Surface treatment apparatus for aluminum alloy round ingot after forming
The aluminum alloy round ingot surface treatment equipment, which integrates a surface inspection chamber, a high-temperature treatment chamber, and a polishing chamber, solves the problems of existing equipment being independent and inconvenient to operate. It realizes online inspection and multi-point contact polishing, improves inspection accuracy and processing efficiency, and reduces the difficulty of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HENAN ZHONGLIMING NEW MATERIAL CO LTD
- Filing Date
- 2026-04-14
- Publication Date
- 2026-07-03
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Figure CN122327232A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of aluminum alloy processing equipment, specifically relating to a surface treatment device for aluminum alloy round ingots after forming. Background Technology
[0002] Aluminum alloy round ingots are the basic raw materials for aluminum alloy processing, widely used in aerospace, automotive manufacturing, and building profiles. After casting, these round ingots often have defects such as oxide scale, cracks, porosity, and cold shuts on their surface. If these defects are not treated in time, they will further expand during subsequent extrusion, rolling, and other processing, affecting the quality of the finished product. Therefore, surface treatment must be carried out after the ingots are formed, including surface defect detection, surface heat treatment, and polishing. Existing surface treatment of aluminum alloy round ingots usually adopts a step-by-step operation method, with detection, heating, and polishing completed on different equipment. The detection process mainly relies on manual visual inspection or handheld inspection instruments, which is inefficient and prone to missed inspections. The heating process uses box-type resistance furnaces, which have slow heating and poor temperature uniformity. Moreover, the heated ingots need to be transferred to the polishing process, and heat loss occurs during the transfer, affecting the subsequent polishing effect. The polishing process uses ordinary grinding wheels, and operators hold the ingots by hand to grind, which is labor-intensive and results in unstable polishing quality.
[0003] Chinese Patent Publication No. CN219377613U discloses a utility model relating to the field of aluminum alloy processing technology, and particularly to an aluminum alloy surface coloring treatment device. The technical solution includes: a support platform, a fixing frame, and a protective cover. A support frame is fixedly installed at the bottom of the support platform, a storage box is fixedly positioned on the inner side of the support frame, and a protective cover is fixedly installed at the top of the support platform. A spray pipe is fixedly connected to the inner wall of the protective cover, and a nozzle is fixedly installed on the inner side of the spray pipe. A fixing frame is fixedly connected to the top of the support platform inside the spray pipe, and a threaded rod is rotatably installed inside the fixing frame. This utility model, through the interaction between the lower clamping frame, the upper clamping frame, and the nozzle, can simultaneously and uniformly spray the front and back of the aluminum alloy material without the need for flipping. Through the interaction between the brush roller and the gear set, dust and impurities adhering to the surface of the aluminum alloy material can be cleaned, preventing any impact on the quality of the aluminum alloy surface coloring. However, the above solution still has the following problems: each process equipment is independent, the ingot needs to be clamped and transferred multiple times, the operation is cumbersome and inefficient, and there is a lack of online detection methods, so it is impossible to detect surface defects of the ingot in time. Defective products flow into subsequent processes, causing waste. There is also a lack of integration of heating and polishing treatment, which requires staff to operate back and forth between multiple devices, which is time-consuming and labor-intensive and cannot meet the needs of normal use.
[0004] Therefore, there is an urgent need for a surface treatment device for aluminum alloy round ingots after forming, to solve the problems of existing independent equipment for different processes, lack of online detection methods, and inconvenient operation. Summary of the Invention
[0005] In view of this, the present invention proposes a surface treatment device for aluminum alloy round ingots after forming, which is applied to the field of aluminum alloy processing equipment technology, and solves the existing technical problems of independent equipment for different processes, lack of online detection means, and inconvenient operation.
