A brush-like straw curtain forming machine and a brush-like straw curtain production device
By designing the twisting direction frame and winding mechanism of the brush-shaped straw mat forming machine, a production process of twisting and winding at the same time is realized, which solves the problem of low production efficiency of brush-shaped straw mats and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NORTHWEST ENGINEERING CORPORATION LIMITED
- Filing Date
- 2026-04-30
- Publication Date
- 2026-06-12
AI Technical Summary
The production efficiency of brush-shaped straw mats is limited by space conditions, leading to frequent downtime or manual intervention, which affects the overall production efficiency.
Design a brush-shaped straw mat forming machine, including a twisting direction frame and a winding mechanism. The twisting direction frame is rotatably mounted on the machine frame and its rotation axis is set along a first direction. The winding mechanism is rotatably mounted on the twisting direction frame and its rotation axis is set along a second direction, realizing a production process of twisting and winding simultaneously.
The mechanism of twisting and rolling simultaneously avoids downtime caused by frequent pulling out of the straw mat, thus improving the production efficiency of the brush-shaped straw mat.
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Figure CN122185349A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of straw mat production equipment technology, and more specifically, to a brush-shaped straw mat forming machine and a brush-shaped straw mat production device. Background Technology
[0002] Brush-shaped straw mats, due to their unique spiral shape, generate significant friction when in contact with the sand surface, eliminating the need for manual insertion into the sand with tools. Therefore, they are widely used in desert sand control and stabilization projects. These straw mats are typically made by twisting strips of straw mats. The specific process involves laying a wire on each of the top and bottom surfaces of the strip, then twisting the two wires together into a braid, causing the strip to twist synchronously and forming a finished product with a three-dimensional brush-like structure.
[0003] In related technologies, brush-shaped straw mats usually need to be pulled out simultaneously by a traction trolley or manually while the wire twisting and straw mat twisting are completed in the forming machine. However, due to the limited space conditions of the production site, only a short section can be pulled out each time, resulting in frequent machine stops or manual intervention, which affects the overall production efficiency of brush-shaped straw mats. Summary of the Invention
[0004] The problem this invention addresses is: how to improve the production efficiency of brush-shaped straw mats.
[0005] To address the above problems, the present invention provides a brush-shaped straw mat forming machine and a brush-shaped straw mat production device.
[0006] In a first aspect, the present invention provides a brush-shaped straw mat forming machine, comprising a frame, a twisting direction frame, and a winding mechanism; the twisting direction frame is rotatably mounted on the frame and its rotation axis is arranged along a first direction, the twisting direction frame being used to rotate relative to the frame to twist a strip of straw mat into a brush-shaped straw mat; the winding mechanism is rotatably mounted on the twisting direction frame and its rotation axis is arranged along a second direction, the first direction being perpendicular to the second direction, the winding mechanism being used to rotate relative to the twisting direction frame when the twisting direction frame rotates, to wind up the brush-shaped straw mat.
[0007] Optionally, the twisting direction frame is rotatably disposed at both ends of the frame along the first direction, the winding mechanism is located inside the twisting direction frame, and the winding mechanism is rotatably disposed at both ends of the twisting direction frame along the second direction.
[0008] Optionally, the brush-shaped straw mat forming machine further includes a driving component, a belt drive mechanism, and a steering mechanism. The driving component is disposed on the frame, and the belt drive mechanism is connected to the driving component and includes a first driven pulley and a second driven pulley. The first driven pulley is connected to one end of the twisting direction frame along the first direction, and the second driven pulley is connected to one end of the winding mechanism along the second direction through the steering mechanism. The driving component is used to drive the twisting direction frame and the winding mechanism to rotate respectively through the belt drive mechanism.
[0009] Optionally, the belt drive mechanism further includes a double-grooved pulley, a first drive belt, and a second drive belt. The double-grooved pulley is connected to the drive member. The first drive belt is wound around the double-grooved pulley and the first driven pulley, respectively, and the second drive belt is wound around the double-grooved pulley and the second driven pulley, respectively.
