A slitting device for copper wire production

Abstract

The application discloses a slitting device for copper wire production and relates to a copper wire cutting device, which comprises an adjusting assembly for releasing copper wire. The adjusting assembly adjusts the tension of the copper wire when the copper wire is released, so that the copper wire is prevented from being wound when the copper wire is released. A slitting assembly for cutting the copper wire is arranged at the side of the adjusting assembly. The slitting assembly clamps the copper wire before cutting the copper wire, so that the slitting efficiency is not affected by the copper wire falling off after being cut. Meanwhile, the slitting assembly detects and processes the cutting cross section of the copper wire, so that the slitting qualified rate of the copper wire is improved. A winding assembly for winding the copper wire is arranged at the side of the slitting assembly. The winding assembly automatically feeds and discharges the wire reel two, so that the winding efficiency of the copper wire is improved. The application realizes the cutting and winding of the copper wire, and improves the slitting qualified rate and the slitting efficiency of the copper wire.

Description

Technical Field

[0001] This invention relates to copper wire cutting devices, and more particularly to a slitting device for copper wire production. Background Technology

[0002] Copper wire is a high-quality, high-purity copper material. Through a deoxidation process, the oxygen content is controlled to an extremely low level, and it contains almost no copper oxide impurities. Its internal structure is dense and uniform, exhibiting excellent conductivity, ductility, and corrosion resistance. It is widely used in precision electronic components, high-frequency cables, superconducting equipment, vacuum devices, and other fields, especially in scenarios requiring high signal transmission quality or stability in harsh environments, where it can replace ordinary copper wire.

[0003] Deburring during the slitting process of copper wire is crucial, as it directly impacts material properties and reliability. Burrs can lead to uneven current distribution, increased resistance and signal loss, potentially causing tip discharge, especially in high-frequency or high-voltage applications, damaging insulation or equipment. Simultaneously, burrs easily form stress concentration points, reducing mechanical strength, accelerating fatigue fracture, and affecting wire durability. Furthermore, burrs can hinder the uniformity of welding, crimping, or plating processes, leading to poor contact or corrosion failure. Deburring ensures smooth and flat cuts, meeting the stringent reliability and process compatibility requirements of precision electronics, medical equipment, and aerospace industries, preventing systemic failures or product malfunctions caused by minor defects.

[0004] Chinese invention patent CN108941386B discloses a hydraulically cut cable production winding cutting device with a star-shaped cutter head. This device cuts copper wires by using triangular blades to gather burrs on the copper wires together and avoid static electricity generation. However, this device cannot directly process the burrs on the copper wires, nor can it effectively collect and wind the cut copper wires. Summary of the Invention

[0005] To address the aforementioned technical problems, this invention discloses a slitting device for copper wire production.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: a slitting device for copper wire production, comprising an adjustment component, the adjustment component comprising a base one, a wire wheel one rotatably mounted on the base one, copper wire wound on the wire wheel one, a base two disposed on one side of the base, a tensioning mechanism disposed on the base two, and a slitting component disposed on the base two, the slitting component comprising a base three slidably mounted on the base two, a processing plate and a transfer frame, a mounting frame disposed on the base three, a pressing plate slidably mounted on the mounting frame, a cutting blade disposed on the side of the mounting frame, a grinding head, a wiping head and a detection camera slidably mounted on the processing plate, a clamping ring one slidably mounted on the transfer frame, the clamping ring one driving the copper wire to contact the grinding head, the wiping head and the detection camera, a winding component disposed on the side of the base two, the winding component comprising a base four, a swing frame slidably mounted on the base four, a winding frame rotatably mounted on the swing frame, and multiple sets of wire wheels two detachably mounted on the winding frame, the copper wire wound on the wire wheels two.

[0007] Furthermore, an adjusting rod is slidably mounted on the base, a limiting block is slidably mounted on the adjusting rod, a swing rod is rotatably mounted on the limiting block, and a transmission wheel is rotatably mounted on the swing rod.

[0008] Furthermore, the tensioning mechanism includes a mounting plate installed on the base two, and multiple sets of adjusting blocks are slidably arranged on the mounting plate, each of which is rotatably equipped with a transmission wheel two.

[0009] Furthermore, a limiting frame is provided on the side of the mounting plate, and multiple sets of bonding plates are slidably arranged inside the limiting frame.

[0010] Furthermore, a wiping plate is slidably mounted on the base three, a wiping strip is slidably mounted on the wiping plate, and a recycling bin is mounted on the processing plate.

[0011] Furthermore, the base four is slidably provided with a feeding rack and a feeding rack, the feeding rack is slidably provided with multiple sets of clamping rings three, and the feeding rack is slidably provided with multiple sets of clamping rings two.