[0006] To achieve the above-mentioned technical objectives, the specific technical solution adopted by the present invention is as follows: A surface treatment device for aluminum alloy round ingots after forming includes a surface treatment box. Inside the surface treatment box, a surface inspection chamber, a high-temperature treatment chamber, and a polishing chamber are sequentially installed. There are two surface inspection chambers for detecting surface defects in the aluminum alloy. The high-temperature treatment chambers perform high-temperature treatment on the aluminum alloy. The polishing chamber is used for polishing the aluminum alloy. The surface treatment box contains two support platforms, both located above the surface inspection chamber, high-temperature treatment chamber, and polishing chamber. Two symmetrically distributed movable sliding plates are slidably connected above the uppermost support platform. The bottom of each slide is equipped with a vision sensor and a light to capture images of the surface of the aluminum alloy round ingot under illumination. Inside the polishing chamber, there are two symmetrically distributed mounting frames. Two auxiliary clamps are fixedly connected to the side of each mounting frame that is close to each other to clamp and limit the aluminum alloy round ingot. Three polishing discs are rotatably connected between the two auxiliary clamps to perform multi-point contact polishing on the surface of the ingot. Inside the high-temperature treatment chamber, there are high-temperature equipment and a pressurization chamber. One side of the pressurization chamber is fixedly connected with heat outlet pipes that are evenly distributed and extend to the air outlet of the high-temperature equipment.
[0007] Furthermore, the surface treatment chamber is internally fixedly connected to a bottom support plate. The bottoms of the surface inspection chamber, high-temperature treatment chamber, and polishing chamber are all fixedly connected to the top of the bottom support plate. The interiors of the two surface inspection chambers are fixedly connected to a first support plate and a second support plate. The second support plate is located on one side of the corresponding first support plate. The tops of the two first support plates are fixedly connected to a placement plate. The two placement plates are located above the lowest support platform. One side of the two second support plates is fixedly connected to a first electric telescopic rod. The output ends of the two first electric telescopic rods are fixedly connected to a movable support plate located on one side of the movable slide plate. The interior of the uppermost auxiliary clamping plate is provided with three mounting slots. The interiors of the mounting slots are fixedly connected to drive motors. The output ends of the drive motors are fixedly connected to the top of the corresponding polishing disc.
[0008] Furthermore, the polishing chamber has an internal cavity for mounting with the mounting frame. Support plates are fixedly connected to the inside of the polishing chamber and to one side of the mounting frame. Polishing wheels are installed inside the support plates. The support plates and polishing wheels are used for auxiliary support treatment of aluminum alloy.
[0009] Furthermore, each of the two mounting frames is fixedly connected to a mounting bracket extending to the inner wall of the bottom of the surface treatment chamber. Each of the two mounting frames is fixedly connected to one side of a symmetrically distributed auxiliary positioning plate. The auxiliary positioning plates are threaded with positioning bolts extending to the inner wall of the polishing chamber. The auxiliary positioning plates and positioning bolts are used to reinforce the mounting frames and polishing chamber at the first stage. The mounting brackets are inserted into the inner wall of the bottom of the surface treatment chamber to reinforce the mounting frames and polishing chamber at the second stage.
[0010] Furthermore, each of the two surface inspection chambers has a first cavity inside, and an internal recycling chamber is fixedly connected inside the two surface inspection chambers on the side of the second support plate away from the first support plate. The two internal recycling chambers are used for on-site recycling and processing.
[0011] Furthermore, a second electric telescopic rod is fixedly connected to the top of each of the two movable support plates, and a battery is fixedly connected to the output end of each of the two second electric telescopic rods. The bottom of each battery is connected to the corresponding movable sliding plate.
[0012] Furthermore, the high-temperature treatment chamber has a second cavity for installing high-temperature equipment. Two temperature sensors are fixedly connected to one side of the high-temperature equipment, and a positioning connecting plate is fixedly connected to the top of the high-temperature equipment. A buzzer is connected to the top of the positioning connecting plate by locking screws. First valves are fixedly connected to the outside of the heat outlet pipes. A second valve is installed on one side of the pressurization chamber. The first valve is used to control the opening and closing of the corresponding heat outlet pipes, and the second valve is used to discharge high-temperature and high-pressure gas from inside the pressurization chamber. Temperature sensors are used for timely temperature monitoring at the work site, and the positioning connecting plate is used to reinforce the connection between the buzzer and the high-temperature equipment.
