Die forging device for butterfly valve core production

Abstract

The application relates to the technical field of butterfly valve spools, in particular to a die forging device for butterfly valve spool production, which comprises a die forging assembly, a lower die assembly is arranged on the inner side of the die forging assembly, an adjusting assembly is arranged on one side of the die forging assembly, two groups of blanking assemblies are arranged on the adjusting assembly in a spaced mode, a belt conveyor is arranged on one side of the adjusting assembly, two groups of turnover sliding assemblies are arranged on the upper end of the belt conveyor in a spaced mode, the die forging assembly comprises a die forging body and a mounting block, two groups of embedding grooves are arranged on the upper end of the mounting block in a spaced mode, mounting grooves are arranged on the inner walls of the two groups of embedding grooves, and forming parts are embedded in the embedding grooves. Through the arrangement of the blanking assembly and the lower die assembly, the application realizes the non-contact automatic demolding of the valve spool forgings, realizes secondary pressurization without additional driving, can make the gas discharged from the micropores lift the valve spool forgings more quickly, and can avoid the local deformation such as indentation, concave points and the like of the valve spool forgings caused by the extrusion of the ejector rod compared with the demolding of the ejector rod.

Description

Technical Field

[0001] This invention relates to the field of butterfly valve core production technology, and in particular to a die forging apparatus for butterfly valve core production. Background Technology

[0002] Butterfly valves, also known as flap valves, are a type of simple regulating valve that can be used for on / off control and flow regulation of low-pressure pipeline media. The valve core is the core pressure-bearing component for valve opening, closing and sealing. Forging is the mainstream process for forming high-end blanks. The heated metal blank is plastically formed under pressure in a special mold, which can refine the metal grains and eliminate casting porosity defects.

[0003] For example, Chinese Patent No. CN223476231U discloses a gear disc forging blanking device, including a hot forging press. The right side of the worktable of the hot forging press is provided with a blanking robot that can be lifted and moved left and right. Below the blanking robot is a blanking conveying device, and the discharge end of the blanking conveying device is provided with a receiving device.

[0004] The above-mentioned device realizes automated blanking of die forging through blanking robot. However, when blanking the die forging of butterfly valve core, the valve plate of butterfly valve core is relatively thin and the temperature of butterfly valve core is still high after die forging, making it easy to deform. Using robot to clamp and blank the workpiece can easily damage the surface of the workpiece, resulting in surface damage such as indentation and scratches, which leads to damage to the appearance of the workpiece. Summary of the Invention

[0005] The purpose of this invention is to solve the problem that the workpiece surface is easily damaged and the appearance of the workpiece is easily damaged when the workpiece is clamped and unloaded by a robot in the prior art. Therefore, a die forging device for butterfly valve core production is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a die forging device for producing butterfly valve cores, comprising a die forging assembly, a lower die assembly disposed inside the die forging assembly, an adjusting assembly disposed on one side of the die forging assembly, two sets of feeding assemblies disposed at intervals on the adjusting assembly, a belt conveyor disposed on one side of the adjusting assembly, and two sets of tilting sliding assemblies disposed at intervals on the upper end of the belt conveyor, wherein the spacing between the two sets of feeding assemblies and the tilting sliding assemblies is the same; The forging assembly includes a forging machine body, and the lower die assembly includes a mounting block fixedly connected to the lower end of the body of the forging machine body. The upper end of the mounting block is provided with two sets of embedding grooves at intervals. The inner walls of the shorter sides of the two sets of embedding grooves are provided with mounting grooves. A forming component is embedded in the embedding groove. An extrusion component is embedded in each of the four sets of mounting grooves. A connecting pipe is provided on the outer surface of the extrusion component, and the connecting pipe is connected to an external air supply structure. An electric valve is installed on the connecting pipe. The feeding assembly includes a second electric telescopic rod that is connected through the adjustment assembly and a drive unit that is fixedly connected to the lower end of the second electric telescopic rod. Two sets of transmission components are symmetrically arranged at the lower end of the drive unit. The two sets of transmission components are respectively connected to the two sets of extrusion components. A release agent nozzle is fixedly connected to one side of the drive unit. The upper end of the release agent nozzle is connected to an external release agent conveying structure.