[0012] Furthermore, the winding frame is provided with multiple sets of support columns, and a second support frame is slidably arranged inside the support columns. A second spring is arranged between the second support frame and the support column. A limit column is rotatably arranged inside the second support frame. An inclined block is arranged on the second support frame. Multiple sets of push rods are slidably arranged on the winding frame, and the push rods are in contact with the inclined blocks.

[0013] The beneficial effects of this invention compared to the prior art are as follows: The adjustment component of this invention automatically controls the tension of the copper wire during release, improving the release efficiency of the copper wire while preventing it from falling off and tangling during release. Simultaneously, the transmission wheel 1 guides the copper wire, and its position can be adjusted in real time according to the amount of copper wire remaining on the first wheel to improve the guiding effect. The slitting component of this invention automatically cuts the copper wire, ensuring its stability during cutting, and simultaneously deburring the cut surface of the copper wire to improve the pass rate and ensure the dimensional accuracy and conductivity of the cut copper wire. The winding component of this invention automatically recycles and places the second wheel that winds the copper wire, improving the winding effect and simultaneously increasing the slitting efficiency of the copper wire. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 This is a right view of the overall structure of the present invention.

[0016] Figure 3 This is a top view of the overall structure of the present invention.

[0017] Figure 4 This is a schematic diagram of the adjustment component structure of the present invention.

[0018] Figure 5 This is a schematic diagram of a partial structure of the adjustment component of the present invention.

[0019] Figure 6 This is a right view of the slitting component structure of the present invention.

[0020] Figure 7 This is a front view of the slitting component structure of the present invention.

[0021] Figure 8 This is a partial structural diagram of the slitting component of the present invention.

[0022] Figure 9 This is a right view of the winding assembly structure of the present invention.

[0023] Figure 10 for Figure 9 Cross-sectional view of the structure along the AA direction.

[0024] Reference numerals: 1-Adjusting component; 2-Slitting component; 3-Winding component; 101-Base 1; 102-Thread wheel 1; 103-Support frame 1; 104-Adjusting rod; 105-Base 2; 106-Mounting plate; 107-Copper wire; 108-Limiting block; 109-Swing rod; 110-Transfer wheel 1; 111-Adjusting block; 112-Transfer wheel 2; 113-Limiting frame; 114-Adhesive plate; 201-Base 3; 202-Mounting frame; 203-Cutting plate; 204-Pressing plate; 205-Spring 1; 206-Cutting blade; 207-Wiping plate; 208-Wiping strip; 209-Processing plate; 210-Grinding head; 211-Wiping head; 212-Detection camera; 213-Recycling bin; 214-Transfer frame; 215-Clamping ring one; 301-Base four; 302-Unloading frame; 303-Clamping ring two; 304-Loading frame; 305-Clamping ring three; 306-Swing frame; 307-Wrapping frame; 308-Thread wheel two; 309-Support column; 310-Push rod; 311-Spring two; 312-Inclined block; 313-Limiting column; 314-Support frame two. Detailed Implementation

[0025] refer to Figures 1 to 10 The copper wire slitting device shown includes an adjusting component 1 for tensioning copper wire 107 to prevent it from falling off during release. A slitting component 2 for cutting copper wire 107 is provided on the side of the adjusting component 1. When cutting copper wire 107, the slitting component 2 clamps the copper wire 107 first. After cutting, the slitting component 2 inspects and polishes the cut surface of the copper wire 107 to improve the pass rate of the cut copper wire 107. A winding component 3 is provided on the side of the slitting component 2. The winding component 3 collects the copper wire 107. The winding component 3 automatically removes the collected wire spool 308 and places the uncollected wire spool 308 on the winding component 3 to improve the slitting efficiency of copper wire 107.

