A zipper head sorting device
By combining a monitoring camera with a memory metal elastic rail, precise sorting and assembly of zipper heads are achieved, solving the problem of not being able to accurately distinguish subtle differences in specifications in existing technologies, and improving production efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JINJIANG ANHAI VOCATIONAL SECONDARY SCHOOL
- Filing Date
- 2026-06-01
- Publication Date
- 2026-06-30
Smart Images

Figure CN122298706A_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of zipper manufacturing technology, and more particularly to a zipper head sorting device. Background Technology
[0002] Zippers are core components of light industrial products such as clothing, bags, and home textiles. As a key moving part of the zipper, the zipper head has a wide variety of specifications, sizes, and appearances. Its automated sorting and precise assembly efficiency directly determines the overall production capacity and yield of the zipper production line.
[0003] Currently, existing zipper head sorting devices can only perform rough size screening using rigid tracks, and cannot accurately distinguish zipper heads with subtle size differences. Furthermore, the sorting tracks are fixed structures, making it impossible to complete sorting during the transport process. Therefore, sorting and assembly cannot be integrated, requiring manual secondary loading and assembly, which disrupts the process flow and may damage the zipper heads. In addition, existing zipper sorting and assembly equipment can only complete the basic transport and assembly of single zipper heads. For double-headed zippers that require bidirectional zipper heads, there is no automated reversing, diversion, and directional transport mechanism. During production, the zipper heads must be manually flipped and the transport tracks switched, increasing production costs. Summary of the Invention
[0004] This disclosure provides a zipper head sorting device. By using visual recognition from a monitoring camera and adaptive adjustment of a memory metal elastic clamping rail, it can accurately distinguish zipper heads with subtle differences in specifications, models, and appearance. It can also freely manufacture single-head or double-head zippers according to needs, realizing the integration of assembly and sorting. This fundamentally avoids zipper heads from being bumped and deformed during transportation and loading, and significantly improves the assembly yield.
[0005] According to the present disclosure, a zipper head sorting device is provided, comprising: a sorting component, a fitting component, and a base plate, wherein the sorting component and the fitting component are both mounted on the base plate; The sorting component includes a base, the bottom of which is fixedly connected to a base plate, and a vibrating feeding plate fixedly installed on the top of the base. The vibrating feeding plate is filled with zipper heads of various different specifications, and the sorting component can screen different zipper heads. The mounting assembly includes a vertical plate, the bottom of which is fixedly connected to a base plate. An L-shaped seat is fixedly installed on the outer side of the base plate. Two sets of reversing rollers are rotatably connected to the L-shaped seat. Multiple sets of reversing rollers are rotatably connected to the outer wall of the vertical plate. The same zipper tape is installed on the reversing rollers and the reversing rollers. The mounting assembly can install the zipper head onto the zipper tape.
[0006] According to one aspect of the technical solution of this disclosure, a first guide rail is fixedly installed at the output end of the vibrating feeder, a side frame is fixedly installed on the outer wall of the first guide rail, a first elastic rail is fixedly installed at the bottom of the first guide rail, and the first elastic rail is made of shape memory metal. A cylinder is fixedly installed on the outer wall of the side frame, and the output end of the cylinder is fixedly connected to the outer wall of the first elastic rail.
[0007] According to at least one embodiment of this disclosure, a base is fixedly installed on the outer wall of the middle part of the vertical plate, a base rail is fixedly installed on the side wall of the base, a side rail is fixedly installed on the top outer wall of the base rail, a second guide rail is fixedly installed on the top of the outer end of the side rail, a limiting shell is fixedly installed on the top of the second guide rail, and the bottom of the first elastic rail cooperates with the limiting shell. A bottom positioning frame is provided at the bottom of the second guide rail, an annular groove is opened on the inner wall of the bottom positioning frame, a fixing column is fixedly installed at each of the four corners of the top of the bottom positioning frame, and the top of the fixing column is fixedly connected to the bottom of the second guide rail. A strip rotating rail is rotatably connected to the inner wall of the annular groove. A fourth guide rail is fixedly installed at one end of the bottom positioning frame, a fifth guide rail is fixedly installed at the other end of the bottom positioning frame, and the two ends of the strip rotating rail can be connected to the fourth guide rail and the fifth guide rail respectively. A servo motor is fixedly installed on the top of the bottom positioning frame, and the output end of the servo motor is fixedly connected to the middle of the top of the strip rotating rail. The first elastic rail can cooperate with the fourth guide rail.