[0007] Preferably, the molding component includes two sets of third electric telescopic rods fixedly connected to the inner walls of both sides of the embedding groove. One end of each set of third electric telescopic rods is fixedly connected to a limiting block. A lower module is engaged between the two sets of limiting blocks, and the lower module is movably fitted into the embedding groove. A cavity is opened at the upper end of the lower module, and the nozzle of the mold release agent spray is set towards the cavity. Gas flow channels are opened through both sides of the lower module, and the gas flow channels are set in a grid shape. Multiple sets of microholes are opened between the gas flow channels and the cavity. Engaging grooves are opened on both shorter sides of the lower module.

[0008] Preferably, the extrusion component includes a pressure spring embedded and fixedly connected to the inner wall of one side of the mounting groove, and a connecting pipe fixedly connected to the inner wall of the other side of the mounting groove. One end of the connecting pipe is in extrusion contact with one side of the lower module through a sealing strip, and the connecting pipe is connected to the inside of the gas flow channel.

[0009] Preferably, a connecting plate is fixedly connected to one end of the pressure spring, a locking strip is fixedly connected to the upper end of the connecting plate, and a piston rod is fixedly connected to one side of the connecting plate, with one end of the piston rod being movably connected to the connecting pipe.

[0010] Preferably, the transmission component includes a transmission plate disposed at the lower end of the drive unit and a trapezoidal insert strip fixedly connected to one side of the transmission plate, wherein the trapezoidal insert strip is slidably engaged with one side of the engaging strip, a motor is fixedly connected to the other side of the transmission plate, an L-shaped insert plate is fixedly connected to the output end of the motor, and the L-shaped insert plate is rotatably connected to one side of the transmission plate, and the engaging groove is disposed on the extension line of the L-shaped insert plate.

[0011] Preferably, the flipping sliding assembly includes a mounting frame and a collection box that are detachably and fixedly connected to the upper end of the belt conveyor at intervals. The upper end of the mounting frame has a limiting groove, the left side of which is inclined and the upper end is horizontal. A reset component is provided at the upper edge of the mounting frame. A support component is provided between the reset component and the mounting frame. The collection box is located below the support component. Both ends of the collection box are fixedly connected with air jet pipes, and the air jet pipes are connected to an external air supply structure.

[0012] Preferably, the reset component includes a mounting housing fixedly connected to the upper edge of the mounting bracket, a rotary damper and a torsion spring fixedly connected inside the mounting housing, and the torsion spring is spaced out on the outside of the rotary damper. A transmission disc is fixedly connected to one end of the rotary damper and the torsion spring.

[0013] Preferably, the supporting component includes a support plate rotatably connected between the mounting frame and the mounting housing, and one end of the support plate is fixedly connected to the transmission disk via a connecting shaft. Two sets of fourth electric telescopic rods are fixedly connected through the support plate, and each set of fourth electric telescopic rods has a striking block fixedly connected to its extended end. A collection groove is provided on one side of the support plate, and a rotating roller is rotatably connected to the inside of the collection groove. Multiple sets of rotating rollers are arranged at intervals.

[0014] Preferably, a hydraulic unit is installed at the upper end of the forging machine body, and an upper die is fixedly installed at the lower end of the hydraulic unit. Four sets of guide rods are fixedly connected to the upper side of the forging machine body, and the four sets of guide rods pass through the four corners of the upper die respectively. The lower ends of the four sets of guide rods are fixedly connected to the upper end of the mounting block. A clearance groove for accommodating the locking strip is opened on the lower surface of the upper die.

[0015] Preferably, the adjustment assembly includes a linear slide table disposed on one side of the die forging machine body. The lower end of the linear slide table is supported by a fixed frame. A rotating part is fixedly connected to the slide table. A fixed sleeve plate is fixedly connected to the upper end of the rotating part. A movable plate is slidably connected to one end of the fixed sleeve plate. A first electric telescopic rod is fixedly connected between the end of the movable plate and the inner wall of the fixed sleeve plate. Two sets of second electric telescopic rods are both disposed through the fixed sleeve plate.