[0010] Optionally, the frame is provided with a first rotary bearing, and the stranding direction frame is provided with a hollow connecting shaft at one end along the first direction. The connecting shaft is inserted into the first rotary bearing. The first driven pulley is located on the side of the first rotary bearing away from the stranding direction frame and is sleeved on the part of the connecting shaft that extends out of the first rotary bearing. The second driven pulley is located on the side of the first driven pulley away from the first rotary bearing. One end of the steering mechanism is connected to the second driven pulley, and the other end passes through the connecting shaft and is connected to the winding mechanism.
[0011] Optionally, the steering mechanism includes a first drive shaft, a second drive shaft, a steering gear, and a chain drive assembly. The first drive shaft is coaxially connected to the second driven pulley, the second drive shaft is arranged perpendicular to the first drive shaft, the steering gear is connected between the first drive shaft and the second drive shaft, and the two ends of the chain drive assembly are respectively connected to the second drive shaft and the winding mechanism.
[0012] Optionally, the chain drive assembly includes a driving sprocket, a driven sprocket, and a chain. The driving sprocket is coaxially connected to the second drive shaft, the driven sprocket is coaxially connected to the winding mechanism, and the chain is wound around the driving sprocket and the driven sprocket respectively.
[0013] Optionally, the frame is provided with a second rotating bearing, which is arranged opposite to the first rotating bearing along the first direction. The other end of the winding direction frame along the first direction is provided with a connecting cylinder that is inserted and engaged with the second rotating bearing. The strip straw curtain is used to pass through the connecting cylinder and connect to the winding mechanism.
[0014] Optionally, the winding mechanism includes a spool connected to the winding direction frame at both ends and a sleeve detachably fitted onto the spool, the sleeve being used for winding the brush-shaped straw mat.
[0015] Secondly, the present invention provides a brush-shaped straw mat production apparatus, including a straw mat pretreatment mechanism and a brush-shaped straw mat forming machine as described above.
[0016] The beneficial effects of the brush-shaped straw mat forming machine of the present invention are as follows: by rotatably mounting the twisting direction frame to the machine frame with its rotation axis set along a first direction, and rotatably mounting the winding mechanism to the twisting direction frame with its rotation axis set along a second direction, when the forming machine is started, on the one hand, the twisting direction frame can twist the strip straw mat into a brush-shaped straw mat by rotating relative to the machine frame, and on the other hand, the winding mechanism can continuously wind the formed brush-shaped straw mat by rotating relative to the twisting direction frame, thus realizing the simultaneous twisting and winding of the brush-shaped straw mat. This simultaneous twisting and winding mechanism eliminates the need to continuously pull the straw mat out of the forming machine during the forming process, avoiding frequent machine stops due to space limitations when pulling it out, thereby effectively improving the production efficiency of the brush-shaped straw mat. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the brush-shaped straw mat forming machine according to an embodiment of the present invention; Figure 2 This is a partial cross-sectional view of the brush-shaped straw mat forming machine according to an embodiment of the present invention; Figure 3 for Figure 1 Enlarged schematic diagram of part A of the brush-shaped straw mat forming machine; Figure 4 This is a schematic diagram of the winding mechanism of the brush-shaped straw mat forming machine according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the brush-shaped straw mat production device according to an embodiment of the present invention.
[0018] Explanation of reference numerals in the attached figures: 10. Brush-shaped straw mat forming machine; 11. Frame; 111. First rotating bearing; 112. Second rotating bearing; 12. Winding direction frame; 121. Connecting shaft; 122. Connecting cylinder; 123. Limiting bracket; 13. Winding mechanism; 131. Roller; 132. Sleeve; 14. Driving component; 15. Belt drive mechanism; 151. First driven pulley; 152. Second driven pulley; 153. Double groove pulley; 154. First transmission belt; 155. Second transmission belt; 16. Steering mechanism; 161. First drive shaft; 162. Second drive shaft; 163. Steering gear; 164. Chain drive assembly; 1641. Drive sprocket; 1642. Driven sprocket; 1643. Chain; 20. Straw mat pretreatment mechanism; 21. Support; 22. Material guiding structure; 221. Material trough; 23. Upper wire reel; 24. Lower wire reel. Detailed Implementation
[0019] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Although some embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.
