A coke oven door mounting member and mounting method for adapting excavators

Abstract

The application provides a coke oven door mounting component and mounting method for excavators, and belongs to the technical field of auxiliary tools for mounting coke oven equipment, and comprises a component main body frame, two excavator connecting seats, two oven door contact plates, two reinforcing ribs, two protective contact parts, mounting holes, a steel pipe and a door bolt slot; the two excavator connecting seats are both fixed on the component main body frame, and the excavator connecting seat is hinged to the excavator arm through a pin shaft; the two oven door contact plates are respectively welded on the two sides of the component main body frame and are located on the side facing the coke oven door; the two reinforcing ribs are both welded on the component main body frame and the oven door contact plate; the excavator can be directly adapted to the construction site, and special equipment is not needed to be additionally provided, and the excavator can be directly used to replace the bucket to be hung, so that the investment cost is reduced, the oven door can be stably mounted, the oven door is prevented from swinging, and the hard collision between the oven door and the oven mouth during mounting is reduced.

Description

Technical Field

[0001] This invention belongs to the technical field of coke oven equipment installation auxiliary tools, specifically relating to a coke oven door installation component and installation method adapted to an excavator. Background Technology

[0002] The coke oven door is the core component of the coke oven carbonization chamber sealing system. During installation, it must be accurately aligned with the sealing surface of the oven body, which directly affects the environmental emission compliance rate and thermal efficiency of the coke oven.

[0003] Currently, the dismantling and installation of coke oven doors mainly relies on specialized door replacement equipment or coke oven cranes. However, such equipment is expensive to purchase, complex to maintain, and has a limited operating range, making it difficult for small and medium-sized coking enterprises to equip themselves with it. Some enterprises use wire ropes with hooks for hoisting, but the swing amplitude during hoisting is large and difficult to control, which can easily lead to hard collisions between the door and the oven opening, and it is also difficult to align the door with the oven opening for installation. Summary of the Invention

[0004] Based on the above-mentioned technical problems, the purpose of this invention is to provide a coke oven door installation component and installation method adapted to excavators, which can be directly adapted to excavators on the construction site without the need for additional special equipment. It can be directly used to replace the bucket, reducing investment costs, and can stably install the oven door, avoiding oven door swing, thereby reducing hard collisions between the oven door and the oven opening during installation.

[0005] The specific technical solution is as follows: A coke oven door mounting component adapted for excavators includes: a main frame, two excavator connecting seats, two door contact plates, two reinforcing ribs, two protective contact parts, mounting holes, steel pipes, and bolt slots. The two excavator connecting seats are fixed to the main frame and hinged to the excavator boom via pins. The two door contact plates are welded to both sides of the main frame and are located on the side facing the coke oven door. The two reinforcing ribs are welded to both the main frame and the door contact plates. The two protective contact parts are connected to the sides of the two door contact plates closest to the coke oven door. Mounting holes are provided on the two door contact plates, through which the steel pipe passes. One end of the steel pipe has a bolt slot for engaging the bolt of the coke oven door.

[0006] In addition, the coke oven door mounting component adapted to an excavator in the above-mentioned technical solution provided by the present invention may also have the following additional technical features: In the above technical solution, the protective contact part is a rubber pad with a thickness of 10mm.

[0007] In the above technical solution, the thickness of the main frame of the component is 18-20mm, the thickness of the furnace door contact plate is 20mm, and the thickness of the reinforcing rib is 16mm.

[0008] In the above technical solution, the bolt slot is a U-shaped groove.

[0009] In the above technical solution, the other end of the steel pipe is provided with an external thread, and a fixing nut is threadedly connected to the external thread.

[0010] An installation method for a coke oven door mounting component adapted to an excavator includes the following steps: S1: Remove the excavator bucket, connect the excavator connecting seat of the component to the hinge seat of the excavator boom through the pin, tighten the pin nut to complete the fixing of the component to the excavator; S2: Select a steel pipe of the corresponding length according to the bolt spacing of the coke oven door to be installed, pass the steel pipe through the installation hole, and fix the position of the steel pipe with the fixing nut; S3: Operate the excavator to move the components so that the door bolt of the furnace door is engaged in the door bolt slot of the steel pipe, so that the door bolt and the door bolt slot are tightly fitted. S4: Operate the excavator to adjust the posture of the component, lift the furnace door, and transport it above the coke oven opening; adjust the movement of the excavator's boom to precisely align the sealing surface of the furnace door with the furnace opening, and push the furnace door to the sealing position; S5: After confirming that the furnace door is installed in place, operate the excavator to move the component away from the furnace door, so that the door bolt slot is disengaged from the furnace door bolt, and the installation work is completed.

[0011] The present invention provides a coke oven door installation component and installation method adapted for excavators, which, compared with the prior art, has the following advantages: 1. This component is hinged to the excavator boom via an excavator connecting seat, and can be directly used as a replacement for the bucket. There is no need to purchase special furnace door replacement equipment or coke oven crane. By using it in conjunction with excavators commonly found on construction sites, the investment cost of the equipment is reduced.