[0013] Furthermore, a side opening plate is installed on one side of the surface treatment box, and an internal mounting cavity is opened inside the surface treatment box to cooperate with the surface inspection chamber, high temperature treatment chamber and polishing treatment chamber. The internal mounting cavity is used for the normal installation of the surface inspection chamber, high temperature treatment chamber and polishing treatment chamber.
[0014] Furthermore, a control panel is fixedly connected to the outside of the surface treatment box. The first electric telescopic rod, the battery, the second electric telescopic rod, the vision sensor, the lighting, the high-temperature equipment, the first valve, the second valve, the temperature sensor, the buzzer, and the drive motor are all electrically connected to the control panel.
[0015] Furthermore, a bottom fixing frame is fixedly connected to the bottom of the surface treatment box, and self-locking wheels are installed around the bottom of the bottom fixing frame. The four self-locking wheels and the bottom fixing frame are used to support the overall equipment, and the four self-locking wheels are also used to drive the overall equipment to move.
[0016] By adopting the above technical solution, the present invention can also bring the following beneficial effects: 1. The present invention mentions a surface treatment device for aluminum alloy round ingots after forming. By setting up a surface treatment box, a surface inspection chamber and a high-temperature treatment chamber, the surface of the ingot is scanned and photographed under the illumination of the lamp. The lamp provides uniform illumination to eliminate the influence of shadows on the inspection results. The image collected by the vision sensor is transmitted to the control panel. The control panel has a built-in image processing algorithm to identify defects on the surface of the ingot. During the inspection, the vision sensor can move along the axis of the ingot to cover the entire length of the ingot. After the inspection is completed, the control panel records the defect location information to provide a positioning basis for the subsequent polishing process. It has the advantages of stable detection of surface defects of aluminum alloy round ingots, improved detection accuracy and detection efficiency.
[0017] 2. This invention discloses a surface treatment device for aluminum alloy round ingots after forming. When the high-temperature equipment is working, it generates high-temperature gas. After pressurizing the gas in the pressurization chamber, the gas is transported to the interior of the high-temperature treatment chamber through the heat outlet pipe. A first valve is installed on the heat outlet pipe to control the opening and closing of each heat outlet pipe and the air volume adjustment. A temperature sensor is installed on one side of the high-temperature equipment to monitor the temperature inside the treatment chamber in real time. When the temperature exceeds the preset upper limit, the control panel activates a buzzer to issue an early warning signal. A second valve is installed on one side of the pressurization chamber to periodically discharge the gas inside the chamber to avoid excessive gas pressure or gas deterioration. It has the advantages of stable temperature control and high operational safety.
[0018] 3. This invention discloses a surface treatment device for aluminum alloy round ingots after forming. After the surface defects of the ingot are detected, the ingot is supported and polished by setting up an installation frame, an auxiliary clamping structure and multiple polishing discs. During the polishing process, the ingot can be stably limited to prevent shaking. Multiple drive motors drive the polishing discs to perform multi-point contact treatment on the surface of the ingot, thereby realizing circumferential polishing of ingots of different diameters, effectively removing oxide scale and surface defects. At the same time, with the integrated layout of the overall structure, the transfer and operation steps between equipment are reduced, which has the advantages of high polishing stability, high processing efficiency and convenient operation. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the surface treatment equipment for aluminum alloy round ingots after forming, as mentioned in this invention. Figure 2 This is a schematic diagram of the connection mechanism between the surface inspection chamber and the surface treatment box in this embodiment; Figure 3 This is a schematic diagram of the connection mechanism between the first supporting vertical plate and the placing horizontal plate in this embodiment; Figure 4 This is a schematic diagram of the connection mechanism between the buzzer and the positioning connecting plate in this embodiment; Figure 5 This is a schematic diagram of the connection mechanism between the mounting bracket and the mounting frame in this embodiment; Figure 6 This is a schematic diagram of the connection mechanism between the polishing chamber and the placement cavity in this embodiment; Figure 7 For this embodiment Figure 6 A magnified view of part A; Figure 8 For this embodiment Figure 3 A magnified view of section B; The components include: 1. Surface treatment chamber; 2. Surface inspection chamber; 3. High-temperature treatment chamber; 4. Polishing chamber; 11. Side opening and closing plate; 12. Bottom fixing frame; 13. Self-locking wheel; 14. Support platform; 15. Internal mounting cavity; 16. Bottom support cross plate; 17. Control panel; 21. Internal recycling chamber; 22. First support upright plate; 23. Second support upright plate; 24. Placement cross plate; 25. First electric telescopic rod; 26. Movable support plate; 27. Battery; 28. Second electric telescopic rod; 29. 31. Mobile sliding plate; 32. High-temperature equipment; 33. Heat outlet pipe; 34. Pressure chamber; 35. First valve; 36. Second valve; 37. Temperature sensor; 38. Buzzer; 49. Positioning connecting plate; 40. Placement cavity; 41. Mounting bracket; 42. Mounting frame; 43. Auxiliary positioning plate; 44. Positioning bolt; 45. Support clamp; 46. Polishing wheel; 47. Auxiliary clamp; 48. Mounting slot; 291. Vision sensor; 292. Lighting lamp; 491. Drive motor; 492. Polishing disc. Detailed Implementation
[0021] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0022] The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0023] It should be noted that various aspects of embodiments within the scope of the appended claims are described below. It will be apparent that the aspects described herein can be embodied in a wide variety of forms, and any particular structure and / or function described herein is merely illustrative. Based on this invention, those skilled in the art will understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects set forth herein can be used to implement the device and / or practice the method. Additionally, this device and / or method can be implemented using other structures and / or functionalities besides one or more of the aspects set forth herein.
[0024] It should also be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components in the actual implementation. In the actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0025] Furthermore, specific details are provided in the following description to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the described aspects can be practiced without these specific details.
[0026] Example 1, such as Figures 1 to 8 As shown, a surface treatment device for aluminum alloy round ingots after forming includes a surface treatment box 1, a surface inspection chamber 2, the surface inspection chamber 2 being located inside the surface treatment box 1 and used for surface defect detection of the aluminum alloy, a high-temperature treatment chamber 3 located on one side of the surface inspection chamber 2, the high-temperature treatment chamber 3 being located inside the surface treatment box 1 and used for high-temperature treatment of the aluminum alloy, and a polishing treatment chamber 4 located on the side of the high-temperature treatment chamber 3 away from the surface inspection chamber 2, the polishing treatment chamber 4 being located inside the surface treatment box 1 and used for polishing the aluminum alloy.
[0027] Inside the surface treatment chamber 1, and above the surface inspection chamber 2, the high-temperature treatment chamber 3, and the polishing treatment chamber 4, two support platforms 14 are installed. Above the uppermost support platform 14, two symmetrically distributed movable slide plates 29 are slidably connected. A vision sensor 291 is installed at the bottom of each movable slide plate 29, and a lighting lamp 292 is fixedly connected to one side of each vision sensor 291. Inside the polishing treatment chamber 4, two symmetrically distributed mounting frames 43 are installed. Two auxiliary clamping plates 48 are fixedly connected to the side of each mounting frame 43 that is close to each other. Three polishing discs 492 are rotatably connected between the two auxiliary clamping plates 48. Inside the high-temperature treatment chamber 3, a high-temperature device 31 is fixedly connected. Inside the high-temperature device 31, a pressurization chamber 33 is fixedly connected. On one side of the pressurization chamber 33, heat outlet pipes 32 are fixedly connected at equal intervals and extend to the air outlet of the high-temperature device 31.
