also provided inside the reactor. The viscosity sensor and the dynamic adjustment component 5 can be electrically or communicatively connected to an external control device to achieve real-time control of the angle of the dynamic baffle 4 based on the viscosity measured by the viscosity sensor. Those skilled in the art will understand that the dynamic adjustment component 5 may also have other structures capable of driving the dynamic baffle 4 to tilt.
[0020] In a preferred embodiment of this disclosure, a sealing structure is provided near the hinge shaft where the thermally conductive connector 3 is connected to the dynamic baffle 4. For example, a sealing gasket (the material of which depends on the reactor temperature and material characteristics, such as a polytetrafluoroethylene (PTFE) gasket) is used to seal the connection, so as to prevent some material from blocking the hinge rotation or accidentally entering the thermally conductive connector 3.
[0021] Still referencing Figure 2 In a preferred embodiment of this disclosure, a flow-guiding microgroove 401 for reducing drag is provided through the dynamic spoiler 4. For example... Figure 2 As shown, the flow-guiding microchannels 401 can uniformly penetrate the dynamic baffle plate 4 at certain intervals. The flow-guiding microchannels 401 can further reduce material flow resistance while increasing local flow velocity, achieving more uniform mixing. (Referring to...) Figure 2 In a preferred embodiment of this disclosure, a triangular guide base 402 is fixedly connected to the bottom of the dynamic baffle 4. According to fluid dynamics, the bottom of the dynamic baffle 4 is usually a material stagnation area, where scale is most likely to accumulate. The inverted triangular structure of the guide base 402 can guide the descending material to both sides, avoiding the formation of a vortex dead zone directly below the dynamic baffle 4, and guiding the material to the center of the reactor or the discharge port, reducing material settling and scaling.
[0022] refer to Figure 3 , Figure 3 A detailed structural schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, illustrating in detail the structure of the alignment limiting member 405 and the through-hole baffle 403. Figure 3 As shown, the baffle assembly provided in this disclosure may further include a through-hole baffle 403, which is disposed inside the dynamic baffle 4 and has through holes arranged alternately with the flow-guiding microchannels 401. The alternating arrangement of the flow-guiding microchannels 401 and the through holes can further increase local turbulence and local flow velocity of the material, thereby achieving more uniform mixing. In an exemplary embodiment of this disclosure, the through-hole baffle 403 is disposed inside the dynamic baffle 4 and does not move relative to the dynamic baffle 4. In a preferred embodiment of this disclosure, the through-hole baffle 403 is slidably connected to the heat-conducting connector 3, and when the dynamic baffle 4 is tilted, the through-hole baffle 403 will move relative to the dynamic baffle 4. Further reference Figure 4 , Figure 4 A schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, detailing the position of the alignment limiting groove 404. (See diagram below.) Figure 3 and Figure 4As shown, the spoiler assembly provided in this disclosure may further include: an alignment limiting groove 404 and an alignment limiting member 405; the alignment limiting groove 404 is an inclined groove and is formed on the heat-conducting connector 3, one end of the alignment limiting member 405 is located in the alignment limiting groove 404 and the other end of the alignment limiting member 405 is fixedly connected to the through-hole spoiler 403. When the dynamic spoiler 4 swings, the through-hole spoiler 403 is driven by the thrust of the dynamic spoiler 4, thereby moving up and down relative to the dynamic spoiler 4 while swinging together with the dynamic spoiler 4 through the pre-designed inclined alignment limiting groove 404. In a further preferred embodiment, when the dynamic spoiler 4 drives the through-hole spoiler 403 to swing to the maximum angle (e.g., 20°), each set of through holes in the through-hole spoiler 403 is exactly aligned with each set of flow guiding micro-grooves 401 in the dynamic spoiler 4, so that the material can smoothly pass through the through holes and the flow guiding micro-grooves 401 at the same time. Based on the above-described cooperation between the through-hole spoiler 403 and the dynamic spoiler 4, those skilled in the art will be able to more precisely control the balance between the resistance and material flow capacity applied by the spoiler assembly provided in this disclosure, thereby achieving better mixing efficiency and lower energy loss.