[0026] Adjustment assembly 1 includes a base 101, an adjustment rod 104 slidably mounted on the upper end of the base 101, a limit block 108 slidably mounted on the adjustment rod 104, a swing rod 109 rotatably mounted on the lower end of the limit block 108, and a transmission wheel 110 rotatably mounted on the swing rod 109. A copper wire 107 passes through the transmission wheel 110, driving the adjustment rod 104 to slide on the base 101. The adjustment rod 104 drives the limit block 108 and the transmission wheel 110 to move, preventing the copper wire 107 from falling off the transmission wheel 110. The conveying position of the copper wires 107 is adjusted, driving the swing rod 109 to rotate on the limit block 108. The swing rod 109 drives the transmission wheel 110 to swing, adjusting in real time according to the number of copper wires 107 on the thread wheel 102. When the number of copper wires 107 on the thread wheel 102 gradually decreases, the limit block 108 is driven to slide on the adjusting rod 104. The limit block 108 drives the swing rod 109 and the transmission wheel 110 to descend, improving the guiding effect of the transmission wheel 110 on the copper wires 107. A support is slidably installed on the base 101. Support frame 103 limits the movement of wire reel 102. Support frame 103 slides on base 101, releasing the limit on wire reel 102 and replacing it with a new wire reel 102. Base 2 105 is located on the side of base 101, and mounting plate 106 is mounted on base 2 105. Three sets of adjusting blocks 111 are slidably mounted on mounting plate 106. Each adjusting block 111 has a set of transmission wheels 112 rotatably mounted on it. Copper wire 107 passes through multiple sets of transmission wheels 112 and is then transported to… The position of the slitting component 2 drives the adjusting block 111 to slide on the mounting plate 106. The adjusting block 111 drives the second transmission wheel 112 to move. The second transmission wheel 112 adjusts the tension of the copper wire 107. A limit frame 113 is provided on the side of the mounting plate 106. After the copper wire 107 passes through the first transmission wheel 110, it enters the limit frame 113. Multiple sets of bonding plates 114 are slidably arranged in the limit frame 113. Pressure sensors are provided on the bonding plates 114. The pressure sensors in the bonding plates 114 detect the tension of the copper wire 107.

[0027] The slitting assembly 2 includes a base 3 201 mounted on a base 2 105. A mounting bracket 202 is provided on the base 3 201. A cutting plate 203 is slidably mounted on the upper and lower ends of the mounting bracket 202. A cutting blade 206 is provided on the side of the cutting plate 203, and the cutting blade 206 cuts the copper wire 107. A pressing plate 204 is slidably mounted on the cutting plate 203. A spring 205 is provided between the pressing plate 204 and the cutting plate 203. When the two sets of cutting plates 203 are driven to approach each other, the cutting plate... 203 drives the two sets of pressing plates 204 and the cutting blades 206 closer together. The two sets of pressing plates 204 first press the copper wire 107. When the copper wire 107 is pressed, the two sets of cutting blades 206 are not in contact. At this time, the two sets of cutting plates 203 continue to be driven closer to each other, and the two sets of cutting plates 203 drive the cutting blades 206 closer to each other. At this time, the pressing plates 204 do not move, and the cutting plates 203 slide on the pressing plates 204 and compress the spring 205. The two sets of cutting blades 206 are in contact at the same time. The copper wire 107 is cut, and the cutting of the copper wire 107 is completed. A transfer frame 214 is slidably mounted on the side of the base 2 105. Two sets of clamping rings 215 are slidably mounted on the transfer frame 214. When the two sets of pressing plates 204 press the copper wire 107, they simultaneously drive the two sets of clamping rings 215 to clamp the copper wire 107. After the copper wire 107 is cut, the transfer frame 214 is driven to slide on the base 2 105, and the transfer frame 214 moves the copper wire 107 closer to the processing plate 209 for processing. The plate 209 is slidably mounted on the base 105. The plate 209 is slidably equipped with a detection camera 212, a wiping head 211 and a polishing head 210. The detection camera 212 detects the cut surface of the copper wire 107, the wiping head 211 wipes the cut surface of the copper wire 107, and the polishing head 210 polishes the cut surface of the copper wire 107. A recycling box 213 is provided at the lower end of the plate 209. The recycling box 213 collects the debris generated during the wiping and polishing of the copper wire 107.

[0028] The winding assembly 3 includes a base 301, a feeding rack 302 slidably mounted on the upper end of the base 301, two sets of clamping rings 303 slidably mounted on the feeding rack 302, which clamp the wound reels 308. A feeding rack 304 slidably mounted on the lower end of the base 301, two sets of clamping rings 305 slidably mounted on the feeding rack 304, which clamp the unwound reels 308. A swing frame 306 slidably mounted on the base 301, a winding frame 307 rotatably mounted on the swing frame 306, and multiple sets of support columns 309 mounted on the winding frame 307. Slidably mounted within the support columns 309 are... A second support frame 314 is provided, and a limit post 313 is rotatably mounted on the second support frame 314. The limit post 313 is connected to the second spool 308 via a spline shaft. A second spring 311 is provided between the support post 309 and the second support frame 314. An inclined block 312 is provided on the side of the second support frame 314. Multiple sets of push rods 310 are also slidably mounted on the winding frame 307. When the push rods 310 slide on the winding frame 307, they push the inclined block 312. The inclined block 312 causes the second support frame 314 to slide within the support post 309. The second support frame 314 causes the limit post 313 to disengage from the second spool 308. At this time, the second spool 308 can be removed from the winding frame 307.