[0012] 2. By driving the main frame of the component to move laterally using an excavator, the bolt of the furnace door is inserted into the bolt slot of the steel pipe, achieving a quick connection between the furnace door and the main frame of the component. Then, the excavator is used to drive the furnace door for installation, achieving precise control of the furnace door position and preventing the furnace door from swinging during hoisting. After the furnace door is installed, the excavator controls the main frame of the component to move laterally in the opposite direction, causing the bolt slot of the steel pipe to disengage from the bolt of the furnace door, quickly completing the unhooking, improving work efficiency, and supporting reuse.

[0013] 3. By symmetrically setting furnace door contact plates and protective contact parts on both sides of the main frame, the protective contact parts can prevent the furnace door contact plates from directly scraping the furnace door surface during hoisting. Attached Figure Description

[0014] Figure 1This is a schematic diagram of the external structure of a coke oven door mounting component adapted to an excavator according to the present invention. Figure 2 This is a schematic diagram of the internal structure of the mounting component of the present invention; Figure 3 This is a front view of the mounting component of the present invention; Figure 4 This is a schematic diagram of the bolt slot structure of the present invention; Figure 5 This is a schematic diagram of the installation components and furnace door of the present invention after installation; in, Figures 1 to 5 The correspondence between the reference numerals and component names in the attached drawings is as follows: 10 Main frame of the components, 11 Excavator connecting seat, 12 Furnace door contact plate, 13 Reinforcing rib, 14 Protective contact part, 15 Mounting hole, 16 Steel pipe, 17 Door bolt slot, 18 Fixing nut, 19 Furnace door, 20 Door bolt. Detailed Implementation

[0015] The following are specific implementation cases and appendices. Figure 1-5 The present invention will be further described, but the present invention is not limited to these embodiments.

[0016] A coke oven door mounting component adapted for excavators, such as Figure 1-5 As shown, the system includes: a main frame 10, two excavator connecting seats 11, two furnace door contact plates 12, two reinforcing ribs 13, two protective contact parts 14, mounting holes 15, steel pipes 16, and bolt slots 17. The two excavator connecting seats 11 are fixed to the main frame 10 and are hinged to the excavator arm via pins. The two furnace door contact plates 12 are welded to both sides of the main frame 10 and are located on the side facing the coke oven door 19. The two reinforcing ribs 13 are welded to both the main frame 10 and the furnace door contact plates 12. The two protective contact parts 14 are connected to the sides of the two furnace door contact plates 12 closest to the coke oven door 19. Mounting holes 15 are provided on the two furnace door contact plates 12, through which the steel pipe 16 passes. One end of the steel pipe 16 has a bolt slot 17 for engaging the bolt 20 of the coke oven door 19.

[0017] With the above structure, this component is hinged to the excavator boom pin via the excavator connecting seat 11, and can be directly used to replace the bucket. There is no need to purchase a special furnace door 19 to replace the equipment or a special coke oven crane. By using it in conjunction with excavators commonly found on construction sites, the investment cost of the equipment is reduced.

[0018] The excavator drives the main frame 10 of the component to move laterally, so that the bolt 20 of the furnace door 19 is inserted into the bolt slot 17 of the steel pipe 16, realizing the quick connection between the furnace door 19 and the main frame 10 of the component. Then, the excavator drives the furnace door 19 for installation, realizing precise control of the position of the furnace door 19 and preventing the furnace door 19 from swinging during hoisting. After the furnace door 19 is installed, the excavator controls the main frame 10 of the component to move laterally in the opposite direction, so that the bolt slot 17 of the steel pipe 16 is disengaged from the bolt 20 of the furnace door 19, quickly completing the unhooking, improving work efficiency, and supporting reuse.

[0019] By symmetrically arranging furnace door contact plates 12 and protective contact parts 14 on both sides of the main frame, the protective contact parts 14 can prevent the furnace door contact plates 12 from directly scraping the surface of the furnace door 19 during hoisting.

[0020] Specifically, the width of the furnace door contact plate 12 is ≥300mm.

[0021] Specifically, the inner diameter of the mounting hole 15 is matched with the outer diameter of the steel pipe 16. For example, if the inner diameter of the mounting hole 15 is φ85mm, the outer diameter of the matching steel pipe 16 is φ80mm and the wall thickness is 10mm.

[0022] Specifically, the length specifications of steel pipe 16 include 800mm, 1000mm and 1200mm.

[0023] In an embodiment of the present invention, the protective contact portion 14 is a rubber pad with a thickness of 10 mm.

[0024] In an embodiment of the present invention, the thickness of the main frame 10 is 18-20 mm, the thickness of the furnace door contact plate 12 is 20 mm, and the thickness of the reinforcing rib 13 is 16 mm.

[0025] In an embodiment of the present invention, the bolt slot 17 is a U-shaped groove.

[0026] The width of the bolt slot 17 is adapted to the diameter of the bolt 20 of the furnace door 19.