[0008] According to at least one embodiment of this disclosure, a third guide rail is fixedly installed at the bottom of the outer end of the side rail, and a second elastic rail is fixedly installed at the top of the third guide rail. The second elastic rail is made of shape memory metal. A cylinder ten is fixedly installed on the outer wall of the side frame, and the output end of the cylinder ten is fixedly connected to the outer wall of the second elastic rail. A limiting shell two is fixedly installed at the bottom of the second guide rail, and the top of the second elastic rail cooperates with the limiting shell two and the fifth guide rail. A positioning seat is fixedly installed on the outer wall of the third guide rail, and a push bar is slidably connected to the inner wall of the positioning seat. A cylinder three is fixedly installed on the outer wall of the second guide rail, and the output end of the cylinder three is fixedly connected to the end wall of the push bar. The inner walls of the first guide rail, the first elastic rail, the second guide rail, the third guide rail, the second elastic rail, the strip rotating rail, the fourth guide rail, and the fifth guide rail are all provided with inner clamping grooves. A zipper head can be slidably engaged in the inner clamping groove, and the push bar can cooperate with the zipper head exiting from the inner clamping groove.
[0009] According to at least one embodiment of this disclosure, a vertical frame is fixedly installed on the top of the base plate, a focusing ring is fixedly installed on the outer wall of the vertical frame, a light ring is fixedly installed on the front wall of the focusing ring, and the lateral projection of the first elastic rail is located within the light ring. A monitoring lens is fixedly installed on the inner wall of the vertical frame, and the front end of the monitoring lens is located within the focusing ring. The monitoring lens can monitor the zipper head on the first elastic rail. A second cylinder is fixedly installed on the top front end of the vertical frame, a push block is fixedly installed on the output end of the second cylinder, and the push block is slidably connected to the side wall of the first elastic rail. A baffle is fixedly installed on the front wall of the push block, and the baffle cooperates with the zipper head on the first elastic rail.
[0010] According to one aspect of the technical solution of this disclosure, a slide table one is slidably installed on the base rail, a cylinder four is fixedly installed on the outer wall of the base rail, and the output end of the cylinder four is fixedly connected to the end wall of the slide table one. A slide table two is slidably installed on the top of the slide table one, a cylinder five is fixedly installed on the top of the slide table one, and the output end of the cylinder five is fixedly connected to the end wall of the slide table two. The front ends of the slide table one and the slide table two together form a clamping area, and the clamping area can clamp the zipper head. An assembly groove is provided in the middle of the front end of the base, and the clamping area can send the zipper head into the assembly groove.
[0011] According to at least one embodiment of this disclosure, a sliding block is slidably installed on the side rail, a cylinder six is fixedly installed on the end wall of the side rail, and the output end of the cylinder six is fixedly connected to the end wall of the sliding block. A clamping plate is fixedly installed on the top of the sliding block, and a clamping claw is engaged with the end wall of the clamping plate. A chain head slot is formed between the clamping plate and the clamping claw. The chain head slot can engage the zipper head that is led out from the inner clamping slot. The chain head slot is used in conjunction with the assembly slot.
[0012] According to at least one embodiment of this disclosure, a relay seat is fixedly installed on the top side wall of the vertical plate, a insert knife is slidably connected to the inner wall of the relay seat and the insert knife is aligned with the assembly groove, a cylinder seven is fixedly installed on the top of the relay seat and the output end of the cylinder seven is fixedly connected to the top of the insert knife, a pressure groove is opened on the top of the base and the zipper tape passes through the pressure groove, pressure plates are slidably connected to the inner walls of both ends of the base, a cylinder eight is fixedly installed on both ends of the base and the output end of the cylinder eight is fixedly connected to the end wall of the corresponding pressure plate, and the two sets of pressure plates can press the zipper tape.
[0013] According to one aspect of the technical solution of this disclosure, a drive roller is rotatably connected to the top of the vertical plate, a V-belt conveyor is installed on the top of the vertical plate, and a zipper belt passes between the drive roller and the V-belt conveyor. A motor is fixedly installed on the outer end wall of the vertical plate, and the output end of the motor is fixedly connected to the drive roller. A central slot is provided on the outer wall of the drive roller.
[0014] According to at least one embodiment of this disclosure, a sliding frame is fixedly installed on the side wall of the vertical plate, and the sliding frame is tangent to the drive roller. Side sliding grooves are provided on both side walls of the sliding frame. The same pneumatic clamp is slidably connected in the two sets of side sliding grooves, and the pneumatic clamp can clamp the zipper tape in the sliding frame. A cylinder is fixedly installed on the outer wall of the sliding frame, and the output end of the cylinder is fixedly connected to the end wall of the pneumatic clamp. A cutting device is installed at the end of the sliding frame.
[0015] In the technical solution of this embodiment, a deformable elastic clamping rail is used. By cooperating with a monitoring lens and a baffle, the zipper heads on the elastic clamping rail are identified. At the same time, the qualified zipper heads are transported to the inclined clamping rail to complete the subsequent assembly operation, while the unqualified zipper heads are discharged from the device and collected. This method can accurately distinguish zipper heads with slight differences in specifications, models, and appearance, meet the fine sorting needs of multiple types of zipper heads, and realize the integration of sorting and assembly. This fundamentally avoids the zipper heads from being bumped and deformed during transportation and loading, and greatly improves the assembly yield.