[0020] In the attached figures, the X-axis represents the front-to-back position, with the positive direction of the X-axis representing the front and the negative direction representing the rear. The Y-axis represents the left-to-right position, with the positive direction representing the left and the negative direction representing the right. The Z-axis represents the up-down position, with the positive direction representing the top and the negative direction representing the bottom. It should be noted that the aforementioned representations of the X, Y, and Z axes are for ease of description and simplification of the invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.
[0021] The term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to"; the term "based on" means "at least partially based on"; the term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; and the term "optionally" means "optional embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first," "second," etc., mentioned in this invention are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies.
[0022] It should be noted that the terms "a" and "a plurality of" used in this invention are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0023] This invention provides a brush-shaped straw mat forming machine and a brush-shaped straw mat production device, which will be described in detail below with reference to specific embodiments.
[0024] like Figure 1 As shown in the figure, an embodiment of the present invention provides a brush-shaped straw mat forming machine 10, including a frame 11, a twisting direction frame 12, and a winding mechanism 13; the twisting direction frame 12 is rotatably mounted on the frame 11 and its rotation axis is arranged along a first direction, the twisting direction frame 12 is used to rotate relative to the frame 11 to twist the strip straw mat into a brush-shaped straw mat; the winding mechanism 13 is rotatably mounted on the twisting direction frame 12 and its rotation axis is arranged along a second direction, the first direction being perpendicular to the second direction, the winding mechanism 13 is used to rotate relative to the twisting direction frame 12 when the twisting direction frame 12 rotates, so as to wind up the brush-shaped straw mat.
[0025] The twisting frame 12 is used to rotate and twist the strip of straw mat, thereby forming a brush-shaped straw mat. Its overall structure can be square. The winding mechanism 13 can be, for example, a roller 131, which can continuously wind up the formed brush-shaped straw mat through rotation. It should be noted that the rotation axis of the twisting frame 12 is set along the first direction (X-axis direction), meaning that the rotation axis of the twisting frame 12 is approximately parallel to the first direction; the rotation axis of the winding mechanism 13 is set along the second direction (Y-axis direction), meaning that the rotation axis of the winding mechanism 13 is approximately parallel to the second direction.
[0026] The working principle of this brush-shaped straw mat forming machine 10 is as follows: First, the strip straw mat and two iron wires are pulled together to the winding mechanism 13. Then, the iron wires are fixed to the winding mechanism 13. Next, the forming machine is started. During the rotation of the twisting direction frame 12 relative to the machine frame 11, the two iron wires will be twisted together, so that the strip straw mat will be twisted synchronously to form a brush-shaped straw mat. At the same time, during the rotation of the twisting direction frame 12, the winding mechanism 13 will also rotate synchronously relative to the twisting direction frame 12. During the rotation of the winding mechanism 13 relative to the twisting direction frame 12, the formed brush-shaped straw mat will be continuously wound up, that is, the brush-shaped straw mat is twisted and wound at the same time, and finally the production and processing of the brush-shaped straw mat is completed.
[0027] In this embodiment, by rotatably mounting the twisting direction frame 12 to the frame 11 with its rotation axis set along a first direction, and rotatably mounting the winding mechanism 13 to the twisting direction frame 12 with its rotation axis set along a second direction, when the forming machine is started, on the one hand, the twisting direction frame 12 can twist the strip straw mat into a brush-shaped straw mat by rotating relative to the frame 11; on the other hand, the winding mechanism 13 can continuously wind the formed brush-shaped straw mat by rotating relative to the twisting direction frame 12. This achieves the simultaneous twisting and winding of the brush-shaped straw mat. This simultaneous twisting and winding mechanism eliminates the need to continuously pull the straw mat out of the forming machine during the forming process, avoiding frequent machine stops due to space limitations when pulling it out, thereby effectively improving the production efficiency of the brush-shaped straw mat.
[0028] Optionally, such as Figure 1 As shown, the twisting direction frame 12 is rotatably disposed on the frame 11 at both ends along the first direction, the winding mechanism 13 is located inside the twisting direction frame 12, and the winding mechanism 13 is rotatably disposed on the twisting direction frame 12 at both ends along the second direction.
[0029] In this optional embodiment, the winding mechanism 13 is disposed inside the twisting direction frame 12, which can ensure that the rotation range of the winding mechanism 13 is within the rotation range of the twisting direction frame 12, thereby avoiding interference between the winding mechanism 13 and the twisting direction frame 12 during rotation and ensuring smooth winding and twisting.