[0029] Working principle: During operation, the drive support frame 103 slides on the base 101, placing the wire wheel 102 between the support frame 103 and the base 101. The drive support frame 103 is then reset, clamping the wire wheel 102 between the support frame 103 and the base 101, thus completing the installation of the wire wheel 102. The copper wire 107 on the wire wheel 102 is then fed to the slitting assembly 2 through the transfer wheel 110, the limit frame 113, and multiple sets of transfer wheels 112. The copper wire 107 passes through two sets of pressing plates 204 and winds onto the wire wheel 308, completing the placement of the copper wire 107. The drive adjustment rod 104 slides on the base 101, while simultaneously driving the limit block 108 and the swing rod 109 to adjust the position of the transfer wheel 110, guiding the copper wire 107 and preventing it from falling off the wire wheel 102 and becoming entangled.

[0030] When the copper wire 107 passes through the limiting frame 113 and the bonding plate 114, it presses the bonding plate 114. The pressure sensor on the bonding plate 114 detects the tightness of the copper wire 107. When the tightness of the copper wire 107 is abnormal, it drives multiple sets of adjusting blocks 111 to move. The adjusting blocks 111 drive the transmission wheel 112 to move. The transmission wheel 112 adjusts the tightness of the copper wire 107.

[0031] When the second spool 308 completes winding and the copper wire 107 needs to be cut, the two sets of clamping rings 215 are driven to move closer together, clamping the copper wire 107. Simultaneously, the two sets of cutting plates 203 are driven to move closer together. As the two sets of cutting plates 203 move closer, they cause the two sets of pressing plates 204 and cutting blades 206 to move closer. The two sets of pressing plates 204 first press the copper wire 107. When the pressing of the copper wire 107 is complete, the two sets of cutting blades 206 are not yet in contact. At this point, the two sets of cutting plates continue to be driven. 203 are brought closer together, and the two sets of cutting plates 203 drive the cutting blades 206 to move closer together. At this time, the pressing plate 204 does not move. The cutting plate 203 slides on the pressing plate 204 and compresses the spring 205. The two sets of cutting blades 206 are in contact and cut the copper wire 107, completing the cutting of the copper wire 107. The driving processing plate 209 slides on the base 105. The processing plate 209 drives the recycling box 213, the wiping head 211 and the detection camera 212 to gradually approach the copper wire 107. When the recycling box 213, the wiping head 211 and the detection camera 212 approach the copper wire 107, the processing plate 209 drives the recycling box 213, the wiping head 211 and the detection camera 212 to gradually approach the copper wire 107. After the wiping head 211 and the detection camera 212 are aligned with the copper wire 107, the drive transfer frame 214 slides on the base 2 105. The transfer frame 214 drives the clamping ring 215 to fit against the copper wire 107 and the detection camera 212. The detection camera 212 detects whether there are micro-cracks and burrs on the cut surface of the copper wire 107. If the copper wire 107 needs to be processed, the drive detection camera 212 slides on the processing plate 209. The detection camera 212 moves closer to the recycling bin 213, and the drive transfer frame 214 continues. 14 drives the copper wire 107 to come into contact with the wiping head 211. The wiping head 211 wipes the cut surface of the copper wire 107. After wiping, the wiping head 211 is driven to move on the processing plate 209 and continue to drive the transfer frame 214. The transfer frame 214 drives the copper wire 107 to come into contact with the grinding head 210. The grinding head 210 grinds the cut surface of the copper wire 107 and removes the burrs on the copper wire 107. Then the processing plate 209 is driven to reset. After the processing is completed, the transfer frame 214 transports the copper wire 107 to the position of the winding assembly 3 for winding.

[0032] After the cutting blade 206 completes the cutting, the wiping plate 207 is driven to slide on the base 201. The base 201 drives the wiping strip 208 to wipe the cutting blade 206, thereby improving the cutting effect of the cutting blade 206.

[0033] When the copper wire 107 is wound onto the second spool 308, the drive swing frame 306 slides back and forth on the fourth base 301 to ensure the winding effect of the copper wire 107 on the second spool 308. When the copper wire 107 is finished winding onto the second spool 308, the drive winding frame 307 rotates, which in turn drives the completed winding spool 308 to rotate, and drives the unloading frame 302 to slide on the fourth base 301. The unloading frame 302 drives the clamping ring 303 to engage with the completed winding spool 308. Alignment of 308 and driving the two sets of clamping rings 303 to move closer together. The clamping rings 303 clamp the spool 308. Then, the push rod 310 is driven to slide on the winding frame 307. The push rod 310 pushes the inclined block 312. The inclined block 312 drives the support frame 314 to move. The support frame 314 drives the limiting post 313 to move, releasing the fixing of the limiting post 313 and the spool 308. At this time, the unloading frame 302 is driven to move, and the unloading frame 302 removes the spool 308.