[0016] By utilizing a rotatable bar-shaped rotating rail in conjunction with two elastic rails, the zipper heads output from the vibrating feeder can be reversed, and the two different zipper heads can be input into the assembly components for assembly, thereby producing double-headed zippers that meet the requirements. This avoids manual flipping and improves production efficiency. Attached Figure Description
[0017] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0018] Figure 1 and Figure 2 This is a structural schematic diagram of a zipper head sorting device according to the present disclosure.
[0019] Figure 3 It is an assembly structure diagram of the components on the vertical plate according to this disclosure.
[0020] Figure 4 This is a schematic diagram of the zipper head passing through the sorting components under normal conditions, according to the present disclosure.
[0021] Figure 5 It is based on the working principle diagram of the baffle disclosed herein.
[0022] Figure 6 yes Figure 5 Enlarged view of point A in the middle.
[0023] Figure 7 This is a schematic diagram of screening non-conforming zipper heads according to the first elastic rail of this disclosure.
[0024] Figure 8 This is a schematic diagram of the zipper head within the inner clamping groove according to the present disclosure.
[0025] Figure 9 This is a structural schematic diagram of the assembly components according to this disclosure.
[0026] Figure 10 and Figure 11 It is based on the position diagram of the clamping area and the chain head slot of this disclosure.
[0027] Figure 12 yes Figure 11 Enlarged view of point B in the middle.
[0028] Figure 13 It is based on the working principle diagram of the inserter disclosed herein.
[0029] Figure 14 It is based on the location diagram of the pressing groove on the base plate of this disclosure.
[0030] Figure 15 This is a rear view of the sorting components according to this disclosure.
[0031] Figure 16 and Figure 17 This is a schematic diagram of the zipper heads passing through a sorting component during the assembly of double zipper heads, according to this disclosure.
[0032] Figure 18 and Figure 19 This is an assembly diagram of the bottom positioning frame and the second guide rail according to the present disclosure.
[0033] Figure 20 yes Figure 15 A magnified view of point C in the middle.
[0034] Figure 21 This is a schematic diagram of the cooperation between the push bar and the chain head slot according to this disclosure.
[0035] Figure 22 This is a schematic diagram of the engagement between the chain head slot and the clamping area according to this disclosure.
[0036] Figure label: Sorting assembly 100, base 110, vibrating feeder 120, first guide rail 121, first elastic rail 122, second guide rail 123, limiting shell 124, limiting shell 2 125, side frame 126, cylinder 1 127, vertical frame 130, focusing ring 131, light ring 132, monitoring lens 133, cylinder 2 134, push block 135, baffle 136, positioning seat 140, cylinder 3 141, push bar 142, third guide rail 150, second elastic rail 151, cylinder 10 152, bottom positioning frame 153, fixed column 154, annular groove 155, strip rotating rail 156, servo motor 157, fourth guide rail 158, fifth guide rail 159, inner clamping groove 160, assembly assembly 200, Vertical plate 210, Base platform 211, Base rail 212, Slide table one 213, Cylinder four 214, Slide table two 215, Cylinder five 216, Clamping area 217, Assembly slot 218, Pressing slot 219, Side rail 220, Sliding block 221, Cylinder six 222, Clamping plate 223, Clamping claw 224, Chain head slot 225, Relay seat 230, Inserting knife 231, Cylinder seven 232, Pressure plate 233, Cylinder eight 234, L-shaped seat 240, Reversing roller one 241, Reversing roller two 242, Drive roller 243, Center slot 244, V-belt conveyor device 245, Motor 246, Lower slide frame 250, Side slide groove 251, Pneumatic clamp 252, Cylinder nine 253, Base plate 300. Detailed Implementation
[0037] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the disclosure. Furthermore, it should be noted that, for ease of description, only the parts relevant to the present disclosure are shown in the accompanying drawings.
[0038] It should be noted that, where there is no conflict, the embodiments and features described in this disclosure can be combined with each other. The technical solutions of this disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0039] Unless otherwise stated, the exemplary implementations / embodiments shown are to be understood as providing exemplary features of various details that provide ways in which the technical concepts of this disclosure can be implemented in practice. Therefore, unless otherwise stated, the features of various implementations / embodiments may be additionally combined, separated, interchanged and / or rearranged without departing from the technical concepts of this disclosure.