[0016] Compared with existing technologies, the advantages of this invention are: 1. This invention achieves contactless automatic demolding of valve core forgings through the setting of the feeding component and the lower mold component. At the same time, while the transmission plate moves, it can drive the piston rod to squeeze the gas inside the connecting pipe. Secondary pressurization can be achieved without additional drive, which can make the gas discharged from the micro-holes more quickly lift the valve core forging. Compared with ejector rod demolding, it can avoid the valve core forging from local deformation such as indentations and dimples caused by ejector rod extrusion, which greatly improves the appearance quality of the forging. It is suitable for the production needs of thin and easily deformable die forgings such as butterfly valve cores. At the same time, the high-pressure airflow at the moment of demolding can back-flushing the micro-holes of the cavity, reducing the blockage of the channels caused by residual mold release agent and accumulation of trace impurities, ensuring long-term exhaust and smooth airflow in the micro-holes, and improving the stability and service life of continuous mold production. 2. This invention, through the setting of mounting blocks, adjustment components, feeding components, and flipping sliding components, utilizes the flipping of the support plate and gravity sliding combined with belt conveyor transportation to adopt a clamp-free feeding method, avoiding indentations and scratches caused by clamping, further ensuring the appearance quality of the forgings. At the same time, by utilizing the gap design of multiple sets of rotating rollers on the support plate, the die forging residues adhering to the surface of the valve core forging can fall directly into the collection tank during the sliding process, reducing the amount of subsequent cleaning work, and preventing residue adhesion from affecting the surface finish of the forgings. The cleaning of the rotating rollers and the lower module can be completed through the air jet pipe, without the need for additional cleaning structures, thus reducing the production cost of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a die forging device for producing butterfly valve cores proposed in this invention; Figure 2 This is a schematic diagram of the forging assembly and lower die assembly of a forging device for producing butterfly valve cores according to the present invention; Figure 3 This is a schematic diagram of the adjusting component and the blanking component of a die forging device for producing butterfly valve cores according to the present invention; Figure 4 This is a schematic diagram of the lower die assembly, adjusting assembly, and blanking assembly of a die forging device for producing butterfly valve cores according to the present invention. Figure 5 This is a partial sectional view of the lower die assembly of a forging device for producing butterfly valve cores according to the present invention. Figure 6 This is a cross-sectional view of the lower die assembly and the blanking assembly of a die forging device for producing butterfly valve cores according to the present invention. Figure 7 For the present invention Figure 6 Enlarged detail image of point A in the middle; Figure 8 This is a cross-sectional view of the lower module structure of a die forging device for producing butterfly valve cores proposed in this invention; Figure 9 This is a schematic diagram of the blanking assembly structure of a die forging device for producing butterfly valve cores according to the present invention; Figure 10 This is a schematic diagram of the tilting and sliding assembly structure of a die forging device for producing butterfly valve cores according to the present invention; Figure 11 This is a schematic diagram of the loading block, the unloading assembly, and the flipping sliding assembly of a die forging device for producing butterfly valve cores according to the present invention; Figure 12 This is a cross-sectional view of the support and resetting components of a die forging device for producing butterfly valve cores according to the present invention. Figure 13 This is a schematic diagram of the blanking state of the support component of a die forging device for producing butterfly valve cores according to the present invention; Figure 14 This invention provides a collection box for a die forging device used in the production of butterfly valve cores, and a schematic diagram of the jet pipe structure.