[0030] Optionally, such as Figure 1 and Figure 2 As shown, the brush-shaped straw mat forming machine 10 further includes a driving component 14, a belt drive mechanism 15, and a steering mechanism 16. The driving component 14 is disposed on the frame 11. The belt drive mechanism 15 is connected to the driving component 14 and includes a first driven pulley 151 and a second driven pulley 152. The first driven pulley 151 is connected to one end of the twisting direction frame 12 along the first direction. The second driven pulley 152 is connected to one end of the winding mechanism 13 along the second direction through the steering mechanism 16. The driving component 14 is used to drive the twisting direction frame 12 and the winding mechanism 13 to rotate respectively through the belt drive mechanism 15.
[0031] Specifically, the drive unit 14 can be an electric motor, while the steering mechanism 16 can be composed of a steering gear 163 and a chain drive assembly 164, etc.
[0032] In this optional embodiment, because the belt drive mechanism 15 is connected to the drive member 14, and the first driven pulley 151 is connected to one end of the twisting frame 12 along the first direction, and the second driven pulley 152 is connected to one end of the winding mechanism 13 along the second direction through the steering mechanism 16, when the drive member 14 is started, the drive member 14 can drive the twisting frame 12 to rotate through the first driven pulley 151 of the belt drive mechanism 15, and at the same time drive the winding mechanism 13 to rotate through the second driven pulley 152 and the steering mechanism 16. This realizes that a single drive member 14 can drive the twisting frame 12 and the winding mechanism 13 to rotate simultaneously. This can save the number of drive members 14 and reduce costs, and ensure the coordination between the twisting action of the twisting frame 12 and the winding action of the winding mechanism 13, thus ensuring the quality of the brush-shaped straw mat.
[0033] Optionally, such as Figure 1 and Figure 2 As shown, the belt drive mechanism 15 further includes a double-grooved pulley 153, a first drive belt 154, and a second drive belt 155. The double-grooved pulley 153 is connected to the drive member 14. The first drive belt 154 is wound around the double-grooved pulley 153 and the first driven pulley 151, respectively. The second drive belt 155 is wound around the double-grooved pulley 153 and the second driven pulley 152, respectively.
[0034] Specifically, the double-groove pulley 153 refers to a pulley with two grooves on its circumferential surface. When the first transmission belt 154 and the second transmission belt 155 are installed, the first transmission belt 154 and the second transmission belt 155 can be respectively placed in the two grooves of the double-groove pulley 153.
[0035] In this optional embodiment, by connecting the double-grooved pulley 153 to the drive member 14, and with the first transmission belt 154 wound around the double-grooved pulley 153 and the first driven pulley 151 respectively, and the second transmission belt 155 wound around the double-grooved pulley 153 and the second driven pulley 152 respectively, when the drive member 14 is started, the double-grooved pulley 153 rotates synchronously, and drives the first driven pulley 151 and the second driven pulley 152 to rotate through the first transmission belt 154 and the second transmission belt 155 respectively. In turn, the first driven pulley 151 drives the twisting direction frame 12, and the second driven pulley 152 drives the winding mechanism 13, thereby realizing that a single drive member 14 can simultaneously drive the twisting and winding actions, effectively ensuring the coordination between the twisting and winding actions.
[0036] Optionally, such as Figure 1 and Figure 2As shown, the frame 11 is provided with a first rotary bearing 111, and the winding direction frame 12 is provided with a hollow connecting shaft 121 at one end along the first direction. The connecting shaft 121 is inserted into the first rotary bearing 111. The first driven pulley 151 is located on the side of the first rotary bearing 111 away from the winding direction frame 12 and is sleeved on the part of the connecting shaft 121 that extends out of the first rotary bearing 111. The second driven pulley 152 is located on the side of the first driven pulley 151 away from the first rotary bearing 111. One end of the steering mechanism 16 is connected to the second driven pulley 152, and the other end passes through the connecting shaft 121 and is connected to the winding mechanism 13.