[0040] like Figures 1 to 22 As shown, an embodiment of the present invention provides a zipper head sorting device, including: a sorting component 100, a fitting component 200 and a base plate 300, wherein the sorting component 100 and the fitting component 200 are both mounted on the base plate 300; The sorting component 100 includes a base 110, the bottom of which is fixedly connected to the base plate 300, and a vibrating feed plate 120 fixedly installed on the top of the base 110. The vibrating feed plate 120 is filled with various zipper heads of different specifications. The sorting component 100 can screen different zipper heads. During operation, the vibrating feed plate 120 can transfer zipper heads to the subsequent guide rail and transport the zipper heads on the guide rail. The mounting assembly 200 includes a vertical plate 210, the bottom of which is fixedly connected to the base plate 300. An L-shaped seat 240 is fixedly installed on the outer side of the base plate 300. Two sets of reversing rollers 241 are rotatably connected to the L-shaped seat 240. Multiple sets of reversing rollers 242 are rotatably connected to the outer wall of the vertical plate 210. The same zipper tape is installed on the reversing rollers 241 and 242. The mounting assembly 200 can install the zipper head onto the zipper tape.
[0041] As one implementation method in this embodiment, such as Figures 1 to 3 As shown, a first guide rail 121 is fixedly installed at the output end of the vibrating feeder 120. A side frame 126 is fixedly installed on the outer wall of the first guide rail 121. A first elastic rail 122 is fixedly installed at the bottom of the first guide rail 121. The first elastic rail 122 is made of shape memory metal and is arc-shaped in its normal state. A cylinder 127 is fixedly installed on the outer wall of the side frame 126. The output end of the cylinder 127 is fixedly connected to the outer wall of the first elastic rail 122. By controlling the cylinder 127, the deformation of the first elastic rail 122 can be controlled, thereby sorting different zipper heads and conveying the zipper heads to different tracks, which is convenient for installing different types of zippers.
[0042] In this embodiment, as Figure 3 , Figure 10 , Figure 11 and Figures 15 to 20As shown, a base 211 is fixedly installed on the outer wall of the middle part of the vertical plate 210. A base rail 212 is fixedly installed on the side wall of the base 211. A side rail 220 is fixedly installed on the top outer wall of the base rail 212. A second guide rail 123 is fixedly installed on the top of the outer end of the side rail 220. A limiting shell 124 is fixedly installed on the top of the second guide rail 123. The bottom of the first elastic rail 122 cooperates with the limiting shell 124. The limiting shell 124 can limit the first elastic rail 122 to prevent it from over-rebounding due to elasticity and avoid misalignment with the second guide rail 123. A bottom positioning frame 153 is provided at the bottom of the second guide rail 123. An annular groove 155 is opened on the inner wall of the bottom positioning frame 153. A fixing post 154 is fixedly installed at each of the four corners of the top of the bottom positioning frame 153. The top of the fixing post 154 is fixedly connected to the bottom of the second guide rail 123. The bottom positioning frame 153 is connected to the second guide rail 123 through the fixing post 154. 23. A strip-shaped rotating rail 156 is rotatably connected to the inner wall of the annular groove 155. A fourth guide rail 158 is fixedly installed at one end of the bottom positioning frame 153, and a fifth guide rail 159 is fixedly installed at the other end of the bottom positioning frame 153. The two ends of the strip-shaped rotating rail 156 can be connected to the fourth guide rail 158 and the fifth guide rail 159 respectively. By rotating within the annular groove 155, the zipper head inside the strip-shaped rotating rail 156 can be changed to change direction, thereby realizing the assembly of double zipper heads. A servo motor 157 is fixedly installed at the top of the bottom positioning frame 153, and the output end of the servo motor 157 is fixedly connected to the middle of the top of the strip-shaped rotating rail 156. The first elastic rail 122 can be used in conjunction with the fourth guide rail 158. By driving the cylinder 127, the first elastic rail 122 can be used in conjunction with the fourth guide rail 158 to transport the workpiece in the first elastic rail 122 to the strip-shaped rotating rail 156.
[0043] In this embodiment, as Figure 3 , Figure 10 , Figure 11 and Figures 15 to 20As shown, a third guide rail 150 is fixedly installed at the bottom of the outer end of the side rail 220, and a second elastic rail 151 is fixedly installed at the top of the third guide rail 150. The second elastic rail 151 is made of shape memory metal and is straight in its normal state. It cooperates with the second guide rail 123. A cylinder 152 is fixedly installed on the outer wall of the side frame 126, and the output end of the cylinder 152 is fixedly connected to the outer wall of the second elastic rail 151. A limit shell 125 is fixedly installed at the bottom of the second guide rail 123, and the top of the second elastic rail 151 cooperates with the limit shell 125 and the fifth guide rail 159. Similarly, by driving the cylinder 152, the second elastic rail 151 can be deformed, thus enabling... Zipper heads with different orientations are introduced into the mounting assembly 200, and the limiting shell 125 can limit the second elastic rail 151 to prevent it from over-returning. A positioning seat 140 is fixedly installed on the outer wall of the third guide rail 150, and a pusher 142 is slidably connected to the inner wall of the positioning seat 140. A cylinder 141 is fixedly installed on the outer wall of the second guide rail 123, and the output end of the cylinder 141 is fixedly connected to the end wall of the pusher 142. The inner walls of the first guide rail 121, the first elastic rail 122, the second guide rail 123, the third guide rail 150, the second elastic rail 151, the strip rotating rail 156, the fourth guide rail 158, and the fifth guide rail 159 are all provided with inner clamping grooves 160 (the shape of the inner clamping groove 160 can be referred to the appendix of the instruction manual). Figure 8 The zipper head can be slidably engaged in the inner clamping groove 160, and the push bar 142 can be used in conjunction with the zipper head that is extended out of the inner clamping groove 160. By driving the cylinder 141 to drive the push bar 142 to push the zipper head at the end of the inner clamping groove 160, the zipper head can be pushed out.