[0028] The surface treatment chamber 1 is fixedly connected to a bottom support plate 16. The bottoms of the surface inspection chamber 2, the high-temperature treatment chamber 3, and the polishing chamber 4 are all fixedly connected to the top of the bottom support plate 16. The two surface inspection chambers 2 are fixedly connected to a first support plate 22 and a second support plate 23. The second support plate 23 is located on one side of the corresponding first support plate 22. The tops of the two first support plates 22 are fixedly connected to a placement plate 24. The two placement plates 24 are located above the lowest support platform 14. The sides of the two second support plates 23 are fixedly connected to a first electric telescopic rod 25. The output ends of the two first electric telescopic rods 25 are fixedly connected to a movable support plate 26 located on one side of the movable slide plate 29. The uppermost auxiliary clamping plate 48 has three mounting slots 49 inside. The mounting slots 49 are fixedly connected to a drive motor 491. The output ends of the drive motors 491 are fixedly connected to the top of the corresponding polishing disc 492. When the multiple drive motors 491 operate, they drive the corresponding polishing discs 492 to rotate, thereby realizing the polishing operation.
[0029] The polishing chamber 4 has an inner cavity 41 for mounting the mounting frame 43. The inner cavity 41 is used to facilitate the installation of the mounting frame 43 and other equipment. The polishing chamber 4 is fixedly connected to a support clamp 46 on one side of the mounting frame 43. The support clamp 46 is equipped with a polishing wheel 47. The support clamp 46 and the polishing wheel 47 are used to provide auxiliary support for the aluminum alloy until it is moved to one side of the three polishing discs 492 for polishing.
[0030] Both mounting frames 43 are fixedly connected to the bottom of a mounting bracket 42 extending to the inner wall of the bottom of the surface treatment box 1. Both mounting frames 43 are fixedly connected to one side of a symmetrically distributed auxiliary positioning plate 44. The auxiliary positioning plate 44 is threaded with a positioning bolt 45 extending to the inner wall of the polishing chamber 4. The mounting frame 43 and the polishing chamber 4 are reinforced and connected in the first stage by the auxiliary positioning plate 44 and the positioning bolt 45. The mounting frame 43 and the polishing chamber 4 are reinforced and connected in the second stage by the mounting bracket 42 snapping into the inner wall of the bottom of the surface treatment box 1. This improves the overall stability of the equipment during subsequent polishing operations. Both surface inspection chambers 2 have a first cavity inside. Both surface inspection chambers 2 are fixedly connected to an internal recycling chamber 21 on the side of the second support plate 23 away from the first support plate 22. The two internal recycling chambers 21 are used for on-site recycling and processing, which is convenient for manual cleaning.
[0031] Two second electric telescopic rods 28 are fixedly connected to the top of each of the two movable support plates 26. Batteries 27 are fixedly connected to the output ends of each of the two second electric telescopic rods 28. The bottoms of the two batteries 27 are connected to corresponding movable sliding plates 29. The operation of the two second electric telescopic rods 28 drives the corresponding batteries 27 to adjust their positions until the two movable sliding plates 29 drive the corresponding vision sensors 291 to adjust their positions for aluminum alloy surface inspection. The high-temperature treatment chamber 3 has a second cavity inside for mounting high-temperature equipment 31. Two temperature sensors 36 are fixedly connected to one side of the high-temperature equipment 31, and the top of the high-temperature equipment 31 is fixedly connected to… A positioning connecting plate 38 is provided, and a buzzer 37 is connected to the top of the positioning connecting plate 38 by locking screws. First valves 34 are fixedly connected to the outside of the heat outlet pipes 32. A second valve 35 is installed on one side of the pressurization chamber 33. The first valve 34 is used to control the opening and closing of the corresponding heat outlet pipes 32, and the second valve 35 is used to discharge the high temperature and high pressure gas inside the pressurization chamber 33 for periodic ventilation. The temperature sensor 36 is used for timely temperature monitoring at the work site. When the temperature exceeds the preset value, the buzzer 37 on the top of the high temperature equipment 31 will provide an early warning. The positioning connecting plate 38 is used to reinforce the connection between the buzzer 37 and the high temperature equipment 31, making it convenient to change the installation location.