[0018] In the diagram: 1. Forging assembly; 11. Forging machine body; 12. Hydraulic unit; 13. Upper die; 14. Guide rod; 2. Lower die assembly; 21. Mounting block; 211. Embedded groove; 212. Mounting groove; 22. Forming component; 221. Lower module; 222. Third electric telescopic rod; 223. Limiting block; 224. Gas flow channel; 225. Engaging groove; 23. Extrusion component; 231. Pressure spring; 232. Connecting plate; 233. Engaging strip; 234. Piston rod; 235. Connecting pipe; 24. Connecting pipe; 3. Adjusting assembly; 31. Linear slide; 32. Rotating part; 33. Fixed sleeve plate; 34. Moving plate; 35. 4. Electric telescopic rod; 5. Feeding assembly; 6. Second electric telescopic rod; 7. Drive unit; 8. Transmission component; 9. Transmission plate; 10. Trapezoidal insert strip; 11. Motor; 2. L-shaped insert plate; 3. Release agent nozzle; 4. Belt conveyor; 5. Tilting and sliding assembly; 6. Mounting bracket; 7. Limiting groove; 8. Supporting component; 9. Supporting plate; 10. Fourth electric telescopic rod; 11. Collection trough; 12. Rotating roller; 13. Reset component; 14. Mounting housing; 15. Rotation damper; 16. Torsion spring; 17. Transmission disc; 18. Collection box; 19. Air jet pipe. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0020] like Figures 1-14 As shown, a forging device for producing butterfly valve cores includes a forging assembly 1, a lower die assembly 2 disposed inside the forging assembly 1, an adjusting assembly 3 disposed on one side of the forging assembly 1, two sets of feeding assemblies 4 disposed at intervals on the adjusting assembly 3, a belt conveyor 5 disposed on one side of the adjusting assembly 3, and two sets of tilting sliding assemblies 6 disposed at intervals on the upper end of the belt conveyor 5. The spacing between the two sets of feeding assemblies 4 and the tilting sliding assemblies 6 is the same. The forging assembly 1 and the lower die assembly 2 are used to forge the billet into a butterfly valve core. The adjusting assembly 3 is used to adjust the position and angle of the feeding assembly 4. The feeding assembly 4 is used to move the valve core forging after forging. The tilting sliding assemblies 6 are used to transfer the workpiece from the feeding assembly 4 to the belt conveyor 5 for conveying. The forging assembly 1 includes a forging machine body 11, and the lower die assembly 2 includes a mounting block 21 fixedly connected to the lower end of the inner side of the forging machine body 11. The upper end of the mounting block 21 is provided with two sets of embedding grooves 211 spaced apart. The inner walls of the shorter sides of the two sets of embedding grooves 211 are provided with mounting grooves 212. A forming component 22 is embedded in the embedding groove 211. An extrusion component 23 is embedded in each of the four sets of mounting grooves 212. A connecting pipe 24 is provided on the outer surface of the extrusion component 23, and the connecting pipe 24 is connected to an external air supply structure. An electric valve is installed on the connecting pipe 24. The mounting block 21 is used to install the forming component 22, the extrusion component 23 and the connecting pipe 24. The forming component 22 can be used for forming the billet. The connecting pipe 24 is used to supply air to the extrusion component 23. The extrusion component 23 is used to pressurize and promote demolding. The feeding assembly 4 includes a second electric telescopic rod 41 that is connected through the adjustment assembly 3 and a drive unit 42 that is fixedly connected to the lower end of the second electric telescopic rod 41. Two sets of transmission components 43 are symmetrically arranged at the lower end of the drive unit 42. The two sets of transmission components 43 are respectively connected to two sets of extrusion components 23. A release agent nozzle 44 is fixedly connected to one side of the drive unit 42. The upper end of the release agent nozzle 44 is connected to an external release agent conveying structure. The second electric telescopic rod 41 is used to adjust the height of the drive unit 42 and the transmission components 43. The drive unit 42 is used to adjust the position of the two sets of transmission components 43. The two sets of transmission components 43 are used to move the molding component 22 and drive the extrusion component 23 to move. It should be noted that the drive unit 42 drives the two sets of transmission components 43 to move closer or further apart from each other, which is a known prior art. Those skilled in the art are capable of conceiving the specific structure.

[0021] The molding component 22 includes two sets of third electric telescopic rods 222 respectively fixedly connected to the inner walls of both sides of the insert groove 211. One end of each set of third electric telescopic rods 222 is fixedly connected to a limiting block 223. A lower module 221 is engaged between the two sets of limiting blocks 223, and the lower module 221 is movably fitted into the insert groove 211. A cavity is opened at the upper end of the lower module 221, and the nozzle of the release agent spray head 44 is positioned facing the cavity. Gas flow channels 224 are opened through both sides of the lower module 221. 224 is designed as a fence, and multiple sets of micro-holes are opened between the gas channel 224 and the cavity. The shorter sides of the lower module 221 are provided with locking grooves 225. The extension and retraction of the two sets of third electric telescopic rods 222 can control whether the limiting block 223 and the lower module 221 are locked. The gas inside the gas channel 224 can enter the cavity through multiple sets of micro-holes. The mold release agent can be atomized and sprayed into the cavity through the mold release agent nozzle 44. The fence-shaped gas channel 224 can ensure the support force while allowing air to pass through.

[0022] The extrusion component 23 includes a pressure spring 231 embedded and fixedly connected to the inner wall of one side of the mounting groove 212. A connecting pipe 235 is fixedly connected to the inner wall of the other side of the mounting groove 212. One end of the connecting pipe 235 is in extrusion contact with one side of the lower module 221 through a sealing strip. The connecting pipe 235 is connected to the inside of the gas flow channel 224.