[0044] In this embodiment, as Figures 4 to 6 As shown, a vertical frame 130 is fixedly installed on the top of the base plate 300. A focusing ring 131 is fixedly installed on the outer wall of the vertical frame 130. A light ring 132 is fixedly installed on the front wall of the focusing ring 131, and the lateral projection of the first elastic rail 122 is located within the light ring 132. The light ring 132 can provide lighting for the monitoring lens 133. A monitoring lens 133 is fixedly installed on the inner wall of the vertical frame 130, and the front end of the monitoring lens 133 is located within the focusing ring 131. The focusing ring 131 facilitates the monitoring by the monitoring lens 133. The monitoring lens 133 can monitor the zipper head on the first elastic rail 122 (refer to the attached instruction manual). Figure 6 As shown), a cylinder 134 is fixedly installed at the top front end of the vertical frame 130. A push block 135 is fixedly installed at the output end of the cylinder 134, and the push block 135 is slidably connected to the side wall of the elastic clamping rail 122. A baffle 136 is fixedly installed on the front wall of the push block 135. The baffle 136 can block the zipper head on the first elastic rail 122 to provide time for detection. The baffle 136 works in conjunction with the zipper head on the first elastic rail 122.
[0045] The zipper head screening principle provided by this invention is as follows: Various types of zipper heads are placed into the vibrating feeder 120, for example, zipper heads of different colors or sizes. The vibrating feeder 120 is driven to transport the workpieces into the inner clamping groove 160 of the first guide rail 121 (the vibrating feeder 120 has a guiding function; the gap at the tail of the zipper head can be engaged with the upper edge of the first guide rail 121, thus ensuring that the zipper heads entering the first guide rail 121 face the same direction). As the vibrating feeder 120 operates, the workpieces in the first guide rail 121 are conveyed to… On the first elastic rail 122, the second drive cylinder 134 pushes the push block 135 forward, so that the baffle 136 at the front end of the push block 135 can prevent the zipper head from sliding down. At the same time, the monitoring camera 133 on the vertical frame 130 can identify the zipper head blocked by the baffle 136. When the zipper head is detected to be non-compliant, the first drive cylinder 127 pushes the first elastic rail 122 outward. At this time, the first elastic rail 122 disengages from the first limiting shell 124, so that the first elastic rail 122 is not connected to the inner clamping groove 160 in the second guide rail 123 (see the attached manual). Figure 7 As shown), the cylinder 134 retracts, causing the defective zipper head to fall out of the device from the bottom of the first elastic rail 122. After that, the cylinder 134 and the first cylinder 127 quickly reverse to return the first elastic rail 122 and the baffle 136 to their original positions, thereby allowing the next zipper head to be inspected. Conversely, when the zipper head is found to be qualified, the cylinder 134 retracts, causing the zipper head to enter the second guide rail 123, completing the sorting process.
[0046] Specifically, the working principle of this invention when assembling a double-headed zipper is as follows: After the workpiece is screened on the first elastic rail 122, the qualified workpiece enters the second guide rail 123 from the first elastic rail 122, and then is guided into the assembly assembly 200 through the second elastic rail 151 and the third guide rail 150 for zipper head assembly. Afterwards, the drive cylinder 127 pushes the first elastic rail 122 to cooperate with the fourth guide rail 158 (that is, the inner clamping groove 160 in the first elastic rail 122 is aligned with the inner clamping groove 160 in the fourth guide rail 158, see the attached specification). Figure 17 As shown), at this time, the qualified workpiece on the first elastic rail 122 can enter the fourth guide rail 158 and then enter the strip rotating rail 156. At this time, by driving the servo motor 157, it drives the strip rotating rail 156 to rotate, so that one end of the fourth guide rail 158 is connected to the fifth guide rail 159, which can change the orientation of the zipper head. The zipper head can move from the strip rotating rail 156 to the fifth guide rail 159 and be transported from the fifth guide rail 159 to the second elastic rail 151 and the third guide rail 150. Finally, it is introduced into the assembly assembly 200 for zipper head assembly. At this time, it is possible to introduce two sets of zipper heads with different orientations into the same zipper belt for assembly, forming a double-headed zipper belt.