[0037] Specifically, a through hole can be formed in the first driven pulley 151. The through hole is fitted onto the connecting shaft 121 and the inner wall of the through hole is tightly fitted with the outer wall of the connecting shaft 121. In addition, the steering mechanism 16 may include a structure such as a drive shaft, which passes through the connecting shaft 121 and a portion of the outer wall of the drive shaft is rotatably engaged with a portion of the inner wall of the connecting shaft 121.
[0038] In this optional embodiment, the connecting shaft 121 on the twisting direction frame 12 is inserted into the first rotating bearing 111 on the frame 11 to enable one end of the twisting direction frame 12 to be rotatably mounted on the frame 11. The rotating bearing significantly reduces frictional resistance, thereby ensuring the smooth rotation of the twisting direction frame 12 and ensuring the production efficiency of the brush-shaped straw mat. Meanwhile, since the connecting shaft 121 has a hollow design, it can connect the first driven pulley 151 to the twisting direction frame 12, and the steering mechanism 16 can pass through the connecting shaft 121 to connect the second driven pulley 152 to the winding mechanism 13. This satisfies the requirement that the driving component 14 simultaneously drives the twisting direction frame 12 and the winding mechanism 13 to rotate, while also making the entire forming machine structure more compact and reducing its size.
[0039] Optionally, such as Figure 1 and Figure 2 As shown, the steering mechanism 16 includes a first drive shaft 161, a second drive shaft 162, a steering gear 163, and a chain drive assembly 164. The first drive shaft 161 is coaxially connected to the second driven pulley 152, and the second drive shaft 162 is arranged perpendicular to the first drive shaft 161. The steering gear 163 is connected between the first drive shaft 161 and the second drive shaft 162. The two ends of the chain drive assembly 164 are respectively connected to the second drive shaft 162 and the winding mechanism 13.
[0040] Specifically, the first drive shaft 161 may include two shaft segments and a coupling disposed between the two shaft segments. Similarly, the second drive shaft 162 may also include two shaft segments and a coupling disposed between the two shaft segments.
[0041] In this optional embodiment, the torque of the second driven pulley 152 can be transmitted to the winding mechanism 13 by sequentially driving the first drive shaft 161, the second drive shaft 162, the steering gear 163, and the chain drive assembly 164. Because the second drive shaft 162 is arranged perpendicular to the first drive shaft 161, and the steering gear 163 is connected between the first drive shaft 161 and the second drive shaft 162, the rotation direction can be changed by 90°, thereby ensuring that the rotation axis direction of the winding direction frame 12 is perpendicular to the rotation axis direction of the winding mechanism 13.
[0042] Optionally, such as Figure 3 As shown, the chain drive assembly 164 includes a drive sprocket 1641, a driven sprocket 1642, and a chain 1643. The drive sprocket 1641 is coaxially connected to the second drive shaft 162, the driven sprocket 1642 is coaxially connected to the winding mechanism 13, and the chain 1643 is wound around the drive sprocket 1641 and the driven sprocket 1642 respectively.
[0043] In this optional embodiment, when the drive unit 14 is started, the second transmission shaft 162 can rotate along with the drive sprocket 1641, driven sprocket 1642 and chain 1643, and drive the winding mechanism 13 to rotate in sequence through the drive sprocket 1641, driven sprocket 1642 and chain 1643. The two sprockets and chain 1643 transmit power through meshing, which has the advantage of a constant transmission ratio. This helps to ensure the coordination between the twisting action of the twisting frame 12 and the winding action of the winding mechanism 13, and further ensures the quality of the brush-shaped straw mat.
[0044] Optionally, such as Figure 1 As shown, the frame 11 is provided with a second rotating bearing 112, which is arranged opposite to the first rotating bearing 111 along the first direction. The other end of the winding direction frame 12 along the first direction is provided with a connecting cylinder 122 that is inserted and engaged with the second rotating bearing 112. The strip straw curtain is used to pass through the connecting cylinder 122 and connect to the winding mechanism 13.
[0045] In this optional embodiment, the connecting cylinder 122 on the twisting direction frame 12 is inserted into the second rotating bearing 112 on the frame 11, allowing the other end of the twisting direction frame 12 to be rotatably mounted on the frame 11. The rotating bearing significantly reduces frictional resistance, ensuring smooth rotation of the twisting direction frame 12 and guaranteeing the production efficiency of the brush-shaped straw mat. Simultaneously, due to the use of the connecting cylinder 122, when the forming machine is operating, the strip straw mat and wire can pass through the connecting cylinder 122 and connect to the winding mechanism 13, thereby preventing interference between the twisting direction frame 12 and the straw mat during rotation and preventing jamming, thus ensuring winding efficiency.