[0023] In a preferred embodiment of this disclosure, the spoiler assembly may further include a spoiler enhancement element 6. (See reference...) Figure 5 , Figure 5 A schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, which illustrates in detail the structure of the baffle 6. (See diagram below.) Figure 5As shown, the turbulence-enhancing component 6 includes a guide fixing seat 601, a turbulence-enhancing plate 602, and an enhancement driving component 603; wherein: the guide fixing seat 601 is fixedly connected to the side of the dynamic turbulence-enhancing plate 4 near the center of the reactor, and the guide fixing seat 601 has a T-shaped groove; the turbulence-enhancing plate 602 is located in the T-shaped groove, and the turbulence-enhancing plate 602 is provided with multiple sub-plates on the side near the center of the reactor; the enhancement driving component 603 is configured to drive the turbulence-enhancing plate 602 to slide up and down in the T-shaped groove. The turbulence-enhancing component 6 provided in this disclosure has at least the following functions: Layered cutting: When multiple sub-plates reciprocate up and down, they cut the material into multiple thin layers like a comb, disrupting large-scale eddies and generating a large number of micro-turbulences, thus enhancing mixing; Jet impact: The gaps between the sub-plates accelerate some material, which is ejected at high speed from the gaps to form jets that impact distant material, promoting macroscopic mixing; Reduced drag: Compared to the integral plate structure, the structure of multiple sub-plates allows some material to pass directly through the gaps, reducing motion drag and also reducing the chance of material adhering to the surface of the sub-plates. In a further preferred embodiment of this disclosure, the multiple sub-plates can be arranged in an array, and each of the multiple sub-plates has a toothed structure. Because the sub-plates are arranged in an array, when the turbulence-enhancing plate 602 moves up and down, these sub-plates can cover areas at different heights, eliminating the flow blind spots at the upper and lower ends of the traditional fixed turbulence plate. In addition, the toothed structure further improves the cutting effect of the sub-plates.
[0024] In a preferred embodiment of this disclosure, the turbulence-enhancing element 6 further includes an enhancing drive rack 604, an enhancing transmission gear 605, and an enhancing vibration element 606. (See reference) Figure 6 , Figure 6 A schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, detailing the structure of the enhancement drive rack 604, the enhancement transmission gear 605, and the enhancement vibration element 606. Figure 6As shown, the two ends of the enhancement drive rack 604 are connected to the enhancement drive component 603 and the turbulence enhancement plate 602, respectively; the enhancement transmission gear 605 meshes with the enhancement drive rack 604; the enhancement vibration component 606 is an eccentric wheel coaxial with the enhancement transmission gear 605. For example, the enhancement transmission gear 605 and the enhancement vibration component 606 can be fixedly connected to a rotating shaft provided inside the housing of the turbulence enhancement component 6. This rotating shaft can rotate relative to the housing of the turbulence enhancement component 6. When the enhancement drive component 603 drives the enhancement drive rack 604 and the turbulence enhancement plate 602 to move up and down, the enhancement transmission gear 605 is driven to rotate by the enhancement drive rack 604, thereby driving the rotating shaft and the enhancement vibration component 606 to rotate together. At this time, the enhancement vibration component 606 will generate centrifugal force due to the center of gravity deviating from the axis. This centrifugal force acts periodically on the rotating shaft and the entire turbulence enhancement component 6 and is transmitted in a vibration manner. Such vibration helps prevent scaling on the turbulence enhancement plate 602 and the dynamic turbulence plate 4. An eccentric wheel is the simplest and most reliable solution for the enhancing vibration element 606, which is coaxially mounted with the enhancing transmission gear 605, requiring no additional drive source. The amplitude of the eccentric wheel can be changed by adjusting the eccentricity (typically 0.5-2 mm), while the frequency varies with the rotational speed of the enhancing transmission gear 605, matching the frequency of the sub-plate's movement and exhibiting good synchronization. In other exemplary embodiments of this disclosure, the enhancing vibration element 606 may also have other structures capable of generating regular or irregular vibrations, such as cams, piezoelectric vibrators, or electromagnetic vibrators, thereby disrupting the adsorption of material on the surfaces of the turbulence enhancement plate 602 and the dynamic turbulence plate 4.