[0047] As one implementation method in this embodiment, such as Figures 10 to 12 As shown, a slide table 213 is slidably mounted on the base rail 212. A cylinder 214 is fixedly mounted on the outer wall of the base rail 212, and the output end of the cylinder 214 is fixedly connected to the end wall of the slide table 213. A slide table 215 is slidably mounted on the top of the slide table 213, and a cylinder 216 is fixedly mounted on the top of the slide table 213, and the output end of the cylinder 216 is fixedly connected to the end wall of the slide table 215. The front ends of the slide table 213 and the slide table 215 together form The clamping area 217 can clamp the zipper head. By driving the cylinder 214, the clamping area 217 can be moved forward as a whole. In conjunction with the zipper head slot 225, the zipper head can be pushed out and clamped. The base 211 has an assembly slot 218 at the front center. The clamping area 217 can send the zipper head into the assembly slot 218. After the zipper head is pushed into the assembly slot 218, the zipper head can be assembled onto the zipper belt by pulling the zipper belt.
[0048] In this embodiment, as Figures 10 to 14 As shown, a sliding block 221 is slidably mounted on the side rail 220. A cylinder 222 is fixedly mounted on the end wall of the side rail 220, and the output end of the cylinder 222 is fixedly connected to the end wall of the sliding block 221. A clamping plate 223 is fixedly mounted on the top of the sliding block 221. A clamping claw 224 is engaged with the end wall of the clamping plate 223. A spring is provided between the front end of the clamping plate 223 and the clamping claw 224, that is, a small relative movement can occur between the front end of the clamping plate 223 and the clamping claw 224, which facilitates the insertion of the zipper head into the chain head slot 225. The chain head slot 225 is formed between the clamping plate 223 and the clamping claw 224. The chain head slot 225 can be engaged with the zipper head extended from the inner clamping groove 160. The chain head slot 225 is used in conjunction with the assembly groove 218. Furthermore, the vertical... A repeater seat 230 is fixedly installed on the top side wall of plate 210. A inserter 231 is slidably connected to the inner wall of repeater seat 230, and the inserter 231 is aligned with the assembly groove 218. The inserter 231 can poke open the zipper tape on the assembly groove 218. A cylinder 232 is fixedly installed on the top of repeater seat 230, and the output end of cylinder 232 is fixedly connected to the top of inserter 231. A pressing groove 219 is opened on the top of base 211, and the zipper tape passes through the pressing groove 219. Pressure plates 233 are slidably connected to the inner walls of both ends of base 211. A cylinder 234 is fixedly installed on both ends of base 211, and the output end of cylinder 234 is fixedly connected to the end wall of the corresponding pressure plate 233. The two sets of pressure plates 233 can press the zipper tape.
[0049] The assembly principle of the zipper head and zipper tape provided by this invention is as follows: After a qualified zipper head is fed onto the third guide rail 150, when the zipper head moves to the end of the inner clamping groove 160, the drive cylinder 141 pushes the push bar 142, causing the push bar 142 to push the zipper head at the end of the inner clamping groove 160 into the zipper head slot 225 (refer to the attached instruction manual). Figure 21 (As shown), then, by driving cylinder six 222, its output shaft pushes sliding block 221, thereby moving the zipper head in chain head slot 225 forward to the top of clamping area 217. By driving cylinder four 214, it pushes slide two 215 upward, causing clamping area 217 to move forward as a whole. When clamping area 217 contacts zipper head in chain head slot 225, by driving cylinder five 216, it moves slide two 215 upward, thereby engaging zipper head in chain head slot 225 into clamping area 217 (refer to the instruction manual). Figure 22 (As shown), then the drive cylinder six 222 returns the chain head slot 225 to its original position. Then, the drive cylinder seven 232 drives its output shaft to move the insert knife 231 downward, thereby puncturing the zipper tape on the assembly slot 218. The drive cylinder four 214 then transports the zipper head in the clamping area 217 into the punctured zipper tape. Then, the drive cylinder eight 234 pushes the pressure plate 233 inward, thereby pressing the zipper tape output from the pressure groove 219. As the zipper tape moves, the zipper head can be inserted into the zipper tape, thus completing the sorting and assembly of the zipper head.
[0050] As one implementation method in this embodiment, such as 3 and Figure 9 As shown, a drive roller 243 is rotatably connected to the top of the vertical plate 210, and a V-belt conveyor 245 is installed on the top of the vertical plate 210. The zipper belt passes between the drive roller 243 and the V-belt conveyor 245. When the drive roller 243 rotates, it can drive the V-belt conveyor 245 to move, thereby conveying the zipper belt between the two. At the same time, the drive roller 243 and the V-belt conveyor 245 can tension the zipper belt, which is convenient for subsequent cutting. A motor 246 is fixedly installed on the outer wall of the vertical plate 210, and the output end of the motor 246 is fixedly connected to the drive roller 243. A central slot 244 is opened on the outer wall of the drive roller 243, which facilitates the passage of the zipper head.