[0023] One end of the pressure spring 231 is fixedly connected to the connecting plate 232, and the upper end of the connecting plate 232 is fixedly connected to the locking strip 233. A piston rod 234 is fixedly connected to one side of the connecting plate 232. One end of the piston rod 234 is embedded and movably connected to the connecting pipe 235. The piston rod 234 can squeeze the air inside the connecting pipe 235 into the gas flow channel 224. The pressure spring 231 is used to pull the connecting plate 232 and the locking strip 233 to reset.

[0024] The transmission component 43 includes a transmission plate 431 disposed at the lower end of the drive unit 42 and a trapezoidal insert strip 432 fixedly connected to one side of the transmission plate 431. The trapezoidal insert strip 432 is slidably engaged with one side of the engaging strip 233. A motor 433 is fixedly connected to the other side of the transmission plate 431. An L-shaped insert plate 434 is fixedly connected to the output end of the motor 433. The L-shaped insert plate 434 is rotatably connected to one side of the transmission plate 431. The engaging groove 225 is disposed on the extension line of the L-shaped insert plate 434, so that the L-shaped insert plate 434 can engage with the engaging groove 225 after moving horizontally for a certain distance. The motor 433 is used to rotate the L-shaped insert plate 434. Since the trapezoidal insert strip 432 is engaged with the engaging strip 233, the transmission plate 431 can drive the trapezoidal insert strip 432 and the engaging strip 233 to move when it moves.

[0025] The flipping sliding assembly 6 includes a mounting frame 61 and a collection box 64 that are detachably and fixedly connected to the upper end of the belt conveyor 5. The mounting frame 61 has a limiting groove 611 at its upper end. The left side of the limiting groove 611 is inclined and the upper end is horizontal. A reset component 63 is provided at the upper edge of the mounting frame 61. A support component 62 is provided between the reset component 63 and the mounting frame 61. The collection box 64 is located below the support component 62. Air jet pipes 65 are fixedly connected to both ends of the collection box 64 and are connected to an external air supply structure. The reset component 63 is used to drive the support component 62 to rotate and reset. The support component 62 is used to allow the workpiece to slide smoothly and separate the residue. The collection box 64 is used to collect the residue. The limiting groove 611 is used to limit the rotation angle of the support component 62.

[0026] The reset component 63 includes a mounting housing 631 fixedly connected to the upper edge of the mounting bracket 61. A rotary damper 632 and a torsion spring 633 are fixedly connected inside the mounting housing 631, and the torsion spring 633 is spaced out on the outside of the rotary damper 632. A transmission disk 634 is fixedly connected to one end of the rotary damper 632 and the torsion spring 633. The rotary damper 632 is used to limit the rotation speed of the transmission disk 634, and the torsion spring 633 is used to reset the transmission disk 634 after it rotates.

[0027] The supporting component 62 includes a supporting plate 621 rotatably connected between the mounting frame 61 and the mounting housing 631. One end of the supporting plate 621 is fixedly connected to the transmission disk 634 via a connecting shaft. Two sets of fourth electric telescopic rods 622 are fixedly connected through the supporting plate 621. Each set of fourth electric telescopic rods 622 has a striking block fixedly connected to its extended end. A collection groove 623 is provided on one side of the supporting plate 621. A rotating roller 624 is rotatably connected to the inside of the collection groove 623. Multiple sets of rotating rollers 624 are arranged at intervals. The fourth electric telescopic rods 622 are used to control the distance between the supporting plate 621 and the lower module 221 to avoid excessive pressure on the workpiece. The collection groove 623 is used to collect residue. The rotating rollers 624 are used to reduce the resistance when the workpiece slides.

[0028] A hydraulic unit 12 is installed on the upper end of the die forging machine body 11, and an upper die 13 is fixedly installed on the lower end of the hydraulic unit 12. Four sets of guide rods 14 are fixedly connected to the upper inner side of the die forging machine body 11, and the four sets of guide rods 14 pass through the four corners of the upper die 13 respectively. The lower ends of the four sets of guide rods 14 are fixedly connected to the upper end of the mounting block 21. The lower surface of the upper die 13 is provided with a relief groove that can accommodate the locking strip 233. The guide rods 14 are used to limit the movement direction of the upper die 13. The hydraulic unit 12 can control the upper die 13 to close with the mounting block 21 and the lower module 221, thereby realizing die forging.