[0032] A side opening plate 11 is installed on one side of the surface treatment box 1. The interior of the surface treatment box 1 has an internal mounting cavity 15 for use with the surface inspection chamber 2, the high-temperature treatment chamber 3, and the polishing treatment chamber 4. The internal mounting cavity 15 facilitates the normal installation of the surface inspection chamber 2, the high-temperature treatment chamber 3, and the polishing treatment chamber 4. The side opening plate 11 is used for manual opening and closing for subsequent operations. A control panel 17, a first electric telescopic rod 25, a battery 27, a second electric telescopic rod 28, a vision sensor 291, a lighting lamp 292, a high-temperature device 31, and a first valve 3 are fixedly connected to the outside of the surface treatment box 1. 4. The second valve 35, temperature sensor 36, buzzer 37 and drive motor 491 are all electrically connected to the control panel 17. The control panel 17 is used to control the operation of the above equipment and realize unified management. The temperature sensor 36 measures environmental parameters and sends signals to the control panel 17. The control panel 17 generates control signals according to the preset control algorithm. The bottom of the surface treatment box 1 is fixedly connected to the bottom of the bottom fixing frame 12. The bottom of the bottom fixing frame 12 is fixedly connected to the four sides of the bottom. The four self-locking wheels 13 are used to support the equipment and realize movement. A foot pedal can be provided on one side of the self-locking wheel 13 for braking and locking.
[0033] In use, the control panel 17 is opened, which controls the operation of multiple electrical components. Two support platforms 14 are set above each processing chamber to form an upper and lower structure. The lower support platform 14 holds the aluminum alloy round ingot, and the upper support platform 14 is equipped with a detection mechanism. The movable slide plate 29 moves above the support platform 14. The first electric telescopic rod 25 drives the movable support plate 26 to move laterally, and the second electric telescopic rod 28 drives the movable slide plate 29 to move longitudinally. The vision sensor 291 moves with the movable slide plate 29, and with the assistance of the lighting lamp 292, it collects images of the ingot surface and transmits them to the control panel 17. The high-temperature setting... Gas generated during the operation of equipment 31 enters pressurization chamber 33 and then enters high-temperature treatment chamber 3 via heat outlet pipe 32. First valve 34, second valve 35, temperature sensor 36, and buzzer 37 operate with high-temperature equipment 31. After surface inspection, the ingot enters polishing treatment chamber 4. Drive motor 491 drives polishing disc 492 to rotate. Polishing disc 492 contacts the surface of the ingot. Support clamp 46 and polishing wheel 47 support the ingot. The ingot moves to the position of multiple polishing discs 492 within polishing treatment chamber 4 for processing. Aluminum chips and dust generated during polishing enter internal recovery chamber 21. The equipment moves and locks via self-locking wheel 13.
[0034] In summary, this invention integrates surface inspection, high-temperature treatment, and polishing of aluminum alloy round ingots, achieving a continuous processing flow, improving operational stability and processing efficiency. It also offers advantages such as convenient operation, stable clamping, and effective removal of surface oxide scale defects.
[0035] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A surface treatment device for aluminum alloy round ingots after forming, characterized in that: The system includes a surface treatment chamber, inside which are sequentially installed a surface inspection chamber, a high-temperature treatment chamber, and a polishing chamber. There are two surface inspection chambers for detecting surface defects in the aluminum alloy. The high-temperature treatment chamber performs high-temperature treatment on the aluminum alloy. The polishing chamber is used for polishing the aluminum alloy. The surface treatment chamber has two support platforms inside, both located above the surface inspection chamber, high-temperature treatment chamber, and polishing chamber. Two symmetrically distributed sliding plates are slidably connected above the uppermost support platform. The bottom of each sliding plate is equipped with… Equipped with a vision sensor and a lighting lamp, it is used to acquire images of the surface of aluminum alloy round ingots under lighting conditions. The polishing chamber has two symmetrically distributed mounting frames installed inside. Two auxiliary clamps are fixedly connected to the side of the two mounting frames that are close to each other, which are used to clamp and limit the aluminum alloy round ingots. Three polishing discs are rotatably connected between the two auxiliary clamps, and the surface of the ingot is polished by multiple points of contact through multiple polishing discs. The high-temperature treatment chamber has high-temperature equipment and a pressurization chamber installed inside. One side of the pressurization chamber is fixedly connected to equidistantly distributed heat outlet pipes that extend to the air outlet of the high-temperature equipment.
2. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 1, characterized in that: The surface treatment chamber is fixedly connected to a bottom support plate. The bottoms of the surface inspection chamber, high-temperature treatment chamber, and polishing chamber are all fixedly connected to the top of the bottom support plate. The interiors of the two surface inspection chambers are fixedly connected to a first support plate and a second support plate. The second support plate is located on one side of the corresponding first support plate. The tops of the two first support plates are fixedly connected to a placement plate. The two placement plates are located above the lowest support platform. One side of each of the two second support plates is fixedly connected to a first electric telescopic rod. The output ends of the two first electric telescopic rods are fixedly connected to a movable support plate located on one side of the movable slide plate. The interior of the uppermost auxiliary clamping plate is provided with three mounting slots. The interiors of the mounting slots are fixedly connected to drive motors. The output ends of the drive motors are fixedly connected to the top of the corresponding polishing disc.
3. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 2, characterized in that: The polishing chamber has an internal cavity for mounting with the mounting frame. A support clamp is fixedly connected to the inside of the polishing chamber and to one side of the mounting frame. A polishing wheel is installed inside the support clamp. The support clamp and the polishing wheel are used to provide auxiliary support for the aluminum alloy.
4. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 3, characterized in that: Both mounting frames are fixedly connected to the bottom of a mounting bracket extending to the inner wall of the bottom of the surface treatment chamber. Both mounting frames are fixedly connected to one side of a symmetrically distributed auxiliary positioning plate. The auxiliary positioning plate is threaded with a positioning bolt extending to the inner wall of the polishing chamber. The auxiliary positioning plate and the positioning bolt are used to reinforce the mounting frame and the polishing chamber at the first stage. The mounting bracket is inserted into the inner wall of the bottom of the surface treatment chamber to reinforce the mounting frame and the polishing chamber at the second stage.
5. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 2, characterized in that: Both surface inspection chambers have a first cavity inside. An internal recycling chamber is fixedly connected inside the two surface inspection chambers on the side of the second support plate away from the first support plate. The two internal recycling chambers are used for on-site recycling and processing.
6. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 5, characterized in that: The top of each of the two movable support plates is fixedly connected to a second electric telescopic rod, and the output end of each of the two second electric telescopic rods is fixedly connected to a battery. The bottom of each battery is connected to the corresponding movable slide plate.
7. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 6, characterized in that: The high-temperature processing chamber has a second cavity for installing high-temperature equipment. Two temperature sensors are fixedly connected to one side of the high-temperature equipment, and a positioning connecting plate is fixedly connected to the top of the high-temperature equipment. A buzzer is connected to the top of the positioning connecting plate by locking screws. First valves are fixedly connected to the outside of the heat outlet pipes. A second valve is installed on one side of the pressurization chamber. The first valve is used to control the opening and closing of the corresponding heat outlet pipes, and the second valve is used to discharge high-temperature and high-pressure gas from inside the pressurization chamber. Temperature sensors are used for timely temperature monitoring at the work site, and the positioning connecting plate is used to reinforce the connection between the buzzer and the high-temperature equipment.
8. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 6, characterized in that: The surface treatment box has a side opening plate installed on one side, and the interior of the surface treatment box has an internal mounting cavity for use with the surface inspection chamber, the high temperature treatment chamber and the polishing treatment chamber. The internal mounting cavity is used for the normal installation of the surface inspection chamber, the high temperature treatment chamber and the polishing treatment chamber.
9. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 7, characterized in that: A control panel is fixedly connected to the outside of the surface treatment box. The first electric telescopic rod, the battery, the second electric telescopic rod, the vision sensor, the lighting lamp, the high-temperature equipment, the first valve, the second valve, the temperature sensor, the buzzer, and the drive motor are all electrically connected to the control panel.
10. The surface treatment equipment for aluminum alloy round ingots after forming according to claim 8, characterized in that: The bottom of the surface treatment box is fixedly connected to a bottom fixing frame, and self-locking wheels are installed around the bottom of the bottom fixing frame. The four self-locking wheels and the bottom fixing frame are used to support the overall equipment, and the four self-locking wheels are also used to drive the overall equipment to move.