[0051] In this embodiment, as Figures 1 to 3As shown, a sliding frame 250 is fixedly installed on the side wall of the vertical plate 210, and the sliding frame 250 is tangent to the drive roller 243. The zipper tape discharged from the drive roller 243 can enter the sliding frame 250. Side sliding grooves 251 are opened on both side walls of the sliding frame 250. The same pneumatic clamp 252 is slidably connected in the two sets of side sliding grooves 251, and the pneumatic clamp 252 can clamp the zipper tape in the sliding frame 250. A cylinder 253 is fixedly installed on the outer wall of the sliding frame 250, and the output end of the cylinder 253 is connected to the pneumatic clamp 252. The end wall is fixedly connected, and a cutting device is installed at the end of the sliding frame 250. In this invention, the length of the side sliding groove 251 is designed according to the required length of the zipper tape. After the front end of the assembled zipper tape enters the sliding frame 250, the front end of the zipper tape is clamped by the pneumatic clamp 252. Then, the zipper tape is moved down by the driving cylinder 253. When the pneumatic clamp 252 moves to the bottom, the cutting device at the end of the sliding frame 250 can cut the assembled zipper tape to obtain the required zipper tape.
[0052] The zipper belt transportation principle and the processing of the assembled zipper head provided by this invention are as follows: During the entire zipper belt transmission process, the drive motor 246 drives the drive roller 243 to rotate. In cooperation with the V-belt conveyor 245, the entire zipper belt can be driven to move. In cooperation with the drive cylinder 253, the pneumatic clamp 252 can be driven to move. At this time, the pneumatic clamp 252 can clamp the zipper belt in the lower slide frame 250 and move it. When it moves to the end of the lower slide frame 250, the cutting device at the end of the lower slide frame 250 can cut the assembled zipper belt. By controlling the length of the side slide groove 251, the overall length of the assembled zipper belt can be controlled.
[0053] In the description of this specification, the references to terms such as "one embodiment / mode," "some embodiments / modes," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment / mode or example is included in at least one embodiment / mode or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment / mode or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments / modes or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments / modes or examples described in this specification, as well as the features of different embodiments / modes or examples.
[0054] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.
Claims
1. A zipper head sorting device, characterized in that, It includes a sorting component, a mounting component, and a base plate, wherein the sorting component and the mounting component are both mounted on the base plate; The sorting component includes a base, the bottom of which is fixedly connected to a base plate, and a vibrating feeding plate fixedly installed on the top of the base. The vibrating feeding plate is filled with zipper heads of various different specifications, and the sorting component can screen different zipper heads. The mounting assembly includes a vertical plate, the bottom of which is fixedly connected to a base plate. An L-shaped seat is fixedly installed on the outer side of the base plate. Two sets of reversing rollers are rotatably connected to the L-shaped seat. Multiple sets of reversing rollers are rotatably connected to the outer wall of the vertical plate. The same zipper tape is installed on the reversing rollers and the reversing rollers. The mounting assembly can install the zipper head onto the zipper tape.
2. The zipper head sorting device according to claim 1, characterized in that, The output end of the vibrating feeder is fixedly installed with a first guide rail, the outer wall of the first guide rail is fixedly installed with a side frame, the bottom of the first guide rail is fixedly installed with a first elastic rail, and the first elastic rail is made of shape memory metal. The outer wall of the side frame is fixedly installed with a cylinder, and the output end of the cylinder is fixedly connected to the outer wall of the first elastic rail.
3. The zipper head sorting device according to claim 2, characterized in that, A base is fixedly installed on the outer wall of the middle section of the vertical plate. A base rail is fixedly installed on the side wall of the base. A side rail is fixedly installed on the top outer wall of the base rail. A second guide rail is fixedly installed on the top of the outer end of the side rail. A limiting shell is fixedly installed on the top of the second guide rail, and the bottom of the first elastic rail cooperates with the limiting shell. A bottom positioning frame is provided at the bottom of the second guide rail. An annular groove is opened on the inner wall of the bottom positioning frame. Fixed posts are fixedly installed at the four corners of the top of the bottom positioning frame, and the tops of the fixed posts are fixedly connected to the bottom of the second guide rail. A strip rotating rail is rotatably connected to the inner wall of the annular groove. A fourth guide rail is fixedly installed at one end of the bottom positioning frame, and a fifth guide rail is fixedly installed at the other end of the bottom positioning frame. The two ends of the strip rotating rail can be connected to the fourth guide rail and the fifth guide rail, respectively. A servo motor is fixedly installed on the top of the bottom positioning frame, and the output end of the servo motor is fixedly connected to the middle of the top of the strip rotating rail. The first elastic rail can cooperate with the fourth guide rail.