[0029] The adjusting assembly 3 includes a linear slide 31 disposed on one side of the die forging machine body 11. The lower end of the linear slide 31 is supported by a fixed frame. A rotating part 32 is fixedly connected to the slide of the linear slide 31. A fixed sleeve plate 33 is fixedly connected to the upper end of the rotating part 32. A movable plate 34 is slidably connected to one end of the fixed sleeve plate 33. A first electric telescopic rod 35 is fixedly connected between the end of the movable plate 34 and the inner wall of the fixed sleeve plate 33. Two sets of second electric telescopic rods 41 are both disposed through the fixed sleeve plate 33. The first electric telescopic rod 35 is used to adjust the horizontal position of the two sets of unloading assemblies 4. The rotating part 32 is used to drive the fixed sleeve plate 33, the rotating part 32 and the unloading assembly 4 to rotate.

[0030] In this invention, during the die forging production of the butterfly valve core, a release agent is sprayed into the cavity through the release agent nozzle 44. Then, the trapezoidal insert strip 432 is separated from the engaging strip 233 by the second electric telescopic rod 41. The blanking assembly 4 is moved to a position where it no longer overlaps with the lower die assembly 2 by the linear slide 31. The blank is then placed in the cavity at the upper end of the lower module 221. The upper die 13, mounting block 21, and lower module 221 are then closed by the hydraulic unit 12 to achieve die forging. After die forging, the upper die 13 is raised and reset. The two sets of second electric telescopic rods 41 are moved above the two sets of lower modules 221 by the linear slide 31, aligning the trapezoidal insert strip 432 with the engaging strip 233. The trapezoidal insert strip 432 is then embedded into the engaging strip 233 by the second electric telescopic rod 41. Gas is injected into the connecting pipe 235 and the gas flow channel 224 through the connecting pipe 24. Compressed gas can enter the cavity through multiple sets of micropores, thereby forming a uniform gas film on the contact surface between the valve core forging and the cavity, overcoming the high-temperature adhesion and adsorption force. Subsequently, the two sets of transmission plates 431 move closer to each other, and the L-shaped embedding plate 434 is embedded in the locking groove 225. When the transmission plate 431 moves, the connecting plate 232 pushes the piston rod 234 to force the air inside the connecting pipe 235 into the gas flow channel 224, so that the gas inside the gas flow channel 224 is compressed again, thereby increasing the pressure inside the gas flow channel 224 instantaneously. This enables the gas discharged from the micropores to more quickly lift the valve core forging, achieving contactless automatic demolding. Compared with ejector rod demolding, this invention can avoid surface indentations and ejector rod pits on the valve core forging, effectively improving the production quality of the butterfly valve core. At the same time, the high-pressure gas can clear the micropores during gas demolding, reducing the possibility of micropore blockage. After the transmission plate 431 is inserted into the engaging groove 225, the limiting block 223 is separated from the lower module 221. At this time, the lower module 221 is clamped and fixed by two sets of L-shaped insert plates 434. Then, the lower module 221 is separated from the insert groove 211. The linear slide table 31 moves the feeding assembly 4 and the lower module 221 away from the mounting block 21. Then, the rotating part 32 rotates the fixing sleeve 33 to a position parallel to the long side of the belt conveyor 5. Then, the two sets of lower modules 221 and the two sets of flipping sliding assemblies 6 are placed alternately. Then, the first electric telescopic rod 35 moves the lower module 221 between the support plate 621 and the collection box 64. At this time, the striking block at the end of the fourth electric telescopic rod 622 contacts the upper surface of the lower module 221. The valve core forging is limited by the support plate 621 and the lower module 221. Then, the lower module 221 is rotated by the motor 433. Simultaneously, the second electric telescopic rod 41 and the first electric telescopic rod 35 are adjusted, causing the lower module 221 to rotate and push the support plate 621 to rotate 180 degrees. During