[0046] Optionally, such as Figure 4 As shown, the winding mechanism 13 includes a spool 131 with both ends connected to the twisting direction frame 12 and a sleeve 132 detachably sleeved on the spool 131. The sleeve 132 is used for winding the brush-shaped straw mat.
[0047] Specifically, the central axis of the spool 131 is arranged along the second direction, and its two axial ends are rotatably mounted on the winding direction frame 12. In addition, there are no restrictions on the specific manner in which the sleeve 132 is detachably mounted on the spool 131. For example, the sleeve 132 can be detachably connected to the spool 131 by means of bolt connection or pin connection.
[0048] In this optional embodiment, the winding mechanism 13 is configured to consist of a roller 131 and a sleeve 132. When the roller 131 rotates, the sleeve 132 rotates synchronously with it, thereby achieving continuous winding of the brush-shaped straw mat. In addition, since the sleeve 132 and the roller 131 are detachably connected, when the brush-shaped straw mat is wound to a sufficient length, the sleeve 132 can be removed from the roller 131 as a whole, thereby conveniently removing the wound brush-shaped straw mat.
[0049] It should be noted that, as Figure 1 As shown, the twisting frame 12 may be provided with two opposing limiting brackets 123, and the two limiting brackets 123 are located at both ends of the winding mechanism 13. In this way, when the brush-shaped straw curtain is wound on the winding mechanism 13, the two limiting brackets 123 can restrict the position of the brush-shaped straw curtain, prevent the brush-shaped straw curtain from sliding axially, and ensure that the brush-shaped straw curtain is neatly and tightly wound on the winding mechanism 13.
[0050] like Figure 5 As shown, an embodiment of the present invention provides a brush-shaped straw mat production device, including a straw mat pretreatment mechanism 20 and a brush-shaped straw mat forming machine 10 as described above.
[0051] Specifically, the brush-shaped straw mat forming machine 10 can be located in front of the straw mat pretreatment mechanism 20. When the strip straw mat is conveyed forward, the strip straw mat can first pass through the straw mat pretreatment mechanism 20 and then enter the brush-shaped straw mat forming machine 10 to be twisted and processed into a brush-shaped straw mat.
[0052] Additionally, the straw mat pretreatment mechanism 20 may include a support 21, a guide structure 22, an upper limit member, a lower limit member, an upper wire disc 23, and a lower wire disc 24. The guide structure 22 is located at the upper end of the support 21 and forms a trough 221 for guiding the strip straw mat. The bottom of the guide structure 22 has a clearance opening that communicates with the trough 221. The upper limit member and the upper wire disc 23 are located above the trough 221, and the lower limit member and the lower wire disc 24 are located below the trough 221. The first wire of the upper wire disc 23 passes through the upper limit member and extends to the upper part of the strip straw mat in the trough 221. The second wire of the lower wire disc 24 passes through the lower limit member and extends through the clearance opening to the lower part of the strip straw mat in the trough 221. In this way, the first wire is positioned on the upper side of the strip straw mat and the second wire is positioned on the lower side of the strip straw mat, so as to facilitate the subsequent twisting and forming of the straw mat.
[0053] In this embodiment, since the brush-shaped straw mat production device includes the brush-shaped straw mat forming machine 10 described above, it possesses all the beneficial effects brought about by all embodiments of the brush-shaped straw mat forming machine 10 described above, which will not be repeated here.
[0054] While the present invention has been disclosed above, its scope of protection is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and all such changes and modifications will fall within the scope of protection of the present invention.
Claims
1. A brush-shaped straw mat forming machine, characterized in that, The system includes a frame (11), a twisting direction frame (12), and a winding mechanism (13). The twisting direction frame (12) is rotatably mounted on the frame (11) and its rotation axis is set along a first direction. The twisting direction frame (12) is used to rotate relative to the frame (11) to twist the strip straw mat into a brush-shaped straw mat. The winding mechanism (13) is rotatably mounted on the twisting direction frame (12) and its rotation axis is set along a second direction. The first direction is perpendicular to the second direction. The winding mechanism (13) is used to rotate relative to the twisting direction frame (12) when the twisting direction frame (12) rotates to wind up the brush-shaped straw mat.