4. A zipper head sorting device according to claim 3, characterized in that, A third guide rail is fixedly installed at the bottom of the outer end of the side rail, and a second elastic rail is fixedly installed at the top of the third guide rail. The second elastic rail is made of shape memory metal. A cylinder ten is fixedly installed on the outer wall of the side frame, and the output end of the cylinder ten is fixedly connected to the outer wall of the second elastic rail. A limit shell two is fixedly installed at the bottom of the second guide rail, and the top of the second elastic rail cooperates with the limit shell two and the fifth guide rail. A positioning seat is fixedly installed on the outer wall of the third guide rail, and a push bar is slidably connected to the inner wall of the positioning seat. A cylinder three is fixedly installed on the outer wall of the second guide rail, and the output end of the cylinder three is fixedly connected to the end wall of the push bar. The inner walls of the first guide rail, the first elastic rail, the second guide rail, the third guide rail, the second elastic rail, the strip rotating rail, the fourth guide rail, and the fifth guide rail are all provided with inner clamping grooves. The zipper head can be slidably engaged in the inner clamping groove, and the push bar can cooperate with the zipper head that is extended from the inner clamping groove.
5. A zipper head sorting device according to claim 2, characterized in that, A vertical frame is fixedly installed on the top of the base plate. A focusing ring is fixedly installed on the outer wall of the vertical frame. A light ring is fixedly installed on the front wall of the focusing ring, and the lateral projection of the first elastic rail is located inside the light ring. A monitoring lens is fixedly installed on the inner wall of the vertical frame, and the front end of the monitoring lens is located inside the focusing ring. The monitoring lens can monitor the zipper head on the first elastic rail. A second cylinder is fixedly installed on the top front end of the vertical frame. A push block is fixedly installed on the output end of the second cylinder, and the push block is slidably connected to the side wall of the first elastic rail. A baffle is fixedly installed on the front wall of the push block, and the baffle works in conjunction with the zipper head on the first elastic rail.
6. A zipper head sorting device according to claim 4, characterized in that, A slide table one is slidably installed on the base rail. A cylinder four is fixedly installed on the outer wall of the base rail, and the output end of the cylinder four is fixedly connected to the end wall of the slide table one. A slide table two is slidably installed on the top of the slide table one. A cylinder five is fixedly installed on the top of the slide table one, and the output end of the cylinder five is fixedly connected to the end wall of the slide table two. The front ends of the slide table one and the slide table two together form a clamping area, and the clamping area can clamp the zipper head. An assembly groove is provided in the middle of the front end of the base, and the clamping area can send the zipper head into the assembly groove.
7. A zipper head sorting device according to claim 6, characterized in that, A sliding block is slidably installed on the side rail. A cylinder six is fixedly installed on the end wall of the side rail, and the output end of the cylinder six is fixedly connected to the end wall of the sliding block. A clamping plate is fixedly installed on the top of the sliding block. A clamping claw is engaged with the end wall of the clamping plate. A chain head slot is formed between the clamping plate and the clamping claw. The chain head slot can engage the zipper head that is led out from the inner clamping slot. The chain head slot is used in conjunction with the assembly slot.
8. A zipper head sorting device according to claim 4, characterized in that, A repeater base is fixedly installed on the top side wall of the vertical plate. A inserter is slidably connected to the inner wall of the repeater base, and the inserter is aligned with the assembly groove. A cylinder seven is fixedly installed on the top of the repeater base, and the output end of the cylinder seven is fixedly connected to the top of the inserter. A pressure groove is opened on the top of the base, and the zipper tape passes through the pressure groove. Pressure plates are slidably connected to the inner walls of both ends of the base. A cylinder eight is fixedly installed on both ends of the base, and the output end of the cylinder eight is fixedly connected to the end wall of the corresponding pressure plate. The two sets of pressure plates can press the zipper tape.
9. A zipper head sorting device according to claim 4, characterized in that, A drive roller is rotatably connected to the top of the vertical plate, a V-belt conveyor is installed on the top of the vertical plate, and a zipper belt passes between the drive roller and the V-belt conveyor. A motor is fixedly installed on the outer end wall of the vertical plate, and the output end of the motor is fixedly connected to the drive roller. A central slot is opened on the outer wall of the drive roller.
10. A zipper head sorting device according to claim 9, characterized in that, A sliding frame is fixedly installed on the side wall of the vertical plate, and the sliding frame is tangent to the drive roller. Side sliding grooves are opened on both side walls of the sliding frame. The same pneumatic clamp is slidably connected in the two sets of side sliding grooves, and the pneumatic clamp can clamp the zipper tape in the sliding frame. A cylinder is fixedly installed on the outer wall of the sliding frame, and the output end of the cylinder is fixedly connected to the end wall of the pneumatic clamp. A cutting device is installed at the end of the sliding frame.