this process, the mounting housing 631 and the rotation damper 632 provide resistance, keeping the striking block and the lower module 221 in contact, thus maintaining the limitation on the butterfly valve core. Subsequently, the lower module 221 moves back to above the collection box 64. During the resetting process, the support plate 621 is pressed down by the gravity of the valve core forging and continues to rotate slowly, causing one side of the support plate 621 to contact the belt of the belt conveyor 5. The valve core forging can then self-support... The plate 621 slides onto the belt of the belt conveyor 5 for transport without clamping, thus avoiding surface damage such as indentations and scratches on the thinner parts of the valve core forging caused by clamping and movement. This improves the appearance quality of the valve core forging. When the valve core forging slides, the multiple sets of rotating rollers 624 reduce the resistance during sliding. Simultaneously, due to the gaps between the multiple sets of rotating rollers 624, forging residue on the valve core forging can fall into the collection groove 623, achieving separation of forging residue from the valve core forging. After the lower module 221 is reset, the motor 433 rotates the lower module 221 180 degrees, allowing the forging residue in the cavity to fall into the collection box 64, and then through the air jet pipe... Gas is sprayed into the cavity through the nozzle 65, which can blow away the residue and clean the cavity. Then, the lower module 221 is placed back into the embedding groove 211 through the linear slide 31, the rotating part 32, and the first electric telescopic rod 35. The lower module 221 is fixed by the limiting block 223 to facilitate subsequent die forging. During the resetting process of the lower module 221, the support plate 621 will also slowly reset under the action of the rotation damper 632 and the torsion spring 633. Then, gas is sprayed into the rotating roller 624 through the nozzle 65 to clean the rotating roller 624. The cleaning of the rotating roller 624 and the lower module 221 can be completed by the nozzle 65, without the need for additional cleaning structures, which reduces the production cost of the device.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A forging apparatus for producing butterfly valve cores, comprising a forging assembly (1), characterized in that, The inner side of the forging assembly (1) is provided with a lower die assembly (2), and the side of the forging assembly (1) is provided with an adjustment assembly (3). Two sets of feeding assemblies (4) are provided through the adjustment assembly (3) at intervals. A belt conveyor (5) is provided on one side of the adjustment assembly (3). Two sets of tilting sliding assemblies (6) are provided at intervals at the upper end of the belt conveyor (5). The spacing between the two sets of feeding assemblies (4) and the tilting sliding assemblies (6) is the same. The forging assembly (1) includes a forging machine body (11), and the lower die assembly (2) includes a mounting block (21) fixedly connected to the lower end of the inner side of the forging machine body (11). The upper end of the mounting block (21) is provided with two sets of embedding grooves (211) spaced apart. The inner walls of the shorter sides of the two sets of embedding grooves (211) are provided with mounting grooves (212). A forming component (22) is embedded in the embedding groove (211). An extrusion component (23) is embedded in the four sets of mounting grooves (212). A connecting pipe (24) is provided on the outer surface of the extrusion component (23), and the connecting pipe (24) is connected to an external air supply structure. An electric valve is installed on the connecting pipe (24). The feeding assembly (4) includes a second electric telescopic rod (41) that is connected through the adjustment assembly (3) and a drive unit (42) that is fixedly connected to the lower end of the second electric telescopic rod (41). Two sets of transmission components (43) are symmetrically arranged at the lower end of the drive unit (42). The two sets of transmission components (43) are respectively connected to the two sets of extrusion components (23). A release agent nozzle (44) is fixedly connected to one side of the drive unit (42). The upper end of the release agent nozzle (44) is connected to the external release agent conveying structure.