[0027] In an embodiment of the present invention, the other end of the steel pipe 16 is provided with an external thread, and a fixing nut 18 is threadedly connected to the external thread.

[0028] The steel pipe 16 passes through the mounting hole 15 and is fixed in position by the fixing nut 18.

[0029] Implementation process: Step 1: Component fabrication and preparation: Main body welding: Q355B steel plate is cut into main frame and furnace door contact plate 12. The contact plate is welded to the main frame by submerged arc welding, and then the reinforcing rib 13 is welded. Hinge point installation: Weld the excavator connecting seat 11, made of ZG270-500 cast steel, to the main frame at the key position, ensuring that the hinge point axis is aligned with the excavator boom hinge seat; Protective layer installation: Rubber pads are fixed to the steel plate substrate in the protective contact area using a vulcanization bonding process; Adaptive steel pipe 16 processing: Multiple sets of steel pipes 16 of different lengths are processed using No. 45 steel, and a U-shaped door bolt slot 17 with a width matching the door bolt 20 is cut at one end of the steel pipe 16.

[0030] Step 2: Connect with the excavator: Remove the excavator bucket, connect the excavator connecting seat 11 of the component to the hinge seat of the excavator arm through the pin, tighten the pin nut to complete the fixing of the component to the excavator.

[0031] Step 3: Connecting and fitting the furnace door 19: According to the spacing of the bolts 20 of the coke oven door 19 to be installed, select the corresponding length of steel pipe 16, pass the steel pipe 16 through the mounting hole 15, and fix the position of the steel pipe 16 with the fixing nut 18. Operate the excavator to move the components, so that the bolt 20 of the furnace door 19 is engaged in the bolt slot 17 of the steel pipe 16, so that the bolt 20 and the bolt slot 17 are tightly fitted.

[0032] Step 4: Installation of furnace door 19: Operate the excavator to adjust the posture of the component, lift the furnace door 19, and transport it to the top of the coke oven opening; Fine-tune the movement of the excavator's boom to precisely align the furnace door 19 with the sealing surface of the furnace opening, and push the furnace door 19 to the sealing position; After confirming that the furnace door 19 is installed in place, operate the excavator to move the component away from the furnace door 19, so that the bolt slot 17 disengages from the bolt 20 of the furnace door 19, and the installation work is completed.

[0033] In the description of this invention, the term "a plurality of" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this invention can be understood according to the specific circumstances.

[0034] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A coke oven door mounting component adapted for excavators, characterized in that, include: The component comprises a main frame, two excavator connecting seats, two furnace door contact plates, two reinforcing ribs, two protective contact parts, mounting holes, steel pipes, and bolt slots. The two excavator connecting seats are fixed to the main frame and hinged to the excavator boom via pins. The two furnace door contact plates are welded to both sides of the main frame and are located on the side facing the coke oven door. The two reinforcing ribs are welded to both the main frame and the furnace door contact plates. The two protective contact parts are connected to the sides of the two furnace door contact plates closest to the coke oven door. Mounting holes are provided on each of the two furnace door contact plates, through which the steel pipe passes. One end of the steel pipe has a bolt slot for engaging the bolt of the coke oven door.

2. The coke oven door mounting component adapted for excavators according to claim 1, characterized in that, The protective contact part is a rubber pad with a thickness of 10mm.

3. A coke oven door mounting component adapted for excavators according to claim 1, characterized in that, The thickness of the main frame of the component is 18-20mm, the thickness of the furnace door contact plate is 20mm, and the thickness of the reinforcing rib is 16mm.

4. A coke oven door mounting component adapted for excavators according to claim 1, characterized in that, The bolt slot is a U-shaped groove.

5. A coke oven door mounting component adapted for excavators according to claim 1, characterized in that, The other end of the steel pipe is provided with an external thread, and a fixing nut is threadedly connected to the external thread.

6. An installation method for a coke oven door mounting component adapted to an excavator, based on the coke oven door mounting component adapted to an excavator as described in any one of claims 1-5, characterized in that, Includes the following steps: S1: Remove the excavator bucket, connect the excavator connecting seat of the component to the hinge seat of the excavator boom through the pin, tighten the pin nut to complete the fixing of the component to the excavator; S2: Select a steel pipe of the corresponding length according to the bolt spacing of the coke oven door to be installed, pass the steel pipe through the installation hole, and fix the position of the steel pipe with the fixing nut; S3: Operate the excavator to move the components so that the door bolt of the furnace door is engaged in the door bolt slot of the steel pipe, so that the door bolt and the door bolt slot are tightly fitted. S4: Operate the excavator to adjust the posture of the component, lift the furnace door, and transport it above the coke oven opening; adjust the movement of the excavator's boom to precisely align the sealing surface of the furnace door with the furnace opening, and push the furnace door to the sealing position; S5: After confirming that the furnace door is installed in place, operate the excavator to move the component away from the furnace door, so that the door bolt slot is disengaged from the furnace door bolt, and the installation work is completed.

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