2. The brush-shaped straw mat forming machine according to claim 1, characterized in that, The twisting direction frame (12) is rotatably disposed on the frame (11) at both ends along the first direction, the winding mechanism (13) is located inside the twisting direction frame (12), and the winding mechanism (13) is rotatably disposed on the twisting direction frame (12) at both ends along the second direction.
3. The brush-shaped straw mat forming machine according to claim 2, characterized in that, It also includes a drive member (14), a belt drive mechanism (15), and a steering mechanism (16). The drive member (14) is located on the frame (11). The belt drive mechanism (15) is connected to the drive member (14) and includes a first driven pulley (151) and a second driven pulley (152). The first driven pulley (151) is connected to one end of the stranding frame (12) along the first direction. The second driven pulley (152) is connected to one end of the winding mechanism (13) along the second direction through the steering mechanism (16). The drive member (14) is used to drive the stranding frame (12) and the winding mechanism (13) to rotate respectively through the belt drive mechanism (15).
4. The brush-shaped straw mat forming machine according to claim 3, characterized in that, The belt drive mechanism (15) further includes a double-grooved pulley (153), a first drive belt (154), and a second drive belt (155). The double-grooved pulley (153) is connected to the drive member (14). The first drive belt (154) is wound around the double-grooved pulley (153) and the first driven pulley (151), respectively. The second drive belt (155) is wound around the double-grooved pulley (153) and the second driven pulley (152), respectively.
5. The brush-shaped straw mat forming machine according to claim 3, characterized in that, The frame (11) is provided with a first rotating bearing (111), and the winding direction frame (12) is provided with a hollow connecting shaft (121) at one end along the first direction. The connecting shaft (121) is inserted into the first rotating bearing (111). The first driven pulley (151) is located on the side of the first rotating bearing (111) away from the winding direction frame (12) and is sleeved on the part of the connecting shaft (121) that extends out of the first rotating bearing (111). The second driven pulley (152) is located on the side of the first driven pulley (151) away from the first rotating bearing (111). One end of the steering mechanism (16) is connected to the second driven pulley (152), and the other end passes through the connecting shaft (121) and is connected to the winding mechanism (13).
6. The brush-shaped straw mat forming machine according to claim 3, characterized in that, The steering mechanism (16) includes a first drive shaft (161), a second drive shaft (162), a steering gear (163), and a chain drive assembly (164). The first drive shaft (161) is coaxially connected to the second driven pulley (152), and the second drive shaft (162) is arranged perpendicular to the first drive shaft (161). The steering gear (163) is connected between the first drive shaft (161) and the second drive shaft (162). The two ends of the chain drive assembly (164) are respectively connected to the second drive shaft (162) and the winding mechanism (13).
7. The brush-shaped straw mat forming machine according to claim 6, characterized in that, The chain drive assembly (164) includes a drive sprocket (1641), a driven sprocket (1642), and a chain (1643). The drive sprocket (1641) is coaxially connected to the second drive shaft (162), the driven sprocket (1642) is coaxially connected to the winding mechanism (13), and the chain (1643) is wound around the drive sprocket (1641) and the driven sprocket (1642).
8. The brush-shaped straw mat forming machine according to claim 5, characterized in that, The frame (11) is provided with a second rotating bearing (112), which is arranged opposite to the first rotating bearing (111) along the first direction. The other end of the winding direction frame (12) along the first direction is provided with a connecting cylinder (122) that is inserted into the second rotating bearing (112). The strip straw curtain is used to pass through the connecting cylinder (122) and connect to the winding mechanism (13).
9. The brush-shaped straw mat forming machine according to claim 2, characterized in that, The winding mechanism (13) includes a spool (131) with both ends connected to the twisting frame (12) and a sleeve (132) detachably sleeved on the spool (131), the sleeve (132) being used for winding the brush-shaped straw mat.
10. A brush-shaped straw mat production device, characterized in that, It includes a straw mat pretreatment mechanism (20) and a brush-shaped straw mat forming machine (10) as described in any one of claims 1-9.