[0025] In a preferred embodiment of this disclosure, the baffle assembly for a reactor provided in this disclosure may further include a thermally conductive filler 301 and an impact-resistant wear-resistant component 302. (Return to Reference) Figure 4 , Figure 4 The location of the thermally conductive filler 301 and the impact-resistant wear-resistant component 302 is also shown. (See diagram for example.) Figure 4 As shown, the interior of the thermally conductive connector 3 is filled with a thermally conductive filler 301, and the sidewalls of the thermally conductive connector 3 are coated with an impact-resistant wear-resistant component 302. The thermally conductive filler 301 should have high thermal conductivity and cushioning properties, such as a φ3 or φ6 ceramic ball; the impact-resistant wear-resistant component 302 can be alumina ceramic, which can be coated on both sides of the thermally conductive connector 3 with an adhesive (such as high-temperature resistant epoxy); or the impact-resistant wear-resistant component 302 can be a carbon steel or stainless steel plate, which can be directly welded to the thermally conductive connector 3 for easy maintenance and replacement.
[0026] In a preferred embodiment of this disclosure, the spoiler assembly further includes an anti-scaling nozzle 701 and a flushing connection pipe 702. (See reference...) Figure 7 , Figure 7A schematic diagram of a baffle assembly for a reactor according to one embodiment of the present disclosure is shown, detailing the structure of the anti-scaling nozzle 701 and the flushing connection pipe 702. (See diagram below.) Figure 7 As shown, the anti-scaling nozzle 701 can pass through the mounting base body 1 and be positioned above the heat-conducting connector 3 and the dynamic baffle 4. For example, the anti-scaling nozzle 701 can be a pipe with uniformly circumferentially open holes. One end of the flushing connection pipe 702 is connected to the anti-scaling nozzle 701, and the other end of the flushing connection pipe 702 is connected to an external high-pressure flushing pump. The anti-scaling nozzle 701 can be used to flush the heat-conducting connector 3 and the dynamic baffle 4 to prevent surface scaling. In addition, the guide base 402 used in the aforementioned embodiment can also be used to accelerate the dripping of flushing fluid and improve drainage and cleaning efficiency. In a further preferred embodiment, a flange structure can be installed to fix the anti-scaling nozzle 701 to prevent excessive vibration during flushing.
[0027] This disclosure also provides a reaction vessel in which a baffle assembly according to the foregoing embodiments is installed, which has the same beneficial effects as above.
[0028] Numerous specific examples are provided in the embodiments described herein, and it should be understood that these examples are for the purpose of elaborating on the embodiments of this disclosure in detail and are not intended to limit the scope of this disclosure. Embodiments in this disclosure can be practiced without these specific examples. In some embodiments, methods, structures, and / or techniques well-known to those skilled in the art have not been shown in detail so as not to obscure the understanding of this disclosure.
[0029] Various embodiments of this disclosure have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be readily understood by those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to technology in the market, or to enable others skilled in the art to better understand the various embodiments disclosed herein.