2. The forging apparatus for producing butterfly valve cores according to claim 1, characterized in that, The molding component (22) includes two sets of third electric telescopic rods (222) fixedly connected to the inner walls of both sides of the embedding groove (211). One end of each set of third electric telescopic rods (222) is fixedly connected to a limiting block (223). A lower module (221) is engaged between the two sets of limiting blocks (223). The lower module (221) is movably engaged with the embedding groove (211). A cavity is opened at the upper end of the lower module (221). The nozzle of the release agent spray head (44) is set towards the cavity. Gas channels (224) are opened through both sides of the lower module (221). The gas channels (224) are set in a grid shape. Multiple sets of microholes are opened between the gas channels (224) and the cavity. Engaging grooves (225) are opened on both shorter sides of the lower module (221).

3. The forging apparatus for producing butterfly valve cores according to claim 2, characterized in that, The extrusion component (23) includes a pressure spring (231) embedded and fixedly connected to the inner wall of one side of the mounting groove (212), and a connecting pipe (235) fixedly connected to the inner wall of the other side of the mounting groove (212). One end of the connecting pipe (235) is in extrusion contact with one side of the lower module (221) through a sealing strip, and the connecting pipe (235) is connected to the inside of the gas flow channel (224).

4. The forging apparatus for producing butterfly valve cores according to claim 3, characterized in that, One end of the pressure spring (231) is fixedly connected to a connecting plate (232), the upper end of the connecting plate (232) is fixedly connected to a locking strip (233), and a piston rod (234) is fixedly connected to one side of the connecting plate (232). One end of the piston rod (234) is embedded and movably connected to the connecting pipe (235).

5. The forging apparatus for producing butterfly valve cores according to claim 1, characterized in that, The transmission component (43) includes a transmission plate (431) disposed at the lower end of the drive unit (42) and a trapezoidal insert strip (432) fixedly connected to one side of the transmission plate (431). The trapezoidal insert strip (432) is slidably engaged with one side of the engaging strip (233). A motor (433) is fixedly connected to the other side of the transmission plate (431). An L-shaped insert plate (434) is fixedly connected to the output end of the motor (433). The L-shaped insert plate (434) is rotatably connected to one side of the transmission plate (431). The engaging groove (225) is disposed on the extension line of the L-shaped insert plate (434).

6. The forging apparatus for producing butterfly valve cores according to claim 1, characterized in that, The flipping sliding assembly (6) includes a mounting frame (61) and a collection box (64) that are detachably and fixedly connected to the upper end of the belt conveyor (5). The upper end of the mounting frame (61) has a limiting groove (611). The left side of the limiting groove (611) is inclined and the upper end is horizontal. A reset component (63) is provided at the upper edge of the mounting frame (61). A support component (62) is provided between the reset component (63) and the mounting frame (61). The collection box (64) is located below the support component (62). Both ends of the collection box (64) are fixedly connected with jet pipes (65), and the jet pipes (65) are connected to an external air supply structure.

7. A die forging apparatus for producing butterfly valve cores according to claim 6, characterized in that, The reset component (63) includes a mounting housing (631) fixedly connected to the upper edge of the mounting bracket (61). A rotary damper (632) and a torsion spring (633) are fixedly connected inside the mounting housing (631), and the torsion spring (633) is spaced out on the outside of the rotary damper (632). A transmission disc (634) is fixedly connected to one end of the rotary damper (632) and the torsion spring (633).

8. A forging apparatus for producing butterfly valve cores according to claim 7, characterized in that, The supporting component (62) includes a support plate (621) rotatably connected between the mounting frame (61) and the mounting housing (631), and one end of the support plate (621) is fixedly connected to the transmission disk (634) via a connecting shaft. Two sets of fourth electric telescopic rods (622) are fixedly connected through the support plate (621), and the extended ends of the two sets of fourth electric telescopic rods (622) are fixedly connected to a striking block. A collection groove (623) is provided on one side of the support plate (621), and a rotating roller (624) is rotatably connected inside the collection groove (623), and multiple sets of rotating rollers (624) are arranged at intervals.

9. A forging apparatus for producing butterfly valve cores according to claim 4, characterized in that, The upper end of the forging machine body (11) is equipped with a hydraulic unit (12), and the lower end of the hydraulic unit (12) is fixedly equipped with an upper die (13). The upper end of the inner side of the forging machine body (11) is fixedly connected with four sets of guide rods (14), and the four sets of guide rods (14) pass through the four corners of the upper die (13). The lower ends of the four sets of guide rods (14) are fixedly connected to the upper end of the mounting block (21). The lower surface of the upper die (13) is provided with a clearance groove that can accommodate the locking strip (233).

10. A forging apparatus for producing butterfly valve cores according to claim 9, characterized in that, The adjustment assembly (3) includes a linear slide (31) disposed on one side of the forging machine body (11). The lower end of the linear slide (31) is supported by a fixed frame. A rotating part (32) is fixedly connected to the slide of the linear slide (31). A fixed sleeve plate (33) is fixedly connected to the upper end of the rotating part (32). A movable plate (34) is slidably connected to one end of the fixed sleeve plate (33). A first electric telescopic rod (35) is fixedly connected between the end of the movable plate (34) and the inner wall of the fixed sleeve plate (33). Two sets of second electric telescopic rods (41) are both disposed through the fixed sleeve plate (33).

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