[0034] When a new spool 2 308 needs to be installed, clamping ring 305 clamps the new spool 2 308, driving the winding frame 307 to rotate. After the winding frame 307 drives the support column 309 to align with the new spool 2 308, the loading frame 304 is driven to slide on the base 4 301. The loading frame 304 drives clamping ring 305 and spool 2 308 to approach the support column 309. When the empty spool 2 308 is aligned with the support column 309, the push rod 31 is driven. 0 Reset, push rod 310 releases the fixation of inclined block 312. At this time, support frame 2 314 resets through the deformation restoring force of spring 2 311. Support frame 2 314 drives limit post 313 to insert into thread wheel 2 308, completing the fixation of thread wheel 2 308. Drive clamping ring 3 305 to move away from each other, release the fixation of thread wheel 2 308, drive loading frame 304 to reset, and drive limit post 313 to rotate. When limit post 313 rotates, limit post 313 drives thread wheel 2 308 to rotate.

Claims

1. A slitting device for copper wire production, comprising an adjusting assembly (1), wherein the adjusting assembly (1) includes a base (101), a wire reel (102) is rotatably mounted on the base (101), and copper wire (107) is wound on the wire reel (102), characterized in that: A base two (105) is provided on the side of the base one (101). A tensioning mechanism is provided on the base two (105). A slitting assembly (2) is also provided on the base two (105). The slitting assembly (2) includes a base three (201), a processing plate (209), and a transfer frame (214) that are slidably mounted on the base two (105). A mounting frame (202) is provided on the base three (201). A pressing plate (204) is slidably mounted on the mounting frame (202). A cutting blade (206) is provided on the side of the mounting frame (202). A grinding head (210), a wiping head (211), and a detection camera are slidably mounted on the processing plate (209). The head (212) has a clamping ring (215) slidably disposed on the transfer frame (214). The clamping ring (215) drives the copper wire (107) to contact the grinding head (210), the wiping head (211) and the detection camera (212). The base (215) has a winding assembly (3) on its side. The winding assembly (3) includes a base (4) (301). The base (4) (301) has a swing frame (306) slidably disposed on it. The swing frame (306) has a winding frame (307) rotatably disposed on it. The winding frame (307) has multiple sets of spools (308) detachably disposed on it. The copper wire (107) is wound on the spools (308).

2. The slitting device for copper wire production according to claim 1, characterized in that: An adjusting rod (104) is slidably disposed on the base (101), a limiting block (108) is slidably disposed on the adjusting rod (104), a swing rod (109) is rotatably disposed on the limiting block (108), and a transmission wheel (110) is rotatably disposed on the swing rod (109).

3. A slitting device for copper wire production according to claim 2, characterized in that: The tensioning mechanism includes a mounting plate (106) mounted on a base (105). Multiple sets of adjusting blocks (111) are slidably arranged on the mounting plate (106), and each adjusting block (111) is rotatably equipped with a transmission wheel (112).

4. A slitting device for copper wire production according to claim 3, characterized in that: The mounting plate (106) is provided with a limiting frame (113) on its side, and multiple sets of bonding plates (114) are slidably arranged inside the limiting frame (113).

5. A slitting device for copper wire production according to claim 1, characterized in that: A wiping plate (207) is slidably disposed on the base three (201), a wiping strip (208) is slidably disposed on the wiping plate (207), and a recycling bin (213) is disposed on the processing plate (209).

6. A slitting device for copper wire production according to claim 1, characterized in that: The base four (301) is slidably provided with a feeding rack (302) and a feeding rack (304). The feeding rack (304) is slidably provided with multiple sets of clamping rings three (305), and the feeding rack (302) is slidably provided with multiple sets of clamping rings two (303).

7. A slitting device for copper wire production according to claim 6, characterized in that: The winding frame (307) is provided with multiple sets of support columns (309), and a second support frame (314) is slidably provided inside the support column (309). A second spring (311) is provided between the second support frame (314) and the support column (309). A limit column (313) is rotatably provided inside the second support frame (314). An inclined block (312) is provided on the second support frame (314). Multiple sets of push rods (310) are slidably provided on the winding frame (307), and the push rods (310) are in contact with the inclined block (312).

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