Claims
1. A baffle assembly for a reactor, characterized in that, include: Mounting base body (1), mounting flange (2), heat-conducting connector (3), dynamic baffle (4) and dynamic adjustment component (5); in: The mounting base body (1) is fixedly connected to the inner wall of the reactor via the mounting flange (2); The thermally conductive connector (3) is fixedly connected to the side of the inner wall of the reactor below the mounting body (1). The thermally conductive connector (3) is a fan-shaped column and the arc surface of the thermally conductive connector (3) is attached to the inner wall of the reactor. The dynamic baffle (4) is hinged to the side of the thermally conductive connector (3) near the center of the reactor; The dynamic adjustment component (5) includes an adjustment limiting groove (501), an adjustment transmission rod (502), and an adjustment drive rod (503); the adjustment limiting groove (501) is arc-shaped and passes through the mounting base body (1); the adjustment transmission rod (502) passes through the adjustment limiting groove (501) and one end of the adjustment transmission rod (502) is fixedly connected to the dynamic baffle plate (4), and the other end of the adjustment transmission rod (502) is hinged to the adjustment drive rod (503); the adjustment drive rod (503) is configured to drive the adjustment transmission rod (502) to slide in the adjustment limiting groove (501), thereby driving the dynamic baffle plate (4) to perform fan-shaped oscillation in the reactor.
2. The spoiler assembly according to claim 1, characterized in that, A flow-guiding micro-groove (401) for reducing resistance is provided through the dynamic spoiler (4), and a flow-guiding base (402) in the shape of an inverted triangle is fixedly connected to the bottom of the dynamic spoiler (4).
3. The spoiler assembly according to claim 2, characterized in that, It also includes a through-hole baffle plate (403), which is placed inside the dynamic baffle plate (4) and has through holes that are staggered with the flow guide micro-grooves (401).
4. The spoiler assembly according to claim 3, characterized in that, Also includes: Alignment limiting groove (404) and alignment limiting element (405); The alignment limiting groove (404) is an inclined groove and is formed on the heat-conducting connector (3). One end of the alignment limiting member (405) is located in the alignment limiting groove (404) and the other end of the alignment limiting member (405) is fixedly connected to the through hole baffle (403).
5. The spoiler assembly according to claim 1, characterized in that, It also includes a turbulence enhancement component (6); The turbulence enhancement component (6) includes a guide fixing seat (601), a turbulence enhancement plate (602), and an enhancement driving component (603). in: The guide fixing seat (601) is fixedly connected to the side of the dynamic baffle plate (4) near the center of the reactor, and the guide fixing seat (601) has a T-shaped groove; The turbulence enhancement plate (602) is located in the T-shaped chute, and the turbulence enhancement plate (602) has multiple sub-plates on one side near the center of the reactor; The enhancement drive (603) is configured to drive the turbulence enhancement plate (602) to slide up and down within the T-shaped groove.
6. The spoiler assembly according to claim 5, characterized in that, The plurality of sub-boards are arranged in an array, and each of the plurality of sub-boards has a toothed structure.
7. The spoiler assembly according to claim 5, characterized in that, The turbulence enhancement component (6) also includes an enhancement drive rack (604), an enhancement transmission gear (605), and an enhancement vibration component (606). in: The two ends of the enhancement drive rack (604) are respectively connected to the enhancement drive component (603) and the turbulence enhancement plate (602). The enhanced transmission gear (605) meshes with the enhanced drive rack (604). The enhanced vibration element (606) is an eccentric wheel coaxial with the enhanced transmission gear (605).
8. The spoiler assembly according to claim 1, characterized in that, The interior of the thermally conductive connector (3) is filled with a thermally conductive filler (301), and the sidewall of the thermally conductive connector (3) is coated with an impact wear-resistant material (302).
9. The spoiler assembly according to claim 1, characterized in that, It also includes an anti-scaling nozzle (701) and a flushing connection pipe (702); The anti-scaling nozzle (701) is positioned above the heat-conducting connector (3) and the dynamic baffle (4); One end of the flushing connection pipe (702) is connected to the anti-scaling nozzle (701), and the other end of the flushing connection pipe (702) is connected to an external high-pressure flushing pump.
10. A reaction vessel, characterized in that, The reactor is equipped with a baffle assembly according to any one of claims 1-9.